WO2005061870A1 - Combustion engine having an exhaust gas turbocharger and exhaust gas recirculation - Google Patents

Combustion engine having an exhaust gas turbocharger and exhaust gas recirculation Download PDF

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Publication number
WO2005061870A1
WO2005061870A1 PCT/EP2004/012833 EP2004012833W WO2005061870A1 WO 2005061870 A1 WO2005061870 A1 WO 2005061870A1 EP 2004012833 W EP2004012833 W EP 2004012833W WO 2005061870 A1 WO2005061870 A1 WO 2005061870A1
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WO
WIPO (PCT)
Prior art keywords
exhaust gas
combustion engine
internal combustion
control element
flow
Prior art date
Application number
PCT/EP2004/012833
Other languages
German (de)
French (fr)
Inventor
Alfred KÜSPERT
Original Assignee
Daimlerchrysler Ag
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Filing date
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Application filed by Daimlerchrysler Ag filed Critical Daimlerchrysler Ag
Publication of WO2005061870A1 publication Critical patent/WO2005061870A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/22Control of the pumps by varying cross-section of exhaust passages or air passages, e.g. by throttling turbine inlets or outlets or by varying effective number of guide conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/02Gas passages between engine outlet and pump drive, e.g. reservoirs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/02Gas passages between engine outlet and pump drive, e.g. reservoirs
    • F02B37/025Multiple scrolls or multiple gas passages guiding the gas to the pump drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/02EGR systems specially adapted for supercharged engines
    • F02M26/04EGR systems specially adapted for supercharged engines with a single turbocharger
    • F02M26/05High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/22Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
    • F02M26/23Layout, e.g. schematics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/42Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories having two or more EGR passages; EGR systems specially adapted for engines having two or more cylinders
    • F02M26/43Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories having two or more EGR passages; EGR systems specially adapted for engines having two or more cylinders in which exhaust from only one cylinder or only a group of cylinders is directed to the intake of the engine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds
    • F01N13/107More than one exhaust manifold or exhaust collector
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • F02B29/0406Layout of the intake air cooling or coolant circuit
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the invention relates to an internal combustion engine with an exhaust gas turbocharger and exhaust gas recirculation according to the preamble of claim 1.
  • An exhaust gas turbocharger is already known (DE 199 24 228 C2), the turbine housing of which has a double flow.
  • the regulation of the exhaust gas supply to a turbine wheel of the exhaust gas turbine takes place via an axial slide, which can completely cover one of the floods, so that the exhaust gas supply takes place via an upstream flood connection via a single flood to the turbine wheel.
  • Such control of the amount of exhaust gas is common in the non-fired operating range of the internal combustion engine, in which the internal combustion engine is intended to act as an engine brake (turbobrake).
  • the relatively small amount of exhaust gas in the engine braking mode is fed to the turbine wheel via the smaller flood, which is dimensioned correspondingly to the lower exhaust gas flow with its inlet cross section, so that a relatively high speed of the turbine wheel and a compressor connected to the turbine wheel via a shaft can be maintained.
  • the relatively high speed of the compressor wheel also results in engine braking Compression of the intake air and thus the corresponding engine braking power.
  • variable turbine geometry instead of the aforementioned slide valve solution, for example in the form of an adjustable, radial guide vane, which then blocks off a flood if necessary. It is also possible to provide the slide with a rigid guide grille, which is then introduced into the exhaust gas flood.
  • the provision of the variable turbine geometry and a slider is complex and also requires installation space.
  • the internal combustion engine according to the invention with exhaust gas turbocharger and exhaust gas recirculation with the characterizing features of claim 1 has the advantage that the turbocharger can be easily adapted to the various operating states of the internal combustion engine, in particular in exhaust gas recirculation operation and in engine braking operation, with the use of variable or rigid Guide vanes in front of the turbine or a slide in the turbine housing can be dispensed with.
  • good regulation of the flow to the turbine is possible, in which the build-up behavior on the exhaust gas turbine can be better adapted to the respective operating point.
  • the exhaust gas recirculation is provided for returning exhaust gas from the exhaust system into the intake tract, in which, depending on the state variables and operating parameters of the internal combustion engine, the amount of the recirculated exhaust gas mass flow can be set in a simple manner. It is advantageous that a first control element and a second control element can be used to very variably achieve a desired back pressure on the turbine, as a result of which the exhaust gas recirculation rate can be adjusted well in addition to the engine braking power.
  • the drawing shows a schematically simplified representation of an internal combustion engine 1, which is a diesel engine with an engine brake, in particular for use in commercial vehicles. In principle, however, the invention can also be applied to gasoline engines.
  • the internal combustion engine 1 has an exhaust gas turbocharger 2 with a turbine 3 in the exhaust line 4.
  • the turbine 3 has a turbine wheel 5, which is designed as a radial turbine and transmits the movement of the turbine wheel 5 via a shaft 7 to a compressor wheel 8 of a compressor 9.
  • the turbine 3 has a turbine housing which is designed with two passages 14, 15 or inflow channels 16, 17.
  • the two floods 14, 15 and inflow channels 16, 17 are separated from one another by a partition 18 of the turbine housing which is fixed to the housing.
  • the exhaust gas can be fed separately to the turbine wheel 5 via each flood 14, 15 or inflow channel 16, 17.
  • the exhaust gas supply takes place via the exhaust line 4, which is divided into two exhaust gas lines which are formed independently of one another, a first exhaust gas line 20 and a second exhaust gas line 21.
  • the first exhaust line 20 is assigned to the first flood 14 and the second exhaust line 21 is assigned to the second flood 15.
  • Each exhaust line 20, 21 is assigned to a defined number of cylinder outlets of the internal combustion engine.
  • the internal combustion engine 1 has six cylinders, a first cylinder bank 23, three cylinders and a second cylinder bank 24, likewise having three cylinders. In addition to the uniform division of the cylinder banks, a non-uniform one is also conceivable.
  • the first exhaust pipe 20 leads from the cylinder bank 23 assigned here to the first inflow duct 16 of the first flood 14.
  • the second Exhaust line 21 leads from the assigned second cylinder bank 24 to the second inflow channel 17 of the second flood 15.
  • a bypass line 25 connecting both exhaust gas lines 20, 21 is provided between the two exhaust gas lines 20, 21 upstream of the turbine 3.
  • a first control element 30, which can control the exhaust gas flow in the bypass line 25, is accommodated in the bypass line 25.
  • the first control element 30 is designed, for example, as a valve controlling the flow or as an adjustable throttle element or flap.
  • a second control element 31 is accommodated in the second exhaust gas line 21 upstream of the turbine 3 and downstream of an inlet point 26 to the bypass line 25, which also acts as a flow controlling valve or as a throttle element or Flap is formed.
  • an exhaust gas flow from the second cylinder bank 24 to the second flood 15 is possible.
  • the charge air cooler 37 Downstream of the compressor 9, the charge air cooler 37, through which the compressed air flows, is arranged in the intake tract 6. After leaving the charge air cooler 37, the air has the boost pressure p2S, with which it is optionally introduced with mixed exhaust gas from the bypass line 25 into the cylinder inlet of the internal combustion engine 1.
  • the exhaust gas back pressure p31 prevails from the cylinder outlet in the first exhaust line 20, which is assigned to the first cylinder bank 23; Exhaust gas back pressure p32 is present in second exhaust line 21, which is assigned to second cylinder bank 24. In the turbine 3, the exhaust gas is expanded to the low pressure p4 and finally blown off into the environment in the further course.
  • the second, larger flood 15 is dimensioned or designed so that a desired boost pressure can be achieved in fired operation.
  • the first, smaller flood 14 is dimensioned or designed in such a way that a required exhaust gas recirculation rate can be achieved, a certain engine braking power being guaranteed in engine braking operation.
  • the ratio of the inlet cross-section or Haisqueriteses of the first flood 14 per 1 1 stroke volume of the internal combustion engine 1 should be in a range of
  • the third control element 32 of the exhaust gas recirculation is set to an open position so that exhaust gas can primarily flow from the first exhaust line 20 into the intake tract 6.
  • the second control element 31 of the second exhaust gas line 21 is also set to an open position.
  • the pressure in the first exhaust line 20 p31 is greater than the pressure in the second exhaust line 21 p32.
  • the first control element 30 can therefore be used to vary the recirculation rate for the exhaust gas recirculation.
  • a maximum exhaust gas recirculation rate can thus be achieved in the closed position of the first control element 30 since p31 then has its maximum value.
  • a corresponding exhaust gas recirculation rate can be set by correspondingly varying the position of the first control element 30 or the flow in the bypass line 25.
  • the first control element 30 is brought permanently into an open position, so that a flow can take place in the bypass line 25.
  • the second control 31 in the second Exhaust line 21 is provided in order to be able to variably change its position or the flow in the second exhaust line 21.
  • the third control element 32 is permanently in its closed position during engine braking, so that there is no exhaust gas recirculation.
  • variable second control element 31 In the closed position of the variable second control element 31, no exhaust gas can reach the turbine wheel 5 through the second flood 15. The total amount of exhaust gas must therefore flow through the small tide 14 to the turbine wheel 5, which results in a high speed of the turbine wheel 5 or the connected compressor wheel 8 due to the maximum exhaust gas pressure p31, which results in a maximum boost pressure of the compressor 9 and thus maximum braking power in engine braking mode.
  • the braking power can be varied or adjusted accordingly in a simple manner.
  • the closed position of the second control element 31 it is thus possible to achieve very high engine braking powers by greatly increasing the exhaust gas back pressure p31 without exceeding the critical speed limit of the exhaust gas turbocharger 2. It is advantageous here that the first control element 30 and the second control element 31 can be used to very variably achieve a desired back pressure p31 on the feed turbine 3, as a result of which the engine braking power can be adjusted well.
  • first control valve 30 and the second control valve 31 and, if appropriate, also the third control valve 32 can be in a common housing for further optimization of the installation space be housed.
  • a corresponding constructive solution in the form of a multifunctional valve or throttle element is also conceivable.
  • All control elements 30, 31, 32 can be adjusted to their desired position by means of control signals that can be generated in a regulating and control device (not shown), for example an electronic engine control unit, in order to enable the flow rate to be controlled.
  • a regulating and control device for example an electronic engine control unit

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Supercharger (AREA)
  • Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)

Abstract

For a simplified design and improved control, the invention provides a combustion engine (1) comprising an exhaust gas turbocharger (2), which has an exhaust gas turbine (3) that, in turn, has two separate flow passages (14, 15), which have different cross-sections and which are each connected to an exhaust line (20; 21) whereby, for recirculating exhaust gas, an exhaust gas recirculating line (35) leads from the smaller flow passage (14) to an intake tract (6) of the combustion engine (1). A first control element (30) that controls the flow rate is provided in a bridging line (25), which connects both exhaust gas lines (20, 21) upstream from the flow passages (14, 15), and a second control element (31) that also controls the flow rate is provided in the second exhaust gas line (21) assigned to the larger flow passage (15). The individual passages (14, 15) are correspondingly subjected to the action of exhaust gas by means of both control elements (30, 31) in order to adapt to different operating states of the combustion engine (1).

Description

Brennkraftmaschine mit Abgasturbolader und Abgasrückführung Internal combustion engine with exhaust gas turbocharger and exhaust gas recirculation
Stand der TechnikState of the art
Die Erfindung geht aus von einer Brennkraftmaschine mit Abgasturbolader und Abgasrückführung nach der Gattung des Anspruchs 1.The invention relates to an internal combustion engine with an exhaust gas turbocharger and exhaust gas recirculation according to the preamble of claim 1.
Es ist bereits ein Abgasturbolader bekannt (DE 199 24 228 C2 ) , dessen Turbinengehäuse zweiflutig ausgebildet ist. Die Regelung der AbgasZuführung auf ein Turbinenrad der Abgasturbine erfolgt über einen Axialschieber, welcher eine der Fluten vollständig überdecken kann, so dass die AbgasZuführung über eine stromaufwärts befindliche Flutverbindung über eine einzige Flut auf das Turbinenrad erfolgt. Eine derartige Steuerung der Abgasmenge ist im nichtbefeuerten Betriebsbereich der Brennkraftmaschine üblich, in welchem die Brennkraftmaschine als Motorbremse (Turbobrake) wirken soll . Die im Motorbremsbetrieb relativ geringe Abgasmenge wird über die kleinere Flut dem Turbinenrad zugeführt, die dem geringeren Abgasstrom mit ihrem Eintrittsquerschnitt entsprechend dimensioniert ist, so dass eine relativ hohe Drehzahl des Turbinenrades und eines über eine Welle mit dem Turbinenrad verbundenen Verdichters aufrecht erhalten werden kann. Durch die relativ hohe Drehzahl des Verdichterrades ergibt sich auch im Motorbremsbetrieb eine Verdichtung der angesaugten Luft und damit entsprechende Motorbremsleistung .An exhaust gas turbocharger is already known (DE 199 24 228 C2), the turbine housing of which has a double flow. The regulation of the exhaust gas supply to a turbine wheel of the exhaust gas turbine takes place via an axial slide, which can completely cover one of the floods, so that the exhaust gas supply takes place via an upstream flood connection via a single flood to the turbine wheel. Such control of the amount of exhaust gas is common in the non-fired operating range of the internal combustion engine, in which the internal combustion engine is intended to act as an engine brake (turbobrake). The relatively small amount of exhaust gas in the engine braking mode is fed to the turbine wheel via the smaller flood, which is dimensioned correspondingly to the lower exhaust gas flow with its inlet cross section, so that a relatively high speed of the turbine wheel and a compressor connected to the turbine wheel via a shaft can be maintained. The relatively high speed of the compressor wheel also results in engine braking Compression of the intake air and thus the corresponding engine braking power.
Ferner ist es bekannt, anstelle der erwähnten Schieberlösung, Abgasturbolader mit einer variablen Turbinengeometrie auszustatten, zum Beispiel in Form eines verstellbaren, radialen Leitgitters, welches dann bedarfsweise eine Absperrung einer Flut vornimmt . Möglich ist auch, den Schieber mit starrem Leitgitter zu versehen, welches dann in die Abgasflut eingebracht wird. Das Vorsehen der variablen Turbinengeometrie sowie eines Schiebers ist aber aufwendig und benötigt zudem Bauraum.Furthermore, it is known to equip exhaust gas turbochargers with a variable turbine geometry instead of the aforementioned slide valve solution, for example in the form of an adjustable, radial guide vane, which then blocks off a flood if necessary. It is also possible to provide the slide with a rigid guide grille, which is then introduced into the exhaust gas flood. The provision of the variable turbine geometry and a slider is complex and also requires installation space.
Vorteile der ErfindungAdvantages of the invention
Die erfindungsgemäße Brennkraftmaschine mit Abgasturbolader und Abgasrückführung mit den kennzeichnenden Merkmalen des Anspruchs 1 hat demgegenüber den Vorteil, dass eine einfache Anpassung des Turboladers an die verschiedenen Betriebszustände der Brennkraftmaschine, insbesondere im Abgasrückführungsbetrieb und im Motorbremsbetrieb, erfolgen kann, wobei auf den Einsatz von variablen oder starren Leitschaufeln vor der Turbine bzw. eines Schiebers im Turbinengehäuse verzichtet werden kann. Vorteilhafterweise ist dabei eine gute Regelung der Strömung auf die Turbine möglich, bei welcher das Aufstauverhalten an der Abgasturbine besser an den jeweiligen Betriebspunkt angepasst werden kann.The internal combustion engine according to the invention with exhaust gas turbocharger and exhaust gas recirculation with the characterizing features of claim 1 has the advantage that the turbocharger can be easily adapted to the various operating states of the internal combustion engine, in particular in exhaust gas recirculation operation and in engine braking operation, with the use of variable or rigid Guide vanes in front of the turbine or a slide in the turbine housing can be dispensed with. Advantageously, good regulation of the flow to the turbine is possible, in which the build-up behavior on the exhaust gas turbine can be better adapted to the respective operating point.
Vorteilhafterweise ergibt sich durch den Entfall des Schiebers bzw. von zusätzlichen Leitschaufeln an der Turbine ein vereinfachter, kostengünstiger Aufbau des Abgasturboladers .Advantageously, the elimination of the slide or additional guide vanes on the Turbine a simplified, inexpensive construction of the exhaust gas turbocharger.
Durch die in Unteransprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen und Verbesserungen der im Anspruch 1 angegebenen Brennkraftmaschine mit Abgasturbolader und Abgasrückführung möglich.Advantageous further developments and improvements of the internal combustion engine with exhaust gas turbocharger and exhaust gas recirculation are possible as a result of the measures listed in the subclaims.
Zur Verbesserung des Abgasverhaltens derTo improve the exhaust behavior of the
Brennkraftmaschine, insbesondere zur NOx-Reduktion, ist die Abgasrückführung zur Rückführung von Abgas aus dem Abgasstrang in den Ansaugtrakt vorgesehen, bei der in Abhängigkeit von Zustandsgroßen und Betriebsparametern der Brennkraftmaschine sich in einfacher Art und Weise die Höhe des rückgeführten Abgasmassenstroms einstellen lässt. Vorteilhaft ist dabei, dass durch ein erstes Steuerelement und ein zweites Steuerelement sich sehr variabel eine Einstellung eines gewünschten AufStaudrucks an der Turbine erzielen lässt, wodurch sich neben der Motorbremsleistung auch die Abgasrückführrate gut einstellen lässt.Internal combustion engine, in particular for NO x reduction, the exhaust gas recirculation is provided for returning exhaust gas from the exhaust system into the intake tract, in which, depending on the state variables and operating parameters of the internal combustion engine, the amount of the recirculated exhaust gas mass flow can be set in a simple manner. It is advantageous that a first control element and a second control element can be used to very variably achieve a desired back pressure on the turbine, as a result of which the exhaust gas recirculation rate can be adjusted well in addition to the engine braking power.
Zeichnungdrawing
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung vereinfacht dargestellt und in der nachfolgenden Beschreibung näher erläutert .An embodiment of the invention is shown in simplified form in the drawing and explained in more detail in the following description.
Beschreibung des Ausführungsbeispiels Die Zeichnung zeigt in schematisch vereinfachter Darstellungsweise eine Brennkraf maschine 1, bei der es sich um einen Dieselmotor mit Motorbremse, insbesondere zum Einsatz für Nutzfahrzeuge, handelt. Die Erfindung ist prinzipiell aber auch auf Ottomotoren übertragbar. Die Brennkraftmaschine 1 weist einen Abgasturbolader 2 mit einer Turbine 3 im Abgasstrang 4 auf. Die Turbine 3 besitzt ein Turbinenrad 5, welches als Radialturbine ausgebildet ist und die Bewegung des Turbinenrades 5 über eine Welle 7 auf ein Verdichterrad 8 eines Verdichters 9 überträgt . Die Turbine 3 weist ein Turbinengehäuse auf, welches zweiflutig mit zwei Fluten 14, 15 bzw. Einströmkanälen 16, 17 ausgebildet ist. Die beiden Fluten 14, 15 bzw. Einströmkanäle 16, 17 sind durch eine gehäusefeste Trennwand 18 des Turbinengehäuses voneinander getrennt.Description of the embodiment The drawing shows a schematically simplified representation of an internal combustion engine 1, which is a diesel engine with an engine brake, in particular for use in commercial vehicles. In principle, however, the invention can also be applied to gasoline engines. The internal combustion engine 1 has an exhaust gas turbocharger 2 with a turbine 3 in the exhaust line 4. The turbine 3 has a turbine wheel 5, which is designed as a radial turbine and transmits the movement of the turbine wheel 5 via a shaft 7 to a compressor wheel 8 of a compressor 9. The turbine 3 has a turbine housing which is designed with two passages 14, 15 or inflow channels 16, 17. The two floods 14, 15 and inflow channels 16, 17 are separated from one another by a partition 18 of the turbine housing which is fixed to the housing.
Über jede Flut 14, 15 bzw. Einströmkanal 16, 17 ist das Abgas separat zu dem Turbinenrad 5 zuführbar. Die AbgasZuführung erfolgt über den Abgasstrang 4, der in zwei unabhängig voneinander ausgebildete Abgasleitungen, eine erste Abgasleitung 20 und eine zweite Abgasleitung 21, aufgeteilt ist. Die erste Abgasleitung 20 ist der ersten Flut 14 und die zweite Abgasleitung 21 ist der zweiten Flut 15 zugeordnet. Jede Abgasleitung 20, 21 ist einer definierten Anzahl von Zylinderauslässen der Brennkraftmaschine zugeordnet. Im Ausführungsbeispiel weist die Brennkraftmaschine 1 sechs Zylinder auf, wobei eine erste Zylinderbank 23, drei Zylinder und eine zweite Zylinderbank 24, ebenfalls drei Zylinder aufweist. Denkbar ist neben der gleichförmigen Aufteilung der Zylinderbänke auch eine ungleichförmige. Die erste Abgasleitung 20 führt von der hier zugeordneten Zylinderbank 23 zum ersten Einströmkanal 16 der ersten Flut 14. Die zweite Abgasleitung 21 führt von der ihr zugeordneten zweiten Zylinderbank 24 zum zweiten Einströmkanal 17 der zweiten Flut 15.The exhaust gas can be fed separately to the turbine wheel 5 via each flood 14, 15 or inflow channel 16, 17. The exhaust gas supply takes place via the exhaust line 4, which is divided into two exhaust gas lines which are formed independently of one another, a first exhaust gas line 20 and a second exhaust gas line 21. The first exhaust line 20 is assigned to the first flood 14 and the second exhaust line 21 is assigned to the second flood 15. Each exhaust line 20, 21 is assigned to a defined number of cylinder outlets of the internal combustion engine. In the exemplary embodiment, the internal combustion engine 1 has six cylinders, a first cylinder bank 23, three cylinders and a second cylinder bank 24, likewise having three cylinders. In addition to the uniform division of the cylinder banks, a non-uniform one is also conceivable. The first exhaust pipe 20 leads from the cylinder bank 23 assigned here to the first inflow duct 16 of the first flood 14. The second Exhaust line 21 leads from the assigned second cylinder bank 24 to the second inflow channel 17 of the second flood 15.
Zwischen den beiden Abgasleitungen 20, 21 ist stromauf der Turbine 3 eine beide Abgasleitungen 20, 21 verbindende Überbrückungsleitung 25 vorgesehen. In der Überbrückungsleitung 25 ist ein erstes Steuerelement 30 untergebracht, welches den Abgasstrom in der Überbrückungsleitung 25 steuern kann. Das erste Steuerelement 30 ist zum Beispiel als den Durchfluss steuerndes Ventil oder als einstellbares Drosselorgan bzw. Klappe ausgebildet. In Offenstellung des ersten Steuerelements 30 ist ein Überströmen mit Druckausgleich zwischen den Abgasleitungen 20, 21 möglich. Hingegen erfolgt in einer Schließstellung kein Druckausgleich zwischen den Abgasleitungen 20, 21. Weiterhin ist in der zweiten Abgasleitung 21 stromauf zur Turbine 3 und stromab einer Einleitstelle 26 zur Überbrückungsleitung 25 ein zweites Steuerelement 31 untergebracht, welches ebenfalls als den Durchfluss steuerndes Ventil oder als Drosselorgan bzw. Klappe ausgebildet ist. In Offenstellung des zweiten Steuerelements 31 ist ein Abgasstrom von der zweiten Zylinderbank 24 zur zweiten Flut 15 möglich. In Schließstellung des zweiten Steuerelements 31 erfolgt keine AbgasZuführung zur zweiten Flut 15.A bypass line 25 connecting both exhaust gas lines 20, 21 is provided between the two exhaust gas lines 20, 21 upstream of the turbine 3. A first control element 30, which can control the exhaust gas flow in the bypass line 25, is accommodated in the bypass line 25. The first control element 30 is designed, for example, as a valve controlling the flow or as an adjustable throttle element or flap. In the open position of the first control element 30, an overflow with pressure compensation between the exhaust gas lines 20, 21 is possible. In contrast, in a closed position there is no pressure equalization between the exhaust gas lines 20, 21. Furthermore, a second control element 31 is accommodated in the second exhaust gas line 21 upstream of the turbine 3 and downstream of an inlet point 26 to the bypass line 25, which also acts as a flow controlling valve or as a throttle element or Flap is formed. In the open position of the second control element 31, an exhaust gas flow from the second cylinder bank 24 to the second flood 15 is possible. In the closed position of the second control element 31, there is no exhaust gas supply to the second flood 15.
Außerdem weist die Brennkraftmaschine 1 eine Abgasrückführung auf, die eine Rückführleitung 35, gegebenenfalls einen Abgaskühler 36 und ein drittes Steuerelement 32 umfasst . Das dritte Steuerelement 32 kann als ein den Durchfluss steuerndes Ventil oder als Drosselorgan bzw. Klappe ausgebildet sein und ist stromauf der ersten Flut 14 und zum Beispiel stromauf des Abgaskühlers 36 in der Rückführleitung 35 angeordnet. Vorzugsweise ist eine Ausbildung des dritten Steuerelements 32 als Schaltventil vorgesehen, das keine Zwischenstellung, sondern nur eine Offen- und eine Schließstellung einnehmen kann. Die Rückführleitung 35 mündet in einen Ansaugtrakt 6 der Brennkraftmaschine 1 stromab eines Ladeluftkühlers 37 für die Ansaugluft . Der Ansaugtrakt 6 umfasst den Verdichter 9 mit dem Verdichterrad 8, der Umgebungsluft mit dem Druck pl ansaugt und auf ein erhöhten Druck p2 verdichtet. Stromab des Verdichters 9 ist im Ansaugtrakt 6 der Ladeluftkühler 37 angeordnet, der von der verdichteten Luft durchströmt wird. Nach dem Verlassen des Ladeluftkühlers 37 weist die Luft den Ladedruck p2S auf, mit dem sie gegebenenfalls mit vermischtem Abgas aus der Überbrückungsleitung 25 in den Zylindereinlass der Brennkraftmaschine 1 eingeleitet wird.In addition, the internal combustion engine 1 has an exhaust gas recirculation system, which comprises a return line 35, optionally an exhaust gas cooler 36 and a third control element 32. The third control element 32 can be designed as a valve controlling the flow or as a throttle element or flap and is upstream the first flood 14 and for example upstream of the exhaust gas cooler 36 in the return line 35. A design of the third control element 32 as a switching valve is preferably provided, which cannot assume an intermediate position, but only an open and a closed position. The return line 35 opens into an intake tract 6 of the internal combustion engine 1 downstream of an intercooler 37 for the intake air. The intake tract 6 comprises the compressor 9 with the compressor wheel 8, which draws in ambient air with the pressure pl and compresses it to an increased pressure p2. Downstream of the compressor 9, the charge air cooler 37, through which the compressed air flows, is arranged in the intake tract 6. After leaving the charge air cooler 37, the air has the boost pressure p2S, with which it is optionally introduced with mixed exhaust gas from the bypass line 25 into the cylinder inlet of the internal combustion engine 1.
Vom Zylinderauslass herrscht in der ersten Abgasleitung 20, die der ersten Zylinderbank 23 zugeordnet ist, der Abgasgegendruck p31; in der zweiten Abgasleitung 21, die der zweiten Zylinderbank 24 zugeordnet ist, liegt der Abgasgegendruck p32 an. In der Turbine 3 wird das Abgas auf den niedrigen Druck p4 entspannt und im weiteren Verlauf schließlich in die Umgebung abgeblasen.The exhaust gas back pressure p31 prevails from the cylinder outlet in the first exhaust line 20, which is assigned to the first cylinder bank 23; Exhaust gas back pressure p32 is present in second exhaust line 21, which is assigned to second cylinder bank 24. In the turbine 3, the exhaust gas is expanded to the low pressure p4 and finally blown off into the environment in the further course.
Die zweite, größere Flut 15 wird so dimensioniert bzw. ausgelegt, dass ein gewünschter Ladedruck im befeuerten Betrieb erzielt werden kann. Die erste, kleinere Flut 14 wird so dimensioniert bzw. ausgelegt, dass eine geforderte Abgasrückführrate erzielt werden kann, wobei eine bestimmte Motorbremsleistung im Motorbremsbetrieb gewährleistet wird. Das Verhältnis des Eintrittsquerschnittes bzw. Haisquerschnittes von erster Flut 14 pro 1 1 Hubvolumen der Brennkraftmaschine 1 sollte dabei in einem Bereich vonThe second, larger flood 15 is dimensioned or designed so that a desired boost pressure can be achieved in fired operation. The first, smaller flood 14 is dimensioned or designed in such a way that a required exhaust gas recirculation rate can be achieved, a certain engine braking power being guaranteed in engine braking operation. The ratio of the inlet cross-section or Haisquerschnittes of the first flood 14 per 1 1 stroke volume of the internal combustion engine 1 should be in a range of
0.15 cm /l bis 0.40 cm2/l liegen.0.15 cm / l to 0.40 cm 2 / l.
Im Abgasrückführungsbetrieb in der befeuerten Betriebsweise der Brennkraftmaschine 1 wird das dritte Steuerelement 32 der Abgasrückführung in eine Offenstellung versetzt, damit Abgas vornehmlich aus der ersten Abgasleitung 20 in den Ansaugtrakt 6 überströmen kann. Um ein die Abgasrückführung ermöglichendes Druckgefälle mit einem den Ladedruck p2S übersteigenden Abgasgegendruck p31 in der ersten Abgasleitung 20 zu gewährleisten, wird das zweite Steuerelement 31 der zweiten Abgasleitung 21 ebenfalls in eine Offenstellung versetzt. Der Druck in der ersten Abgasleitung 20 p31 ist größer als der Druck der zweiten Abgasleitung 21 p32. Das erste Steuerelement 30 kann daher zur Variation der Rückführrate für die Abgasrückführung eingesetzt werden. So lässt sich in Schließstellung des ersten Steuerelements 30 eine maximale Abgasrückführrate erzielen, da p31 dann seinen maximalen Wert hat. In Offenstellung des ersten Steuerelements 30 ergibt sich hingegen eine minimale Abgasrückführrate aufgrund des stattfindenden Druckausgleichs zur zweiten Abgasleitung 21. Durch entsprechende Variation der Stellung des ersten Steuerelements 30 bzw. des Durchflusses in der Überbrückungsleitung 25 kann eine entsprechende Abgasrückführrate eingestellt werden.In the exhaust gas recirculation mode in the fired mode of operation of the internal combustion engine 1, the third control element 32 of the exhaust gas recirculation is set to an open position so that exhaust gas can primarily flow from the first exhaust line 20 into the intake tract 6. In order to ensure a pressure gradient that enables exhaust gas recirculation with an exhaust gas back pressure p31 in the first exhaust gas line 20 that exceeds the boost pressure p2S, the second control element 31 of the second exhaust gas line 21 is also set to an open position. The pressure in the first exhaust line 20 p31 is greater than the pressure in the second exhaust line 21 p32. The first control element 30 can therefore be used to vary the recirculation rate for the exhaust gas recirculation. A maximum exhaust gas recirculation rate can thus be achieved in the closed position of the first control element 30 since p31 then has its maximum value. In contrast, when the first control element 30 is in the open position, there is a minimum exhaust gas recirculation rate due to the pressure equalization to the second exhaust gas line 21. A corresponding exhaust gas recirculation rate can be set by correspondingly varying the position of the first control element 30 or the flow in the bypass line 25.
Im Motorbremsbetrieb hingegen wird das erste Steuerelement 30 dauerhaft in eine Offenstellung gebracht, so dass ein Durchfluss in der Überbrückungsleitung 25 erfolgen kann. Das zweite Steuerelement 31 in der zweiten Abgasleitung 21 ist vorgesehen, um variabel seine Stellung bzw. den Durchfluss in der zweiten Abgasleitung 21 verändern zu können. Das dritte Steuerelement 32 befindet sich während des Motorbremsbetriebs dauerhaft in seiner Schließstellung, so dass keine Abgasrückführung erfolgt.In contrast, in engine braking mode, the first control element 30 is brought permanently into an open position, so that a flow can take place in the bypass line 25. The second control 31 in the second Exhaust line 21 is provided in order to be able to variably change its position or the flow in the second exhaust line 21. The third control element 32 is permanently in its closed position during engine braking, so that there is no exhaust gas recirculation.
In der Schließstellung des variablen zweiten Steuerelements 31 kann kein Abgas durch die zweite Flut 15 auf das Turbinenrad 5 gelangen. Die gesamte Abgasmenge muss daher durch die kleine Flut 14 zum Turbinenrad 5 strömen, wodurch sich durch den sich dann einstellenden maximalen Abgasdruck p31 eine hohe Drehzahl des Turbinenrades 5 bzw. des verbundenen Verdichterrades 8 ergibt, was zu einem maximalen Ladedruck des Verdichters 9 und damit zur maximalen Bremsleistung im Motorbremsbetrieb führt . Durch entsprechende Variation der Stellung des zweiten Steuerelements 31 bzw. der Durchflussmenge in der zweiten Abgasleitung 21 lässt sich die Bremsleistung in einfacher Art und Weise entsprechend variieren bzw. einstellen. In Schließstellung des zweiten Steuerelements 31 ist es somit möglich, sehr hohe Motorbremsleistungen durch eine starke Anhebung des Abgasgegendrucks p31 zu erzielen, ohne dabei die kritische Drehzahlgrenze des Abgasturboladers 2 zu überschreiten. Vorteilhaft ist dabei, dass durch das erste Steuerelement 30 und das zweite Steuerelement 31 sich sehr variabel eine Einstellung eines gewünschten AufStaudrucks p31 an der Förderturbine 3 erzielen lässt, wodurch sich die Motorbremsleistung gut einstellen lässt.In the closed position of the variable second control element 31, no exhaust gas can reach the turbine wheel 5 through the second flood 15. The total amount of exhaust gas must therefore flow through the small tide 14 to the turbine wheel 5, which results in a high speed of the turbine wheel 5 or the connected compressor wheel 8 due to the maximum exhaust gas pressure p31, which results in a maximum boost pressure of the compressor 9 and thus maximum braking power in engine braking mode. By varying the position of the second control element 31 or the flow rate in the second exhaust line 21 accordingly, the braking power can be varied or adjusted accordingly in a simple manner. In the closed position of the second control element 31, it is thus possible to achieve very high engine braking powers by greatly increasing the exhaust gas back pressure p31 without exceeding the critical speed limit of the exhaust gas turbocharger 2. It is advantageous here that the first control element 30 and the second control element 31 can be used to very variably achieve a desired back pressure p31 on the feed turbine 3, as a result of which the engine braking power can be adjusted well.
In einer nicht näher dargestellten Ausführungsweise können zur weiteren Bauraumoptimierung das erste Steuerventil 30 und das zweite Steuerventil 31 und gegebenenfalls auch das dritte Steuerventil 32 in einem gemeinsamen Gehäuse untergebracht sein. Denkbar ist auch eine entsprechende konstruktive Lösung in Form eines mehrfunktionalen Ventils oder Drosselorgans.In an embodiment not shown in detail, the first control valve 30 and the second control valve 31 and, if appropriate, also the third control valve 32 can be in a common housing for further optimization of the installation space be housed. A corresponding constructive solution in the form of a multifunctional valve or throttle element is also conceivable.
Sämtliche Steuerelemente 30, 31, 32 können über Stellsignale, die in einer nicht näher dargestellten Regel- und Steuereinrichtung, zum Beispiel einem elektronischen Motorsteuergerät, erzeugbar sind, in ihre gewünschte Position verstellt werden, um so eine Steuerung der Durchflussmenge zu ermöglichen. All control elements 30, 31, 32 can be adjusted to their desired position by means of control signals that can be generated in a regulating and control device (not shown), for example an electronic engine control unit, in order to enable the flow rate to be controlled.

Claims

Patentansprüche claims
1. Brennkraftmaschine mit Abgasturbolader und Abgasrückführung, wobei der Abgasturbolader eine Abgasturbine umfasst, die zwei separate, einem Turbinenrad der Abgasturbine vorgelagerte Strömungsfluten mit unterschiedlichem Querschnitt aufweist und jede Strömungsflut mit jeweils einer Abgasleitung zur Versorgung mit Abgas verbunden ist, wobei zur Abgasrückführung eine Abgasrückführleitung von der kleineren Strömungsflut zu einem Ansaugtrakt der Brennkraftmaschine führt, dadurch gekennzeichnet, dass in einer beide Abgasleitungen (20, 21) stromauf der Strömungsfluten (14, 15) verbindenden Überbrückungsleitung (25) ein erstes, den Durchfluss steuerndes Steuerelement (30) und in der der größeren Strömungsflut (15) zugeordneten zweiten Abgasleitung (21) ein zweites, den Durchfluss steuerndes Steuerelement (31) vorgesehen ist, wobei mittels beider Steuerelemente (30, 31) eine entsprechende Beaufschlagung der einzelnen Fluten (14, 15) mit Abgas zur Anpassung an verschiedene Betriebszustände der Brennkraftmaschine (1) erfolgt.1. Internal combustion engine with exhaust gas turbocharger and exhaust gas recirculation, wherein the exhaust gas turbocharger comprises an exhaust gas turbine that has two separate flow channels upstream of a turbine wheel of the exhaust gas turbine with different cross sections and each flow stream is connected to an exhaust gas line for supplying exhaust gas, wherein an exhaust gas recirculation line from the exhaust gas recirculation smaller flow flood leads to an intake tract of the internal combustion engine, characterized in that in a bypass line (25) connecting the two exhaust pipes (20, 21) upstream of the flow flows (14, 15) a first control element (30) controlling the flow and in the larger one A second exhaust gas line (21) associated with the flow flood (15) is provided with a second control element (31) controlling the flow, whereby both control elements (30, 31) apply a corresponding amount of exhaust gas to the individual floods (14, 15) to adapt to different operations Operating states of the internal combustion engine (1) takes place.
2. Brennkraftmaschine nach Anspruch 1, dadurch gekennzeichnet, dass die Steuerelemente (30, 31) als den Durchfluss steuernde Ventile oder als einstellbare Drosselorgane bzw. Klappen ausgebildet sind.2. Internal combustion engine according to claim 1, characterized in that the control elements (30, 31) as the flow controlling valves or are designed as adjustable throttle bodies or flaps.
3. Brennkraftmaschine nach Anspruch 1 oder 2 , dadurch gekennzeichnet, dass das Verhältnis des Eintrittsquerschnittes bzw. Haisquerschnittes von erster Flut (14) pro 1 1 Hubvolumen der Brennkraftmaschine (1) in einem Bereich von 0.15 cm2/l bis 0.40 cm2/l liegt.3. Internal combustion engine according to claim 1 or 2, characterized in that the ratio of the inlet cross-section or shark cross-section of the first flood (14) per 1 1 stroke volume of the internal combustion engine (1) in a range from 0.15 cm 2 / l to 0.40 cm 2 / l lies.
4. Brennkraftmaschine nach Anspruch 1 , dadurch gekennzeichnet, dass in der Abgasrückführleitung (35) ein drittes Steuerventil (32) vorgesehen ist.4. Internal combustion engine according to claim 1, characterized in that a third control valve (32) is provided in the exhaust gas recirculation line (35).
5. Brennkraftmaschine nach Anspruch 4, dadurch gekennzeichnet, dass das dritte Steuerelement (32) als ein den Durchfluss steuerndes Ventil oder als einstellbares Drosselorgan bzw. Klappe ausgebildet ist.5. Internal combustion engine according to claim 4, characterized in that the third control element (32) is designed as a flow-controlling valve or as an adjustable throttle element or flap.
6. Brennkraftmaschine nach Anspruch 4 oder 5, dadurch gekennzeichnet, dass das dritte Steuerelement (32) als Schaltventil ausgebildet ist.6. Internal combustion engine according to claim 4 or 5, characterized in that the third control element (32) is designed as a switching valve.
7. Brennkraftmaschine nach Anspruch 4 , dadurch gekennzeichnet, dass im Abgasrückführungsbetrieb das zweite und das dritte Steuerelement (31, 32) eine Offenstellung einnimmt, wobei das erste Steuerelement (30) eine variable Stellung einnehmen kann.7. Internal combustion engine according to claim 4, characterized in that in the exhaust gas recirculation mode, the second and the third control element (31, 32) assume an open position, the first control element (30) being one can take a variable position.
Brennkraftmaschine nach Anspruch 4, dadurch gekennzeichnet, dass im Motorbremsbetrieb der Brennkraftmaschine (1) das erste Steuerelement (30) eine Offen- und das dritteInternal combustion engine according to claim 4, characterized in that in engine braking operation of the internal combustion engine (1) the first control element (30) is an open and the third
Steuerelement (32) eine Schließstellung einnimmt, wobei das zweite Steuerelement (31) eine variable Stellung einnehmen kann. Control element (32) occupies a closed position, wherein the second control element (31) can assume a variable position.
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