WO2005103583A1 - Method for the liquefaction of a gas involving a thermo-acoustic cooling apparatus - Google Patents
Method for the liquefaction of a gas involving a thermo-acoustic cooling apparatus Download PDFInfo
- Publication number
- WO2005103583A1 WO2005103583A1 PCT/FR2005/000405 FR2005000405W WO2005103583A1 WO 2005103583 A1 WO2005103583 A1 WO 2005103583A1 FR 2005000405 W FR2005000405 W FR 2005000405W WO 2005103583 A1 WO2005103583 A1 WO 2005103583A1
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- WO
- WIPO (PCT)
- Prior art keywords
- thermo
- acoustic
- gas
- refrigerant
- cooled
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 62
- 238000001816 cooling Methods 0.000 title claims description 37
- 239000007789 gas Substances 0.000 claims abstract description 42
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 92
- 239000003507 refrigerant Substances 0.000 claims description 59
- 239000003345 natural gas Substances 0.000 claims description 40
- 239000007788 liquid Substances 0.000 claims description 16
- 238000005057 refrigeration Methods 0.000 abstract description 35
- 239000012530 fluid Substances 0.000 abstract description 30
- 239000003949 liquefied natural gas Substances 0.000 abstract description 17
- 239000000203 mixture Substances 0.000 description 40
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 6
- 229930195733 hydrocarbon Natural products 0.000 description 6
- 150000002430 hydrocarbons Chemical class 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 239000001294 propane Substances 0.000 description 6
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000001273 butane Substances 0.000 description 3
- 239000002826 coolant Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 3
- 239000003570 air Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000012809 cooling fluid Substances 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000000112 cooling gas Substances 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000000699 topical effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/14—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the cycle used, e.g. Stirling cycle
- F25B9/145—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the cycle used, e.g. Stirling cycle pulse-tube cycle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0022—Hydrocarbons, e.g. natural gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
- F25J1/0052—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0211—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
- F25J1/0212—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a single flow MCR cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0211—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
- F25J1/0214—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a dual level refrigeration cascade with at least one MCR cycle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0225—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using other external refrigeration means not provided before, e.g. heat driven absorption chillers
- F25J1/0227—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using other external refrigeration means not provided before, e.g. heat driven absorption chillers within a refrigeration cascade
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0257—Construction and layout of liquefaction equipments, e.g. valves, machines
- F25J1/0262—Details of the cold heat exchange system
- F25J1/0264—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams
- F25J1/0265—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams comprising cores associated exclusively with the cooling of a refrigerant stream, e.g. for auto-refrigeration or economizer
- F25J1/0268—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams comprising cores associated exclusively with the cooling of a refrigerant stream, e.g. for auto-refrigeration or economizer using a dedicated refrigeration means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0279—Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
- F25J1/0292—Refrigerant compression by cold or cryogenic suction of the refrigerant gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2309/00—Gas cycle refrigeration machines
- F25B2309/14—Compression machines, plants or systems characterised by the cycle used
- F25B2309/1403—Pulse-tube cycles with heat input into acoustic driver
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/10—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point with several cooling stages
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/90—External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration
- F25J2270/908—External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration by regenerative chillers, i.e. oscillating or dynamic systems, e.g. Stirling refrigerator, thermoelectric ("Peltier") or magnetic refrigeration
- F25J2270/91—External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration by regenerative chillers, i.e. oscillating or dynamic systems, e.g. Stirling refrigerator, thermoelectric ("Peltier") or magnetic refrigeration using pulse tube refrigeration
Definitions
- the present invention relates to the field of liquefaction of a gas, using thermo-acoustic cooling equipment.
- the purpose of the process according to the invention is to liquefy by cooling gases, for example neon, hydrogen, helium or natural gas.
- natural gas is meant a gas, liquid or two-phase mixture comprising at least 50% methane, and possibly other hydrocarbons and nitrogen.
- Natural gas is generally produced in gaseous form, and at high pressure, for example between 1 MPa and 15 MPa.
- the liquefaction of natural gas consists in condensing the gas, then in sub-cooling it to a temperature low enough that it can remain liquid at atmospheric pressure. Then, the liquid natural gas is transported in LNG carriers.
- LNG liquid natural gas
- Document FR 2 778 232 proposes a liquefaction process comprising two refrigerant mixtures circulating in two closed and independent circuits. Each of the circuits operates thanks to a compressor communicating with the refrigerant mixture the power necessary to cool natural gas. Each compressor is driven by a gas turbine which is chosen from the standard ranges offered on the market. However, the power of the gas turbines currently available is limited. So the LNG production capacity of a liquefaction unit is limited by the power of gas turbines.
- the present invention proposes to improve the process disclosed in document FR 2 778 232 in order to increase the liquefaction power while keeping the compressors standard.
- the present invention proposes to combine a conventional liquefaction process with cooling operated by a thermo-acoustic refrigeration apparatus.
- the present invention relates to a process for liquefying a gas, the gas being available under a pressure P1.
- the gas undergoes the following steps: - the gas under pressure PI is condensed by heat exchange with a coolant so as to obtain a liquid under pressure PI, the coolant being vaporized during the heat exchange, and - the liquid under pressure P1 to a pressure P2,
- the refrigerant undergoes the following steps: - the vaporized refrigerant is compressed, - the compressed refrigerant is cooled, the cooled refrigerant is expanded, the expanded refrigerant condenses the gas under PI pressure by heat exchange, And, at least one of the following two steps is carried out: before expansion, the liquid under PI pressure is sub-cooled by a first thermo-acoustic cooling device, before expansion, we - cools the coolant cooled by a second thermo-acoustic cooling device.
- the gas can be a natural gas at a pressure between 1 MPa and 15 MPa and at a temperature between 20 ° C and 60 ° C.
- the first thermo-acoustic cooling device can lower the temperature of the cooled liquid by a value between 1 ° C to
- thermo-acoustic cooling devices can comprise: a heat engine supplied with heat, which generates an acoustic wave, - a resonator in which the thermo-acoustic wave is established, - a refrigerator, arranged downstream of the resonator, using the energy of the acoustic wave to produce a cold spot at low temperature.
- the liquid under pressure PI can be sub-cooled by several thermo-acoustic cooling devices arranged in parallel.
- the cooled refrigerant can be sub-cooled by several thermo-acoustic cooling devices arranged in parallel.
- thermo-acoustic refrigeration equipment increases the production capacity of a conventional liquefaction process.
- thermo-acoustic refrigeration equipment makes it possible to modify the production capacity without modifying the operation of the gas turbines supplying the energy to the refrigerant circuits.
- Other characteristics and advantages of the invention will be better understood and will become clear on reading the description given below with reference to the drawings among which: - Figures 1, 2 and 3 show diagrammatically the process according to the invention, - Figure 4 shows a liquefaction process according to the prior art, - Figures 5, 6 and 7 schematize particular embodiments of the invention, - Figure 8 shows the principle of a thermo-acoustic cooling apparatus .
- FIG. 1 schematically represents a process for liquefying a gas by compression and expansion of a refrigeration fluid.
- the gas arriving through line 1 is under pressure, for example at a pressure between 1 MPa and 15 MPa.
- the gas has been compressed by a compressor, or, in the case of natural gas, the gas is obtained under pressure at the outlet of the production well.
- the gas flowing in the pipe 1 is cooled and liquefied under pressure in the heat exchanger 11.
- the gas coming from the heat exchanger 11 through the pipe 2 is brought by the pipe 3 in the expansion device 13, for example a valve and / or an expansion turbine.
- the gas is expanded to a pressure close to atmospheric pressure.
- the fluid discharged through line 4 constitutes the liquefied gas, for example liquefied natural gas.
- the refrigeration cycle consists of a refrigerant circulating in the organs 20, 21, 11 and 22. This cycle is simplified and can be modified and supplemented without departing from the scope of the invention.
- Compressor 20 which can be driven by a gas turbine, provides the necessary cooling power.
- the refrigeration fluid is compressed in the compressor 20, cooled and partially or totally condensed in the heat exchanger 21, for example by heat exchange with water or with ambient air. Then, the refrigeration fluid is sub-cooled in the exchanger 11, then evacuated through the conduit 24.
- the refrigeration fluid obtained at the outlet of the exchanger 11 is liquid. Then, the refrigeration fluid is expanded in the expansion device 22 to be cooled, then is sent to the heat exchanger 11 to be heated and vaporized there, before being returned to the compressor 20.
- the refrigerant can be a mixture of nitrogen and hydrocarbons such as methane, ethane and propane.
- a thermo-acoustic refrigeration apparatus 12 cools the fluid obtained at the outlet of the exchanger 11 through the conduit 2.
- the refrigeration apparatus operates a reduction in the temperature of the fluid by a value between 1 ° C and 20 ° C, preferably between 1 ° C and 5 ° C.
- the thermo-acoustic refrigeration equipment is described more fully below, in relation to FIG. 8.
- FIG. 2 represents a variant of the method according to the invention.
- the references in Figure 2 identical to those in Figure 1 denote the same elements.
- the process shown schematically in FIG. 2 is identical to the process shown schematically in FIG. 1, except that according to the process in FIG. 2, the thermo-acoustic refrigeration apparatus is not disposed on the duct 3.
- the refrigeration apparatus 23 is arranged on the duct 24.
- the thermo-acoustic refrigeration apparatus 23 cools the fluid obtained at the outlet of the exchanger 11 by the conduit 24.
- the refrigeration apparatus 23 operates a lowering of the temperature of the fluid by a value between 1 ° C and 20 ° C, preferably between 1 ° C and 5 ° C.
- FIG. 3 represents a variant of the method according to the invention.
- the references in Figure 3 identical to those in Figure 1 denote the same elements.
- the process shown schematically in FIG. 3 is identical to the process shown schematically in FIG. 1, except that according to the process in FIG. 3, an additional thermo-acoustic refrigeration apparatus 23 is placed on the duct 24.
- the thermo-acoustic refrigeration apparatus 12 cools the fluid obtained at the outlet of the exchanger 11 through the conduit 2
- the thermo-acoustic refrigeration apparatus 23 cools the fluid obtained at the outlet of the exchanger 11 through the conduit 24
- Apparatuses 11 and 23 lower the temperature by between 1 ° C and 20 ° C, preferably between 1 ° C and 5 ° C.
- FIG. 4 represents a process for liquefying natural gas according to the prior art. This process is described in particular in document FR 2 778 232.
- the natural gas arriving through line 101 is cooled by indirect heat exchange with two refrigerant mixtures, each refrigerant mixture circulating in a closed and independent circuit.
- Natural gas arrives via line 101, for example at a pressure between 1 MPa and 15 MPa, preferably between 4 MPa and 7 MPa and at a temperature between 20 ° C and 60 ° C.
- Natural gas leaves the exchanger 111 through the conduit 102, for example at a temperature between - 35 ° C and - 70 ° C.
- the second refrigerant mixture leaves completely condensed from the exchanger 111 through the conduit 124, for example at a temperature between - 35 ° C and - 70 ° C.
- three fractions of the first refrigerant mixture in the liquid phase are successively withdrawn.
- the fractions are expanded through the expansion valves 132, 133 and 134 at three different pressure levels, then vaporized in the exchanger 111 by heat exchange with natural gas, the second refrigerant mixture and part of the first refrigerant mixture.
- the three vaporized fractions are sent to different stages of the compressor 130.
- the vaporized fractions are compressed in the compressor 130, then condensed in the condenser 131 by heat exchange with an external cooling fluid, for example water or air.
- the first refrigerant mixture from the condenser 131 is sent to the exchanger 111 through the conduit 135.
- the pressure of the first refrigerant mixture at the outlet of the compressor 130 can be between 2 MPa and 4 MPa.
- the temperature of the first refrigerant mixture at the outlet of the condenser 131 can be between 30 ° C and 55 ° C.
- the first refrigerant mixture can be formed by a mixture of hydrocarbons such as a mixture of ethane and propane, but can also contain methane, butane and / or pentane.
- the proportions in molar fraction (%) of the components of the first refrigerant mixture can be:
- the natural gas coming from the exchanger 111 through the conduit 102 can be fractionated, that is to say that a part of the C 2+ hydrocarbons containing at least two carbon atoms is separated from the natural gas, using a device known from one skilled in the art.
- the fractionated natural gas is sent via line 102 to the exchanger 112.
- the collected C 2+ hydrocarbons are sent to fractionation columns comprising a deethanizer.
- the light fraction collected at the top of the deethanizer can be mixed with the natural gas circulating in the conduit 102.
- the liquid fraction collected at the bottom of the deethanizer is sent to a depropanizer.
- the expansion device 122 may be a turbine, a valve or a combination of a turbine and a valve.
- the second expanded refrigerant mixture from the expansion device 122 is sent to the exchanger 112 to be vaporized by circulating against the flow of natural gas and the second refrigerant mixture.
- the second vaporized refrigerant mixture is compressed by the compressor 120 and then cools in the indirect heat exchanger 121 by heat exchange with an external cooling fluid, for example water or air.
- the second refrigerant mixture from the exchanger 121 is sent into the exchanger 111 through the conduit 123.
- the pressure of the second refrigerant mixture at the outlet of the compressor 120 can be between 2 MPa and 6 MPa.
- the temperature of the second refrigerant mixture at the outlet of the exchanger 121 can be between 30 ° C and 55 ° C.
- the second refrigerant mixture is not split into separate fractions, but, to optimize approach in the exchanger 112, the second refrigerant mixture can also be separated into two or three fractions, each fraction being expanded to a different pressure level, then sent to different stages of the compressor 120.
- the second refrigerant mixture is formed by for example by a mixture of hydrocarbons and nitrogen such as a mixture of methane, ethane and nitrogen but may also contain propane and / or butane.
- the proportions in molar fraction (%) of the components of the second refrigerant mixture can be: Nitrogen: 0% to 10%
- Natural gas leaves liquefied from the heat exchanger 112 through line 103 at a pressure identical to the inlet pressure of natural gas , except for pressure losses.
- the natural gas leaves the exchanger 112 at a pressure between 1 MPa and 15 MPa, preferably between 4 MPa and 7 MPa.
- This pressurized liquefied natural gas is expanded by the expansion device 113 to a pressure close to atmospheric pressure.
- the liquid natural gas obtained is evacuated through line 104.
- thermo-acoustic refrigeration apparatus 105 cools the fluid obtained at the outlet of the exchanger 112 by the conduit 103.
- the refrigeration apparatus 105 operates a cooling of the fluid of a value between 1 ° C. and 20 ° C, preferably between 1 ° C and 5 ° C.
- thermo-acoustic refrigeration appliance 126 cools the second refrigerant mixture obtained at the outlet of the exchanger 112 by the conduit 125.
- the refrigeration appliance 126 operates a cooling of the fluid by a value between 1 ° C and 20 ° C, preferably between 1 ° C and 5 ° C.
- thermo-acoustic refrigeration apparatus 105 cools the fluid obtained at the outlet of the exchanger 112 by the conduit 103
- thermo-acoustic refrigeration apparatus 126 cools the second refrigerant mixture obtained at the outlet of the exchanger 112 through the conduit 125.
- Apparatuses 105 and 112 cool down between 1 ° C and 20 ° C, preferably between 1 ° C and 5 ° C.
- the natural gas arrives via the pipe 101 at a flow rate of 40,000 kmol / hour (695 tonnes / hour) at the temperature of 30 ° C and at the pressure of 5 MPa.
- the gas volume composition is 92% methane, 6% ethane, 1.5% propane and 0.5% nitrogen.
- the gas obtained in line 103 is liquefied and cooled to the pressure of 4.85 MPa and to the temperature of - 163.5 ° C., so as to be completely liquid after expansion at storage pressure.
- the two cascade refrigerant mixing cycles allow this temperature to be obtained.
- the total compression power required is 194.4 MW (97.2 MW out of 120 and 130).
- the compressors are driven by an 82 MW gas turbine and a 15.2 MW coupled motor.
- a thermo-acoustic cooling device 105 is placed on the duct 103 before the expansion device 113.
- This device 105 makes it possible to provide a cooling power of 2 MW, thus cooling the 695 tonnes / hour of natural gas from -160.5 ° C to -163.5 ° C.
- the temperature of the natural gas leaving the exchanger 112 can be increased to -160.5 ° C. Consequently, the thermo-acoustic apparatus 105 makes it possible to reduce the compression power required by the two cycles of refrigerant mixture to 186.4 MW.
- the flow rate of liquefied natural gas obtained in the conduit 104 is increased by 4.3%. Compared to the process according to FIG.
- thermo-acoustic cooling device 126 is placed on the duct 125 before the expansion device 122.
- This device 126 makes it possible to lower the temperature of the second cooling mixture with a value of 2.4 ° C, thanks to a heat output of 2 MW.
- the pressure of the second refrigerant fluid at the outlet of the expansion device 122 that is to say the pressure at the inlet of the compressor 120, can be increased by 0.03 MPa. Consequently, the apparatus 126 makes it possible to reduce the compression power to 186.7 MW.
- the same compression power is maintained as in the example illustrating the method of FIG. 4, the flow rate of liquefied natural gas obtained in the conduit 104 is increased by 4.2%.
- thermo-acoustic cooling device 126 is placed on the duct 125 before the expansion device 122, and a thermo-acoustic cooling device 105 is placed on the conduit 103 before the expansion device 113.
- the apparatus 126 makes it possible to lower the temperature of the second refrigerant mixture by 2.4 ° C, thanks to a calorific power of 2 MW.
- the pressure of the second refrigerant fluid at the outlet of the expansion device 122 that is to say the pressure at the inlet of the compressor 120, can be increased by 0.03 MPa.
- Apparatus 105 provides power 2 MW of refrigeration, thus cooling the 695 tonnes / hour of natural gas from -160.5 ° C to -163.5 ° C.
- the temperature of the natural gas leaving the exchanger 112 can be increased to -160.5 ° C. Consequently, the thermo-acoustic devices 105 and 126 make it possible to reduce the compression power required by the two cycles of refrigerant mixing to 178.7 MW.
- the flow rate of liquefied natural gas obtained in line 104 is increased by 8.8%. 61 tonnes / hour of additional LNG are produced compared to the process according to FIG. 4.
- thermoacoustic liquefaction for example two modules of 2 MW, makes it possible to produce approximately 17 tonnes / hour of LNG.
- thermoacoustic liquefaction two 2 MW modules
- the 4 MW thermoacoustic liquefaction two 2 MW modules
- a conventional liquefaction unit allows an additional production of 61 tonnes / hour.
- thermo-acoustic cooling devices being installed downstream of a valve, it is easy to have several, for example in parallel, with valves also in parallel.
- the fluid arriving through line 2 is split into several streams. Each of these flows is cooled by a thermo-acoustic cooling device. Each of the cooled flows is expanded by a valve. Finally the expanded flows are combined to form the fluid flowing in the conduit 4, that is to say the natural gas liquefied at atmospheric pressure.
- thermo-acoustic cooling devices are relatively low.
- the efficiency of these equipments not yet used in the field of liquefaction of natural gas, could be considerably improved as they are developed in the present process.
- a low efficiency therefore a significant gas consumption on a small part of the liquefaction unit, by the thermo-acoustic cooling apparatus, is acceptable in a production site where the price of gas is very low.
- This additional gas consumption is all the more acceptable since the improvement in the total yield of the process according to the invention compared to a conventional liquefaction unit compensates for the low yield of the thermo-acoustic apparatus.
- thermo-acoustic refrigeration equipment is very low compared to the considerable price of a unit for liquefying natural gas.
- a thermo-acoustic refrigeration device is very compact, and therefore does not increase much the large areas required for the installation of a conventional liquefaction unit: for example, a thermoacoustic device with a power of 2 MW can fit in a circle 5 m in diameter.
- thermo-acoustic cooling apparatus The operating principle of a thermo-acoustic cooling apparatus, as used in the invention, is shown diagrammatically in FIG. 8.
- the principle of a thermoacoustic apparatus consists in producing cold from "raw heat” ”, Using the properties of the so-called“ thermo-acoustic ”phenomena which are thermal exchange and energy conversion phenomena in the contact zones, also called thermal boundary layer, between a solid and a liquid.
- the thermo-acoustic apparatus has three parts.
- the heat engine 43 is used to generate an acoustic wave.
- the heat engine 43 is supplied with primary energy in the form of heat admitted by the flow 51.
- a large thermal gradient is created between an area heated by the flow 51 and an area cooled by a fluid at ambient temperature arriving through the conduit 63 and discharged through line 64.
- the refrigerant can be water.
- This thermal gradient makes it possible to generate, by thermo-acoustic phenomenon, an acoustic wave which is transmitted to the refrigerator 41 via a resonator 42.
- the resonator 42 for example, is formed from one or more closed tubes containing, for example, medium pressure helium.
- the acoustic wave is established within the or the tubes.
- a refrigerator 41 is arranged downstream of the resonator 42.
- the refrigerator 41 uses the energy of the acoustic wave to produce a cold spot at low temperature according to a thermo-acoustic conversion process.
- the fluid to be cooled at low temperature is introduced into the refrigerator 41 through the conduit 71, then is evacuated at a lower temperature through the conduit 72.
- the refrigerator 41 must evacuate heat using a fluid at room temperature arriving via line 61 and discharged through line 62.
- This fluid may be water.
- This fluid can also advantageously be a fluid obtained at a temperature close to or below 0 ° C. during the purification of natural gas, or of the refrigerant mixture of the first cycle of the liquefaction process.
- thermo-acoustic cooling devices used in the present invention can be developed from the prototypes described in the documents cited below.
- thermoacoustically drivenmodule tube refrigerator capable of working below 120 K
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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AU2005236214A AU2005236214B2 (en) | 2004-03-23 | 2005-02-21 | Method for the liquefaction of a gas involving a thermo-acoustic cooling apparatus |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0402979A FR2868154B1 (en) | 2004-03-23 | 2004-03-23 | METHOD OF LIQUEFACTING A GAS INTEGRATING A THERMO-ACOUSTIC COOLING APPARATUS |
FR0402979 | 2004-03-23 |
Publications (1)
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WO2005103583A1 true WO2005103583A1 (en) | 2005-11-03 |
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ID=34944454
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PCT/FR2005/000405 WO2005103583A1 (en) | 2004-03-23 | 2005-02-21 | Method for the liquefaction of a gas involving a thermo-acoustic cooling apparatus |
Country Status (4)
Country | Link |
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AU (1) | AU2005236214B2 (en) |
FR (1) | FR2868154B1 (en) |
MY (1) | MY136422A (en) |
WO (1) | WO2005103583A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008018000A1 (en) * | 2008-04-09 | 2009-10-29 | Siemens Aktiengesellschaft | Process and apparatus for CO2 liquefaction |
WO2010062252A1 (en) * | 2008-11-27 | 2010-06-03 | Picoterm Ab | Arrangement for acoustical phase conversion |
US20150153100A1 (en) * | 2013-12-04 | 2015-06-04 | General Electric Company | System and method for hybrid refrigeration gas liquefaction |
CN115031434A (en) * | 2022-05-24 | 2022-09-09 | 中国科学院理化技术研究所 | Regenerative refrigeration system and regenerative refrigeration mechanism of thermoacoustic self-circulation heat exchanger |
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US3817046A (en) * | 1970-11-28 | 1974-06-18 | Chinzoda Chem Eng & Constructi | Absorption-multicomponent cascade refrigeration for multi-level cooling of gas mixtures |
FR2778232A1 (en) * | 1998-04-29 | 1999-11-05 | Inst Francais Du Petrole | Natural gas liquefaction process |
US6205812B1 (en) * | 1999-12-03 | 2001-03-27 | Praxair Technology, Inc. | Cryogenic ultra cold hybrid liquefier |
US6336331B1 (en) * | 2000-08-01 | 2002-01-08 | Praxair Technology, Inc. | System for operating cryogenic liquid tankage |
-
2004
- 2004-03-23 FR FR0402979A patent/FR2868154B1/en not_active Expired - Fee Related
-
2005
- 2005-02-21 AU AU2005236214A patent/AU2005236214B2/en not_active Ceased
- 2005-02-21 WO PCT/FR2005/000405 patent/WO2005103583A1/en active Application Filing
- 2005-03-22 MY MYPI20051228 patent/MY136422A/en unknown
Patent Citations (4)
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US3817046A (en) * | 1970-11-28 | 1974-06-18 | Chinzoda Chem Eng & Constructi | Absorption-multicomponent cascade refrigeration for multi-level cooling of gas mixtures |
FR2778232A1 (en) * | 1998-04-29 | 1999-11-05 | Inst Francais Du Petrole | Natural gas liquefaction process |
US6205812B1 (en) * | 1999-12-03 | 2001-03-27 | Praxair Technology, Inc. | Cryogenic ultra cold hybrid liquefier |
US6336331B1 (en) * | 2000-08-01 | 2002-01-08 | Praxair Technology, Inc. | System for operating cryogenic liquid tankage |
Non-Patent Citations (2)
Title |
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J.J.WOLLAN, G.W.SWIFT, S.BACKHAUS, D.L.GARDNER: "Developement of a thermoacoustic natural gas liquefier", AICHE MEETING, 11 March 2002 (2002-03-11) - 14 March 2002 (2002-03-14), NEW ORLEANS, pages 1 - 8, XP009038707 * |
RADEBAUGH R: "PULSE TUBE REFRIGERATION-A NEW TYPE OF CRYOCOOLER", JAPANESE JOURNAL OF APPLIED PHYSICS, PUBLICATION OFFICE JAPANESE JOURNAL OF APPLIED PHYSICS. TOKYO, JP, vol. 26, no. SUPPL 3, 1987, pages 2076 - 2081, XP001098478, ISSN: 0021-4922 * |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008018000A1 (en) * | 2008-04-09 | 2009-10-29 | Siemens Aktiengesellschaft | Process and apparatus for CO2 liquefaction |
DE102008018000B4 (en) * | 2008-04-09 | 2010-04-01 | Siemens Aktiengesellschaft | Process and apparatus for CO2 liquefaction |
WO2010062252A1 (en) * | 2008-11-27 | 2010-06-03 | Picoterm Ab | Arrangement for acoustical phase conversion |
US20150153100A1 (en) * | 2013-12-04 | 2015-06-04 | General Electric Company | System and method for hybrid refrigeration gas liquefaction |
CN115031434A (en) * | 2022-05-24 | 2022-09-09 | 中国科学院理化技术研究所 | Regenerative refrigeration system and regenerative refrigeration mechanism of thermoacoustic self-circulation heat exchanger |
CN115031434B (en) * | 2022-05-24 | 2023-07-25 | 中国科学院理化技术研究所 | Regenerative refrigeration system and mechanism of thermoacoustic self-circulation heat exchanger |
Also Published As
Publication number | Publication date |
---|---|
AU2005236214A1 (en) | 2005-11-03 |
FR2868154A1 (en) | 2005-09-30 |
FR2868154B1 (en) | 2006-05-26 |
MY136422A (en) | 2008-09-30 |
AU2005236214B2 (en) | 2009-10-08 |
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