JP2006000106A - Machine for continuously producing chinese meat dumpling - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a machine for continuously producing a Chinese meat dumpling, capable of improving a shape of the formed Chinese meat dumpling and further capable of improving quality of a taste when eaten. <P>SOLUTION: This machine for continuously producing the Chinese meat dumpling is equipped with a pair of molding drums 7/7a under a continuously extruding port 2 of a Chinese meat dumpling material 11 which is formed by covering and enclosing a dumpling main ingredient 12 continuously extruded with a dumpling skin material 13 cylindrically and continuously extruded, wherein the molding drums 7/7a in the pair are rotated in such a manner that their circumferential surfaces 8/8a each having a plurality of molding parts 9 of the Chinese meat dumpling material 11 are positioned oppositely to each other. Further, the continuously extruding port 2 has a main ingredient extruding port 3 at its center and a slit-shaped skin material extruding port 4 by covering and enclosing the outer periphery of the main ingredient extruding port 3, an inner member 5 and an outer member 6 of the skin material extruding port 4 are eccentrically positioned, and protruded threads 19 for cutting the dumpling skin material 13 are positioned outside the molding parts 9 formed on the circumferential surfaces of the molding drums 7/7a. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a continuous production machine for Gyoza.

  Conventionally, a continuous production machine of Gyoza has been provided with a slit-like packaging material extrusion port for feeding the skin for wrapping the tool around the device extrusion port for feeding the Gyoza product, and comes out from the tool extrusion port The tool is surrounded by a skin (wrapping material), sent to a pair of molding drums provided below, and appropriately molded by the molding drum to form one goose.

  Then, the molding of the gyoza material with the molding drum is performed by guiding the rod-shaped gyoza material that is wrapped in the leather to the circumferential surface of the molding drum that is provided with the circumferential surface abutted against each other. The goose material on the circumferential surface is distributed to the molding portion by the pressure of the intimate butting of both circumferential surfaces to the molding portion for forming the surface on the surface, and is narrowed into the molding portion to be molded into the goose. .

The gyoza molded as described above is one side of the gyoza because the thickness of the entire circumference of the packaging material is increased in order to prevent the tearing of the skin (packaging material) that occurs during molding with the molding drum. The skin was very thick.
Further, in the molding with the molding drum, the goose material is pushed into a nearby forming portion by the abutting pressure of both of the circumferential surfaces, so that the skin around the molded goosa is thick.

For this reason, the appearance of Gyoza was poor, and the texture of the skin when eating was uneven and the texture of the texture varied, and the quality of the taste was extremely low.
Accordingly, the present invention has been made in view of the above-mentioned problems, and provides a continuous production machine for gyoza that can improve the appearance of the molded gyoza and also improve the quality of the taste when eaten. It is for the purpose.

  The gist of the present invention is that a continuously extruded tool is surrounded by a continuously extruded packaging material in a cylindrical shape, and the gyoza material is placed under a continuous extrusion port of the gyoza material. A continuous manufacturing machine for Gyoza comprising a pair of molding drums that rotate by abutting a circumferential surface formed with a plurality of molding parts, wherein the continuous extrusion port is provided with a tool extrusion port at the center and an outer periphery of the tool extrusion port A slit-like packaging material extrusion port is provided, and the inner member and the outer member of the packaging material extrusion port are provided eccentrically, and further, a molding part formed on the circumferential surface of the molding drum is provided. A continuous manufacturing machine for gyoza characterized in that cutting means for cutting the packaging material is provided on the outside.

  Explaining the continuous manufacturing machine for gyoza according to the present invention, the tool is supplied from the hopper to the tool feeding section and continuously fed downward by a screw conveyor provided in the tool feeding section. And at the outlet of the tool feeding part, there is a wrapping part for continuously surrounding the tool to be continuously extruded in a cylindrical shape with a wrapping material, that is, a gyoza skin. The tool extruded in this manner is appropriately surrounded by a packaging material continuously extruded in a cylindrical shape, discharged from the continuous extrusion port, and directed to the molding drum.

  The discharged cylindrical gyoza material is supplied in a suspended state to a pair of molding drums that are molded by abutting rotation of the circumferential surface. Then, the gyoza material sequentially enters a plurality of molding portions formed on the circumferential surfaces of one or both molding drums and is molded into a gyoza shape. Further, the portion that does not enter the molding portion is cut and separated by an arbitrary cutting means.

  The aforementioned continuous extrusion port is provided with a tool extrusion port at the center and a slit-shaped packaging material extrusion port surrounding the outer periphery of the tool extrusion port. The inner member and the outer member that form the slit-shaped outlet adjusted so as to have an arbitrary gap are preferably provided with their centers decentered. In other words, the width of the slit is not made uniform over the entire circumference, but an arbitrary rotation range of the slit is made narrow.

  In the narrow portion, the width of the slit may be arbitrarily selected according to the shape of the goose to be molded, or the width may be adjustable. The adjustment may be performed by adjusting the eccentric amounts of the inner member and the outer member that form the slit-shaped outlet, or only the narrow portions of the inner member and the outer member may be adjusted.

  And you may comprise so that the thickness of a packaging material can be changed, without changing the amount of eccentricity of a slit-shaped exit, The specific structure has an outer periphery toward a packaging material extrusion port. The outer member is formed into a cylindrical shape formed with a tapered inclined surface, and an inclined surface having the same angle as the tapered inclined surface of the inner member is formed on the inner peripheral surface, and the outer member is screwed into an arbitrary member by screwing the inner member. Position it outside. Therefore, the clearance with the inner member can be adjusted by the screwing of the outer member.

As described above, a cutting part for cutting the packaging material is provided outside the molding part formed on the circumferential surface of the molding drum, and this cutting part has a structure capable of cutting the packaging material. Any form is acceptable. As a specific structure, a protruding shape that protrudes arbitrarily may be formed on the outer side of the molding portion formed on the circumferential surface of the molding drum.
And a protruding top part is shape | molded so that a protruding shape may closely contact the surrounding surface of the other forming drum. Further, the projecting shape and the protruding amount are not particularly limited as long as the packaging material can be cut.

  The shape of the molding drum is not particularly limited. For example, the shape of the goose material may be formed on the circumferential surface of the rectangular parallelepiped, that is, the shape of a roller. One of the molding drums may be formed in a trapezoidal cross section, and the other may be formed in an inverted trapezoidal shape, and the slopes of the respective molding drums may be provided to face each other.

  That is, the trapezoidal slope portion is abutted against the forming drum. The cross-sectional trapezoidal shape and the inverted cross-sectionally trapezoidal shape indicate shapes in a state where the forming drum is placed on a flat surface. Therefore, the state in which the forming drum is arranged in the manufacturing machine is provided in a state in which the respective forming drums are reversed left and right with respect to the rotation axis direction of the forming drum and the circumferential surface, that is, the trapezoidal slope portion is abutted. .

  The slope angle of the slope is not particularly limited, and may be arbitrarily selected according to the shape of the goose to be molded. Further, the inclined surfaces to be abutted may be linear or curved. Of course, the mold formed on the slope may have any shape according to the shape of the goose to be molded.

  Therefore, the continuous production machine for goyoza of the present invention is configured as described above, so that the goyoza tools introduced from the hopper are supplied to the tool feed section and continuously lowered by a screw conveyor provided in the tool feed section. It is sent out and is wrapped by a wrapping material (wrapping material extrusion port) provided continuously at the outlet (tool extrusion port) of the device feeding unit and continuously extruded in a cylindrical shape, that is, surrounded by a gyoza skin It goes out of the continuous extrusion port as a gyoza material. At this time, the wrapping material gradually becomes thick and thin in the circumferential direction to form a cylinder.

  The cylindrical gyoza material is supplied to the molding drum in a suspended state, and sequentially enters a plurality of molding portions formed on the circumferential surface of the molding drum, and the gyoza material is molded by abutting the circumferential surfaces of both molding drums. Narrowed into the department. At that time, since the skin that wraps the tool, that is, the packaging material, gradually becomes thinner in the circumferential direction, that is, the part on the side that is extended to the bulging shape when being molded by the molding part is thicker. As a result, the thickness of the formed gyoza skin becomes almost uniform.

  If the molding drum is one that has a trapezoidal cross-section and the other is an inverted trapezoidal cross-section, the molded shape of the gyoza, ie the appearance, is the soft feeling that Gyoza wrapped by hand. It becomes close to a certain shape. And since the goose material which did not enter into a shaping | molding part is cut | disconnected by a cutting | disconnection means, an excess wrapping material, ie, a skin, does not adhere to the goose formed.

As described above, the continuous production machine for gyoza of the present invention has the inner member and the outer member of the gyoza material packaging material extrusion port eccentric, so that the side extended to the bulging shape when molded by the molding part. The thickness of the formed gyoza skin becomes substantially uniform. Further, by cutting and removing the excess packaging material that does not enter the molding portion by the cutting means, the excess packaging material, that is, the skin does not adhere to the molded goosa. From the above, the appearance of the molded gyoza can be improved, and the texture and taste quality when eaten can be improved.
Furthermore, if molding is performed with a molding drum in which one is formed in a trapezoidal cross section and the other is formed in an inverted trapezoidal shape, the molded shape of the goose, that is, the appearance, has the soft feeling of the goose wrapped by hand Close to shape.

  1 is a partially enlarged view of a continuous production machine for Gyoza, 1 is a main body of the continuous production machine for Gyoza, and 2 is a packaging material 13, It is a continuous extrusion port that emerges in the form of gyoza material 11 wrapped in leather. Although not shown in the drawing, in the main body 1, the tool 12 is supplied from the hopper to the tool feeding portion, and is continuously sent downward by a screw conveyor provided in the tool feeding portion. In addition, the outlet of the tool feeding part (tool extrusion port 3) is provided with a wrapping part (packaging material extrusion port 4). It is surrounded, discharged from the continuous extrusion port 2, and heads toward the forming drum 7 / 7a.

  7 / 7a is a molding drum, 8 / 8a is a circumferential surface of the molding drum 7 / 7a, and 9 is a molding portion of the goose material. The gyoza material 11 discharged from the continuous extrusion port 2 is supplied in a suspended state, sequentially enters a plurality of molding portions 9 formed on the circumferential surface 8 of the molding drum 7, and the circumferential surface of the molding drum 7 / 7a. It is formed into a desired shape by a butt of 8 / 8a. Further, the goose material 11 that has not entered the forming portion 9 is cut by the protrusion 10. The formed gyoza 14 falls on the conveyor 15 and is conveyed to the next process.

  FIG. 2 is a plan view of the continuous extrusion port, 3 is a tool extrusion port, and 4 is a packaging material extrusion port. As shown in this figure, the tool extrusion port 3 and the packaging material extrusion port 4 are provided eccentrically, so that the packaging material 13 discharged from the packaging material extrusion port 4 gradually becomes thinner in the circumferential direction. The tool 12 which is cylindrical and is discharged from the tool extrusion port 3 is surrounded.

FIG. 3 is a view showing a molding drum. The molding drum 7 and the molding drum 7 a are provided so that the circumferential surfaces 8 and 8 a are in contact with each other, and the goose material 11 is molded on the circumferential surface 8 of the molding drum 7. The forming part 9 and the ridge 10 for cutting the goose material 11 that has not entered the forming part 9 are formed.
The molding of the goose material 11 is performed by pushing the goose material 11 into the molding section 9 when the circumferential surfaces 8 and 8a of the molding drum 7 and the molding drum 7a abut each other. The gyoza material 11 that has not entered the molding portion 9 is cut by contact between the top portion of the protrusion 10 and the circumferential surface 8a of the molding drum 7a, and the molded gyoza 14 remains in the molding portion 9. .

FIG. 4 is a cross-sectional view of the continuous extrusion port, 3 is a tool extrusion port from which the tool 12 is discharged, 4 is a packaging material extrusion port from which the packaging material 13 is discharged, and 5 is a slit-shaped packaging material extrusion port 4. An inner member to be formed, and 6 is an outer member. 11 is a gyoza material in which a tool 12 is surrounded by a packaging material 13.
This figure is configured so that the thickness of the packaging material 13 can be changed without changing the amount of eccentricity of the slit-shaped packaging material extrusion port 4. That is, the inner member 5 has a cylindrical shape whose outer periphery forms a tapered inclined surface 51 toward the packaging material extrusion port 4, and the outer member 6 has an inclined surface 61 having the same angle as the tapered inclined surface of the inner member 5. While forming in an inner peripheral surface, the outer member 6 is arrange | positioned and located in the outer side of the inner part 5 material by screwing (screwing part 62) with arbitrary members. Therefore, the clearance with the inner member 5 can be adjusted by the screwing of the outer portion 6 material.

FIG. 5 is a diagram showing another form of the forming drum, and the forming drum of this figure can make the shape of the goose after the forming close to the soft shape of the goose wrapped manually. . The molding drum 16 and the molding drum 16a are provided so as to abut the circumferential surfaces 17 and 17a which are inclined surfaces thereof, and the molding surface 18 for molding the goose material 11 on the circumferential surface 17 of the molding drum 16; A protrusion 19 that cuts the goose material 11 that has not entered the forming portion 18 is formed.
The formation of the goose material 11 is performed by pressing the goose material 11 into the forming portion 18 when the circumferential surfaces 17 and 17a which are inclined surfaces of the forming drum 16 and the forming drum 16a abut each other. The gyoza material 11 that has not entered the molding portion 18 is cut by contact between the top portion of the protrusion 19 and the circumferential surface 17a of the molding drum 16a, and the molded gyoza 14 remains in the molding portion 18. .

  Partial enlarged view of Gyoza's continuous production machine   Top view of continuous extrusion port   Diagram showing molding drum   Cross section of continuous extrusion port   The figure which shows the molding drum of other forms

Explanation of symbols

1-main body, 2-continuous extrusion port, 3-tool extrusion port, 4-wrapping material extrusion port, 5-inner member, 51-inclined surface, 6-outer member, 61-inclined surface, 62-threaded portion, 7 / 7a-molding drum, 8 / 8a-circumferential surface, 9-molded part, 10-ridge, 11-gyoza material, 12-tool, 13-wrapping material, 14-gyosa, 15-conveyor, 16 / 16a-molding Drum, 17 / 17a-Circumference surface, 18-Molded part, 19-Rib

Claims (3)

  A circumferential surface in which a plurality of molded parts of goose material are formed under a continuous extrusion port of goose material configured to surround a continuously extruded tool with a packaging material that is continuously extruded in a cylindrical shape. A continuous production machine for Gyoza comprising a pair of molding drums that rotate while abutting each other, wherein the continuous extrusion port is provided with a tool extrusion port at the center and surrounds the outer periphery of the tool extrusion port. An extrusion port is provided, and an inner member and an outer member of the packaging material extrusion port are provided eccentrically, and further, the packaging material is cut outside the molding portion formed on the circumferential surface of the molding drum. Gyoza's continuous manufacturing machine, characterized in that a cutting means is provided   The inner member has a cylindrical shape whose outer periphery forms a tapered inclined surface toward the packaging material extrusion port, and the outer member forms an inclined surface having the same angle as the tapered inclined surface of the inner member on the inner peripheral surface. 2. The gyoza continuous manufacturing machine according to claim 1, wherein the outer member is provided so that a gap between the outer member and the inner member can be adjusted.   2. A continuous production machine for gyozas according to claim 1, wherein one of the molding drums is formed in a trapezoidal cross section and the other is formed in a reverse trapezoidal cross section.

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