WO2006006292A1 - Gravure printing press and process for fabricating multilayer ceramic electronic component - Google Patents

Gravure printing press and process for fabricating multilayer ceramic electronic component Download PDF

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Publication number
WO2006006292A1
WO2006006292A1 PCT/JP2005/007889 JP2005007889W WO2006006292A1 WO 2006006292 A1 WO2006006292 A1 WO 2006006292A1 JP 2005007889 W JP2005007889 W JP 2005007889W WO 2006006292 A1 WO2006006292 A1 WO 2006006292A1
Authority
WO
WIPO (PCT)
Prior art keywords
printing
bank
gravure
gravure printing
printing machine
Prior art date
Application number
PCT/JP2005/007889
Other languages
French (fr)
Japanese (ja)
Inventor
Hiroyoshi Takashima
Akira Hashimoto
Kazuhiro Tabata
Yoshihiro Kanayama
Takashige Tanabe
Original Assignee
Murata Manufacturing Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Murata Manufacturing Co., Ltd. filed Critical Murata Manufacturing Co., Ltd.
Priority to JP2006528380A priority Critical patent/JP4042801B2/en
Priority to CN200580022634.6A priority patent/CN1980799B/en
Publication of WO2006006292A1 publication Critical patent/WO2006006292A1/en
Priority to US11/619,249 priority patent/US7481162B2/en
Priority to US12/212,017 priority patent/US7950326B2/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F9/00Rotary intaglio printing presses
    • B41F9/06Details
    • B41F9/061Inking devices
    • B41F9/063Using inking rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/04Printing plates or foils; Materials therefor metallic
    • B41N1/06Printing plates or foils; Materials therefor metallic for relief printing or intaglio printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/02Engraving; Heads therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/08Cylinders
    • B41F13/10Forme cylinders
    • B41F13/11Gravure cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F17/00Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
    • B41F17/08Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces
    • B41F17/14Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of finite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F9/00Rotary intaglio printing presses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/005Electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/005Electrodes
    • H01G4/01Form of self-supporting electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/005Electrodes
    • H01G4/012Form of non-self-supporting electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/30Stacked capacitors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
    • H05K3/1275Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by other printing techniques, e.g. letterpress printing, intaglio printing, lithographic printing, offset printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2217/00Printing machines of special types or for particular purposes
    • B41P2217/50Printing presses for particular purposes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/09Use of materials for the conductive, e.g. metallic pattern
    • H05K1/092Dispersed materials, e.g. conductive pastes or inks
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/01Tools for processing; Objects used during processing
    • H05K2203/0104Tools for processing; Objects used during processing for patterning or coating
    • H05K2203/0113Female die used for patterning or transferring, e.g. temporary substrate having recessed pattern
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/01Tools for processing; Objects used during processing
    • H05K2203/0104Tools for processing; Objects used during processing for patterning or coating
    • H05K2203/0143Using a roller; Specific shape thereof; Providing locally adhesive portions thereon

Definitions

  • the present invention relates to a gravure printing machine and a method for manufacturing a multilayer ceramic electronic component carried out using the same, and more particularly to a technique for improving the smoothness of a paste film formed by gravure printing. Is.
  • a process of forming a conductive paste film serving as an internal electrode on a ceramic green sheet is performed.
  • the internal electrode provided by this conductive paste film is required to have high pattern accuracy. Gravure printing is attracting attention as a technology that can satisfy this requirement (for example, see Patent Document 1).
  • Patent Document 1 for the purpose of uniformizing the thickness at the outer peripheral portion of a paste film formed by gravure printing, an image line to which a printing paste is applied is formed on the peripheral surface of the gravure roll.
  • the cell opening area in the outer peripheral part is made smaller than the cell opening area in the central part, and the cell depth in the outer peripheral part is set to a cell depth in the central part. The depth shallower than the depth of is described.
  • the banks that define a plurality of cells formed in the image line portion are arranged so as to extend obliquely with respect to the printing direction.
  • the so-called thread pulling force of the printing paste when the printing sheet is also separated from the gravure roll force. Local unevenness is likely to occur.
  • Patent Document 1 Japanese Patent Laid-Open No. 9-76459
  • Patent Document 2 Japanese Utility Model Publication 5-41015
  • an object of the present invention is to provide a gravure printing machine and a method for manufacturing a multilayer ceramic electronic component implemented using the same that can solve the above-described problems.
  • the present invention is first directed to a gravure printing machine for forming a paste film on a printing sheet by gravure printing.
  • This gravure printing machine includes a gravure roll in which an image line portion to which a printing paste for providing a paste film is applied is formed on the peripheral surface thereof.
  • a gravure printing machine having such a configuration is characterized by having the following configuration in order to solve the technical problems described above.
  • the image portion is provided with a printing direction bank extending substantially in the printing direction and a vertical bank extending substantially perpendicular to the printing direction bank, and is divided by the printing direction bank and the vertical bank.
  • a plurality of cells are formed.
  • a notch is provided in the vertical bank.
  • the printing direction bank and the vertical direction bank form an intersecting portion that intersects each other, and this intersecting portion intersects the T shape without the vertical bank penetrating the printing direction bank. Includes an intersection.
  • the direction in which the printing direction bank extends is substantially the printing direction, and the direction in which the vertical direction bank extends is substantially perpendicular to the printing direction bank, respectively, This is because there is an allowable range of about ⁇ 5 degrees with respect to the vertical direction.
  • T-shaped intersections are distributed at least in the center of the image area. In this case, it is preferable that more than half of the intersections located at the center of the image line part are T-shaped intersections. Most preferably, all the intersections located in the center of the image area are T-shaped intersections.
  • a corner portion where a part of the printing direction bank and a part of the vertical bank intersect each other is rounded or chamfered by a slope.
  • the above-described notch interval is larger than the widths of the printing bank and the vertical bank.
  • the tip of the vertical bank facing the notch is rounded or chamfered by a slope.
  • the bank in the printing direction is preferably provided so as to extend substantially continuously from the printing start end to the printing end in the image line portion. It should be noted that the printing direction bank may extend substantially continuously if the printing direction bank may be interrupted at several points in the middle, for example, a groove may be formed at the beginning and end of printing. Yo, that means.
  • the aforementioned notches adjacent to each other in the printing direction have different positions in the direction perpendicular to the printing direction.
  • the notch is a pair of cells. It is more preferable to be located at the two corners facing each other in the direction of the angle.
  • the gravure printing machine according to the present invention is particularly preferably used for producing a multilayer ceramic electronic component.
  • it becomes a paste film formed by a patterned layer force gravure printing machine that forms a part of the multilayer structure provided in the multilayer ceramic electronic component. Therefore, the present invention is also directed to a method for manufacturing a multilayer ceramic electronic component that is carried out using the gravure printing machine as described above.
  • a conductive paste film to be an internal electrode. That is, it is preferable that a conductive paste is used as the above-described printing paste, and the paste film formed by the printing paste is a conductive paste film serving as an internal electrode.
  • the above-mentioned printing sheet is preferably a ceramic green sheet. Further, the printing sheet may be a resin sheet such as a carrier film.
  • the image line portion formed on the peripheral surface of the gravure roll is provided with the printing direction bank and the vertical direction bank, and the printing direction. Notches are provided in the vertical bank in order to establish communication between adjacent cells partitioned by the bank and the vertical bank, so that, for example, metal content can be compared as a printing paste. Therefore, even if a conductive paste with a relatively high viscosity is used, the printing paste can flow well between adjacent cells, resulting in gravure printing. The unevenness on the surface of the paste film can be reduced, and the thickness of the paste film can be made uniform.
  • the threading direction of the printing paste when the sheet to be printed leaves the gravure roller is substantially limited to the printing direction, and in the oblique direction. Must not. This also contributes to making the thickness of the paste film formed by gravure printing uniform, and causes local irregularities that may occur in the peripheral shape of the printed paste film. can do.
  • the printing direction bank and the vertical direction bank form an intersecting portion that intersects each other, and the intersecting portion does not penetrate the vertical direction bank with respect to the printing direction bank (that is, Because it includes a T-shaped intersection that intersects in a T-shape (rather than a cross-shaped intersection), when compared within the same area, the number of intersections compared to the case of only a cross-shaped intersection Can be increased. As a result, the distribution of the openings provided by each cell can be made more uniform. This also contributes to smoothing the surface of the paste film formed by gravure printing. This is a force that can reduce the probability that stringing that occurs at multiple locations will merge together.
  • the effect of the above-described crossed-curved portion is more reliably exhibited when the crossed-crossed portion is distributed at least in the central portion of the image portion.
  • the printing paste is used between adjacent cells. Can be made to flow more satisfactorily and the flow of stringing can be made smoother. As a result, it is possible to contribute to further smoothness of the paste film formed by gravure printing. The effect of facilitating cleaning of the image area can also be expected.
  • the notch spacing is larger than the widths of the printing direction bank and the vertical direction bank in the center of the image line part, the printing paste may flow better between adjacent cells. it can. Therefore, this also contributes to make the thickness of the paste film formed by gravure printing uniform.
  • the printing direction bank is used for printing in the image area. If it is provided to extend substantially continuously from the beginning to the end of printing, the printing paste will flow in the printing direction only within the area surrounded by the bank in the printing direction. The effect of suppressing the occurrence of is great. Therefore, the thickness of the paste film formed by gravure printing can be made more uniform.
  • the notches are more preferably opposed to the diagonal direction of each cell. If it is located at one corner, when the excess printing paste on the circumference of the gravure roll is scraped off by the blade, it will undesirably roll out to the printing paste that should remain in each cell. Therefore, it is possible to advantageously prevent the paste film from being partially thinned.
  • the stringing of the printing paste when the printing sheet is separated from the gravure roll force proceeds continuously through the notches. Therefore, as described above, the positional force of the notches adjacent to each other suppresses the unevenness on the surface of the paste film that may be generated by the thread bow I of the printing paste when shifted in the direction perpendicular to the printing direction. can do.
  • the characteristics of the obtained multilayer ceramic electronic component can be stabilized if applied to the production of the multilayer ceramic electronic component using the gravure printing machine as described above. At the same time, the occurrence of defective products can be suppressed and the manufacturing yield can be improved.
  • the thickness of the conductive paste film can be made uniform. Therefore, it is possible to prevent the obtained multilayer ceramic electronic component from causing a short circuit failure or a defective insulation resistance.
  • FIG. 1 is a front view schematically showing a gravure printing machine 1 according to a first embodiment of the present invention.
  • FIG. 2 shows a case where a conductive paste film 9 is formed on a ceramic green sheet 8 lined with a carrier film 10 as a printing sheet 3 by the gravure printing machine 1 shown in FIG. It is sectional drawing which shows the formed state.
  • FIG. 3 is a perspective view showing the gravure roll 2 shown in FIG. 1 alone.
  • FIG. 4 is a developed view of the peripheral surface of the gravure roll 2, showing an enlargement of one image line portion 13 shown in FIG. 3.
  • FIG. 5 is a diagram showing a part of the image line portion 13 shown in FIG. 4 in a further enlarged manner.
  • FIG. 6 is a view corresponding to a part of FIG. 5 for describing a second embodiment of the present invention.
  • FIG. 7 is a view corresponding to FIG. 5 for explaining a third embodiment of the present invention.
  • FIG. 8 is a view corresponding to FIG. 5 for explaining a fourth embodiment of the present invention.
  • FIG. 9 is a view corresponding to FIG. 5 for describing a fifth embodiment of the present invention.
  • FIG. 10 is a view corresponding to FIG. 5 for explaining a sixth embodiment of the present invention.
  • FIG. 11 is a view corresponding to FIG. 4 for describing a seventh embodiment of the present invention.
  • FIG. 1 is a front view schematically showing a gravure printing machine 1 according to a first embodiment of the present invention.
  • the gravure printing machine 1 includes a gravure roll 2 and an impression cylinder 4 that faces the gravure roll 2 with the printing sheet 3 interposed therebetween.
  • the gravure roll 2 and the impression cylinder 4 rotate in the directions of arrows 5 and 6, respectively, whereby the printing sheet 3 is conveyed in the direction of arrow 7.
  • the gravure printing machine 1 is used for manufacturing a multilayer ceramic electronic component such as a multilayer ceramic capacitor. More specifically, the gravure printer 1 forms a paste film to be a patterned layer that forms a part of a multilayer structure provided for the multilayer ceramic electronic component on the printed sheet 3 by gravure printing. Used in More specifically, as shown in FIG. 2, a conductive paste film 9 to be a patterned internal electrode is formed on the ceramic green sheet 8 by gravure printing.
  • the ceramic green sheet 8 is backed by a carrier film 10 as shown in FIG. Therefore, the printed sheet 3 shown in FIG. 1 is a ceramic green sheet 8 backed by the carrier film 10 in this way.
  • the gravure roll 2 is immersed in a conductive paste 12 accommodated in a tank 11, thereby forming a plurality of images formed on the peripheral surface of the gravure roll 2.
  • a conductive paste 12 is applied to the line portion 13 (part of which is schematically shown). Details of the image line unit 13 will be described later.
  • the supply of the conductive paste 12 to the gravure roll 2 may be performed by a method such as injecting the conductive paste 12 to the gravure roll 2 by force. Excess conductive paste 12 on the peripheral surface of the gravure roll 2 is scraped off by the doctor blade 14.
  • the image line portion 13 has a pattern corresponding to the pattern of the conductive paste film 9 shown in FIG. 2, as only a representative one is schematically shown in FIG.
  • FIG. 4 is a developed view of the peripheral surface of the gravure roll 2, showing an enlarged view area 13.
  • the printing direction is indicated by an arrow.
  • This printing direction corresponds to the arrow 5 shown in FIG. More specifically, the upper end side in FIG. 4 of the image line portion 13 is the printing start end side, and the lower end side is the printing end side. Accordingly, in the printing process, the area of the image line portion 13 that contacts the printing sheet 3 changes its position on the upper end side force in FIG. 4 to the lower end side.
  • the image line unit 13 is provided with a plurality of printing direction banks 15 extending in the printing direction and a plurality of vertical direction banks 16 extending in a direction perpendicular to the printing direction bank 15. Then, a plurality of cells 17 partitioned by the printing direction bank 15 and the vertical direction bank 16 are formed.
  • the cell 17 (A) located at the periphery of the image line portion 13 is the cell 17 ( It is smaller than B).
  • the portion located at the peripheral edge of the image line portion 13 of each of the printing direction bank 15 and the vertical direction bank 16 is compared with the other portions. The width has been made larger.
  • FIG. 5 is a view showing a part of the image line unit 13 shown in FIG. 4 further enlarged.
  • the vertical bank 16 is provided with a notch 18, whereby the cells 17 adjacent in the printing direction are in communication with each other.
  • the vertical bank 16 extends intermittently with a notch 18 in the direction perpendicular to the printing direction.
  • the printing direction bank 15 and the vertical direction bank 16 form an intersecting portion intersecting each other.
  • the intersecting portion constitutes a T-shaped intersecting portion 19 where the vertical bank 16 intersects in the T shape without penetrating the printing direction bank 15. Furthermore, in this embodiment, all the intersections are T-shaped intersections 19 in this embodiment.
  • the corner portion where a part of the printing bank 15 and a part of the vertical bank 16 intersect each other in the T-shaped intersection 19 is rounded.
  • a chamfer 20 is attached.
  • the notch 18 is also chamfered 21 by rounding at the tip of the vertical bank 16 in the direction of the vertical force.
  • the interval between the notches 18 is larger than the widths of the printing bank 15 and the vertical bank 16.
  • the width of the printing bank 15 and the vertical bank 16 is 5 to 20 m, while the interval between the notches 18 is 20 to 40 ⁇ m.
  • the conductive paste 12 (see Fig. 1) having a high viscosity, such as 0.1 to 40 Pa, s, compared to general gravure ink, A constant flow is smoothly generated in the printing direction, and a smooth surface and uniform thickness can be reliably obtained in the conductive paste film 9.
  • each printing direction bank 15 extends substantially continuously from the printing start end to the printing end in the image line portion 13.
  • the conductive paste 12 can smoothly flow between the adjacent cells 17, so that the conductive paste 12 can flow uniformly in the printing direction.
  • so-called stringing of the conductive paste 12 when the printing sheet 3 is separated from the gravure roll 2 is generated obliquely by the force S that is not regulated in the printing direction, as indicated by the broken arrow 22 in FIG. It is possible to create local irregularities in the peripheral shape of the printed conductive paste film 9 (see Fig. 2).
  • the notches 18 adjacent to each other in the printing direction are perpendicular to the printing direction.
  • the positions in are different from each other.
  • the notches 18 are located at two corner portions of each cell 17 that are opposite to each other in the diagonal direction.
  • the stringing of the conductive paste 12 when the printing sheet 3 is separated from the gravure roll 2 proceeds continuously via the notch 18. Therefore, the positional force of the notches 18 adjacent to each other, as described above, on the surface of the conductive paste film 9 that can be generated by stringing of the conductive paste 12 when shifted in the direction perpendicular to the printing direction. You can suppress unevenness.
  • the conductive paste film 9 is formed by the gravure printing machine 1 having the above-described configuration, the conductive paste film 9 is smooth over the entire surface and is excellent in the linearity of the outer peripheral contour. Can be.
  • the ceramic green sheet 8 on which the conductive paste 9 as shown in Fig. 2 is formed is obtained using the gravure printing machine 1, a plurality of ceramic green sheets 8 are laminated and pressure-bonded. Are cut and then fired to obtain a multilayer structure that becomes a component body for the multilayer ceramic electronic component.
  • the conductive paste film 9 described above constitutes an internal electrode.
  • external electrodes and the like are formed on the outer surface of the multilayer structure, thereby completing a desired multilayer ceramic electronic component.
  • FIG. 6 is a view corresponding to a part of FIG. 5 for explaining the second embodiment of the present invention.
  • elements corresponding to those shown in FIG. A duplicate description is omitted.
  • a chamfered surface by a slope is formed at a corner portion where a part of the printing bank 15 and a part of the vertical bank 16 intersect each other in the T-shaped intersection 19. 2 and 5 are attached, and the notch 18 is characterized in that a chamfer 26 is attached to the tip of the vertical bank 16 by a slope.
  • These chamfered chamfers 25 and 26 perform the same functions as the chamfered chamfers 20 and 21 in the first embodiment.
  • FIGS. 7 and 8 are diagrams corresponding to FIG. 5 for describing the third and fourth embodiments of the present invention, respectively. 7 and 8, elements corresponding to those shown in FIG. 5 are given the same reference numerals, and redundant descriptions are omitted.
  • the planar shape of the cell 17 is substantially square, whereas in the third embodiment shown in FIG. 7, the cell 17 has a printing direction.
  • the cell 17 has a long rectangular planar shape in a direction perpendicular to the printing direction.
  • the third and fourth embodiments have the same features as the first embodiment.
  • FIG. 9 is a view corresponding to FIG. 5 for explaining the fifth embodiment of the present invention.
  • elements corresponding to those shown in FIG. 5 are denoted by the same reference numerals, and redundant description is omitted.
  • FIG. 10 is a diagram corresponding to FIG. 5 for describing a sixth embodiment of the present invention.
  • elements corresponding to those shown in FIG. 5 are given the same reference numerals, and redundant description is omitted.
  • the sixth embodiment shown in FIG. 10 as in the case of the fifth embodiment, it is suspended in the printing direction.
  • the cells 17 are not arranged side by side but are arranged in a zigzag shape.
  • the notch 18 provided so as to be positioned between one end of the vertical bank 16 and the printing bank 15 is provided.
  • it also has a notch 18a provided so as to be located in the center between adjacent banks 15 in the printing direction.
  • FIG. 11 is a diagram corresponding to FIG. 4 for explaining the seventh embodiment of the present invention.
  • FIG. 11 elements corresponding to those shown in FIG. 4 are denoted by the same reference numerals, and redundant description is omitted.
  • the intersections located at the center of the image line part 13 are all T-shaped intersections, but are located at the peripheral part of the image line part 13. This is characterized by the fact that a part of the intersection is a cross intersection 29. This means that it is important that a T-shaped intersection 19 is provided at the center of the image area 13.
  • the image line portion 13 has a shape of the image line portion according to the pattern of the conductive paste film 9 to be formed by force daravia printing whose shape is rectangular. It can be changed arbitrarily.
  • the printing sheet 3 is a ceramic green sheet 8 backed by a carrier film 10, and the conductive paste film 9 is a ceramic green sheet.
  • the conductive paste film 9 may be formed on the resin sheet.
  • the conductive paste film 9 formed on the resin sheet is transferred onto the ceramic green sheet 8 in a subsequent process.
  • the paste film formed by gravure printing is the conductive paste film 9, but it may be a paste-like film such as a ceramic slurry. More specifically, for example, a multilayer ceramic capacitor absorbs a step due to the thickness of the internal electrode, and therefore, a force that may form a step-absorbing ceramic layer in a region where the internal electrode is not formed.
  • the present invention can also be applied to a case where a paste film such as a ceramic slurry to be formed is to be formed.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
  • Ceramic Capacitors (AREA)
  • Manufacturing Of Printed Wiring (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Printing Methods (AREA)
  • Rotary Presses (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)

Abstract

A gravure printing press capable of forming a conductive paste film exhibiting excellent smoothness by gravure printing. In a printing area (13) formed on the circumferential surface of a gravure roll (2), a plurality of cells (17) are formed by being sectioned by a printing direction bank (15) and a vertical direction bank (16), and a plurality of cuts (18) are provided in the vertical direction bank (16). In the central part of the printing area (13), the intersecting part of the printing direction bank (15) and the vertical direction bank (16) are substantially composed of a T-shaped intersecting part (19) wherein the vertical direction bank (16) does not penetrate but intersects the printing direction bank (15) in T-shape. Preferably, the corner part where a part of the printing direction bank (15) intersects a part of the vertical direction bank (16) and the forward end part of the vertical direction bank (16) directing the cut (18) are beveled by rounding.

Description

明 細 書  Specification
グラビア印刷機および積層セラミック電子部品の製造方法  Gravure printing machine and manufacturing method of multilayer ceramic electronic component
技術分野  Technical field
[0001] この発明は、グラビア印刷機およびこれを用いて実施される積層セラミック電子部品 の製造方法に関するもので、特に、グラビア印刷によって形成されるペースト膜の平 滑性を向上させるための技術に関するものである。  TECHNICAL FIELD [0001] The present invention relates to a gravure printing machine and a method for manufacturing a multilayer ceramic electronic component carried out using the same, and more particularly to a technique for improving the smoothness of a paste film formed by gravure printing. Is.
背景技術  Background art
[0002] 積層セラミックコンデンサのような積層セラミック電子部品を製造するため、たとえば 、内部電極となる導電性ペースト膜をセラミックグリーンシート上に形成する工程が実 施される。この導電性ペースト膜によって与えられる内部電極は、高いパターン精度 を有していることが要求される。この要求を満たし得る技術として、グラビア印刷が注 目されている (たとえば、特許文献 1参照)。  In order to manufacture a multilayer ceramic electronic component such as a multilayer ceramic capacitor, for example, a process of forming a conductive paste film serving as an internal electrode on a ceramic green sheet is performed. The internal electrode provided by this conductive paste film is required to have high pattern accuracy. Gravure printing is attracting attention as a technology that can satisfy this requirement (for example, see Patent Document 1).
[0003] 特許文献 1では、グラビア印刷によって形成されたペースト膜の外周部分での厚み を均一化することを目的として、グラビアロールの周面上に形成される、印刷ペースト が付与される画線部において形成される複数個のセルについて、外周部におけるセ ルの開口面積を、中央部におけるセルの開口面積よりも小さくし、かつ、外周部にお けるセルの深さを、中央部におけるセルの深さよりも浅くしたものが記載されている。  [0003] In Patent Document 1, for the purpose of uniformizing the thickness at the outer peripheral portion of a paste film formed by gravure printing, an image line to which a printing paste is applied is formed on the peripheral surface of the gravure roll. For a plurality of cells formed in the area, the cell opening area in the outer peripheral part is made smaller than the cell opening area in the central part, and the cell depth in the outer peripheral part is set to a cell depth in the central part. The depth shallower than the depth of is described.
[0004] し力しながら、特許文献 1に記載のものでは、画線部に形成される各セルは互いに 独立しているため、画線部全体の面積に対するセルの部分の面積の比率が比較的 低ぐまた、印刷時において、隣り合うセル間での印刷ペーストの流動が生じ得ない ため、特に、比較的広い面積のペースト膜を形成するための印刷には不向きであり、 印刷むらが生じやすい。  [0004] However, since the cells described in Patent Document 1 are independent of each other, the ratio of the area of the cell portion to the area of the entire image portion is compared. In addition, since printing paste cannot flow between adjacent cells during printing, it is particularly unsuitable for printing to form a paste film having a relatively large area, resulting in uneven printing. Cheap.
[0005] 上述した問題を解決し得るものとして、電子部品の分野での適用を意図したもので はないが、画線部に形成される複数個のセルを規定する土手を、印刷方向に対して 斜めに延びるように配置するとともに、セルを隣り合うものの間で連通状態とするため 、各セルを区画する土手において切欠きが設けられたものが提案されている(たとえ ば、特許文献 2参照)。 [0006] 上述の特許文献 2に記載の技術によれば、画線部全体の面積に対する印刷ぺー ストを保持し得る領域 (すなわち、セルおよび切欠き)の面積の比率を高めることがで き、また、切欠きを通しての印刷ペーストの流動を期待できる。 [0005] Although not intended to be applied in the field of electronic components as a solution to the above-mentioned problems, a bank that defines a plurality of cells formed in the image line portion is connected to the printing direction. In order to place the cells so as to extend diagonally and to connect the cells between adjacent ones, there has been proposed one in which a notch is provided in the bank that partitions each cell (see, for example, Patent Document 2). ). [0006] According to the technique described in Patent Document 2 described above, the ratio of the area of the area (that is, the cell and the notch) that can hold the print paste to the area of the entire image area can be increased. In addition, the flow of the printing paste through the notch can be expected.
[0007] し力しながら、特許文献 2に記載の技術では、切欠きの間隔が土手の幅より小さくさ れることが必須の要件となっているため、たとえば導電性ペーストのような粘度の比較 的高い印刷ペーストを用いた場合、この印刷ペーストの隣り合うセル間での流動が制 限される。その結果、印刷されたペースト膜にセルの痕跡が残ったり、平滑なペースト 膜が形成されな力つたりすることがある。  [0007] However, in the technique described in Patent Document 2, it is an essential requirement that the notch interval be smaller than the width of the bank. When a high printing paste is used, the flow of the printing paste between adjacent cells is limited. As a result, traces of cells may remain in the printed paste film, or a smooth paste film may not be formed.
[0008] また、特許文献 2に記載の技術では、画線部に形成される複数個のセルを規定す る土手が、印刷方向に対して斜め方向に延びるように配置されているので、被印刷シ ートがグラビアロール力も離れるときの印刷ペーストのいわゆる糸引き力 印刷方向 すなわちグラビアロールの周面の移動方向に対して斜め方向に発生し、印刷された ペースト膜の周縁形状にぉ 、て局部的な凹凸が生じやす 、。  [0008] Further, in the technique described in Patent Document 2, the banks that define a plurality of cells formed in the image line portion are arranged so as to extend obliquely with respect to the printing direction. The so-called thread pulling force of the printing paste when the printing sheet is also separated from the gravure roll force. Local unevenness is likely to occur.
[0009] また、上述の糸引きは印刷方向に対して斜め方向に発生するとしても、その方向は 一定しな!、ため、複数箇所にある糸弓 Iき状態の印刷ペーストが互!、に合流して一体 ィ匕することがある。このことは、ペースト膜の厚みのばらつきの原因となる。 [0009] Further, even if the above-described stringing occurs in an oblique direction with respect to the printing direction, the direction is not constant! May join together. This causes variations in the thickness of the paste film.
特許文献 1:特開平 9 - 76459号公報  Patent Document 1: Japanese Patent Laid-Open No. 9-76459
特許文献 2:実公平 5 -41015号公報  Patent Document 2: Japanese Utility Model Publication 5-41015
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0010] そこで、この発明の目的は、上述のような問題を解決し得る、グラビア印刷機および これを用いて実施される積層セラミック電子部品の製造方法を提供しょうとすることで ある。 [0010] Therefore, an object of the present invention is to provide a gravure printing machine and a method for manufacturing a multilayer ceramic electronic component implemented using the same that can solve the above-described problems.
課題を解決するための手段  Means for solving the problem
[0011] この発明は、ペースト膜を被印刷シート上にグラビア印刷によって形成するための グラビア印刷機にまず向けられる。 The present invention is first directed to a gravure printing machine for forming a paste film on a printing sheet by gravure printing.
[0012] このグラビア印刷機は、ペースト膜を与える印刷ペーストが付与される画線部をその 周面上に形成しているグラビアロールを備えている。 [0013] このような構成を備えるグラビア印刷機にぉ 、て、前述した技術的課題を解決する ため、次のような構成を備えることを特徴としている。 [0012] This gravure printing machine includes a gravure roll in which an image line portion to which a printing paste for providing a paste film is applied is formed on the peripheral surface thereof. [0013] A gravure printing machine having such a configuration is characterized by having the following configuration in order to solve the technical problems described above.
[0014] すなわち、画線部には、略印刷方向に延びる印刷方向土手と印刷方向土手に対し て略垂直方向に延びる垂直方向土手とが設けられるとともに、印刷方向土手と垂直 方向土手とによって区画された、複数個のセルが形成される。そして、印刷方向に隣 り合うセル間を連通状態とするため、垂直方向土手には切欠きが設けられる。さらに、 印刷方向土手と垂直方向土手とは、互いに交差する交差部分を形成しており、この 交差部分は、垂直方向土手が印刷方向土手に対して貫通せずに T字状に交差する T字交差部分を含んでいる。  [0014] That is, the image portion is provided with a printing direction bank extending substantially in the printing direction and a vertical bank extending substantially perpendicular to the printing direction bank, and is divided by the printing direction bank and the vertical bank. A plurality of cells are formed. In order to make the cells adjacent to each other in the printing direction communicate with each other, a notch is provided in the vertical bank. Furthermore, the printing direction bank and the vertical direction bank form an intersecting portion that intersects each other, and this intersecting portion intersects the T shape without the vertical bank penetrating the printing direction bank. Includes an intersection.
[0015] なお、上述のように、印刷方向土手の延びる方向が略印刷方向であり、垂直方向 土手の延びる方向が印刷方向土手に対して略垂直方向であるとしたのは、それぞれ 、印刷方向および垂直方向に対して ± 5度程度の許容範囲があるためである。  [0015] As described above, the direction in which the printing direction bank extends is substantially the printing direction, and the direction in which the vertical direction bank extends is substantially perpendicular to the printing direction bank, respectively, This is because there is an allowable range of about ± 5 degrees with respect to the vertical direction.
[0016] 上述の T字交差部分は、画線部の少なくとも中央部において分布していることが好 ましい。この場合、画線部の中央部に位置する交差部分の半数以上が、 T字交差部 分であることが好ましい。最も好ましくは、画線部の中央部に位置する交差部分は、 すべて T字交差部分とされる。  [0016] It is preferable that the above-described T-shaped intersections are distributed at least in the center of the image area. In this case, it is preferable that more than half of the intersections located at the center of the image line part are T-shaped intersections. Most preferably, all the intersections located in the center of the image area are T-shaped intersections.
[0017] 交差部分における印刷方向土手の一部と垂直方向土手の一部とが互いに交差す る角の部分には、丸みまたは斜面による面取りが付されていることが好ましい。  [0017] It is preferable that a corner portion where a part of the printing direction bank and a part of the vertical bank intersect each other is rounded or chamfered by a slope.
[0018] 画線部の中央部においては、前述した切欠きの間隔は、印刷方向土手および垂直 方向土手の各幅より大きくされることが好ましい。  [0018] In the central portion of the image line portion, it is preferable that the above-described notch interval is larger than the widths of the printing bank and the vertical bank.
[0019] 切欠きに向力う垂直方向土手の先端部には、丸みまたは斜面による面取りが付さ れていることが好ましい。  [0019] It is preferable that the tip of the vertical bank facing the notch is rounded or chamfered by a slope.
[0020] 印刷方向土手は、画線部における印刷始端から印刷終端に至るまで実質的に連 続して延びるように設けられていることが好ましい。なお、印刷方向土手が実質的に 連続して延びるとは、印刷方向土手が途中で数箇所途切れていてもよぐまた、たと えば印刷始端ゃ終端にぉ 、て溝が形成されて 、てもよ 、ことを意味して 、る。  [0020] The bank in the printing direction is preferably provided so as to extend substantially continuously from the printing start end to the printing end in the image line portion. It should be noted that the printing direction bank may extend substantially continuously if the printing direction bank may be interrupted at several points in the middle, for example, a groove may be formed at the beginning and end of printing. Yo, that means.
[0021] 印刷方向に関して互いに隣り合う前述の切欠きは、印刷方向に対して垂直方向で の位置が互いに異ならされていることが好ましい。この場合、切欠きは、各セルの対 角線方向に対向する 2つの角の部分に位置して 、ることがより好ま 、。 [0021] It is preferable that the aforementioned notches adjacent to each other in the printing direction have different positions in the direction perpendicular to the printing direction. In this case, the notch is a pair of cells. It is more preferable to be located at the two corners facing each other in the direction of the angle.
[0022] この発明に係るグラビア印刷機は、特に、積層セラミック電子部品を製造するために 用いられることが好ましい。この場合、積層セラミック電子部品に備える積層構造物の 一部をなすパターユングされた層力 グラビア印刷機によって形成されるペースト膜と なる。したがって、この発明は、また、上述のようなグラビア印刷機を用いて実施され る、積層セラミック電子部品の製造方法にも向けられる。 [0022] The gravure printing machine according to the present invention is particularly preferably used for producing a multilayer ceramic electronic component. In this case, it becomes a paste film formed by a patterned layer force gravure printing machine that forms a part of the multilayer structure provided in the multilayer ceramic electronic component. Therefore, the present invention is also directed to a method for manufacturing a multilayer ceramic electronic component that is carried out using the gravure printing machine as described above.
[0023] この発明に係る積層セラミック電子部品の製造方法にぉ 、て、グラビア印刷は、内 部電極となる導電性ペースト膜を形成するために用いられることが好ま ヽ。すなわ ち、前述した印刷ペーストとして導電性ペーストが用いられ、印刷ペーストによって形 成されるペースト膜は、内部電極となる導電性ペースト膜であることが好ま 、。 [0023] In the method for manufacturing a multilayer ceramic electronic component according to the present invention, it is preferable that gravure printing is used to form a conductive paste film to be an internal electrode. That is, it is preferable that a conductive paste is used as the above-described printing paste, and the paste film formed by the printing paste is a conductive paste film serving as an internal electrode.
[0024] 上述の場合、前述の被印刷シートは、好ましくは、セラミックグリーンシートである。ま た、被印刷シートは、キャリアフィルムのような榭脂シートであってもよい。 [0024] In the above case, the above-mentioned printing sheet is preferably a ceramic green sheet. Further, the printing sheet may be a resin sheet such as a carrier film.
発明の効果  The invention's effect
[0025] 以上のように、この発明に係るグラビア印刷機によれば、グラビアロールの周面上に 形成される画線部には、印刷方向土手と垂直方向土手とが設けられるとともに、印刷 方向土手と垂直方向土手とによって区画された、複数個のセルを隣り合うものの間で 連通状態とするため、垂直方向土手には切欠きが設けられているので、印刷ペースト として、たとえば金属コンテントが比較的高ぐそのため、比較的高い粘度を有する導 電性ペーストのようなものを用いても、隣り合うセル間で印刷ペーストを良好に流動さ せることができ、その結果、グラビア印刷によって形成されるペースト膜の表面の凹凸 を小さくし、かつペースト膜の厚みを均一なものとすることができる。  As described above, according to the gravure printing machine according to the present invention, the image line portion formed on the peripheral surface of the gravure roll is provided with the printing direction bank and the vertical direction bank, and the printing direction. Notches are provided in the vertical bank in order to establish communication between adjacent cells partitioned by the bank and the vertical bank, so that, for example, metal content can be compared as a printing paste. Therefore, even if a conductive paste with a relatively high viscosity is used, the printing paste can flow well between adjacent cells, resulting in gravure printing. The unevenness on the surface of the paste film can be reduced, and the thickness of the paste film can be made uniform.
[0026] また、印刷方向土手が略印刷方向に延びて 、るので、被印刷シートがグラビアロー ルカ 離れるときの印刷ペーストの糸引きの方向は、実質的に印刷方向に限定され、 斜め方向にはならない。このことも、グラビア印刷によって形成されるペースト膜の厚 みを一様なものとするように寄与するとともに、印刷されたペースト膜の周縁形状にお いて生じ得る局部的な凹凸を生じさせに《することができる。  [0026] Further, since the bank in the printing direction extends substantially in the printing direction, the threading direction of the printing paste when the sheet to be printed leaves the gravure roller is substantially limited to the printing direction, and in the oblique direction. Must not. This also contributes to making the thickness of the paste film formed by gravure printing uniform, and causes local irregularities that may occur in the peripheral shape of the printed paste film. can do.
[0027] また、印刷方向土手と垂直方向土手とは、互いに交差する交差部分を形成してお り、この交差部分は、垂直方向土手が印刷方向土手に対して貫通せずに (すなわち 、十字状交差部分とはならずに) T字状に交差する T字交差部分を含んでいるので、 同じ面積内で比較したとき、十字状交差部分のみの場合に比べて、交差部分の数を 増やすことができる。その結果、各セルが与える開口部の分布状態に関して、より均 一化を図ることができる。このことも、グラビア印刷によって形成されるペースト膜の表 面の平滑化に寄与する。なぜなら、複数箇所で生じた糸引きが互いに合流して一体 化する確率を低減することができる力 である。 [0027] Further, the printing direction bank and the vertical direction bank form an intersecting portion that intersects each other, and the intersecting portion does not penetrate the vertical direction bank with respect to the printing direction bank (that is, Because it includes a T-shaped intersection that intersects in a T-shape (rather than a cross-shaped intersection), when compared within the same area, the number of intersections compared to the case of only a cross-shaped intersection Can be increased. As a result, the distribution of the openings provided by each cell can be made more uniform. This also contributes to smoothing the surface of the paste film formed by gravure printing. This is a force that can reduce the probability that stringing that occurs at multiple locations will merge together.
[0028] 上述の Τ字交差部分による効果は、画線部の少なくとも中央部において Τ字交差 部分が分布しているとき、より確実に発揮される。そして、 τ字交差部分による効果の より確実な発揮のためには、画線部の中央部に位置する交差部分の半数以上が τ 字交差部分であることがより好ましぐ最も好ましくは、画線部の中央部に位置する交 差部分が、すべて τ字交差部分であるときである。  [0028] The effect of the above-described crossed-curved portion is more reliably exhibited when the crossed-crossed portion is distributed at least in the central portion of the image portion. In order to exhibit the effect of the τ-shaped intersection more reliably, it is more preferable that more than half of the intersections located in the center of the image line portion are τ-shaped intersections. This is when the intersections located at the center of the line are all τ-shaped intersections.
[0029] 交差部分における印刷方向土手の一部と垂直方向土手の一部とが互いに交差す る角の部分に、丸みまたは斜面による面取りが付されていると、隣り合うセル間で印 刷ペーストをより良好に流動させることができるとともに、糸引きの流れをより円滑に生 じさせることができる。その結果、グラビア印刷によって形成されるペースト膜の一層 の平滑ィ匕に寄与させることができる。また、画線部の清掃を容易にするという効果も 期待できる。 [0029] If the corner where the part of the printing bank and the part of the vertical bank intersect each other is rounded or chamfered by a slope, the printing paste is used between adjacent cells. Can be made to flow more satisfactorily and the flow of stringing can be made smoother. As a result, it is possible to contribute to further smoothness of the paste film formed by gravure printing. The effect of facilitating cleaning of the image area can also be expected.
[0030] 画線部の中央部において、切欠きの間隔が、印刷方向土手および垂直方向土手 の各幅より大きくされていると、隣り合うセル間で印刷ペーストがより良好に流動するこ とができる。したがって、このことも、グラビア印刷によって形成されるペースト膜の厚 みを一様なものとするように寄与する。  [0030] If the notch spacing is larger than the widths of the printing direction bank and the vertical direction bank in the center of the image line part, the printing paste may flow better between adjacent cells. it can. Therefore, this also contributes to make the thickness of the paste film formed by gravure printing uniform.
[0031] 切欠きに向かう垂直方向土手の先端部に、丸みまたは斜面による面取りが付され ていると、前述した印刷方向土手の一部と垂直方向土手の一部とが互いに交差する 角の部分での丸みまたは斜面による面取りの場合と同様、隣り合うセル間で印刷べ 一ストをより良好に流動させることができるとともに、糸引きの流れをより円滑に生じさ せることができる。その結果、グラビア印刷によって形成されるペースト膜の一層の平 滑ィ匕に寄与させることができる。  [0031] When the tip of the vertical bank facing the notch is rounded or chamfered by a slope, the part of the corner where the above-mentioned printing bank and the vertical bank intersect each other As in the case of chamfering by rounding or beveling in the printing, the printing best can be made to flow better between adjacent cells, and the stringing flow can be made smoother. As a result, it is possible to contribute to further smoothness of the paste film formed by gravure printing.
[0032] この発明に係るグラビア印刷機において、印刷方向土手が、画線部における印刷 始端から印刷終端に至るまで実質的に連続して延びるように設けられていると、印刷 ペーストは印刷方向土手によって囲まれた範囲でのみ印刷方向に流動するため、ぺ 一スト膜の表面における凹凸の発生を抑制する効果が大きい。したがって、グラビア 印刷によって形成されるペースト膜の厚みの均一化をより確実に達成することができ る。 [0032] In the gravure printing machine according to the present invention, the printing direction bank is used for printing in the image area. If it is provided to extend substantially continuously from the beginning to the end of printing, the printing paste will flow in the printing direction only within the area surrounded by the bank in the printing direction. The effect of suppressing the occurrence of is great. Therefore, the thickness of the paste film formed by gravure printing can be made more uniform.
[0033] また、印刷方向に関して互いに隣り合う切欠きの、印刷方向に対して垂直方向での 位置が互いに異ならされていると、より好ましくは、切欠きが、各セルの対角線方向に 対向する 2つの角の部分に位置していると、グラビアロールの周面上の余分な印刷 ペーストをブレードによって搔き取ったときに、不所望にも、各セル内に留まるべき印 刷ペーストまで搔き出してしまい、そのため、ペースト膜が部分的に薄くなつてしまうこ とを有利に防止することができる。また、被印刷シートがグラビアロール力も離れるとき の印刷ペーストの糸引きは、切欠きを経由して連続的に進行する。したがって、切欠 きの互いに隣り合うものの位置力 上述のように、印刷方向に対して垂直方向にずら されて 、ると、印刷ペーストの糸弓 Iきによって生じ得るペースト膜の表面における凹 凸を抑制することができる。  [0033] Further, if the positions of the notches adjacent to each other in the printing direction are different from each other in the direction perpendicular to the printing direction, the notches are more preferably opposed to the diagonal direction of each cell. If it is located at one corner, when the excess printing paste on the circumference of the gravure roll is scraped off by the blade, it will undesirably roll out to the printing paste that should remain in each cell. Therefore, it is possible to advantageously prevent the paste film from being partially thinned. In addition, the stringing of the printing paste when the printing sheet is separated from the gravure roll force proceeds continuously through the notches. Therefore, as described above, the positional force of the notches adjacent to each other suppresses the unevenness on the surface of the paste film that may be generated by the thread bow I of the printing paste when shifted in the direction perpendicular to the printing direction. can do.
[0034] 以上のようなことから、上述のようなグラビア印刷機を用いて積層セラミック電子部品 の製造に適用すれば、得られた積層セラミック電子部品の特性を安定なものとするこ とができるとともに、不良品の発生を抑制でき、製造の歩留まりを向上させることがで きる。  [0034] From the above, the characteristics of the obtained multilayer ceramic electronic component can be stabilized if applied to the production of the multilayer ceramic electronic component using the gravure printing machine as described above. At the same time, the occurrence of defective products can be suppressed and the manufacturing yield can be improved.
[0035] 特に、この発明に係るグラビア印刷機によって、積層セラミック電子部品に備える内 部電極となる導電性ペースト膜を形成するようにすれば、導電性ペースト膜の厚みを 均一にすることができるので、得られた積層セラミック電子部品において、ショート不 良を引き起こしたり、絶縁抵抗不良を引き起こしたりすることを防止することができる。 図面の簡単な説明  [0035] In particular, if the conductive paste film serving as the internal electrode provided in the multilayer ceramic electronic component is formed by the gravure printing machine according to the present invention, the thickness of the conductive paste film can be made uniform. Therefore, it is possible to prevent the obtained multilayer ceramic electronic component from causing a short circuit failure or a defective insulation resistance. Brief Description of Drawings
[0036] [図 1]図 1は、この発明の第 1の実施形態によるグラビア印刷機 1を概略的に示す正 面図である。  FIG. 1 is a front view schematically showing a gravure printing machine 1 according to a first embodiment of the present invention.
[図 2]図 2は、図 1に示したグラビア印刷機 1によって、被印刷シート 3としてのキャリア フィルム 10によって裏打ちされたセラミックグリーンシート 8上に導電性ペースト膜 9が 形成された状態を示す断面図である。 [FIG. 2] FIG. 2 shows a case where a conductive paste film 9 is formed on a ceramic green sheet 8 lined with a carrier film 10 as a printing sheet 3 by the gravure printing machine 1 shown in FIG. It is sectional drawing which shows the formed state.
[図 3]図 3は、図 1に示したグラビアロール 2を単独で示す斜視図である。  FIG. 3 is a perspective view showing the gravure roll 2 shown in FIG. 1 alone.
[図 4]図 4は、図 3に示した 1個の画線部 13を拡大して示す、グラビアロール 2の周面 の展開図である。  [FIG. 4] FIG. 4 is a developed view of the peripheral surface of the gravure roll 2, showing an enlargement of one image line portion 13 shown in FIG. 3.
[図 5]図 5は、図 4に示した画線部 13の一部をさらに拡大して示す図である。  FIG. 5 is a diagram showing a part of the image line portion 13 shown in FIG. 4 in a further enlarged manner.
[図 6]図 6は、この発明の第 2の実施形態を説明するための図 5の一部に相当する図 である。  FIG. 6 is a view corresponding to a part of FIG. 5 for describing a second embodiment of the present invention.
[図 7]図 7は、この発明の第 3の実施形態を説明するための図 5に相当する図である。  FIG. 7 is a view corresponding to FIG. 5 for explaining a third embodiment of the present invention.
[図 8]図 8は、この発明の第 4の実施形態を説明するための図 5に相当する図である。 FIG. 8 is a view corresponding to FIG. 5 for explaining a fourth embodiment of the present invention.
[図 9]図 9は、この発明の第 5の実施形態を説明するための図 5に相当する図である。 FIG. 9 is a view corresponding to FIG. 5 for describing a fifth embodiment of the present invention.
[図 10]図 10は、この発明の第 6の実施形態を説明するための図 5に相当する図であ る。 FIG. 10 is a view corresponding to FIG. 5 for explaining a sixth embodiment of the present invention.
[図 11]図 11は、この発明の第 7の実施形態を説明するための図 4に相当する図であ る。  FIG. 11 is a view corresponding to FIG. 4 for describing a seventh embodiment of the present invention.
符号の説明 Explanation of symbols
1 グラビア印刷機  1 Gravure printing machine
2 グラビアローノレ  2 Gravure Ronole
3 被印刷シート  3 Printed sheet
8 セラミックグリーンシート  8 Ceramic green sheet
9 導電性ペースト膜  9 Conductive paste film
12 導電性ペースト  12 Conductive paste
13 画線部  13 Stroke section
15 印刷方向土手  15 Print direction bank
16 垂直方向土手  16 Vertical bank
17 セル  17 cells
18, 18a 切欠き  18, 18a cutout
19 T字交差部分  19 T-shaped intersection
20, 21 丸みによる面取り 25, 26 斜面による面取り 20, 21 Rounded chamfer 25, 26 Chamfer by slope
29 十字交差部分  29 Cross intersection
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0038] 図 1は、この発明の第 1の実施形態によるグラビア印刷機 1を概略的に示す正面図 である。 FIG. 1 is a front view schematically showing a gravure printing machine 1 according to a first embodiment of the present invention.
[0039] グラビア印刷機 1は、グラビアロール 2と、グラビアロール 2に対して、被印刷シート 3 を挟んで対向する圧胴 4とを備えている。これらグラビアロール 2および圧胴 4は、そ れぞれ、矢印 5および 6方向に回転し、それによつて、被印刷シート 3は矢印 7方向へ 搬送される。なお、グラビア平版印刷機の場合のように、圧胴を備えないグラビア印 刷機もあり得る。  The gravure printing machine 1 includes a gravure roll 2 and an impression cylinder 4 that faces the gravure roll 2 with the printing sheet 3 interposed therebetween. The gravure roll 2 and the impression cylinder 4 rotate in the directions of arrows 5 and 6, respectively, whereby the printing sheet 3 is conveyed in the direction of arrow 7. There may be a gravure printing machine that does not include an impression cylinder, as in the case of a gravure lithographic printing machine.
[0040] グラビア印刷機 1は、たとえば積層セラミックコンデンサのような積層セラミック電子 部品を製造するために用いられるものである。より特定的には、グラビア印刷機 1は、 積層セラミック電子部品に備える積層構造物の一部をなすパターユングされた層とな るべきペースト膜を被印刷シート 3上にグラビア印刷によって形成するために用いら れる。より具体的には、図 2に示すように、セラミックグリーンシート 8上に、パターニン グされた内部電極となるべき導電性ペースト膜 9がグラビア印刷によって形成される。  The gravure printing machine 1 is used for manufacturing a multilayer ceramic electronic component such as a multilayer ceramic capacitor. More specifically, the gravure printer 1 forms a paste film to be a patterned layer that forms a part of a multilayer structure provided for the multilayer ceramic electronic component on the printed sheet 3 by gravure printing. Used in More specifically, as shown in FIG. 2, a conductive paste film 9 to be a patterned internal electrode is formed on the ceramic green sheet 8 by gravure printing.
[0041] セラミックグリーンシート 8は、図 2に示すように、キャリアフィルム 10によって裏打ち された状態にある。したがって、図 1に示した被印刷シート 3は、このようにキャリアフィ ルム 10によって裏打ちされたセラミックグリーンシート 8である。  [0041] The ceramic green sheet 8 is backed by a carrier film 10 as shown in FIG. Therefore, the printed sheet 3 shown in FIG. 1 is a ceramic green sheet 8 backed by the carrier film 10 in this way.
[0042] グラビアロール 2は、図 1に示すように、タンク 11内に収容された導電性ペースト 12 内に浸漬され、それによつて、グラビアロール 2の周面上に形成された複数個の画線 部 13 (その一部が概略的に図示されている。)に導電性ペースト 12が付与される。画 線部 13の詳細については、後述する。なお、グラビアロール 2への導電性ペースト 1 2の供給は、導電性ペースト 12をグラビアロール 2に向力つて射出するなどの方法に よってもよい。グラビアロール 2の周面上の余分な導電性ペースト 12は、ドクターブレ ード 14によって搔き取られる。  As shown in FIG. 1, the gravure roll 2 is immersed in a conductive paste 12 accommodated in a tank 11, thereby forming a plurality of images formed on the peripheral surface of the gravure roll 2. A conductive paste 12 is applied to the line portion 13 (part of which is schematically shown). Details of the image line unit 13 will be described later. The supply of the conductive paste 12 to the gravure roll 2 may be performed by a method such as injecting the conductive paste 12 to the gravure roll 2 by force. Excess conductive paste 12 on the peripheral surface of the gravure roll 2 is scraped off by the doctor blade 14.
[0043] 画線部 13は、その代表的なもののみが図 3に概略的に図示されているように、図 2 に示した導電性ペースト膜 9のパターンに対応するパターンを有して 、る。この実施 形態では、画線部 13の長手方向がグラビアロール 2の周方向に向くようにされている The image line portion 13 has a pattern corresponding to the pattern of the conductive paste film 9 shown in FIG. 2, as only a representative one is schematically shown in FIG. The This implementation In the form, the longitudinal direction of the image portion 13 is directed to the circumferential direction of the gravure roll 2
[0044] 図 4は、 1個の画線部 13を拡大して示す、グラビアロール 2の周面の展開図である。 FIG. 4 is a developed view of the peripheral surface of the gravure roll 2, showing an enlarged view area 13.
図 4において、印刷方向が矢印で示されている力 この印刷方向は、図 1に示した矢 印 5に対応している。より詳細には、画線部 13の図 4における上端側が印刷始端側 であり、下端側が印刷終端側である。したがって、印刷工程において、画線部 13の、 被印刷シート 3に接触する領域は、図 4における上端側力も下端側へとその位置を変 える。  In FIG. 4, the printing direction is indicated by an arrow. This printing direction corresponds to the arrow 5 shown in FIG. More specifically, the upper end side in FIG. 4 of the image line portion 13 is the printing start end side, and the lower end side is the printing end side. Accordingly, in the printing process, the area of the image line portion 13 that contacts the printing sheet 3 changes its position on the upper end side force in FIG. 4 to the lower end side.
[0045] 画線部 13には、印刷方向に延びる複数本の印刷方向土手 15と印刷方向土手 15 に対して垂直方向に延びる複数本の垂直方向土手 16とが設けられる。そして、印刷 方向土手 15と垂直方向土手 16とによって区画された、複数個のセル 17が形成され る。  The image line unit 13 is provided with a plurality of printing direction banks 15 extending in the printing direction and a plurality of vertical direction banks 16 extending in a direction perpendicular to the printing direction bank 15. Then, a plurality of cells 17 partitioned by the printing direction bank 15 and the vertical direction bank 16 are formed.
[0046] このような複数個のセル 17の各々の開口面積について見ると、画線部 13の周縁部 に位置するセル 17 (A)は、画線部 13の中央部に位置するセル 17 (B)に比べて小さ くされている。周縁部に位置するセル 17 (A)の開口面積を小さくするため、印刷方向 土手 15および垂直方向土手 16の各々の、画線部 13の周縁部に位置する部分では 、他の部分に比べて、幅がより大きくされている。このような構成を採用することにより 、以下に説明するような、いわゆる「サドル現象」を生じさせに《することができる。  Looking at the opening area of each of the plurality of cells 17 as described above, the cell 17 (A) located at the periphery of the image line portion 13 is the cell 17 ( It is smaller than B). In order to reduce the opening area of the cell 17 (A) located at the peripheral edge, the portion located at the peripheral edge of the image line portion 13 of each of the printing direction bank 15 and the vertical direction bank 16 is compared with the other portions. The width has been made larger. By adopting such a configuration, the so-called “saddle phenomenon” described below can be caused.
[0047] 一般的に、グラビア印刷を適用してペースト膜を形成した場合、ペースト膜の周縁 部が中央部よりも厚くなる、いわゆるサドル現象」が生じやすい。このような「サドル現 象」が生じた導電性ペースト膜を用いて積層セラミック電子部品を製造した場合、ショ ート不良や構造欠陥を招くことがある。上述のような構成は、このような「サドル現象」 を抑制するのに効果的である。  [0047] Generally, when a paste film is formed by applying gravure printing, a so-called saddle phenomenon in which the peripheral portion of the paste film becomes thicker than the central portion is likely to occur. When a multilayer ceramic electronic component is manufactured using a conductive paste film in which such a “saddle phenomenon” occurs, a short circuit failure or a structural defect may be caused. The configuration as described above is effective in suppressing the “saddle phenomenon”.
[0048] 図 5は、図 4に示した画線部 13の一部をさらに拡大して示す図である。  FIG. 5 is a view showing a part of the image line unit 13 shown in FIG. 4 further enlarged.
[0049] 図 4および図 5に示すように、垂直方向土手 16には切欠き 18が設けられ、それによ つて、印刷方向に隣り合うセル 17間が連通状態とされる。この実施形態では、垂直方 向土手 16は、印刷方向に対して垂直方向に切欠き 18を介在させて断続的に延びる ようにされている。 [0050] 印刷方向土手 15と垂直方向土手 16とは、互いに交差する交差部分を形成してい る。この実施形態では、交差部分は、垂直方向土手 16が印刷方向土手 15に対して 貫通せずに T字状に交差する T字交差部分 19を構成している。さらに言うならば、こ の実施形態では、交差部分は、すべて T字交差部分 19となっている。 [0049] As shown in Figs. 4 and 5, the vertical bank 16 is provided with a notch 18, whereby the cells 17 adjacent in the printing direction are in communication with each other. In this embodiment, the vertical bank 16 extends intermittently with a notch 18 in the direction perpendicular to the printing direction. [0050] The printing direction bank 15 and the vertical direction bank 16 form an intersecting portion intersecting each other. In this embodiment, the intersecting portion constitutes a T-shaped intersecting portion 19 where the vertical bank 16 intersects in the T shape without penetrating the printing direction bank 15. Furthermore, in this embodiment, all the intersections are T-shaped intersections 19 in this embodiment.
[0051] また、図 5によく示されているように、 T字交差部分 19における印刷方向土手 15の 一部と垂直方向土手 16の一部とが互いに交差する角の部分には、丸みによる面取り 20が付されている。また、切欠き 18に向力 垂直方向土手 16の先端部にも、丸みに よる面取り 21が付されている。  [0051] Further, as well shown in FIG. 5, the corner portion where a part of the printing bank 15 and a part of the vertical bank 16 intersect each other in the T-shaped intersection 19 is rounded. A chamfer 20 is attached. In addition, the notch 18 is also chamfered 21 by rounding at the tip of the vertical bank 16 in the direction of the vertical force.
[0052] なお、この実施形態では採用されていないが、垂直方向土手 16が印刷方向土手 1 5を貫通するように形成され、十字状交差部分を形成している場合であっても、上述 のような面取りが付されることが好ましい。  [0052] Although not adopted in this embodiment, even when the vertical bank 16 is formed so as to penetrate the printing bank 15 and forms a cross-shaped crossing portion, Such chamfering is preferably applied.
[0053] 図 4および図 5に示すように、画線部 13の中央部においては、切欠き 18の間隔は、 印刷方向土手 15および垂直方向土手 16の各幅より大きくされている。たとえば、印 刷方向土手 15および垂直方向土手 16の各幅は 5〜20 mであるのに対し、切欠き 18の間隔は 20〜40 μ mとされる。  As shown in FIGS. 4 and 5, in the central portion of the image line portion 13, the interval between the notches 18 is larger than the widths of the printing bank 15 and the vertical bank 16. For example, the width of the printing bank 15 and the vertical bank 16 is 5 to 20 m, while the interval between the notches 18 is 20 to 40 μm.
[0054] これらの構成を採用することにより、一般のグラビアインクに比べて、たとえば 0. 1〜 40Pa, sと ヽつた高 、粘度を有する導電性ペースト 12 (図 1参照)であっても、印刷方 向へ一定の流れが円滑に発生し、導電性ペースト膜 9において平滑な表面および均 一な厚みを確実に得ることができる。  [0054] By adopting these configurations, the conductive paste 12 (see Fig. 1) having a high viscosity, such as 0.1 to 40 Pa, s, compared to general gravure ink, A constant flow is smoothly generated in the printing direction, and a smooth surface and uniform thickness can be reliably obtained in the conductive paste film 9.
[0055] 図 4に示されるように、各印刷方向土手 15は、画線部 13において印刷始端から印 刷終端に至るまで実質的に連続して延びている。  As shown in FIG. 4, each printing direction bank 15 extends substantially continuously from the printing start end to the printing end in the image line portion 13.
[0056] このような構成を採用することにより、導電性ペースト 12を隣り合うセル 17間で円滑 に流動させることができるので、導電性ペースト 12を印刷方向に均一に流動させるこ とができる。また、被印刷シート 3がグラビアロール 2から離れるときの導電性ペースト 12のいわゆる糸引きが、図 5の破線の矢印 22で示すように、印刷方向に規制されな 力 Sら生じ、斜めに生じることがなぐ印刷された導電性ペースト膜 9 (図 2参照)の周縁 形状において局部的な凹凸を生じさせに《することができる。  [0056] By adopting such a configuration, the conductive paste 12 can smoothly flow between the adjacent cells 17, so that the conductive paste 12 can flow uniformly in the printing direction. In addition, the so-called stringing of the conductive paste 12 when the printing sheet 3 is separated from the gravure roll 2 is generated obliquely by the force S that is not regulated in the printing direction, as indicated by the broken arrow 22 in FIG. It is possible to create local irregularities in the peripheral shape of the printed conductive paste film 9 (see Fig. 2).
[0057] また、印刷方向に関して互いに隣り合う切欠き 18は、印刷方向に対して垂直方向 での位置が互いに異ならされている。特に、この実施形態では、切欠き 18は、各セル 17の対角線方向に対向する 2つの角の部分に位置して 、る。 [0057] The notches 18 adjacent to each other in the printing direction are perpendicular to the printing direction. The positions in are different from each other. In particular, in this embodiment, the notches 18 are located at two corner portions of each cell 17 that are opposite to each other in the diagonal direction.
[0058] このような構成を採用することにより、グラビアロール 2の周面上の余分な導電性べ 一スト 12をドクターブレード 14によって搔き取ったときに、不所望にも、各セル 17内 に留まるべき導電性ペースト 12まで搔き出してしまい、そのため、導電性ペースト膜 9 が部分的に薄くなつてしまうことを有利に防止することができる。  [0058] By adopting such a configuration, when the excess conductive base 12 on the peripheral surface of the gravure roll 2 is scraped off by the doctor blade 14, undesirably in each cell 17 Therefore, it is possible to advantageously prevent the conductive paste film 9 from being partially thinned.
[0059] また、被印刷シート 3がグラビアロール 2から離れるときの導電性ペースト 12の糸引 きは、切欠き 18を経由して連続的に進行する。したがって、切欠き 18の互いに隣り 合うものの位置力 上述のように、印刷方向に対して垂直方向にずらされていると、導 電性ペースト 12の糸引きによって生じ得る導電性ペースト膜 9の表面における凹凸を 抑帘 Uすることができる。  Further, the stringing of the conductive paste 12 when the printing sheet 3 is separated from the gravure roll 2 proceeds continuously via the notch 18. Therefore, the positional force of the notches 18 adjacent to each other, as described above, on the surface of the conductive paste film 9 that can be generated by stringing of the conductive paste 12 when shifted in the direction perpendicular to the printing direction. You can suppress unevenness.
[0060] 以上のような構成を有するグラビア印刷機 1によって導電性ペースト膜 9を形成すれ ば、この導電性ペースト膜 9を、全面にわたって平滑なものとし、かつ外周の輪郭の 直線性において優れたものとすることができる。  [0060] If the conductive paste film 9 is formed by the gravure printing machine 1 having the above-described configuration, the conductive paste film 9 is smooth over the entire surface and is excellent in the linearity of the outer peripheral contour. Can be.
[0061] グラビア印刷機 1を用いて図 2に示すような導電性ペースト 9が形成されたセラミック グリーンシート 8が得られた後、複数のセラミックグリーンシート 8が積層されかつ圧着 され、必要に応じてカットされ、次いで焼成されることによって、積層セラミック電子部 品のための部品本体となる積層構造物が得られる。この積層構造物において、前述 した導電性ペースト膜 9は、内部電極を構成する。次に、必要に応じて、積層構造物 の外表面上に外部電極等が形成されることによって、所望の積層セラミック電子部品 が完成される。  [0061] After the ceramic green sheet 8 on which the conductive paste 9 as shown in Fig. 2 is formed is obtained using the gravure printing machine 1, a plurality of ceramic green sheets 8 are laminated and pressure-bonded. Are cut and then fired to obtain a multilayer structure that becomes a component body for the multilayer ceramic electronic component. In this laminated structure, the conductive paste film 9 described above constitutes an internal electrode. Next, if necessary, external electrodes and the like are formed on the outer surface of the multilayer structure, thereby completing a desired multilayer ceramic electronic component.
[0062] このような積層セラミック電子部品において、前述したように、導電性ペースト膜 9が 全体にわたって平滑に形成されるため、圧着工程で局部的に応力が集中することが なぐそのため、内部電極がセラミック層を通して接触するといつたショート不良を引き 起こしたり、局部的にセラミック層の厚みが薄くなつて絶縁抵抗不良を引き起こしたり することを防止することができる。  [0062] In such a multilayer ceramic electronic component, as described above, since the conductive paste film 9 is formed smoothly over the entire surface, stress is not concentrated locally in the crimping process. When contact is made through the ceramic layer, it is possible to prevent the occurrence of short-circuit failure or the occurrence of insulation resistance failure due to local thinning of the ceramic layer.
[0063] 図 6は、この発明の第 2の実施形態を説明するための図 5の一部に相当する図であ る。図 6において、図 5に示した要素に相当する要素には同様の参照符号を付し、重 複する説明は省略する。 FIG. 6 is a view corresponding to a part of FIG. 5 for explaining the second embodiment of the present invention. In FIG. 6, elements corresponding to those shown in FIG. A duplicate description is omitted.
[0064] 図 6に示した第 2の実施形態では、 T字交差部分 19における印刷方向土手 15の一 部と垂直方向土手 16の一部とが互いに交差する角の部分には、斜面による面取り 2 5が付され、また、切欠き 18に向力 垂直方向土手 16の先端部には、斜面による面 取り 26が付されていることを特徴としている。これら斜面による面取り 25および 26は、 第 1の実施形態における丸みによる面取り 20および 21と同様の機能を果たすもので ある。  In the second embodiment shown in FIG. 6, a chamfered surface by a slope is formed at a corner portion where a part of the printing bank 15 and a part of the vertical bank 16 intersect each other in the T-shaped intersection 19. 2 and 5 are attached, and the notch 18 is characterized in that a chamfer 26 is attached to the tip of the vertical bank 16 by a slope. These chamfered chamfers 25 and 26 perform the same functions as the chamfered chamfers 20 and 21 in the first embodiment.
[0065] 図 7および図 8は、それぞれ、この発明の第 3および第 4の実施形態を説明するた めの図 5に相当する図である。図 7および図 8において、図 5に示した要素に相当す る要素には同様の参照符号を付し、重複する説明は省略する。  FIGS. 7 and 8 are diagrams corresponding to FIG. 5 for describing the third and fourth embodiments of the present invention, respectively. 7 and 8, elements corresponding to those shown in FIG. 5 are given the same reference numerals, and redundant descriptions are omitted.
[0066] 図 5に示した第 1の実施形態では、セル 17の平面形状が実質的に正方形であった のに対し、図 7に示した第 3の実施形態では、セル 17は、印刷方向に長手の長方形 の平面形状を有し、図 8に示した第 4の実施形態では、セル 17は、印刷方向に垂直 な方向に長手の長方形の平面形状を有している。これらセル 17の平面形状以外の 特徴については、第 3および第 4の実施形態は、第 1の実施形態と共通する特徴を 備えている。  In the first embodiment shown in FIG. 5, the planar shape of the cell 17 is substantially square, whereas in the third embodiment shown in FIG. 7, the cell 17 has a printing direction. In the fourth embodiment shown in FIG. 8, the cell 17 has a long rectangular planar shape in a direction perpendicular to the printing direction. Regarding the features other than the planar shape of the cell 17, the third and fourth embodiments have the same features as the first embodiment.
[0067] 図 9は、この発明の第 5の実施形態を説明するための図 5に相当する図である。図 9 において、図 5に示した要素に相当する要素には同様の参照符号を付し、重複する 説明は省略する。  FIG. 9 is a view corresponding to FIG. 5 for explaining the fifth embodiment of the present invention. In FIG. 9, elements corresponding to those shown in FIG. 5 are denoted by the same reference numerals, and redundant description is omitted.
[0068] 図 9に示した第 5の実施形態では、第 1の実施形態の場合と比較して、交差部分が T字交差部分 19を構成するという特徴を維持しながら、垂直方向土手 16の印刷方 向での位置が変更されている。その結果、セル 17は、印刷方向に垂直な方向に関し ては必ずしも並んでいない。第 1の実施形態の他の特徴については、この第 5の実施 形態も備えている。  [0068] In the fifth embodiment shown in FIG. 9, compared to the first embodiment, while maintaining the feature that the intersecting portion forms a T-shaped intersecting portion 19, the vertical bank 16 The position in the printing direction has been changed. As a result, the cells 17 are not necessarily arranged in the direction perpendicular to the printing direction. The other features of the first embodiment are also provided in the fifth embodiment.
[0069] 図 10は、この発明の第 6の実施形態を説明するための図 5に相当する図である。図 10において、図 5に示した要素に相当する要素には同様の参照符号を付し、重複す る説明は省略する。  [0069] FIG. 10 is a diagram corresponding to FIG. 5 for describing a sixth embodiment of the present invention. In FIG. 10, elements corresponding to those shown in FIG. 5 are given the same reference numerals, and redundant description is omitted.
[0070] 図 10に示した第 6の実施形態では、第 5の実施形態の場合と同様、印刷方向に垂 直な方向に関しては、セル 17が並んでおらず、ジグザグ状に配置されている。 In the sixth embodiment shown in FIG. 10, as in the case of the fifth embodiment, it is suspended in the printing direction. Regarding the straight direction, the cells 17 are not arranged side by side but are arranged in a zigzag shape.
[0071] また、第 6の実施形態では、垂直方向土手 16に設けられる切欠きに関して、垂直方 向土手 16の一方端と印刷方向土手 15との間に位置するように設けられた切欠き 18 ばかりでなく、隣り合う印刷方向土手 15間の中央部に位置するように設けられた切欠 き 18aをも有している。 In the sixth embodiment, with respect to the notch provided in the vertical bank 16, the notch 18 provided so as to be positioned between one end of the vertical bank 16 and the printing bank 15 is provided. In addition, it also has a notch 18a provided so as to be located in the center between adjacent banks 15 in the printing direction.
[0072] 第 1の実施形態における他の特徴については、この第 6の実施形態も有している。  [0072] Other features of the first embodiment include the sixth embodiment.
[0073] 図 11は、この発明の第 7の実施形態を説明するための図 4に相当する図である。図FIG. 11 is a diagram corresponding to FIG. 4 for explaining the seventh embodiment of the present invention. Figure
11において、図 4に示した要素に相当する要素には同様の参照符号を付し、重複す る説明は省略する。 In FIG. 11, elements corresponding to those shown in FIG. 4 are denoted by the same reference numerals, and redundant description is omitted.
[0074] 図 11に示した第 7の実施形態では、画線部 13の中央部に位置する交差部分につ いては、すべて T字交差部分であるが、画線部 13の周縁部に位置する交差部分に ついては、その一部が十字交差部分 29となっていることを特徴としている。このことは 、画線部 13の中央部において、 T字交差部分 19が設けられることが重要であること を意味している。  In the seventh embodiment shown in FIG. 11, the intersections located at the center of the image line part 13 are all T-shaped intersections, but are located at the peripheral part of the image line part 13. This is characterized by the fact that a part of the intersection is a cross intersection 29. This means that it is important that a T-shaped intersection 19 is provided at the center of the image area 13.
[0075] なお、画線部 13の中央部に位置する交差部分は、すべて T字交差部分 19である ことが最も好ましいが、一部において、十字交差部分が形成されていてもよい。このよ うに、 τ字交差部分と十字交差部分とが混在する場合には、半数以上が T字交差部 分であることが好ましい。  [0075] It is most preferable that all of the intersecting portions located in the center of the image line portion 13 are T-shaped intersecting portions 19, but a cross-intersecting portion may be formed in part. Thus, when the τ-shaped intersection and the cross-shaped intersection are mixed, it is preferable that more than half are T-shaped intersections.
[0076] 上述した第 7の実施形態においても、その他の特徴については、第 1の実施形態の 場合と同様の特徴を有して 、る。  [0076] Also in the seventh embodiment described above, the other features are the same as those in the first embodiment.
[0077] 以上、この発明を図示した実施形態に関連して説明したが、この発明の範囲内に おいて、その他、種々の変形例が可能である。 [0077] While the present invention has been described with reference to the illustrated embodiment, various other modifications are possible within the scope of the present invention.
[0078] たとえば、図示の実施形態では、画線部 13は、その形状が長方形であった力 ダラ ビア印刷によって形成されるべき導電性ペースト膜 9のパターンに応じて、画線部の 形状を任意に変更することができる。 For example, in the illustrated embodiment, the image line portion 13 has a shape of the image line portion according to the pattern of the conductive paste film 9 to be formed by force daravia printing whose shape is rectangular. It can be changed arbitrarily.
[0079] また、図示の実施形態では、被印刷シート 3が、キャリアフィルム 10によって裏打ち されたセラミックグリーンシート 8であり、導電性ペースト膜 9がセラミックグリーンシート[0079] In the illustrated embodiment, the printing sheet 3 is a ceramic green sheet 8 backed by a carrier film 10, and the conductive paste film 9 is a ceramic green sheet.
8上に形成された力 たとえばキャリアフィルム 10のような榭脂シートのみを被印刷シ ート 3として用い、この榭脂シート上に導電性ペースト膜 9を形成するようにしてもょ ヽ 。この場合には、榭脂シート上に形成された導電性ペースト膜 9は、その後の工程に おいて、セラミックグリーンシート 8上に転写されることになる。 8 Force formed on top The conductive paste film 9 may be formed on the resin sheet. In this case, the conductive paste film 9 formed on the resin sheet is transferred onto the ceramic green sheet 8 in a subsequent process.
また、図示の実施形態では、グラビア印刷によって形成されるペースト膜が導電性 ペースト膜 9であったが、たとえば、セラミックスラリーのようなペースト状のもの力 な る膜であってもよい。より具体的には、たとえば積層セラミックコンデンサなどにおいて 、内部電極の厚みによる段差を吸収するため、内部電極が形成されない領域に段差 吸収用のセラミック層が形成されることがある力 このようなセラミック層となるべきセラ ミックスラリーカゝらなるペースト膜を形成しょうとする場合にも、この発明を適用すること ができる。  In the illustrated embodiment, the paste film formed by gravure printing is the conductive paste film 9, but it may be a paste-like film such as a ceramic slurry. More specifically, for example, a multilayer ceramic capacitor absorbs a step due to the thickness of the internal electrode, and therefore, a force that may form a step-absorbing ceramic layer in a region where the internal electrode is not formed. The present invention can also be applied to a case where a paste film such as a ceramic slurry to be formed is to be formed.

Claims

請求の範囲 The scope of the claims
[1] ペースト膜を被印刷シート上にグラビア印刷によって形成するためのグラビア印刷 機であり、  [1] A gravure printing machine for forming a paste film on a printing sheet by gravure printing,
前記ペースト膜を与える印刷ペーストが付与される画線部をその周面上に形成して An image line portion to which a printing paste for giving the paste film is applied is formed on the peripheral surface.
V、るグラビアロールを備え、 V, equipped with a gravure roll,
前記画線部には、略印刷方向に延びる印刷方向土手と前記印刷方向土手に対し て略垂直方向に延びる垂直方向土手とが設けられるとともに、前記印刷方向土手と 前記垂直方向土手とによって区画された、複数個のセルが形成され、  The image portion is provided with a printing direction bank extending substantially in the printing direction and a vertical bank extending substantially perpendicular to the printing direction bank, and is partitioned by the printing direction bank and the vertical direction bank. A plurality of cells are formed,
印刷方向に隣り合う前記セル間を連通状態とするため、前記垂直方向土手には切 欠きが設けられ、  In order to establish communication between the cells adjacent in the printing direction, the vertical bank is provided with a notch,
前記印刷方向土手と前記垂直方向土手とは、互いに交差する交差部分を形成して おり、前記交差部分は、前記垂直方向土手が前記印刷方向土手に対して貫通せず に T字状に交差する T字交差部分を含む、  The printing direction bank and the vertical direction bank form an intersecting portion intersecting each other, and the intersecting portion intersects the vertical direction bank in a T shape without penetrating the printing direction bank. Including T-shaped intersection,
グラビア印刷機。  Gravure printing machine.
[2] 前記 T字交差部分は、前記画線部の少なくとも中央部において分布している、請求 項 1に記載のグラビア印刷機。  [2] The gravure printing machine according to claim 1, wherein the T-shaped intersections are distributed at least in a central portion of the image line portion.
[3] 前記画線部の中央部に位置する前記交差部分の半数以上が、前記 T字交差部分 である、請求項 2に記載のグラビア印刷機。 [3] The gravure printing machine according to claim 2, wherein more than half of the intersecting portions located at the center of the image line portion are the T-shaped intersecting portions.
[4] 前記画線部の中央部に位置する前記交差部分は、すべて前記 T字交差部分であ る、請求項 3に記載のグラビア印刷機。 [4] The gravure printing machine according to claim 3, wherein all of the intersecting portions located in a central portion of the image line portion are the T-shaped intersecting portions.
[5] 前記交差部分における前記印刷方向土手の一部と前記垂直方向土手の一部とが 互いに交差する角の部分には、丸みまたは斜面による面取りが付されている、請求 項 1に記載のグラビア印刷機。 [5] The corner portion of the intersecting portion where the part in the printing direction bank and the part in the vertical direction bank intersect each other is rounded or chamfered by a slope. Gravure printing machine.
[6] 前記画線部の中央部においては、前記切欠きの間隔は、前記印刷方向土手およ び前記垂直方向土手の各幅より大きくされている、請求項 1に記載のグラビア印刷機 6. The gravure printing machine according to claim 1, wherein a gap between the notches is larger than a width of each of the printing direction bank and the vertical direction bank in a central part of the image line part.
[7] 前記切欠きに向力 前記垂直方向土手の先端部には、丸みまたは斜面による面取 りが付されて 、る、請求項 1に記載のグラビア印刷機。 [7] The gravure printing machine according to claim 1, wherein a direction force is applied to the notch, and a tip portion of the vertical bank is chamfered by roundness or a slope.
[8] 前記印刷方向土手は、前記画線部における印刷始端から印刷終端に至るまで実 質的に連続して延びるように設けられて 、る、請求項 1に記載のグラビア印刷機。 8. The gravure printing machine according to claim 1, wherein the printing direction bank is provided so as to extend substantially continuously from a printing start end to a printing end in the image line portion.
[9] 印刷方向に関して互いに隣り合う前記切欠きは、印刷方向に対して垂直方向での 位置が互いに異ならされて 、る、請求項 1に記載のグラビア印刷機。 [9] The gravure printing machine according to claim 1, wherein the notches adjacent to each other in the printing direction have different positions in a direction perpendicular to the printing direction.
[10] 前記切欠きは、各前記セルの対角線方向に対向する 2つの角の部分に位置してい る、請求項 9に記載のグラビア印刷機。 10. The gravure printing machine according to claim 9, wherein the notch is located at two corners facing each other in the diagonal direction of each cell.
[11] 積層セラミック電子部品を製造するために用いられるものであり、前記ペースト層は[11] It is used for manufacturing a multilayer ceramic electronic component, and the paste layer is
、積層セラミック電子部品に備える積層構造物の一部をなすパターユングされた層と なるべきものである、請求項 1に記載のグラビア印刷機。 2. The gravure printing machine according to claim 1, wherein the gravure printing machine is to be a patterned layer that forms a part of a multilayer structure provided in the multilayer ceramic electronic component.
[12] 請求項 11に記載のグラビア印刷機を用いて実施される、積層セラミック電子部品の 製造方法。 [12] A method for producing a multilayer ceramic electronic component, which is carried out using the gravure printing machine according to claim 11.
[13] 前記印刷ペーストとして導電性ペーストが用いられ、前記ペースト膜は、内部電極と なる導電性ペースト膜である、請求項 12に記載の積層セラミック電子部品の製造方 法。  13. The method for producing a multilayer ceramic electronic component according to claim 12, wherein a conductive paste is used as the printing paste, and the paste film is a conductive paste film serving as an internal electrode.
[14] 前記被印刷シートは、セラミックグリーンシートである、請求項 13に記載の積層セラ ミック電子部品の製造方法。  14. The method for producing a laminated ceramic electronic component according to claim 13, wherein the printed sheet is a ceramic green sheet.
[15] 前記被印刷シートは、榭脂シートである、請求項 13に記載の積層セラミック電子部 品の製造方法。 15. The method for producing a multilayer ceramic electronic component according to claim 13, wherein the printing sheet is a resin sheet.
PCT/JP2005/007889 2004-07-08 2005-04-26 Gravure printing press and process for fabricating multilayer ceramic electronic component WO2006006292A1 (en)

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