WO2005082162A1

WO2005082162A1 - Noodle making apparatus

Info

Publication number: WO2005082162A1
Application number: PCT/JP2004/002505
Authority: WO
Inventors: Toshikazu Kawamitsu
Original assignee: Yugen Kaisha Marumankiko
Priority date: 2004-03-01
Filing date: 2004-03-01
Publication date: 2005-09-09

Abstract

A noodle making apparatus, wherein recessed line parts (9) and projected line parts (10) are formed on the outer surfaces of composite rollers (7, 8) so as to be axially extended and alternately raised and recessed in the circumferential direction. In this state, teflon layers (11) are formed on the composite rollers (7, 8) after shot peening treatment is applied to the surfaces of the composite rollers (7, 8). Edge parts (R) having angles of 85 to 95º are given to the corner parts of the recessed line parts (9) and the projected line parts (10) on which the teflon layers (11) are formed. Thus, while the composite rollers (7, 8) are rollingly rotated, high quality noodles with excellent mass-productivity can be made hygienically by increasing the peeling properties of a noodle lump (W) from the composite rollers (7, 8).

Description

Manufacturing equipment Technical field

The present invention relates to a manufacturing apparatus for producing udon, raw rice, cold wheat, kushi, barley, ramen and the like, and more particularly to a manufacturing apparatus in which a composite roller is improved. Background art

As a conventional manufacturing apparatus, an apparatus described in Japanese Patent Application Laid-Open No. Hei 9-2666764 is known. In this gazette, even if it is a two-layer structure, the automatic and continuous production of a wire by mechanization is enabled to improve productivity. At the time of production, the raw material obtained by adding water to flour is kneaded and the dough made into tatters is put into a hopper as a lump. The rolling mill provided below the hopper is composed of an extruding roller, and is configured to extrude a lump from the hopper while rolling in a composite process.

However, in the manufacturing apparatus described in the above publication, the structural characteristics of the extrusion roller are not described, so it is considered to be a normal type metal roller. For this reason, in the compounding process, the ragged lumps fall directly onto the extrusion roller, and a part of the lumps easily adheres to the surface of the extrusion roller and is difficult to separate, and the peelability from the extrusion roller is poor. There is. If the production operation is continued while being adhered to the extrusion roller, the agglomerates that have adhered may interfere with the function of the extrusion roller and interrupt the production operation. May be hindered.

Further, in order to remove the adhered lumps so as not to hinder the production work, it is necessary to rub the lumps by providing a cake removing blade or the like so as to slide on an extrusion roller. As a result, separate components such as a cake removing blade increase, which is disadvantageous in cost. If a cake removing blade or the like is used, the scraped-off debris may be mixed into the lump to deteriorate hygiene, and the quality of the product may be reduced, which may cause complaints from users.

The present invention has been made in view of the above circumstances, and has as its object a relatively simple configuration to improve the removability of a lump to a composite roller, thereby eliminating the need for a separate component such as a cake removing blade. A production device that can continuously produce high-quality sanitary products at low cost, without waste being mixed into the lump, improving productivity and meeting the needs of users To provide. Disclosure of the invention

(1) In a manufacturing apparatus in which a lump from the kneading unit is extruded between composite rollers facing each other and sent to a rolling / extending step, the outer surface of the composite roller is subjected to a shot peening process, and then a teflon layer is formed. Has formed. Due to the formation of the Teflon layer, the removability of the lump to the composite roller is improved, and the lump of the lump to the composite roller can be prevented without providing a separate component such as a cake removing blade. This eliminates the need for separate parts such as a cake removing blade and the like, and makes it possible to continuously produce hygienic, high-quality products at a favorable cost without the inclusion of litter in the lump. That improve productivity and meet user demands It is.

In addition, since the shot peening treatment improves the adhesion of the Teflon layer, the Teflon layer is firmly attached to the composite roller, and good durability can be obtained without being easily peeled off.

(2) In the manufacturing apparatus, the concave ridges and the convex ridges extend in the axial direction on the outer surface of the composite roller and are formed alternately so as to undulate in the circumferential direction. On the outer surface of the composite roller, a PTFE layer is formed after a shot pinning process. Edges within an angle range of 85 to 95 degrees are held at each corner of the concave and convex portions after the formation of the tef layer.

In this case, during rolling rotation of the composite roller, the concave ridge, the convex ridge, and the edge act synergistically to shake off the lump, thereby further improving the removability of the lump to the composite roller. Therefore, the effects described in (1) above are enhanced. In addition, a simple configuration in which the concave and convex portions are formed on the composite roller is sufficient, which is advantageous in terms of cost.

(3) One of the concave ridges and the convex ridges of the composite roller is arranged to face each other so as to have a predetermined intersection angle with the other concave ridges and the convex ridges. For this reason, the removability of the lumps from the composite mouthpiece is further improved, and the same effect as in item (2) can be obtained.

(4) The concave and convex ridges are linear and inclined within an angle range of 5 to 75 degrees with respect to the axial direction of the composite roller. For this reason, the concave ridges and the convex ridges act to shake off the lump, and the peeling of the lump to the composite roller is remarkably promoted, so that a high peeling property can be secured.

(5) The width dimension of the concave and convex ridges after the formation of the teflon layer is 1 0.5 mm to 50 mm, and the depth dimension of the concave ridge and the height dimension of the convex ridge are set to 0.5 mm to 5 mm. The dimensions of the concave ridge and the convex ridge are determined to ensure the ease of production while realizing high peelability of the lump to the composite roller.

(6) The concave and ridge portions have straight, gentle S-shaped or zigzag curves along the axial direction of the composite roller. The same effect as in (5) can be obtained even if the concave and convex portions are formed in such a shape. Brief Description of Drawings

FIG. 1 is a schematic diagram of a manufacturing process in which a manufacturing apparatus is incorporated (Example

1) ο

FIG. 2A is an enlarged perspective view of the manufacturing apparatus.

FIG. 3 is an enlarged perspective view of the composite roller.

FIG. 4 is an enlarged cross-sectional view of the composite roller.

FIG. 5A is an enlarged perspective view of the composite roller (Example 2), and FIG. 5B is an enlarged perspective view of the composite roller (Example 3).

FIG. 6 is an enlarged perspective view of the composite roller (Example 4). BEST MODE FOR CARRYING OUT THE INVENTION

[Example 1]

1 to 4 show Embodiment 1 of the present invention. In Fig. 1, which shows the production process in which the production equipment 1 is incorporated, the raw material obtained by adding water to flour is kneaded by a mixer 2 as a kneading unit, and the ragged dough is converted into a lump W to form a tub-like feeder. Supply to 3.麵 Lump W is provided in feeder 3. The rotating blades 4 drop from the supply cylinder 5 to the production apparatus 1. As shown in FIGS. 2 and 3, the manufacturing apparatus 1 has a pair of left and right compound rollers 7 and 8 provided inside a housing 6. Swing plates M and N connected to the link 6 a are provided at the left and right ends of the housing 6. The swinging plates M and N are alternately swung to push the lump W between the composite rollers 7 and 8. To work.

The pair of composite mouthpieces 7, 8 are both cylindrical or cylindrical, and are provided so that they can be moved and adjusted in the contact and separation directions. Composite roller

As shown in FIG. 3, concave ridges 9 and convex ridges 10 extend in the axial direction on the outer surfaces of 7 and 8, and are formed alternately so as to undulate in the circumferential direction. The entire outer surfaces of the composite rollers 7 and 8 are formed with the ridges 9 and the ridges 10 and then subjected to the shot peening treatment and then to the Teflon layer 1.

1 is coated. As shown in Fig. 4, each corner of the concave ridge 9 and the convex ridge 10 has an edge within an angle range of 85 to 95 degrees (for example, 90 degrees) after being covered with the Teflon layer 11. Holds part R. Ridge

As shown in Fig. 3, the ridges 9 and the ridges 10 are linear in the development plane, and have an inclination angle in the angle range of 5 to 75 degrees with respect to the axial direction of the composite rollers 7, 8. have. Further, one of the concave ridges 9 and the convex ridges 10 of the pair of composite rollers 7 and 8 is connected to the other concave ridges 9 and the convex ridges 10.

They are arranged facing each other so as to have a predetermined intersection angle φ with respect to 0, and are driven to rotate in opposite directions. The width dimension H of the concave ridges 9 and the convex ridges 10 is from 1.0 mm to 50 mm after the Teflon layer 11 is covered.

The depth dimension 9 and the height dimension T of the ridge 10 are set from 0.5 mm to 5 mm.

In the above configuration, as shown in FIG. W is extruded between the composite rollers 7 and 8 during the rolling rotation of the composite rollers 7 and 8 to form a band W 1 and sent to the rolling and extending step. In the rolling / extension process, four continuous rolling mills 12, 13, 14, and 15 are operated to roll the belt W 1 in four stages by each rolling mill 12-15. In the next step of the rolling / extending step, the band W1 is cut in the longitudinal direction by the cutting rollers 16 and 17, and the cut X-ray is rounded by the X-ray rounding machine 18. The rounded 麵 line is taken vertically by an automatic take-up machine (not shown) and sent to the drying process.

In this case, on the outer surfaces of the composite rollers 7 and 8, concave ridges 9 and convex ridges 10 extend in the axial direction and are formed alternately so as to undulate in the circumferential direction. The outer surfaces of the composite mouthpieces 7 and 8 are coated with a Teflon layer 11 after performing a shot pinning process. Edge portions R within an angle range of 85 to 95 degrees are held at the corners of the concave ridge portions 9 and the convex ridge portions 10 after the Teflon layer 11 is formed.

The formation of the Teflon layer 11 makes it difficult for the lump W to adhere to the composite openings 7 and 8, and also, when the composite rollers 7 and 8 are rolled and rotated, the concave and convex portions 9 and the convex portions 10 and the edge portion. Acts synergistically so that R shakes off lump W. For this reason, the removability of the lump W on the composite rollers 7 and 8 is improved, and it is possible to prevent the lump W from adhering to the composite rollers 7 and 8 without providing a separate component such as a cake removing blade. it can. This eliminates the need for a separate component such as a cake removing blade, and enables continuous production of hygienic, high-quality products at a favorable cost, without waste being mixed into the lump W. Can be improved, and it can respond to requests from users.

[Example 2] FIG. 5A shows a second embodiment of the present invention. In the second embodiment, the concave ridges 9 and the convex ridges 10 have a linear shape parallel to the axial direction of the composite rollers 7 and 8.

[Example 3]

(Port) in FIG. 5 shows the third embodiment of the present invention. In the third embodiment, the concave ridges 9 and the convex ridges 10 form a gentle S-shaped curve along the axial direction of the composite rollers 7, 8.

[Example 4]

FIG. 6 shows a fourth embodiment of the present invention. In the fourth embodiment, the concave ridges 9 and the convex ridges 10 form gentle zigzag curves along the axial direction of the composite rollers 7, 8.

[Modification]

In addition, the Teflon layer 11 may be directly formed on the composite rollers 7 and 8 after the shot pinning process without providing the concave ridges 9 and the convex ridges 10. Further, the concave ridges 9 and the convex ridges 10 of Example 1 are formed in a gentle S-shaped or zigzag curve, and the concave ridges 9 and the convex ridges 10 are formed when the composite rollers 7 and 8 are rolled and rotated. May act on the lump W in a complicated manner, and the lump W may be easily shaken off from the composite rollers 7 and 8 to enhance the removability of the lump W. Industrial applicability

According to the present invention, the formation of the Teflon layer, the concave ridges, the convex ridges, and the edges improves the removability of the lumps from the composite roller, and eliminates the need for a separate component such as a cake removing blade. Can prevent the lump from sticking to the surface. For this reason, separate parts such as This eliminates the need for products and makes it possible to continuously produce hygienic, high-quality products at a favorable cost, without litter being mixed into lump, and to respond to requests from users. It can be widely applied to the manufacturing industry.

Claims

The scope of the claims

1. In a manufacturing apparatus, a lump from the kneading section is extruded between composite rollers facing each other, and a belt after passing through the composite rollers is sent to a rolling / extending step.

A manufacturing apparatus, wherein a Teflon layer is formed after performing a shot peening process on an outer surface of the composite roller.

2. In a manufacturing apparatus, a lump kneaded and solidified by a kneading unit is extruded between composite rollers facing each other, and a band after passing through the composite roller is sent to a rolling / extending step.

A concave ridge and a convex ridge are provided on the outer surface of the composite roller so as to extend in the axial direction, and are formed alternately so as to undulate in the circumferential direction.

After performing shot peening on the outer surface of the composite roller, a teflon layer is formed,

An edge within an angle range of 85 degrees to 95 degrees is held at each corner of the concave streak and the convex streak after the formation of the tef opening layer.麵 Equipment.

3. The concave and convex ridges of one of the composite rollers are arranged to face each other so as to have a predetermined crossing angle with respect to the other concave and ridges. Item 3. The production apparatus according to Item 2.

4. The method according to claim 2, wherein the concave ridge portion and the convex ridge portion are linear and inclined within an angle range of 5 ° to Ί5 ° with respect to the axial direction of the composite roller. The manufacturing device according to the above.

5. The width dimension of the concave ridge and the convex ridge after the formation of the tef opening layer is from 1.0 mm to 50 mm, and the depth dimension and the depth of the concave ridge are provided. 3. The apparatus according to claim 2, wherein the height of the ridge is set to 0.5 mm to 5 mm.

6. The manufacturing apparatus according to claim 2, wherein the concave ridges and the convex ridges are linear in a direction parallel to the axial direction of the composite roller.

7. The manufacturing apparatus according to claim 2, wherein the concave ridge and the convex ridge form a gentle S-shaped carp along the axial direction of the composite roller.

8. The manufacturing apparatus according to claim 2, wherein the concave ridge portion and the convex ridge portion form a gentle zigzag curve along the axial direction of the composite roller.

9. The manufacturing method according to claim 3, wherein the concave ridge and the convex ridge form a gentle S-shaped curve or a zigzag curve along the axial direction of the composite roller. apparatus.