TITLE OF THE INVENTION
Terminal block and current sensor integration
FIELD OF THE INVENTION
[0001] The present invention relates to current sensors. More specifically, the present invention is concerned with a current sensor mounted to a terminal block.
BACKGROUND OF THE INVENTION
[0002] Terminal blocks are well known in the art. They are generally used to interconnect various electric and/or electronic components.
[0003] Some terminal blocks are used to get signals or power in and out of enclosures. These terminal blocks usually include a body made of insulating material that can be mounted to the enclosure and straight terminals so mounted to the body as to be insulated from one another and from the enclosure. The terminals include an inner end facing inside the enclosure and an outer end facing outside the enclosure. Electric wires or cables may be mounted to either ends, for example via connectors.
[0004] Current sensors are also well known in the art. Different technologies may be used to detect and measure current carried by a wire. Such technologies include Hall-effect sensors and current sensing transformers, for example. Hall-effect sensors are often found associated with a toroid element that encloses the wire carrying the current to be measured.
[0005] These two technologies, while being often used in the same enclosure, are spaced apart and mounted at different locations thereby increasing the space used.
OBJECTS OF THE INVENTION
[0006] An object of the present invention is therefore to provide an improved terminal block provided with a current sensor.
SUMMARY OF THE INVENTION
[0007] More specifically, in accordance to an aspect of the present invention, there is provided a terminal block including: a body having an inside surface; at least one terminal mounted to said body; said terminal having an outer end and a straight inner end; a circuit board so configured and sized as to be mounted to said inside surface of the body; said circuit board having at least one aperture so sized and positioned as to allow said at least one terminal through; and at least one current sensor mounted to said circuit board in the vicinity of said at least one aperture; wherein said at least one current sensor senses current going through said at least one terminal.
[0008] Other objects, advantages and features of the present invention will become more apparent upon reading of the following non-restrictive description of preferred embodiments thereof, given by way of example only with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] In the appended drawings:
[0010] Figure 1 is a front elevation of a terminal block provided with a current sensing circuit mounted thereto, the terminal block is shown mounted to an enclosure, as viewed from the inside thereof; and
[0011] Figure 2 is a sectional view taken along line 2-2 of Figure 1.
DETAILED DESCRIPTION
[0012] Turning now to the appended figures, a terminal block 10 according to an embodiment of the present invention will be described. The terminal block 10 is configured and sized to be mounted to an enclosure 12 to supply power from an outside source (not shown) to an electric circuit (not shown) located in the enclosure 12. Of course, in other applications the terminal block 10 could be used to supply power to an outside charge (not shown).
[0013] The terminal block 10 includes a body 14 made of insulating material such as, for example plastic, three straight terminals 16, 18 and 20 made of electrically conductive material such as copper and a current sensing assembly 22.
[0014] The body 14 is mountable to a wall of the enclosure 12 and is secured thereto via fasteners 24. The body includes an outside surface 15 and an inside surface 17. When the body 14 is mounted to the enclosure 12, the outside surface 15 is outside and the inside surface 17 is inside.
[0015] As can be better seen from Figure 2, the straight terminals 16-20 include an inner threaded end portion 26 to which the electric circuit (not shown) enclosed in the enclosure 12 can be connected and an outer threaded end portion 28 to which the external power source (not shown) can be connected. As can be seen from this Figure, the outer ends 28 of the terminals 16-20 are separated by intermediate walls 29 (only one shown) to prevent electric arcing between the terminals.
[0016] The current sensing assembly 22 includes a circuit board 30 to which are mounted three Hall-effect current sensor assemblies 32, 34 and 36, an
electronic circuit 38 (shown schematically in dashed lines in Figure 1 ) and a multi-pin connector 40.
[0017] The circuit board 30 is so configured and sized as to be mountable to the inside surface 17 of the body 14 via fasteners 42 and includes three apertures 44 (Figure 2) through which the terminals 16-20 are inserted.
[0018] Each of the Hall-effect current sensor assemblies 32-36 typically includes a Hall-effect sensor (not shown) mounted to a toroid-shaped ferrite and are so mounted to the circuit board 30 that the central aperture 46 thereof is aligned with a corresponding aperture 44 of the circuit board. Accordingly, the terminals 16-20 traverse the circuit board 30 and a corresponding Hall-effect current sensor assembly when the circuit board 30 is mounted to the inside surface 17 of the body 14.
[0019] Alternatively, in applications where the current traversing the terminals is strong, the Hall-effect sensors could be directly mounted to the circuit board 30 without the use of toroid fer tes. Of course, the Hall-effect sensors would advantageously be mounted near the apertures 44 of the circuit board 30 to be near the terminals.
[0020] The electronic circuit 38 is designed and configured to condition the signals coming from the sensor assemblies 32-36. One skilled in the art will have no problem designing or selecting such an electronic circuit depending on the requirements of the particular application. Accordingly, and since Hall-effect sensor assemblies are believed well known in the art, the Hall-effect sensor assemblies and the electronic circuit 39 will not be further described herein.
[0021] The connector 40 is used to interconnect the electronic circuit 38 to the electronic circuit (not shown) enclosed in the enclosure 12. This interconnection enables current related data to be supplied to the electronic circuit (not shown).
Alternatively, the connector 40 could interconnect the electronic circuit 38 to the outside world to supply current related data to other electronic circuits (not shown), that would monitor the current usage of the circuit contained in the enclosure, for example.
[0022] Many modifications may be done to the terminal block described above. For example:
• the current sensors could use a different technology than the Hall- effect technology disclosed hereinabove; • the electronic circuit 38 could be absent from the circuit board 30 and be part of the electronic circuit (not shown) enclosed in the enclosure 12; • the number of terminals could vary; • the number of current sensor assemblies could vary and be different from the number of terminals; • other types of terminals, such as, for example, communication terminals, could be added; • the current sensors could be fixedly mounted to the body; • the body of the terminal block could be so designed that it could be used for other functions than interconnecting the enclosure to the outside world; and • the configuration of the terminal block and/or of the terminals could be different, as long as the inner portion of the terminals is straight.
[0023] Although the present invention has been described hereinabove by way of preferred embodiments thereof, it can be modified, without departing from the spirit and nature of the subject invention as defined in the appended claims.