WO2006002030A1 - Apparatus and methods for converting a cryogenic fluid into gas - Google Patents
Apparatus and methods for converting a cryogenic fluid into gas Download PDFInfo
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- WO2006002030A1 WO2006002030A1 PCT/US2005/020829 US2005020829W WO2006002030A1 WO 2006002030 A1 WO2006002030 A1 WO 2006002030A1 US 2005020829 W US2005020829 W US 2005020829W WO 2006002030 A1 WO2006002030 A1 WO 2006002030A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C9/00—Methods or apparatus for discharging liquefied or solidified gases from vessels not under pressure
- F17C9/02—Methods or apparatus for discharging liquefied or solidified gases from vessels not under pressure with change of state, e.g. vaporisation
- F17C9/04—Recovery of thermal energy
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C5/00—Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures
- F17C5/06—Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures for filling with compressed gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C6/00—Methods and apparatus for filling vessels not under pressure with liquefied or solidified gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C9/00—Methods or apparatus for discharging liquefied or solidified gases from vessels not under pressure
- F17C9/02—Methods or apparatus for discharging liquefied or solidified gases from vessels not under pressure with change of state, e.g. vaporisation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2221/00—Handled fluid, in particular type of fluid
- F17C2221/03—Mixtures
- F17C2221/032—Hydrocarbons
- F17C2221/033—Methane, e.g. natural gas, CNG, LNG, GNL, GNC, PLNG
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
- F17C2223/01—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
- F17C2223/0146—Two-phase
- F17C2223/0153—Liquefied gas, e.g. LPG, GPL
- F17C2223/0161—Liquefied gas, e.g. LPG, GPL cryogenic, e.g. LNG, GNL, PLNG
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
- F17C2223/03—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
- F17C2223/033—Small pressure, e.g. for liquefied gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
- F17C2223/04—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by other properties of handled fluid before transfer
- F17C2223/042—Localisation of the removal point
- F17C2223/046—Localisation of the removal point in the liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2225/00—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
- F17C2225/01—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the phase
- F17C2225/0107—Single phase
- F17C2225/0123—Single phase gaseous, e.g. CNG, GNC
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2225/00—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
- F17C2225/03—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the pressure level
- F17C2225/033—Small pressure, e.g. for liquefied gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2225/00—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
- F17C2225/03—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the pressure level
- F17C2225/035—High pressure, i.e. between 10 and 80 bars
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
- F17C2227/01—Propulsion of the fluid
- F17C2227/0128—Propulsion of the fluid with pumps or compressors
- F17C2227/0135—Pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
- F17C2227/03—Heat exchange with the fluid
- F17C2227/0302—Heat exchange with the fluid by heating
- F17C2227/0309—Heat exchange with the fluid by heating using another fluid
- F17C2227/0311—Air heating
- F17C2227/0313—Air heating by forced circulation, e.g. using a fan
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
- F17C2227/03—Heat exchange with the fluid
- F17C2227/0302—Heat exchange with the fluid by heating
- F17C2227/0309—Heat exchange with the fluid by heating using another fluid
- F17C2227/0323—Heat exchange with the fluid by heating using another fluid in a closed loop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
- F17C2227/03—Heat exchange with the fluid
- F17C2227/0302—Heat exchange with the fluid by heating
- F17C2227/0327—Heat exchange with the fluid by heating with recovery of heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
- F17C2227/03—Heat exchange with the fluid
- F17C2227/0302—Heat exchange with the fluid by heating
- F17C2227/0332—Heat exchange with the fluid by heating by burning a combustible
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
- F17C2227/03—Heat exchange with the fluid
- F17C2227/0367—Localisation of heat exchange
- F17C2227/0388—Localisation of heat exchange separate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
- F17C2227/03—Heat exchange with the fluid
- F17C2227/0367—Localisation of heat exchange
- F17C2227/0388—Localisation of heat exchange separate
- F17C2227/0393—Localisation of heat exchange separate using a vaporiser
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2265/00—Effects achieved by gas storage or gas handling
- F17C2265/05—Regasification
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2270/00—Applications
- F17C2270/01—Applications for fluid transport or storage
- F17C2270/0134—Applications for fluid transport or storage placed above the ground
- F17C2270/0136—Terminals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/32—Hydrogen storage
Definitions
- the present invention relates to cryogenic fluids.
- the present invention relates to apparatus and methods for processing, transporting and/or storing cryogenic fluids.
- the present invention relates to apparatus and methods for converting a cryogenic fluid into a gas.
- the present invention relates to methods and apparatus for processing, transporting and/or storing liquified natural gas ("LNG").
- LNG liquified natural gas
- the present invention relates to apparatus and methods for modifying and/or retrofitting cryogenic vaporization systems.
- natural gas is transported via pipeline from the location where it is produced to the location where it is consumed.
- the LNG is offloaded by cryogenic pump to a land-based regasification facility, where it may be stored in a liquid state or regasified. If regasified, the resulting natural gas then may be distributed through a pipeline system to various locations where it is consumed.
- a land-based regasification facility where it may be stored in a liquid state or regasified. If regasified, the resulting natural gas then may be distributed through a pipeline system to various locations where it is consumed.
- hot water or steam is used to heat the liquefied gas for vaporization. Unfortunately, such hot water or steam often freezes so as to give rise to the hazard of clogging up the evaporator.
- the evaporators presently used are mainly of the open rack type, intermediate fluid type and submerged combustion type.
- Open rack type evaporators use sea water as a heat source for the vaporization of liquefied natural gas. These evaporators use once-through seawater flow on the outside of a heat exchanger as the source of heat for the vaporization. They do not block up from freezing water, are easy to operate and maintain, but they are expensive to build. They are widely used in Japan. Their use in the USA and Europe is limited and economically difficult to justify for several reasons. First the present permitting environment does not allow returning the seawater to the sea at a very cold temperature because of environmental concerns for marine life.
- the present permitting environment allows only a small decrease in temperature before returning the seawater back to the sea, which would require a very large sea water quantity to be pumped through the system, if the terminal vaporization capacity was designed for a commercial size as economics would require. Also coastal waters like those of the southern USA are often not clean and contain a lot of suspended solids, which could require filtration.
- the sea water intake structure would have to be located far away from the evaporators in most cases because of location restraints or to get to deep and clean sea water at the intake. With these restraints the use of open rack type vaporizers in the USA is environmentally and economically not feasible.
- evaporators of the intermediate fluid type instead of vaporizing liquefied natural gas by direct heating with water or steam, evaporators of the intermediate fluid type use propane, fluorinated hydrocarbons or like refrigerant having a low freezing point. The refrigerant is heated with hot water or steam first to utilize the evaporation and condensation of the refrigerant for the vaporization of liquefied natural gas. Evaporators of this type are less expensive to build than those of the open rack-type but require heating means, such as a burner, for the preparation of hot water or steam and are therefore costly to operate due to fuel consumption.
- Evaporators of the submerged combustion type comprise a tube immersed in water which is heated with a combustion gas injected thereinto from a burner.
- a solid bar extends within the central opening for a predetermined length of each tube to increase the rate of heat transfer between the cryogenic fluid in its vapor phase and the ambient air.
- the fluid is raised from its boiling point at the bottom of the tubes to a temperature at the top suitable for manufacturing and other operations.
- U.S. Pat. No. 5,819,542 issued on Oct. 1 3, 1998 to Christiansen et al. f teaches a heat exchange device having a first heat exchanger for evaporation of LNG and a second heat exchanger for superheating of gaseous natural gas.
- the heat exchangers are arranged for heating these fluids by means of a heating medium and having an outlet which is connected to a mixing device for mixing the heated fluids with the corresponding unheated fluids.
- the heat exchangers comprise a common housing in which they are provided with separate passages for the fluids.
- the mixing device constitutes a unit together with the housing and has a single mixing chamber with one single fluid outlet. In separate passages, there are provided valves for the supply of LNG in the housing and in the mixing chamber.
- U.S. Patent No. 6,622,492, issued September 23, 2003, to Eyermann discloses apparatus and process for vaporizing liquefied natural gas including the extraction of heat from ambient air to heat circulating water.
- the heat exchange process includes a heat exchanger for the vaporization of liquefied natural gas, a circulating water system, and a water tower extracting heat from the ambient air to heat the circulating water.
- U.S. Patent No. 6,644,041 discloses a process for vaporizing liquefied natural gas including passing water into a water tower so as to elevate a temperature of the water, pumping the elevated temperature water through a first heat exchanger, passing a circulating fluid through the first heat exchanger so as to transfer heat from the elevated temperature water into the circulating fluid, passing the liquefied natural gas into a second heat exchanger, pumping the heated circulating fluid from the first heat exchanger into the second heat exchanger so as to transfer heat from the circulating fluid to the liquefied natural gas, and discharging vaporized natural gas from the second heat exchanger.
- the method includes providing heat from ambient air to a heat transfer fluid across a heat transfer surface, wherein the ambient air and heat transfer fluid are not in direct contact.
- the method also includes providing heat from the heat transfer fluid to a cryogenic fluid sufficient to vaporize the cryogenic fluid.
- an apparatus for vaporizing a cryogenic fluid comprises a heat transfer fluid closed circulation loop defined by an ambient air heat exchanger, a heater and a vaporizer; and an LNC flow path defined thru the vaporizer.
- a method of modifying a vaporizing system in which a heat transfer fluid is circulated thru a heater to heat up the fluid and then circulated thru a vaporizer to vaporize the cryogenic fluid.
- the method includes the addition of a ambient air heat exchanger to provide heat to the heat exchange fluid.
- a modified system for vaporizing a cryogenic fluid comprising a heat transfer fluid heater and vaporizer, and comprising an ambient air heat exchanger added after the heat transfer fluid heater and vaporizer have been in operation in the system.
- FIG. 1 is a process flow schematic showing regasification system 100 having air exchange pre-heater 101 , economizer 103, heater 105, water knockout 1 1 1 , vaporizer 1 14, produced water pump 1 17, circulating fluid surge tank 1 19, and circulating fluid pump 121.
- FIC. 2 is a process flow schematic showing regasification system 200 having tube-in-tube air exchanger 201 , economizer 203, vaporizer 214, produced water knockout 21 1 , produced water pump 217, warming medium accumulator 219 and warming medium pump 221.
- FIG. 3 and 4 are schematics showing a retrofit of a typical ethylene glycol LNG vaporization system 300 having heater 302, LNG vaporizer 301 , accumulator 303, and circulation pump 307.
- FIG. 5 is a schematic showing a retrofit of a water bath or submerged combustion system.
- FIGs. 6 and 7 are schematics showing a retrofit of a typical cooling tower vaporization system 400, having cooling tower 401 , pump 403, exchanger 404, tank 405, LNG vaporizer 406, pump 407 and submerged bath heater 408.
- FIG. 8 is a process flow schematic showing vaporization process system 800 having air exchange pre-heater 801 , accumulator 804, auxiliary heater 805, vaporizer 814, air exchange feeder line valve 816, heater feeder line valve 818 and temperature controller 825.
- FIG. 9 is a process flow schematic showing vaporization process system 900 having air exchange pre-heater 901 , auxiliary heater vaporizer 903, cold separator 904, auxiliary heater 905, second fluid pump 910, pre- heater vaporizer 914, pre-heater vaporizer LNG feed valve 916, auxiliary heater vaporizer LNG feed valve 918, second air exchange heater 920 and temperature controller 925. Heading
- LNC liquified natural gas
- the present invention is not limited to utility with LNC, but rather has broad utility with cryogenic fluids in general, preferably cryogenic fluids formed from flammable gases.
- the apparatus of the present invention will find utility for processing, storing, and/or transporting (i.e., including but not limited to, receiving, dispensing, distributing, moving) cryogenic fluids, a non-limiting example of which is liquified natural gas (“LNC").
- the present invention provides apparatus and methods for converting a cryogenic fluid into a gas, which apparatus and methods may be used not along in a stand alone manner, but which may also be utilized with and/or incorporated into apparatus and methods for processing, storing, and/or transporting cryogenic fluids.
- a standard air cooler as a heater while passing a fluid through the tubes to pick up heat from the air, preferable on a continuous basis.
- ambient vaporizers have been used to heat LNC, but require alternating between a number of units as they freeze up from water vapor in the air.
- the present invention employs an intermediate heat transfer fluid and selected temperatures, wherein frost does not inhibit the transfer surface, to vaporize LNG.
- FIG. 1 A first non-limiting embodiment of the apparatus and methods of the present invention is best described by reference to FIG. 1 , a process flow schematic showing regasification system 100 having air exchange pre- heater 101 , economizer 103, heater 105, water knockout 1 1 1 , vaporizer 1 14, produced water pump 117, circulating fluid surge tank 1 19, and circulating fluid pump 121.
- LNG is provided to vaporizer 1 14 via piping 21 at around -252F, and exits vaporizer 1 14 via piping 22 as gaseous natural gas at about 4OF.
- a circulating heat transfer fluid is provided to vaporizer 1 14 via piping 31 , and exits vaporizer 1 14 via piping 32 as a cooled heat transfer fluid.
- Heat transfer fluids suitable for use in the present invention include hydrocarbons, non-limiting examples of which include propane and butane, ammonia, glycol-water mixtures, formate-water mixtures, methanol, propanol, and other suitable heat transfer fluids as may be useful under the operating conditions.
- the heat transfer fluid is circulated in a closed system through air exchange pre-heater 101 where it is first heated after being cooled in vaporizer 1 14, then through economizer 103/heater 105 where it may be further heated if necessary, then through vaporizer 1 14 where it is utilized to provide heat of vaporization to the LNG, before returning to pre-heater 101.
- This heat transfer circulation system may be provided with one or more surge tanks 1 19 as necessary.
- Circulation of the heat transfer fluid is maintained by one or more circulation pumps 121.
- a nitrogen line 51 and pressure controller 55 maintain pressure of the heat transfer circulation system as desired.
- heat is provided from ambient air to the heat transfer fluid across a heat transfer surface rather than by direct contact between the ambient air and heat transfer fluid.
- the heat transfer fluid is passed through the tubes of a heat exchanger while the ambient air passes through the shell side.
- ambient air will provide all of the heating necessary without the need for the economizer 103/heater 105 providing any heating duty.
- FIG. 2 is a process flow schematic showing regasification system 200 having tube-in- tube air exchanger 201 , economizer 203, vaporizer 214, produced water knockout 21 1 , produced water pump 217, warming medium accumulator 219 and warming medium pump 221.
- heat exchanger 201 is a tube-in-tube air exchanger (i.e, two tubes arranged in a concentric fashion), in which the cryogenic fluid passes through the inner most tube, pump 221 circulates the heat transfer fluid through the annular space between the two tubes, and ambient air passes over the surface of the outer tube.
- Accumulator 219 provides volume to the system to aid in heat transfer. For those times when the ambient air is too cool, extra heating may be provided by heater 214/economizer 203. Hot exit effluent from heater 214 routed to economizer 203 to heat the LNC or other cryogenic fluid. The cooled effluent exits economizer 203 and flows to water knockout tank 21 1.
- FIG. 3 there is shown a retrofit of a typical ethylene glycol LNG vaporization system 300 having heater 302, LNG vaporizer 301 , accumulator 303, and circulation pump 307.
- air pre-heater 315 is added just upstream of heater 302 to serve as a pre- heater and/or heater.
- FIG. 6 there is shown a retrofit of a typical cooling tower vaporization system 400, having cooling tower 401 , pump 403, exchanger 404, tank 405, LNG vaporizer 406, pump 407 and submerged bath heater 408.
- FIG. 4 may instead be modified/retrofitted as shown in FIG. 4 by the addition of system 500 in which a heat transfer fluid is circulated in a closed circuit via pump 505 through air heater 502 where it is heated, through exchanger 501 where it heats LNG, through accumulator 503, and back to heater 502 to complete the circuit.
- Controller 509 regulates flow of LNG to the pipeline and/or back to the LNG Vaporizer.
- the typical cooling tower vaporization system shown in FIG. 6 and modified /retrofitted by the addition of air exchanger 415 may instead be modified/retrofitted as shown in FIG.
- FIG. 5 is a schematic showing the retrofit of a water bath or submerged combustion vaporizer by the addition of system 500 as described above.
- FIG. 58 Another non-limiting embodiment of the apparatus and methods of the present invention is best described by reference to FIG.
- temperature controller 825 monitors the temperature of the heat transfer fluid. If the temperature of the heat transfer fluid is not sufficiently high, then controller 825 operates valves 816 and 818 to achieve a desired heat transfer fluid temperature, by utilizing pre-heater 801 , auxiliary heater 805, or a combination thereof with the heating duty shared between heaters 801 and 805 in any suitable ratio. Controller 825 can be equipped with suitable algorithms in the form of either software and/or hardware to carry out this temperature control.
- FIG. 9 is a process flow schematic showing vaporization process system 900 having air exchange pre-heater 901 , auxiliary heater vaporizer 903, cold separator 904, auxiliary heater 905, second fluid pump 910, pre-heater vaporizer 914, pre-heater vaporizer LNC feed valve 916, auxiliary heater vaporizer LNC feed valve 918, second air exchange heater 920 and temperature controller 925.
- This embodiment contains a pair of vaporizers in which vaporizer 903 receives heat transfer liquid from heater 905 and the other vaporizer 914 receives heat from heater 901.
- Temperature controller 925 monitors the temperature of gas 930 and operates valves 916 and 918 according to an algorithm to achieve the desired temperature of gas 930.
- the vaporization load is carried by the auxiliary heater vaporizer 903 and pre- heater vaporizer 914, or a combination thereof with the vaporization load shared between vaporizers 903 and 914 in any suitable ratio.
- the cryogenic fluid is a typical LNC.
- the circulating fluid utilized is propane.
- the duty percentage for the air cooler 101 , and the combined duty percentage for fired heater 105 and economizer 103 were calculated for ambient air temperatures of 35F, 45F, 65F, 7OF and 85F, with these percentages presented in the following TABLE 1.
- the propane circulation is about 1.7 Ib propane/lb LNC, with the rate depending upon the temperature and pressure of the LNC and propane.
- the propane circulation range is estimated to be from about 1 .0 to 2.5 Ib propane/lb LNG. [Para 65] TABLE 1. [Para 66] Duty Percentage at Various Ambient Air Temperatures
- Example 2 [Para 67] Example 2 [Para 68] This example also utilizes the apparatus and method as shown in FIC. 1 (1 1 @ -1 OF, 31 ⁇ 50F, 32 @ -1 OF. and 119 at 10Opsig).
- the cryogenic fluid is again a typical LNG.
- the circulating fluid utilized is propane.
- the duty percentage for the air cooler 101 , and the combined duty percentage for fired heater 105 and economizer 103 were calculated for ambient air temperatures of 35F, 45F, 65F, 7OF and 85F, with these percentages presented in the following TABLE 2.
- the propane circulation is about 7.6 Ib propane/ Ib LNG, with the rate depending upon the temperature and pressure of the LNG and propane.
- the propane circulation range is estimated to be from about 5.0 to 10.0 Ib propane/lb LNG.
- Example 3 This example again utilizes the apparatus and method as shown in FIC. 1 (1 1 at range of -1 OF to 30F, 30 at -1 OF, 31 at 50F, 32 at 30F, and 1 19 at 16psig).
- the cryogenic fluid is a typical LNC.
- WBF is utilized.
- the duty percentage for the air cooler 101 , and the combined duty percentage for fired heater 105 and economizer 103 were calculated for ambient air temperatures of 35F, 45F, 65F, 7OF and 85F, with these percentages presented in the following TABLE 3.
- the WBF circulation is about 10-30 Ib WBF/lb LNG, with the rate depending upon the temperature and pressure of the LNG and propane.
- Example 4 [Para 76] This example utilizes the apparatus and method as shown in FIG. 2.
- the cryogenic fluid is a typical LNC.
- the warming medium utilized is propane.
- the duty percentage for the tube-in-tube air exchange 201 , and the combined duty percentage for fired heater 214 and economizer 203 were calculated for ambient air temperatures of 35F, 45F, 65F, 7OF and 85F 1 with these percentages presented in the following TABLE 4.
- the economizer is used with the Water Bath Heater only.
- [Para 77] TABLE 4 [Para 78] Duty Percentage at Various Ambient Air Temperatures
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/570,765 US20080053110A1 (en) | 2004-06-15 | 2005-06-12 | Apparatus And Methods For Converting A Cryogenic Fluid Into Gas |
EP05761116.2A EP1756469A4 (en) | 2004-06-15 | 2005-06-12 | Apparatus and methods for converting a cryogenic fluid into gas |
AU2005257930A AU2005257930A1 (en) | 2004-06-15 | 2005-06-12 | Apparatus and methods for converting a cryogenic fluid into gas |
Applications Claiming Priority (2)
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US10/869,461 US7155917B2 (en) | 2004-06-15 | 2004-06-15 | Apparatus and methods for converting a cryogenic fluid into gas |
US10/869,461 | 2004-06-15 |
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WO2006002030A1 true WO2006002030A1 (en) | 2006-01-05 |
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PCT/US2005/020829 WO2006002030A1 (en) | 2004-06-15 | 2005-06-12 | Apparatus and methods for converting a cryogenic fluid into gas |
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US (4) | US7155917B2 (en) |
EP (1) | EP1756469A4 (en) |
AU (1) | AU2005257930A1 (en) |
WO (1) | WO2006002030A1 (en) |
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US9951906B2 (en) | 2012-06-12 | 2018-04-24 | Shell Oil Company | Apparatus and method for heating a liquefied stream |
WO2019132657A1 (en) | 2017-12-27 | 2019-07-04 | Analytical Solutions And Products B.V. | Sampling device and method for sampling a cryogenic fluid for measuring at least one property |
Also Published As
Publication number | Publication date |
---|---|
US7155917B2 (en) | 2007-01-02 |
AU2005257930A1 (en) | 2006-01-05 |
US20080053110A1 (en) | 2008-03-06 |
EP1756469A1 (en) | 2007-02-28 |
US20100043452A1 (en) | 2010-02-25 |
US20050274126A1 (en) | 2005-12-15 |
EP1756469A4 (en) | 2015-02-18 |
US20070186565A1 (en) | 2007-08-16 |
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