WO2005029684A1 - A motor without bearing - Google Patents

A motor without bearing Download PDF

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Publication number
WO2005029684A1
WO2005029684A1 PCT/CN2003/000804 CN0300804W WO2005029684A1 WO 2005029684 A1 WO2005029684 A1 WO 2005029684A1 CN 0300804 W CN0300804 W CN 0300804W WO 2005029684 A1 WO2005029684 A1 WO 2005029684A1
Authority
WO
WIPO (PCT)
Prior art keywords
magnetic
magnetic structure
shape
motor according
bearingless motor
Prior art date
Application number
PCT/CN2003/000804
Other languages
French (fr)
Chinese (zh)
Inventor
Leelong Chen
Shihming Huang
Sean Chang
Wenshi Huang
Original Assignee
Delta Electronics,Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delta Electronics,Inc. filed Critical Delta Electronics,Inc.
Priority to GB0523430A priority Critical patent/GB2417616B/en
Priority to AU2003272842A priority patent/AU2003272842A1/en
Priority to DE10394240.8T priority patent/DE10394240B4/en
Priority to JP2005508967A priority patent/JP2007507193A/en
Priority to CNB038264862A priority patent/CN100472916C/en
Priority to PCT/CN2003/000804 priority patent/WO2005029684A1/en
Publication of WO2005029684A1 publication Critical patent/WO2005029684A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/04Sliding-contact bearings for exclusively rotary movement for axial load only
    • F16C17/08Sliding-contact bearings for exclusively rotary movement for axial load only for supporting the end face of a shaft or other member, e.g. footstep bearings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C39/00Relieving load on bearings
    • F16C39/06Relieving load on bearings using magnetic means
    • F16C39/063Permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/083Structural association with bearings radially supporting the rotary shaft at both ends of the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/09Structural association with bearings with magnetic bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2380/00Electrical apparatus
    • F16C2380/26Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/12Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
    • H02K21/22Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating around the armatures, e.g. flywheel magnetos
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans

Definitions

  • the present invention relates to a motor, and more particularly to a non-bearing motor with high power, long life, and low noise.
  • bearings are bearings, bearings, oil bearings, dynamic pressure bearings, magnetic bearings, etc.
  • Palin bearings are also called ball bearings, which are composed of an outer ring, an inner ring, and a plurality of metal balls, where each metal ball is located between the inner ring and the outer ring.
  • Oil-containing bearings are also called powder sintered self-lubricating bearings. They are formed by mixing metal powders such as copper powder, iron powder, nickel powder, and lead powder to sinter the bearing shape, and then dipping the lubricant into the bearing pores.
  • metal powders such as copper powder, iron powder, nickel powder, and lead powder
  • the oil bearing is fixed at the center position of the motor stator, and the shaft center of the rotor is placed in the bearing. At this time, an appropriate gap must be maintained between the bearing and the shaft center.
  • lubricating oil will leak out of the bearings to make the rotor rotate with lubrication.
  • These bearings have higher impact resistance than ball bearings, and they are also cheaper.
  • the dynamic pressure bearing is a deformation of the aforementioned oil-containing bearing. It is formed with two-row arrow-shaped grooves on the inner side wall surface, so that when the motor is running, the lubricating oil and air in the bearing are squeezed from the sides of the arrow to the tip of the groove Pressure to form two oil and gas rings to support the axis.
  • the grooves on the inner side of the dynamic pressure bearing can be formed only through an extremely precise machining process, and the clearance between the shaft center and the bearing needs to be accurately grasped.
  • the production cost of the dynamic pressure bearing is much higher than the aforementioned bearings. Furthermore, when the speed of the motor is low, since the oil and gas cannot form an oil and gas ring, the dynamic pressure effect cannot be produced at the time of low rotation, and the effect is the same as that of the oil bearing.
  • Magnetic levitation bearings are formed with multiple N-S magnetic poles on the shaft center, and the same N-S magnetic poles as the shaft center are formed at the relative positions of the bearings.
  • the shaft center is suspended by magnetic repulsion.
  • the bearing Since the shaft center and the bearing are not in contact with each other at this time, there is no problem of friction noise during operation.
  • the distance between the shaft center and the bearing is maintained at 0.2 mm or less under static conditions, so the parts of the bearing around the shaft center to the center of the circle The generated thrusts are equal and offset each other.
  • the shaft center is shifted due to external force or its driving force, its balance will be broken, and the shaft center will easily collide with the bearing during operation. Its noise is increased, its life is shortened, and even smooth operation is not possible.
  • the magnetic bearing described above also suffers from problems such as failure to start smoothly due to its magnetic balance. Therefore, the magnetic bearing is still in the experimental stage and cannot enter the mass production stage smoothly.
  • the present invention proposes a bearingless motor to greatly reduce the amount of motor operation noise. Furthermore, the present invention further proposes a bearingless motor to greatly improve the motor's operating life. Furthermore, the present invention further proposes a bearingless motor to greatly reduce production costs. Therefore, the present invention provides a bearingless motor, which is composed of a fixed structure, a rotor structure, and an upper and a lower magnetic structure.
  • the stator structure is located in the housing, and the rotor structure is also located in the housing and is arranged corresponding to the stator structure.
  • the rotor structure has a shaft center, and the shaft center is an axially extending and protruding rotor structure, and the shaft center does not contact the stator structure or the housing.
  • the lower magnetic structure is located at the bottom of the housing, the upper magnetic structure is located at the top of the housing, and the upper magnetic structure and the lower magnetic structure are located at axially opposite positions, respectively. The upper magnetic structure and the lower magnetic structure are attracted to each other, and the shaft center is fixed between the upper and lower magnetic structures by magnetic attraction.
  • the shaft center is attracted (or contacted) with the upper magnetic structure, attracted (or contacted) with the lower magnetic structure, or attracted (or contacted) with the upper and lower magnetic structures at the same time.
  • the bearingless motor of the present invention may also have at least one wear-resistant structure, which is located between the shaft center and the lower magnetic structure, between the shaft center and the upper magnetic structure, or between the shaft center and the upper and lower magnetic structures. .
  • the contact method is point contact.
  • It further includes a magnetic structure annularly arranged on the rotor structure and a stator magnetically permeable structure annularly arranged on the structure, and the position of the stator magnetically permeable structure corresponds to the magnetic structure on the rotor structure.
  • the magnetic force center plane of the magnetic structure of the rotor structure may be slightly higher than, slightly lower than, or parallel to the magnetic force center plane of the stator magnetic conductive structure in the axial direction.
  • stator structure when the stator structure is covered in the rotor structure, its axis can extend into the opening in the center of the stator structure, and a protective structure can be formed on the side wall of the opening. The structure is not in contact with the axis.
  • the surface shape of the end of the shaft center may be flat, arc-shaped, tapered, concave or convex, and the upper magnetic structure or the lower magnetic structure faces the axial center.
  • the shape of the end surface is flat, arc-shaped, tapered, concave or convex.
  • the shape of the end surface of the shaft center corresponds to the shape of the end surface of the upper magnetic structure or the shape of the end surface of the lower magnetic structure.
  • the surface shape of the end portion of the wear-resistant structure facing the axis may also be planar, arc-shaped, tapered, concavely curved, or convexly curved.
  • the shape of the end face of the shaft center and the end face of the wear-resistant structure correspond to each other.
  • the bearingless motor of the present invention described above may have a plurality of blades around the periphery of the rotor structure. These fans may be centrifugal fans, flat fans or axial fans.
  • the casing may be composed of an upper casing and a lower casing.
  • the joining method of the upper case and the lower case may be fitting, clamping, adhering, locking, or respectively fixing through a buffer structure.
  • the upper case and the lower case are, for example, corresponding hook-and-hook combinations.
  • the present invention further provides a bearingless motor suitable for a fan motor, which is composed of a stator structure, a rotor structure, a plurality of fan blades, and a supporting magnetic structure.
  • the stator structure resides on a base.
  • the stator structure has at least a certain magnetic permeability structure.
  • the stator magnetic permeability structure is ring-shaped on the fixed structure.
  • the rotor structure is located on the base.
  • the rotor structure has a shaft center and at least one magnetic structure.
  • the shaft center is an axially extending and protruding rotor structure.
  • the magnetic structure is ring-shaped on the rotor structure, and the position of the magnetic structure is corresponding to the magnetically permeable structure.
  • the fan blade is around the periphery of the rotor structure, and the supporting magnetic structure is fixed on the base.
  • the supporting magnetic structure fixes the shaft center by magnetic attraction, and the supporting magnetic structure contacts the shaft center in a point contact manner.
  • the magnetic force center plane on the rotor structure is slightly higher in the axial direction than the magnetic force center plane determined on the structure.
  • the bearingless fan motor of the present invention can make the rotor shaft center run without contact by the magnetic attraction of the shaft center and the air buoyancy during fan operation, which can greatly reduce the amount of motor noise and increase the life of the motor. .
  • the bearingless motor of the present invention does not need to use a conventional bearing, the manufacturing and assembly costs of the component can be avoided, and the production cost can be greatly reduced.
  • FIG. 1 is a schematic diagram showing a structure of a bearingless motor according to a first preferred embodiment of the present invention
  • FIG. 2 is a schematic diagram showing a structure of a bearingless motor according to a second preferred embodiment of the present invention
  • 3D is a partial view showing the shaft center and magnetic structure of the bearingless motor of the present invention Intention
  • FIG. 4 is a schematic structural diagram of a bearingless motor according to a third preferred embodiment of the present invention
  • FIG. 5 is a schematic structural diagram of a bearingless motor according to a fourth preferred embodiment of the present invention.
  • FIG. 1 is a schematic structural diagram of a bearingless motor according to a first preferred embodiment of the present invention.
  • the bearingless motor 100 of the present invention is composed of a housing 102, a stator structure 104, a rotor structure 106, and a magnetic structure 108.
  • the magnetic structure 108 and the magnetic structure 110 attract each other, and the magnetic structures 108, 110
  • the shaft center 116 of the rotor structure 106 is a common axis.
  • the rotor structure 106 is fixed between the magnetic structures 108 and 110 only by the magnetic attraction of the magnetic structures 108 and 110 to the shaft center 116 thereof.
  • the housing 102 serves as a protective shell of the bearingless motor 100 to prevent the internal components of the bearingless motor 100 from being damaged by external forces.
  • the casing 102 may be integrally formed, or may be formed by combining the upper casing 102a and the lower casing 102b. It can also be divided into multiple parts and combined.
  • the coupling method of the upper casing 102a and the lower casing 102b is, for example, fitting, clamping, adhering, locking, and respectively fixing through a buffer structure.
  • the upper case 102a and the lower case 102b are, for example, corresponding hook and hook combinations (as shown in FIG. 1).
  • the stator structure 104 is located in the housing 102 and is used to generate an induced current or provide a driving force for a rotor structure 106 described later.
  • the stator structure 104 is composed of a circuit board (not shown), a fixed seat 112, and at least a certain magnetically conductive structure 114.
  • the stator structure 104 and the shaft center 116 described below are not in contact with each other.
  • the stator magnetic conductive structure 114 is ring-shaped on the stator structure 104 and has a magnetic center plane P1.
  • the stator magnetic conductive structure 114 is, for example, a silicon steel sheet or an electromagnet.
  • the rotor structure 106 is located in the housing 102 and is arranged corresponding to the stator structure. 106 is rotatable on the casing 102.
  • the rotor structure 106 is constituted by a shaft center 116, a rotor housing 132, at least one magnetic structure 118, and a magnet guide shell 120.
  • the shaft center 116 is an axially extending protruding rotor structure 106 and serves as a rotation axis when the rotor structure 106 rotates.
  • the surface shape of the end portion of the shaft center 116 is, for example, a flat shape, an arc shape, a pointed shape, a concavely curved surface, or a convexly curved surface.
  • the magnetic structure 118 is ring-shaped on the rotor structure 106 and has a magnetic center plane P2.
  • the position of the magnetic structure 118 corresponds to the stator magnetically conductive structure 114, and the positions of the magnetic center plane P2 and the magnetic center plane P1 are slightly higher in the axial direction, parallel in the axial direction, or slightly lower in the axial direction.
  • the magnetic structure 118 is, for example, a permanent magnet or a plastic magnet.
  • a plurality of fan blades may also be surrounded on the periphery of the rotor structure 106 to generate an air field flow near the bearingless motor 100 when the rotor structure 106 rotates.
  • the fan blade 122 is, for example, a centrifugal fan blade, a flat fan blade, or an axial fan blade.
  • the magnetic structures 108 and 110 are respectively located at the bottom and the top of the housing 102, and the distribution positions of the magnetic structures 108 and 110 are respectively located at axially opposite positions.
  • the magnetic structures 108 and 110 are, for example, permanent magnets, plastic magnets, and electromagnets.
  • the magnetic structures 108 and 110 can be fixed to the housing 102 by, for example, gluing, fitting, clamping, bonding, or the like.
  • the part of the magnetic structure 108 facing the magnetic structure 110 has the opposite magnetic property as the part of the magnetic structure 110 facing the magnetic structure 108.
  • the surface shape of the magnetic structures 108 and 110 facing the axis 116 and the surface shape of the end of the axis 116 are curved surfaces in point contact with each other.
  • the surface shape of the magnetic structure 116 is, for example, planar, arc-shaped, tapered, or concavely curved. Convex surface.
  • the magnetic structures 108 and 110 and the axis 116 are located on the same axis. Because the magnetic structures 108 and 110 and the shaft center 116 are maintained on the same axis together by magnetic attraction, the shaft center 116 is fixed between the magnetic structures 108 and 110. When the bearingless motor 100 is not started, the shaft 116 is only It is in contact with the magnetic structure 108 in a point contact manner, but is not in contact with other components outside the rotor structure 106.
  • the shaft center 116 may be changed to contact the magnetic structure 110 only by point contact, so that the rotor structure 106 is suspended in the housing 102.
  • the shaft center 116 may be changed to contact the magnetic structures 108 and 110 at the same time in a point contact manner, so that the rotor structure 106 is held in the housing 100 by the magnetic structures 108 and 110.
  • a wear-resistant structure 124, 126 may also be formed between the shaft center 116 and the magnetic structures 108, 110, wherein the shaft center 116 only contacts the wear-resistant structures 124, 126. It is fixed between the magnetic structures 108 and 110 by the magnetic attraction of the magnetic structures 108 and 110.
  • the wear-resistant structures 124 and 126 may be formed on the magnetic structures 108 and 110 at the same time, or may be formed only on the portion where the shaft center 116 contacts the magnetic structure (that is, only the wear-resistant structure 124 is formed on the magnetic structure 108 or only A wear-resistant structure 126 is formed on the magnetic structure 110.
  • the abrasion-resistant structures 124 and 126 are formed, for example, by bonding, clamping, fitting, and joining.
  • the wear-resistant structures 124 and 126 may be in contact with the magnetic structures 108 and 110 or may not be in contact with the magnetic structures 108 and 110, and need only be located on the axis formed by the shaft center 116 and the magnetic structures 108 and 110.
  • a protective structure 128 may also be formed on the opening 130 inside the stator fixed base 112, The protection structure 128 and the shaft center 116 are not in contact with each other.
  • the material of the protective structure 128 is, for example, plastic, elastic material, or shock-absorbing material.
  • FIG. 2 is a schematic structural diagram of a bearingless motor 200 according to a second preferred embodiment of the present invention.
  • this preferred embodiment uses only a single magnetic junction
  • the structure 202 attracts the shaft center 116 of the rotor structure 106, and the magnetic center plane P2 of the magnetic structure 118 is higher than the magnetic center plane P1 of the stator magnetic conductive structure 114.
  • the position where the axis 116 and the magnetic structure 202 are in point contact may be slightly higher than, parallel to, and slightly lower than the magnetic force center plane P2.
  • the magnetic structure 202 may be directly formed integrally from a magnetic substance, or may be composed of a wear-resistant structure 206 and a magnetic body 204. Furthermore, the surface where the magnetic structure 202 and the axis 116 are in contact with each other or the surface where the wear-resistant structure 206 and the axis 116 are in contact with each other are curved surfaces in point contact with each other.
  • the surface of the wear-resistant structure 206 or the magnetic structure 202 is, for example, an arc shape, a tapered shape, a concavely curved surface, or a convexly curved surface.
  • the surface of the magnetic structure may be a concave curved surface as shown in FIG. 3A or a concave concave surface as shown in FIG. 3B.
  • the end surface of the axis 116a may be a concave curved surface as shown in FIG. 3C or a concave cone surface as shown in FIG. 3D.
  • FIG. 4 is a schematic structural diagram of a bearingless motor 30o according to a third preferred embodiment of the present invention.
  • a magnetic structure 304 is formed on the top of the stator circumferential fixing seat 112, and a magnetic structure 302 is formed on the rotor housing 132.
  • the magnetic structure 302, 304 is magnetically attracted to each other and does not touch each other.
  • the magnetic structure 304 is not in contact with the stator magnetically conductive structure 114, and the magnetic structure 304 is preferably higher than the stator magnetically conductive structure 114 in the axial direction.
  • the shape of the magnetic structure 304 is, for example, a ring shape, a fan shape, a block shape, or a strip shape, and the shape and position of the magnetic structure 302 correspond to the magnetic structure 302.
  • the manner in which the magnetic structure 304 is combined with the stator fixing base 112 is, for example, movable coupling, fitting, clamping, and joining.
  • the magnetic structure 302 is combined with the rotor case 132 in a manner such as bonding, fitting, Clamping and joining.
  • FIG. 5 is a schematic structural diagram of a bearingless motor 400 according to a fourth preferred embodiment of the present invention.
  • the same components as in the previous embodiments are given the same reference numerals.
  • the difference between this preferred embodiment and the third preferred embodiment is that the preferred embodiment forms a magnetic structure 402 only on the top of the housing 102 (ie, the upper housing 102a), and the magnetic center plane P2 of the magnetic structure 118 It is lower than the magnetic force center plane P1 of the stator magnetic conductive structure 114.
  • a wear-resistant structure 408 may also be formed on the lower casing 102b, where the point where the axis 116 is in point contact with this wear-resistant structure 408 may be slightly above, 'parallel to, and slightly below the magnetic center plane Pl.
  • the magnetic structure 402 may be directly formed integrally from a magnetic substance, or may be composed of a wear-resistant structure 406 and a magnetic body 404.
  • the surface where the magnetic structure 402 and the shaft center 116 contact each other, the wear-resistant structure 406 and the shaft center, or the surface where the wear-resistant structure 408 and the shaft center 116 contact each other are curved surfaces in point contact with each other.
  • the surface of the wear-resistant structure 406, 408 or the magnetic structure 402 is a convex or concave shape corresponding to the axis 116, such as a circular arc shape, a tapered cone shape, a concavely curved surface, a convexly curved surface.
  • bearingless motor of the present invention is described as being applicable to an axial flow fan motor, it is not limited thereto, and can also be applied to a frameless fan motor, a centrifugal fan motor, an outer rotor motor, and an inner rotor.
  • the bearingless fan motor of the present invention can make the rotor shaft center run without contact by the airflow buoyancy of the shaft magnetic attraction force during the fan operation, which can greatly reduce the horse. It can reach the amount of noise and increase the life of the motor.
  • the bearingless motor of the present invention does not need to use a conventional bearing, the manufacturing and assembly costs of the component can be avoided, and the production cost can be greatly reduced.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Motor Or Generator Frames (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The present invention relates to a kind of motor without bearing, comprising a stator, a rotor, a upper magnetic structure and a lower magnetic structure. The stator is located in a housing, the rotor is located in the housing and configured correspondingly with the stator. The rotor is provided with a shaft , which extends axially and protrudes from the rotor, and the shaft does not contact with the stator or the housing. The lower magnetic structure is located on the bottom of the housing , and the upper magnetic structure is located on the top of the housing. Meanwhile, the positions of the upper magnetic structure and the lower magnetic structure are opposite axially .Thereinto, the upper magnetic structure and the lower magnetic structure attract each other, and the shaft is fixed between the upper magnetic structure and the lower magnetic structure by the attraction .

Description

无轴承马达  Bearingless motor
技术领域 Technical field
本发明是关于一种马达,特别是关于一种具有功率高、寿命长及低噪音 的无轴承马达 ( non - bear ing motor )。  The present invention relates to a motor, and more particularly to a non-bearing motor with high power, long life, and low noise.
背景技术 Background technique
在现今的马达中, 为了使其可以顺利运转, 一般是借由轴承包覆转 子的轴心部分, 以使其转子可以靠着轴承的支撑而顺利运转。 习知轴承是为培林轴承、 含油轴承 ( S l eeveBear ing ) 、 动压轴承、 磁浮轴承等, 然而, 前述各轴承皆有各自的优缺点。 培林轴承又称为滚珠轴承(Ba l lBear ing ) , 其是由外环、 内环及多 个金属圓珠所构成, 其中各金属圓珠是位于内环与外环之间。 由于此类 轴承的运作是借由多个金属圓珠的旋转而进行,且各金属圆珠与内环(或 外环)之间的接触是属于点接触, 故做动运转相当容易。 然而, 由于此 类轴承的结构体相当脆弱, 因此其无法承受外力的冲击。 再者, 当使用 此轴承的马达运转时。 由于金属回珠是以滚动的方式运行, 因此在高转 速下会产生较大的噪音。 再者, 由于金属圆珠、 内环、 外环的精密度需 求较高, 故其价格高昂。  In today's motors, in order to make it run smoothly, the shaft portion of the rotor is generally covered by a bearing so that the rotor can run smoothly against the support of the bearing. The conventional bearings are bearings, bearings, oil bearings, dynamic pressure bearings, magnetic bearings, etc. However, each of the aforementioned bearings has its own advantages and disadvantages. Palin bearings are also called ball bearings, which are composed of an outer ring, an inner ring, and a plurality of metal balls, where each metal ball is located between the inner ring and the outer ring. Since the operation of this type of bearing is performed by the rotation of multiple metal balls, and the contact between each metal ball and the inner ring (or outer ring) is a point contact, it is relatively easy to perform a running operation. However, because the structure of such bearings is quite fragile, they cannot withstand the impact of external forces. Furthermore, when the motor using this bearing is running. Because the metal ball runs in a rolling manner, it produces a lot of noise at high speeds. Furthermore, metal beads, inner rings, and outer rings require high precision, so they are expensive.
含油轴承又称为粉末烧结自润轴承, 其是混合铜粉、 铁粉、 镍粉、 铅粉等金属粉末后烧结出轴承形状,再将润滑油浸入轴承毛孔内而形成。 当马达中使用含油轴承时, 含油轴承是固定于马达定子的中心位置, 再 将转子的轴心置于轴承内,此时轴承与轴心之间需保持一个适当的间隙。 当马达运转时, 润滑油会自轴承渗出, 以使转子在具有润滑的情形下旋 转。 此类轴承的耐冲击力高于滚珠轴承, 且其价格也比较便宜。 然而, 当马达中使用此类轴承时, 长期运转会使轴承内的润滑油蒸发, 而使轴 心与轴承直接摩擦, 甚至在轴承的两端形成妨碍运转的氮化物, 而使其 易毁损并增大其噪音量。 另外, 空气中的灰尘也会因风扇马达的运转而 被吸入马达核心, 其会与储存于轴承周围的润滑油混合成油泥, 进而造 成运转噪音, 甚至卡死不转。 再者, 轴承与轴心的间隙小, 马达的运转 启动效果较差。 Oil-containing bearings are also called powder sintered self-lubricating bearings. They are formed by mixing metal powders such as copper powder, iron powder, nickel powder, and lead powder to sinter the bearing shape, and then dipping the lubricant into the bearing pores. When an oil bearing is used in the motor, the oil bearing is fixed at the center position of the motor stator, and the shaft center of the rotor is placed in the bearing. At this time, an appropriate gap must be maintained between the bearing and the shaft center. When the motor is running, lubricating oil will leak out of the bearings to make the rotor rotate with lubrication. These bearings have higher impact resistance than ball bearings, and they are also cheaper. However, when such bearings are used in motors, long-term operation will cause the lubricating oil in the bearings to evaporate, causing the shaft center to directly rub against the bearings, and even the formation of nitrides that hinder operation at both ends of the bearings, making them easily damaged and Increase the amount of noise. In addition, the dust in the air will be sucked into the core of the motor due to the operation of the fan motor, which will be mixed with the lubricant stored around the bearing to form sludge, which will cause running noise and even become stuck. In addition, the gap between the bearing and the shaft center is small, and the motor starting effect is poor.
动压轴承是为前述含油轴承的变形, 其是于内侧壁面上形成二圈箭 头型凹槽, 以在马达运转之际, 使轴承内的润滑油与空气自箭头两侧朝 凹槽尖端部挤压, 而形成二油气环以支撑轴心。 当马达使用此类轴承时, 由于其油气是汇聚于凹槽尖端部, 因此其油气较不易散失而使其使用寿 命比含油轴承长。 然而, 位于动压轴承内侧的凹槽, 需经由极精密的加 工制程才可形成, 而且需要精准地掌握轴心与轴承间的间隙, 因此动压 轴承的生产成本远高于前述各轴承。 再者, 当马达转速低时, 由于油气 无法形成油气环, 因而在低转这时无法产生动压效果, 而使其效果与含 油轴承相同。  The dynamic pressure bearing is a deformation of the aforementioned oil-containing bearing. It is formed with two-row arrow-shaped grooves on the inner side wall surface, so that when the motor is running, the lubricating oil and air in the bearing are squeezed from the sides of the arrow to the tip of the groove Pressure to form two oil and gas rings to support the axis. When such bearings are used in motors, because the oil and gas are collected at the tip of the groove, the oil and gas are less likely to be lost and their service life is longer than that of oil-containing bearings. However, the grooves on the inner side of the dynamic pressure bearing can be formed only through an extremely precise machining process, and the clearance between the shaft center and the bearing needs to be accurately grasped. Therefore, the production cost of the dynamic pressure bearing is much higher than the aforementioned bearings. Furthermore, when the speed of the motor is low, since the oil and gas cannot form an oil and gas ring, the dynamic pressure effect cannot be produced at the time of low rotation, and the effect is the same as that of the oil bearing.
磁浮轴承, 是在轴心上形成多个 N - S磁极, 且在轴承的相对位置上 形成与轴心相同的 N - S磁极, 以在马达运转之际, 借由磁斥力而使轴心 悬浮于轴承上。 由于此时轴心与轴承之间并未相互接触, 因此其运转时 较无摩擦噪音的问题。 然而, 由于目前的磁浮轴承的设计是于静止下使 轴心与轴承的间距维持于 0. 2mm以下,因而轴心周围的轴承各部分向圓心 所产生的推力相等且相互抵销, 此时当轴心因外力或其运转的驱动力而 产生偏移时, 则会破坏其平衡, 而使其运转时轴心易与轴承相互碰撞, 进而使其噪音增加、 寿命缩短、 甚至无法平顺的运转。 Magnetic levitation bearings are formed with multiple N-S magnetic poles on the shaft center, and the same N-S magnetic poles as the shaft center are formed at the relative positions of the bearings. When the motor is running, the shaft center is suspended by magnetic repulsion. On the bearing. Since the shaft center and the bearing are not in contact with each other at this time, there is no problem of friction noise during operation. However, due to the current design of the magnetic bearing, the distance between the shaft center and the bearing is maintained at 0.2 mm or less under static conditions, so the parts of the bearing around the shaft center to the center of the circle The generated thrusts are equal and offset each other. At this time, when the shaft center is shifted due to external force or its driving force, its balance will be broken, and the shaft center will easily collide with the bearing during operation. Its noise is increased, its life is shortened, and even smooth operation is not possible.
再者, 前述磁浮轴承也因其磁性平衡的缘故, 而发生无法顺利启动 等的问题。 因此,磁浮轴承目前仍在实验阶段而无法顺利进入量产阶段。 发明内容 因此, 为解决上述问题, 本发明是提出一种无轴承马达, 以大幅降 低马达运转噪音量。 再者, 本发明另提出一种无轴承马达, 以大幅提高马达运转寿命。 再者, 本发明另提出一种无轴承马达, 以大幅降低生产成本。 为此, 本发明是提供一种无轴承马达, 是由定于结构、 转子结构、 上、 下磁性结构所组成。 定子结构是位于壳体内, 转子结构亦位于壳体 内且与定子结构对应配置, 转子结构具有轴心, 轴心是轴向延伸突出转 子结构, 且轴心不与定子结构或壳体接触。 下磁性结构是位于壳体底部, 上磁性结构是位于壳体顶部, 且上磁性结构与下磁性结构是分别位于轴 向的相对位置上。 其中上磁性结构与下磁性结构是相互吸引, 且借由磁 吸力将轴心固定于上、 下磁性结构之间。 上述本发明的无轴承马达,其轴心是与上磁性结构吸引(或点接触)、 与下磁性结构吸引 (或点接触) 、 或同时与上、 下磁性结构吸引 (或点 接触) 。 再者, 本发明的无轴承马达, 也可以具有至少一耐磨结构, 是 位于轴心与下磁性结构之间、 轴心与上磁性结构之间、 或轴心与上、 下 磁性结构之间。 轴心与耐磨结构相接触时, 其接触方式是为点接触。 上述本发明的无轴承马达。 更包括有环设于转子结构上的磁性结构 及环设于该定于结构上的定子导磁结构, 且定子导磁结构的位置是与转 子结构上的磁性结构相对应。 转子结构的磁性结构的磁力中心平面可以 在轴向上略高于、 略低于或平行于定子导磁结构的磁力中心平面。 Furthermore, the magnetic bearing described above also suffers from problems such as failure to start smoothly due to its magnetic balance. Therefore, the magnetic bearing is still in the experimental stage and cannot enter the mass production stage smoothly. SUMMARY OF THE INVENTION Therefore, in order to solve the above problems, the present invention proposes a bearingless motor to greatly reduce the amount of motor operation noise. Furthermore, the present invention further proposes a bearingless motor to greatly improve the motor's operating life. Furthermore, the present invention further proposes a bearingless motor to greatly reduce production costs. Therefore, the present invention provides a bearingless motor, which is composed of a fixed structure, a rotor structure, and an upper and a lower magnetic structure. The stator structure is located in the housing, and the rotor structure is also located in the housing and is arranged corresponding to the stator structure. The rotor structure has a shaft center, and the shaft center is an axially extending and protruding rotor structure, and the shaft center does not contact the stator structure or the housing. The lower magnetic structure is located at the bottom of the housing, the upper magnetic structure is located at the top of the housing, and the upper magnetic structure and the lower magnetic structure are located at axially opposite positions, respectively. The upper magnetic structure and the lower magnetic structure are attracted to each other, and the shaft center is fixed between the upper and lower magnetic structures by magnetic attraction. In the bearingless motor of the present invention, the shaft center is attracted (or contacted) with the upper magnetic structure, attracted (or contacted) with the lower magnetic structure, or attracted (or contacted) with the upper and lower magnetic structures at the same time. Furthermore, the bearingless motor of the present invention may also have at least one wear-resistant structure, which is located between the shaft center and the lower magnetic structure, between the shaft center and the upper magnetic structure, or between the shaft center and the upper and lower magnetic structures. . When the shaft is in contact with the wear-resistant structure, the contact method is point contact. The bearingless motor of the present invention described above. It further includes a magnetic structure annularly arranged on the rotor structure and a stator magnetically permeable structure annularly arranged on the structure, and the position of the stator magnetically permeable structure corresponds to the magnetic structure on the rotor structure. The magnetic force center plane of the magnetic structure of the rotor structure may be slightly higher than, slightly lower than, or parallel to the magnetic force center plane of the stator magnetic conductive structure in the axial direction.
再者, 上述本发明的无轴承马达中, 当其定子结构被包覆于转子结 构内时, 其轴心可延伸入定子结构中央的开口内, 且可于开口侧壁形成 保护结构, 此保护结构不与该轴心接触。  Furthermore, in the above bearingless motor of the present invention, when the stator structure is covered in the rotor structure, its axis can extend into the opening in the center of the stator structure, and a protective structure can be formed on the side wall of the opening. The structure is not in contact with the axis.
上述本发明的无轴承马达中, 其轴心端部表面形状可以为平面状、 圆弧状、 尖锥状、 内凹曲面或外凸曲面, 且上磁性结构或下磁性结构的 朝向轴心的端部表面形状是为平面状、 圆弧状、 尖锥状、 内凹曲面或外 凸曲面。 其中当轴心与上磁性结构或下磁性结构相互点接触时, 轴心端 面形状与上磁性结构端面形状或下磁性结构端面形状是相互对应。再者, 其耐磨结构的朝向轴心的端部表面形状也可以为平面状、 圆弧状、 尖锥 状、 内凹曲面或外凸曲面, 其中当轴心与耐磨结构相互点接触时, 轴心 端面形状与耐磨结构端面形状是相互对应。  In the above bearingless motor of the present invention, the surface shape of the end of the shaft center may be flat, arc-shaped, tapered, concave or convex, and the upper magnetic structure or the lower magnetic structure faces the axial center. The shape of the end surface is flat, arc-shaped, tapered, concave or convex. When the shaft center and the upper magnetic structure or the lower magnetic structure are in point contact with each other, the shape of the end surface of the shaft center corresponds to the shape of the end surface of the upper magnetic structure or the shape of the end surface of the lower magnetic structure. Furthermore, the surface shape of the end portion of the wear-resistant structure facing the axis may also be planar, arc-shaped, tapered, concavely curved, or convexly curved. When the axis and the wear-resistant structure are in point contact with each other, The shape of the end face of the shaft center and the end face of the wear-resistant structure correspond to each other.
上述本发明的无轴承马达中, 也可以具有围绕于转子结构周缘多个 扇叶。 此等扇叶可以为离心式扇叶、 平板式扇叶或轴流式扇策。 壳体也 可以由上壳体与下壳体所构成。上壳体与下壳体的接合方法可以为嵌合、 卡固、 黏合、 锁合或经由一緩冲结构分别固接。 上壳体与下壳体具体而 言例如是相互对应的扣勾组合。  The bearingless motor of the present invention described above may have a plurality of blades around the periphery of the rotor structure. These fans may be centrifugal fans, flat fans or axial fans. The casing may be composed of an upper casing and a lower casing. The joining method of the upper case and the lower case may be fitting, clamping, adhering, locking, or respectively fixing through a buffer structure. Specifically, the upper case and the lower case are, for example, corresponding hook-and-hook combinations.
上述本发明的无轴承马达中, 上、 下磁性结构及轴心是共用同一轴 线。 再者, 本发明另提供一种无轴承马达, 是适用于风扇马达, 其是由 定子结构、 转子结构、 多个扇叶及支撑磁性结构所组成。 定子结构是住 于底座上, 定子结构具有至少一定子导磁结构, 定子导磁结构是环设于 定于结构上。 转子结构是位于底座上, 转子结构具有轴心及至少一磁性 结构, 轴心是轴向延伸突出转子结构。 磁性结构是环设于转子结构上且 磁性结构的位置是与定于导磁结构相对应。 扇叶是围绕于转子结构周缘, 且支撑磁性结构是固定于底座上, 支 撑磁性结构是借由磁吸力固定轴心, 且支撑磁性结构以点接触的方式与 轴心接触。 其中, 转子结构上的磁力中心平面在轴向上略高于定于结构 上的磁力中心平面。 在上述本发明的无轴承马达中, 其转子轴心仅有一点与定子结构相 接触, 甚至因运转时的气体浮力而完全不接触, 因此可以大幅降低马达 噪音量、 提高马达运转寿命。 In the above bearingless motor of the present invention, the upper and lower magnetic structures and the shaft center share the same axis. Furthermore, the present invention further provides a bearingless motor suitable for a fan motor, which is composed of a stator structure, a rotor structure, a plurality of fan blades, and a supporting magnetic structure. The stator structure resides on a base. The stator structure has at least a certain magnetic permeability structure. The stator magnetic permeability structure is ring-shaped on the fixed structure. The rotor structure is located on the base. The rotor structure has a shaft center and at least one magnetic structure. The shaft center is an axially extending and protruding rotor structure. The magnetic structure is ring-shaped on the rotor structure, and the position of the magnetic structure is corresponding to the magnetically permeable structure. The fan blade is around the periphery of the rotor structure, and the supporting magnetic structure is fixed on the base. The supporting magnetic structure fixes the shaft center by magnetic attraction, and the supporting magnetic structure contacts the shaft center in a point contact manner. Among them, the magnetic force center plane on the rotor structure is slightly higher in the axial direction than the magnetic force center plane determined on the structure. In the above bearingless motor of the present invention, only a little bit of the rotor shaft center is in contact with the stator structure, and even it is completely out of contact due to the gas buoyancy during operation, so the amount of motor noise can be greatly reduced and the motor operating life can be improved.
再者, 本发明的无轴承风扇马达可借由轴心磁吸力及风扇运转时的 气流浮力, 而使转子轴心在不接触的情形下运转, 进而可以大幅降低马 达噪音量、 提高马达运转寿命。  In addition, the bearingless fan motor of the present invention can make the rotor shaft center run without contact by the magnetic attraction of the shaft center and the air buoyancy during fan operation, which can greatly reduce the amount of motor noise and increase the life of the motor. .
再者, 由于本发明的无轴承马达不需使用一般习用的轴承, 因此可 避免此构件的制造、 组装成本, 进而大幅降低生产成本。  Furthermore, since the bearingless motor of the present invention does not need to use a conventional bearing, the manufacturing and assembly costs of the component can be avoided, and the production cost can be greatly reduced.
附图说明 图 1是绘示本发明第一较佳实施例的无轴承马达的结构示意图; 图 2是绘示本发明第二轶佳实施例的无轴承马达的结构示意图; 图 3 A至图 3D是绘示本发明的无轴承马达的轴心与磁性结构的局部示 意图; BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic diagram showing a structure of a bearingless motor according to a first preferred embodiment of the present invention; FIG. 2 is a schematic diagram showing a structure of a bearingless motor according to a second preferred embodiment of the present invention; 3D is a partial view showing the shaft center and magnetic structure of the bearingless motor of the present invention Intention
图 4是绘示本发明第三较佳实施例的无轴承马达的结构示意图; 图 5是绘示本发明第四较佳实施例的无轴承马达的结构示意图。 符号说明:  FIG. 4 is a schematic structural diagram of a bearingless motor according to a third preferred embodiment of the present invention; FIG. 5 is a schematic structural diagram of a bearingless motor according to a fourth preferred embodiment of the present invention. Symbol Description:
100、 200、 300、 400: 无轴承马达  100, 200, 300, 400: Bearingless motor
102、 208: 壳体  102, 208: Housing
102a: 上壳体  102a: upper case
102b: 下壳体 102b: lower case
104: 定子结构 104: Stator structure
106: 转子结构 106: rotor structure
108、 110、 118、 202、 202a, 202b, 202c, 202d、 302、 304、 402: 磁性结构  108, 110, 118, 202, 202a, 202b, 202c, 202d, 302, 304, 402: magnetic structure
112: 定子固定座  112: Stator mount
114: 定子导磁结构 114: Stator Magnetic Structure
116、 116a, 116b, 116c, 116d: 轴心  116, 116a, 116b, 116c, 116d: axis
120: 导磁铁壳 120: Magnet case
122: 扇叶  122: Fan Blade
124、 126、 206、 406、 408: 耐磨结构 128: 保护结构 130: 开口  124, 126, 206, 406, 408: Wear-resistant structure 128: Protective structure 130: Opening
132: 转子壳体  132: rotor housing
204、 404: 磁性主体  204, 404: Magnetic body
Pl、 P2: 磁力中心平面 具体实施方式 Pl, P2: magnetic center plane detailed description
为让本发明的上述和其它目的、 特征、 和优点能更明显易懂, 下文 特举一较佳实施例, 并配合附图, 作详细说明如下:  In order to make the foregoing and other objects, features, and advantages of the present invention more comprehensible, a preferred embodiment is hereinafter described in detail with reference to the accompanying drawings, as follows:
图 1是绘示本发明第一较佳实施例的无轴承马达的结构示意图。请参 照图 1, 本发明的无轴承马达 100是由壳体 102、 定子结构 104、 转子结构 106及磁性结构 108所组成,其中磁性结构 108与磁性结构 110是相互吸引, 且磁性结构 108、 110及延伸突出转子结构 106的轴心 116是共用一轴线。 在本发明的无轴承马达 100中, 转子结构 106仅借由磁性结构 108、 110对 其轴心 116的磁吸力而固定于磁性结构 108、 110之间。  FIG. 1 is a schematic structural diagram of a bearingless motor according to a first preferred embodiment of the present invention. Please refer to FIG. 1. The bearingless motor 100 of the present invention is composed of a housing 102, a stator structure 104, a rotor structure 106, and a magnetic structure 108. The magnetic structure 108 and the magnetic structure 110 attract each other, and the magnetic structures 108, 110 The shaft center 116 of the rotor structure 106 is a common axis. In the bearingless motor 100 of the present invention, the rotor structure 106 is fixed between the magnetic structures 108 and 110 only by the magnetic attraction of the magnetic structures 108 and 110 to the shaft center 116 thereof.
壳体 102是作为无轴承马达 100的保护外壳,用以防止无轴承马达 100 内部各构件受到外力毁损。壳体 102可以一体成型,也可以由上壳体 102a、 下殁体 102b组合而成。 也可以分割成多个部分再组合而成。 上壳体 102a 与下壳体 102b的结合方法例如是嵌合、 卡固、 黏合、 锁合、 经由一緩冲 结构分别固接。 再者, 上壳体 102a与下壳体 102b例如是相互对应的扣勾 组合 (如图 1所示) 。  The housing 102 serves as a protective shell of the bearingless motor 100 to prevent the internal components of the bearingless motor 100 from being damaged by external forces. The casing 102 may be integrally formed, or may be formed by combining the upper casing 102a and the lower casing 102b. It can also be divided into multiple parts and combined. The coupling method of the upper casing 102a and the lower casing 102b is, for example, fitting, clamping, adhering, locking, and respectively fixing through a buffer structure. In addition, the upper case 102a and the lower case 102b are, for example, corresponding hook and hook combinations (as shown in FIG. 1).
定子结构 104是位于壳体 102内, 用以产生感应电流或提供后述转子 结构 106驱动力。 定子结构 104是由电路板 (未绘示) 、 定于固定座 112 及至少一定子导磁结构 114所组成,其中定子结构 104与后述轴心 116互不 接触。 定子导磁结构 114是环设于定子结构 104上, 且具有磁力中心平面 Pl。 定子导磁结构 114例如是硅钢片、 电磁铁。  The stator structure 104 is located in the housing 102 and is used to generate an induced current or provide a driving force for a rotor structure 106 described later. The stator structure 104 is composed of a circuit board (not shown), a fixed seat 112, and at least a certain magnetically conductive structure 114. The stator structure 104 and the shaft center 116 described below are not in contact with each other. The stator magnetic conductive structure 114 is ring-shaped on the stator structure 104 and has a magnetic center plane P1. The stator magnetic conductive structure 114 is, for example, a silicon steel sheet or an electromagnet.
转子结构 106是位于壳体 102内且与定子结构对应配置, 此转子结构 106是可于壳体 102上转动。 转子结构 106是由轴心 116、 转子壳体 132、 至 少一磁性结构 118、导磁铁壳 120所构成。 轴心 116是轴向延伸突出转子结 构 106, 用以作为转子结构 106转动时的旋转轴。 轴心 116端部表面形状例 如是平面状、 圆弧状、 尖雄状、 内凹曲面、 外凸曲面。 The rotor structure 106 is located in the housing 102 and is arranged corresponding to the stator structure. 106 is rotatable on the casing 102. The rotor structure 106 is constituted by a shaft center 116, a rotor housing 132, at least one magnetic structure 118, and a magnet guide shell 120. The shaft center 116 is an axially extending protruding rotor structure 106 and serves as a rotation axis when the rotor structure 106 rotates. The surface shape of the end portion of the shaft center 116 is, for example, a flat shape, an arc shape, a pointed shape, a concavely curved surface, or a convexly curved surface.
磁性结构 118是环设于转子结构 106上, 且具有磁力中心平面 P2。 磁 性结构 118的位置是与定子导磁结构 114相互对应, 且其磁力中心平面 P2 与磁力中心平面 P1的位置是为轴向上略高、 轴向上平行或轴向上略低。 磁性结构 118例如是永久磁铁、 塑胶磁铁。  The magnetic structure 118 is ring-shaped on the rotor structure 106 and has a magnetic center plane P2. The position of the magnetic structure 118 corresponds to the stator magnetically conductive structure 114, and the positions of the magnetic center plane P2 and the magnetic center plane P1 are slightly higher in the axial direction, parallel in the axial direction, or slightly lower in the axial direction. The magnetic structure 118 is, for example, a permanent magnet or a plastic magnet.
另外, 在转子结构 106周缘也可以围绕有多个扇叶, 用以在转子结构 106转动之际, 于无轴承马达 100附近产生气场的流动。扇叶 122例如是离 心式扇叶、 平板式扇叶、 轴流式扇叶。  In addition, a plurality of fan blades may also be surrounded on the periphery of the rotor structure 106 to generate an air field flow near the bearingless motor 100 when the rotor structure 106 rotates. The fan blade 122 is, for example, a centrifugal fan blade, a flat fan blade, or an axial fan blade.
磁性结构 108、 110是分别位于壳体 102的底部及顶部, 且磁性结构 108、 110的分布位置是分别位于轴向相对位置上。其中磁性结构 108、 110 例如是永久磁铁、 塑胶磁铁、 电磁铁。 磁性结构 108、 110可利用例如是 黏合、 嵌合、 卡固、 接合等方式固定于壳体 102上。 磁性结构 108的面向 磁性结构 110的部位所具有的磁性是与磁性结构 110的面向磁性结构 108 的部位所具有的磁性相反。磁性结构 108、 110的朝向轴心 116的表面形状 与轴心 116端部表面形状是为相互点接触的曲面, 磁性结构 116表面形状 例如是平面状、 圆弧状、 尖锥状、 内凹曲面、 外凸曲面。  The magnetic structures 108 and 110 are respectively located at the bottom and the top of the housing 102, and the distribution positions of the magnetic structures 108 and 110 are respectively located at axially opposite positions. The magnetic structures 108 and 110 are, for example, permanent magnets, plastic magnets, and electromagnets. The magnetic structures 108 and 110 can be fixed to the housing 102 by, for example, gluing, fitting, clamping, bonding, or the like. The part of the magnetic structure 108 facing the magnetic structure 110 has the opposite magnetic property as the part of the magnetic structure 110 facing the magnetic structure 108. The surface shape of the magnetic structures 108 and 110 facing the axis 116 and the surface shape of the end of the axis 116 are curved surfaces in point contact with each other. The surface shape of the magnetic structure 116 is, for example, planar, arc-shaped, tapered, or concavely curved. Convex surface.
磁性结构 108、 110及轴心 116是位于同一轴线上。 借由磁性结构 108、 110及轴心 116之间是借由磁吸力而一同维持于同一轴线上,并将轴心 116 固定于磁性结构 108、 110之间。 当无轴承马达 100末启动时, 轴心 116仅 以点接触的方式与磁性结构 108相接触, 而未与转子结构 106外的其它构 件相接触。 The magnetic structures 108 and 110 and the axis 116 are located on the same axis. Because the magnetic structures 108 and 110 and the shaft center 116 are maintained on the same axis together by magnetic attraction, the shaft center 116 is fixed between the magnetic structures 108 and 110. When the bearingless motor 100 is not started, the shaft 116 is only It is in contact with the magnetic structure 108 in a point contact manner, but is not in contact with other components outside the rotor structure 106.
另外, 轴心 116也可以变更为仅以点接触的方式与磁性结构 110相接 触, 而使转子结构 106悬吊于壳体 102内。 再者, 轴心 116也可以变更为仅 以点接触的方式同时与磁性结构 108、 110相接触, 而使转子结构 106被磁 性结构 108、 110夹持于壳体 100内。  In addition, the shaft center 116 may be changed to contact the magnetic structure 110 only by point contact, so that the rotor structure 106 is suspended in the housing 102. In addition, the shaft center 116 may be changed to contact the magnetic structures 108 and 110 at the same time in a point contact manner, so that the rotor structure 106 is held in the housing 100 by the magnetic structures 108 and 110.
再者, 为了进一步提高无轴承马达 100的寿命, 也可以于轴心 116与 磁性结构 108、 110之间形成一耐磨结构 124、 126, 其中轴心 116仅与耐磨 结构 124、 126点接触并借由磁性结构 108、 110的磁吸力而固定于磁性结 构 108、 110之间。 耐磨结构 124、 126可同时形成于磁性结构 108、 110上, 也可以仅形成于轴心 116与磁性结构相接触的部位(亦即,仅于磁性结构 108上形成耐磨结构 124或仅于磁性结构 110上形成耐磨结构 126) 。 耐磨 结构 124、 126的形成方式例如是黏合、 卡固、 嵌合、 接合。 再者, 耐磨 结构 124、 126可以与磁性结构 108、 110相接触,也可以不与磁性结构 108、 110接触, 仅需位于轴心 116与磁性结构 108、 110所组成的轴线上即可。  Furthermore, in order to further improve the life of the bearingless motor 100, a wear-resistant structure 124, 126 may also be formed between the shaft center 116 and the magnetic structures 108, 110, wherein the shaft center 116 only contacts the wear-resistant structures 124, 126. It is fixed between the magnetic structures 108 and 110 by the magnetic attraction of the magnetic structures 108 and 110. The wear-resistant structures 124 and 126 may be formed on the magnetic structures 108 and 110 at the same time, or may be formed only on the portion where the shaft center 116 contacts the magnetic structure (that is, only the wear-resistant structure 124 is formed on the magnetic structure 108 or only A wear-resistant structure 126 is formed on the magnetic structure 110. The abrasion-resistant structures 124 and 126 are formed, for example, by bonding, clamping, fitting, and joining. In addition, the wear-resistant structures 124 and 126 may be in contact with the magnetic structures 108 and 110 or may not be in contact with the magnetic structures 108 and 110, and need only be located on the axis formed by the shaft center 116 and the magnetic structures 108 and 110.
再者,如果为了防止无轴承马达 100在运送的过程中因极大外力而使 轴心 116与定于固定座 112相碰撞, 也可以在定子固定座 112内侧开口 130 上形成一保护结构 128, 其中保护结构 128与轴心 116互不接触。此保护结 构 128的材质例如是塑胶、 弹性物质、 吸震物质。  Furthermore, in order to prevent the shaftless motor 100 from colliding with the fixed base 112 due to the extreme external force during the transportation of the bearingless motor 100, a protective structure 128 may also be formed on the opening 130 inside the stator fixed base 112, The protection structure 128 and the shaft center 116 are not in contact with each other. The material of the protective structure 128 is, for example, plastic, elastic material, or shock-absorbing material.
图 2是绘示本发明第二较佳实施例的无轴承马达 200的结构示意图。 在此较佳实施例中, 与前述实施例相同的构件是使用相同的标号。 本较 佳实施例与第一较佳实施例的差异在于本较佳实施例仅使用单一磁性结 构 202吸附转子结构 106的轴心 116 , 且磁性结构 118的磁力中心平面 P2是 高于定子导磁结构 114的磁力中心平面 Pl。 另外, 轴心 116与磁性结构 202 点接触的位置可以略高于、 平行于、 略低于磁力中心平面 P2。 FIG. 2 is a schematic structural diagram of a bearingless motor 200 according to a second preferred embodiment of the present invention. In this preferred embodiment, the same components as in the previous embodiments are given the same reference numerals. The difference between this preferred embodiment and the first preferred embodiment is that this preferred embodiment uses only a single magnetic junction The structure 202 attracts the shaft center 116 of the rotor structure 106, and the magnetic center plane P2 of the magnetic structure 118 is higher than the magnetic center plane P1 of the stator magnetic conductive structure 114. In addition, the position where the axis 116 and the magnetic structure 202 are in point contact may be slightly higher than, parallel to, and slightly lower than the magnetic force center plane P2.
在此较佳实施例中,磁性结构 202可以直接由磁性物质一体成型, 也 可以由耐磨结构 206及磁性主体 204所组成。再者,磁性结构 202与轴心 116 相互接触的表面或是耐磨结构 206与轴心 116相互接触的表面是为相互点 接触的曲面。 耐磨结构 206或磁性结构 202的表面例如是圆弧状、 尖锥状、 内凹曲面、 外凸曲面。 接着, 以实例进一步说明轴心 116与磁性结构 202 之间的关系。 当轴心 116a的端部为外凸的尖锥状或弧状曲面时, 磁性结 构的表面可为如图 3A所示的内凹曲面或是如图 3B所示的内凹锥面。 当磁 性结构 202的表面为外凸的尖锥状或弧状曲面时,轴心 116a的端部表面可 为如图 3C所示的内凹曲面或是如图 3D所示的内凹锥面。  In this preferred embodiment, the magnetic structure 202 may be directly formed integrally from a magnetic substance, or may be composed of a wear-resistant structure 206 and a magnetic body 204. Furthermore, the surface where the magnetic structure 202 and the axis 116 are in contact with each other or the surface where the wear-resistant structure 206 and the axis 116 are in contact with each other are curved surfaces in point contact with each other. The surface of the wear-resistant structure 206 or the magnetic structure 202 is, for example, an arc shape, a tapered shape, a concavely curved surface, or a convexly curved surface. Next, the relationship between the axis 116 and the magnetic structure 202 will be further explained by taking an example. When the end of the axis 116a is a convex tapered or arc-shaped curved surface, the surface of the magnetic structure may be a concave curved surface as shown in FIG. 3A or a concave concave surface as shown in FIG. 3B. When the surface of the magnetic structure 202 is a convex tapered or arc-shaped curved surface, the end surface of the axis 116a may be a concave curved surface as shown in FIG. 3C or a concave cone surface as shown in FIG. 3D.
图 4是绘示本发明第三较佳实施例的无轴承马达 30ο的结构示意图。 在此较佳实施例中, 与前述实施例相同的构件是使用相同的标号。 本较 佳实施例与第二较佳实施例的差异在于本较佳实施例是于定子周定座 112顶部形成磁性结构 304, 并于转子壳体 132上形成磁性结构 302, 其中 磁性结构 302、 304是相互磁吸引且互不接触。磁性结构 304不与定子导磁 结构 114相接触, 且磁性结构 304较佳是于轴向上高于定子导磁结构 114。 磁性结构 304的形状例如是圓环状、 扇状、 块状、 条状, 且磁性结构 302 的形状与位置是与磁性结构 302相互对应。  FIG. 4 is a schematic structural diagram of a bearingless motor 30o according to a third preferred embodiment of the present invention. In this preferred embodiment, the same components as in the previous embodiments are given the same reference numerals. The difference between this preferred embodiment and the second preferred embodiment is that in this preferred embodiment, a magnetic structure 304 is formed on the top of the stator circumferential fixing seat 112, and a magnetic structure 302 is formed on the rotor housing 132. The magnetic structure 302, 304 is magnetically attracted to each other and does not touch each other. The magnetic structure 304 is not in contact with the stator magnetically conductive structure 114, and the magnetic structure 304 is preferably higher than the stator magnetically conductive structure 114 in the axial direction. The shape of the magnetic structure 304 is, for example, a ring shape, a fan shape, a block shape, or a strip shape, and the shape and position of the magnetic structure 302 correspond to the magnetic structure 302.
再者, 磁性结构 304与定子固定座 112结合的方式例如动合、 嵌合、 卡固、 接合。 磁性结构 302与转子壳体 132结合的方式例如黏合、 嵌合、 卡固、 接合。 In addition, the manner in which the magnetic structure 304 is combined with the stator fixing base 112 is, for example, movable coupling, fitting, clamping, and joining. The magnetic structure 302 is combined with the rotor case 132 in a manner such as bonding, fitting, Clamping and joining.
图 5是绘示本发明第四较佳实施例的无轴承马达 400的结构示意图。 在此较佳实施例中, 与前述实施例相同的构件是使用相同的标号。 本较 佳实施例与第三较佳实施例的差异在于本较佳实施例仅于壳体 102的顶 部 (亦即上壳体 102a ) 上形成磁性结构 402, 且磁性结构 118的磁力中心 平面 P2是低于定子导磁结构 114的磁力中心平面 Pl。再者, 也可以于下壳 体 102b上形成耐磨结构 408,其中轴心 116与此耐磨结构 408点接触的位置 可以略高于、' 平行于、 略低于磁力中心平面 Pl。  FIG. 5 is a schematic structural diagram of a bearingless motor 400 according to a fourth preferred embodiment of the present invention. In this preferred embodiment, the same components as in the previous embodiments are given the same reference numerals. The difference between this preferred embodiment and the third preferred embodiment is that the preferred embodiment forms a magnetic structure 402 only on the top of the housing 102 (ie, the upper housing 102a), and the magnetic center plane P2 of the magnetic structure 118 It is lower than the magnetic force center plane P1 of the stator magnetic conductive structure 114. Furthermore, a wear-resistant structure 408 may also be formed on the lower casing 102b, where the point where the axis 116 is in point contact with this wear-resistant structure 408 may be slightly above, 'parallel to, and slightly below the magnetic center plane Pl.
在此较佳实施例中, 磁性结构 402可以直接由磁性物质一体成型, 也 可以由耐磨结构 406及磁性主体 404所组成。再者,磁性结构 402与轴心 116 相互接触的表面、耐磨结构 406与轴心、或耐磨结构 408与轴心 116相互接 触的表面是为相互点接触的曲面。耐磨结构 406、 408或磁性结构 402的表 面是为与轴心 116相互对应的凸面或凹面形状, 例如是圆弧状、 尖锥状、 内凹曲面、 外凸曲面。  In this preferred embodiment, the magnetic structure 402 may be directly formed integrally from a magnetic substance, or may be composed of a wear-resistant structure 406 and a magnetic body 404. In addition, the surface where the magnetic structure 402 and the shaft center 116 contact each other, the wear-resistant structure 406 and the shaft center, or the surface where the wear-resistant structure 408 and the shaft center 116 contact each other are curved surfaces in point contact with each other. The surface of the wear-resistant structure 406, 408 or the magnetic structure 402 is a convex or concave shape corresponding to the axis 116, such as a circular arc shape, a tapered cone shape, a concavely curved surface, a convexly curved surface.
另外, 本发明的无轴承马达虽以适用于轴流式风扇马达为例进行说 明, 然并不以此为限, 也可以适用于无框风扇马达、 离心式风扇马达、 外转子马达、 内转子马达等各种类型的马达。  In addition, although the bearingless motor of the present invention is described as being applicable to an axial flow fan motor, it is not limited thereto, and can also be applied to a frameless fan motor, a centrifugal fan motor, an outer rotor motor, and an inner rotor. Various types of motors, such as motors.
在上述本发明的无轴承马达中, 其转子轴心仅有一点与定于结构相 接触, 甚至因运转时的气体浮力而完全不接触, 因此可以大幅降低马达 噪音量、 提高马达运转寿命。  In the bearingless motor of the present invention described above, only a little bit of the rotor shaft center is in contact with the fixed structure, and even it is completely out of contact due to gas buoyancy during operation, so that the amount of motor noise can be greatly reduced and the motor operating life can be improved.
再者, 本发明的无轴承风扇马达可借由轴心磁吸力在风扇运转时的 气流浮力, 而使转子轴心在不接触的情形下运转, 进而可以大幅降低马 达噪音量、 提高马达运转寿命。 Furthermore, the bearingless fan motor of the present invention can make the rotor shaft center run without contact by the airflow buoyancy of the shaft magnetic attraction force during the fan operation, which can greatly reduce the horse. It can reach the amount of noise and increase the life of the motor.
再者, 由于本发明的无轴承马达不需使用一般习用的轴承, 因此可 避免此构件的制造、 组装成本, 进而大幅降低生产成本。  Furthermore, since the bearingless motor of the present invention does not need to use a conventional bearing, the manufacturing and assembly costs of the component can be avoided, and the production cost can be greatly reduced.

Claims

权 利 要 求 Rights request
1. 一种无轴承马达, 其特征在于所述马达包括: 1. A bearingless motor, characterized in that the motor comprises:
一定子结构, 位于一壳体内;  A substructure, located in a shell;
一转子结构, 位于该壳体内且与该定子结构对应配置, 该转子结构 具有一轴心, 且该轴心不与该定子结构或该壳体接触;  A rotor structure, which is located in the casing and is arranged corresponding to the stator structure, the rotor structure has an axial center, and the axial center is not in contact with the stator structure or the casing;
一第一磁性结构, 位于该壳体的底部; 以及  A first magnetic structure located at the bottom of the casing; and
一第二磁性结构, 位于该壳体的顶部, 且该第一磁性结构与该第二 磁性结构是分别位于轴向的相对位置上;  A second magnetic structure is located on the top of the casing, and the first magnetic structure and the second magnetic structure are respectively located at axially opposite positions;
其中该第一磁性与该第二磁性结构是相互吸引, 且借由磁吸力将该 轴心固定于该第一磁性结构与该第二磁性结构之间, 该第一磁性结构、 该第二磁性结构及该轴心是共用一轴线。  The first magnetic structure and the second magnetic structure are attracted to each other, and the axis is fixed between the first magnetic structure and the second magnetic structure by magnetic attraction. The first magnetic structure and the second magnetic structure The structure and the shaft center share a common axis.
2. 根据权利要求 1所述的无轴承马达, 其特征在于: 该轴心是与该 第一磁性结构相接触或磁吸引、 与该第二磁性结构相接触或磁吸引、 或 是同时与该第一磁性结构及该第二磁性结构相接触或磁吸引,  2. The bearingless motor according to claim 1, wherein: the shaft center is in contact with or magnetically attracted to the first magnetic structure, is in contact with or magnetically attracted to the second magnetic structure, or is simultaneously with the The first magnetic structure and the second magnetic structure are in contact or magnetically attracted,
其中接触方式是为点接触。  The contact method is point contact.
3. 根据权利要求 1所述的无轴承马达, 其特征在于: 更包括至少一 耐磨结构, 位于选自于该轴心与该第一磁性结构之间、 该轴心与该第二 磁性结构之间、 以及该轴心与该第一磁性结构及该第二磁性结构之间所 组成的族群其中之一。  3. The bearingless motor according to claim 1, further comprising at least one wear-resistant structure, which is located between the shaft center and the first magnetic structure, the shaft center and the second magnetic structure. One of the groups formed between the axis and the first magnetic structure and the second magnetic structure.
4. 根据权利要求 3所述的无轴承马达, 其特征在于: 该轴心与该耐 磨结构相接触, 且接触方式是为点接触。  4. The bearingless motor according to claim 3, wherein the shaft center is in contact with the wear-resistant structure, and the contact method is point contact.
5. 根据权利要求 1所述的无轴承马达, 其特征在于: 该无轴承马达 的型式是选自轴流式风扇马达、 离心式风扇马达、 内转子马达、 外转子 马达所组成的族群其中之一。 5. The bearingless motor according to claim 1, wherein: the bearingless motor The type is one selected from the group consisting of an axial fan motor, a centrifugal fan motor, an inner rotor motor, and an outer rotor motor.
6. 根据权利要求 1所述的无轴承马达, 其特征在于: 该第一磁性结 构的面向该第二磁性结构的部位的磁性是与该第二磁性结构的面向该第 一磁性结构的部位的磁性相反。  6. The bearingless motor according to claim 1, wherein the magnetism of the portion of the first magnetic structure facing the second magnetic structure is the same as that of the portion of the second magnetic structure facing the first magnetic structure. Magnetically opposite.
7. 根据权利要求 1所述的无轴承马达, 其特征在于更包括: 至少一第三磁性结构, 环设于该转子结构上, 该第三磁性结构是具 有一第一磁力中心平面;  7. The bearingless motor according to claim 1, further comprising: at least a third magnetic structure ring-shaped on the rotor structure, the third magnetic structure having a first magnetic center plane;
至少一定子导磁结构, 环设于该定子结构上, 该定子导磁结构的位 置是与该第三磁性结构相对应, 且该定子导磁结构是具有一第二磁力中 心平面;  At least a stator magnetically conductive structure is ring-shaped on the stator structure, the position of the stator magnetically conductive structure corresponds to the third magnetic structure, and the stator magnetically conductive structure has a second magnetic force center plane;
其中该第一磁力中心平面在轴向上是平行、 略高或略低于该第二磁 力中心平面。  The first magnetic force center plane is parallel, slightly higher or slightly lower than the second magnetic force center plane in the axial direction.
8. 根据权利要求 1所述的无轴承马达, 其特征在于: 当该定子结构 被包覆于该转子结构内时, 更包括:  8. The bearingless motor according to claim 1, further comprising: when the stator structure is covered in the rotor structure, further comprising:
该轴心延伸入该定子结构中央的一开口内; 以及  The axis extends into an opening in the center of the stator structure; and
一保护结构, 位于该开口侧壁, 且不与该轴心接触。  A protective structure is located on the side wall of the opening and does not contact the axis.
9. 根据权利要求 8所述的无轴承马达, 其特征在于: 该保护结构是 选自塑胶、 弹性物质、 吸震物质所组成的族群其中之一。  9. The bearingless motor according to claim 8, wherein: the protective structure is one selected from the group consisting of plastic, elastic material, and shock-absorbing material.
1 0. 根据权利要求 1所述的无轴承马达, 其特征在于:  10. The bearingless motor according to claim 1, wherein:
该轴心端部表面形状是选自平面状、 圓弧状、 尖锥状、 内凹曲面、 外凸曲面所组成的族群之一; 以及 该第一磁性结构或该第二磁性结构的朝向该轴心的端部表面形状是 选自平面状、 圆弧状、 尖锥状、 内凹曲面、 外凸曲面所组成的族群之一; 其中当该轴心与该第一磁性结构或该第二磁性结构相互点接触时, 该轴心端面形状与该第一磁性结构端面形状或该第二磁性结构端面形状 是相互对应。 The surface shape of the end of the shaft center is one selected from the group consisting of a flat shape, an arc shape, a tapered shape, a concave surface, and a convex surface; and The shape of the surface of the end of the first magnetic structure or the second magnetic structure facing the axis is one selected from the group consisting of a planar shape, an arc shape, a tapered shape, a concave surface and a convex surface; When the shaft center and the first magnetic structure or the second magnetic structure are in point contact with each other, the end surface shape of the shaft center and the end surface shape of the first magnetic structure or the end surface shape of the second magnetic structure correspond to each other.
11. 根据权利要求 3所述的无轴承马达, 其特征在于:  11. The bearingless motor according to claim 3, wherein:
该轴心端部表面形状是选自平面状、 圆弧状、 尖锥状、 内凹曲面、 外凸曲面所组成的族群之一; 以及  The surface shape of the end of the shaft center is one selected from the group consisting of a flat shape, an arc shape, a tapered shape, a concave surface, and a convex surface; and
该耐磨结构的朝向该轴心的端部表面形状是选自平面状、 圆弧状、 尖锥状、 内凹曲面、 外凸曲面所组成的族群之一;  The shape of the surface of the end of the wear-resistant structure facing the axis is one selected from the group consisting of a flat shape, an arc shape, a tapered shape, a concave surface, and a convex surface;
其中当该轴心与该耐磨结构相互点接触时, 该轴心端面形状与该耐 磨结构端面形状是相互对应。  Wherein, when the shaft center and the wear-resistant structure are in point contact with each other, the shape of the end face of the shaft center and the shape of the end face of the wear-resistant structure correspond to each other.
12. 根据权利要求 1所述的无轴承马达, 其特征在于: 更包括复数 个扇叶, 围绕于该转子结构周缘, 其中该扇叶是选自离心式扇叶、 平板 式扇叶、 轴流式扇叶所组成的族群其中之一。  12. The bearingless motor according to claim 1, further comprising a plurality of fan blades surrounding the periphery of the rotor structure, wherein the fan blades are selected from the group consisting of centrifugal fan blades, flat fan blades, and axial flow. One of the ethnic groups of fan blades.
13. 根据权利要求 1所述的无轴承马达, 其特征在于: 该第一磁性 结构及该第二磁性结构是选自永久磁铁、 塑胶磁铁、 电磁铁所组成的族 群之一。  13. The bearingless motor according to claim 1, wherein the first magnetic structure and the second magnetic structure are one selected from the group consisting of a permanent magnet, a plastic magnet, and an electromagnet.
14. 根据权利要求 1所述的无轴承马达, 其特征在于: 该壳体是由 一上壳体与一下壳体所构成, 该上壳体与该下壳体是为相互对应的扣勾 结构, 且该上壳体与该下壳体的接合方法是选自嵌合、 卡固、 黏合、 锁 合、 经由一緩沖结构分别固接所组成的族群其中之一。 14. The bearingless motor according to claim 1, wherein: the casing is composed of an upper casing and a lower casing, and the upper casing and the lower casing are buckle structures corresponding to each other. The method for joining the upper case and the lower case is one selected from the group consisting of fitting, clamping, adhering, locking, and respectively fixing through a buffer structure.
15. 根据权利要求 1所述的无轴承马达, 其特征在于: 该第一磁性 结构及该第二磁性结构与该壳体接合的方式是选自黏合、 嵌合、 卡固、 接合所组成的族群其中之一。 15. The bearingless motor according to claim 1, wherein: the manner in which the first magnetic structure and the second magnetic structure are engaged with the housing is selected from the group consisting of bonding, fitting, clamping, and joining. One of the ethnic groups.
16. 一种无轴承马达, 是适用于一风扇马达, 其特征在于所述马达 包括:  16. A bearingless motor suitable for a fan motor, characterized in that the motor includes:
一定子结构, 位于一壳体的底座上, 该定子结构具有至少一定子导 磁结构, 该定子导磁结构是环设于该定子结构上, 且该定子导磁结构是 具有一第一磁力中心平面;  A stator structure is located on the base of a casing, the stator structure has at least a stator magnetic permeability structure, the stator magnetic permeability structure is ring-shaped on the stator structure, and the stator magnetic permeability structure has a first magnetic force center Plane
一转子结构, 位于该底座上, 该转子结构具有一轴心及至少一第一 磁性结构, 该轴心是轴向延伸突出该转子结构, 该第一磁性结构是环设 于该转子结构上,且该第一磁性结构的位置是与该定子导磁结构相对应, 该第一磁性结构具有一第二磁力中心平面;  A rotor structure is located on the base. The rotor structure has an axial center and at least one first magnetic structure. The axial center extends axially and protrudes from the rotor structure. The first magnetic structure is annularly arranged on the rotor structure. And the position of the first magnetic structure corresponds to the stator magnetic conductive structure, the first magnetic structure has a second magnetic force center plane;
复数个扇叶, 围绕于该转子结构周缘;  A plurality of fan blades surrounding the periphery of the rotor structure;
一第二磁性结构, 固定于该壳体上, 该第二磁性结构是借由磁吸力 固定该轴心, 且该第二磁性结构以点接触的方式与该轴心接触;  A second magnetic structure is fixed on the housing, the second magnetic structure fixes the shaft center by magnetic attraction, and the second magnetic structure contacts the shaft center in a point contact manner;
其中该第二磁力中心平面略高或略低于该第一磁力中心平面, 且该 第二磁性结构及该轴心是共用一轴线。  The second magnetic force center plane is slightly higher or slightly lower than the first magnetic force center plane, and the second magnetic structure and the shaft center share an axis.
17. 根据权利要求 16所述的无轴承马达, 其特征在于:  17. The bearingless motor according to claim 16, wherein:
当该第二磁性结构固定于该底座时, 该第二磁力中心平面在轴向上 略高于该第一磁力中心平面; 以及  When the second magnetic structure is fixed to the base, the second magnetic force center plane is slightly higher than the first magnetic force center plane in the axial direction; and
当该第二磁性结构固定于该壳体的顶部时, 该第二磁力中心平面在 轴向上略低于该第一磁力中心平面。 When the second magnetic structure is fixed on the top of the casing, the second magnetic force center plane is slightly lower than the first magnetic force center plane in the axial direction.
1 8. 根据权利要求 17所述的无轴承马达, 其特征在于: 该轴心是与 该第二磁性结构相接触, 且接触方式是为点接触。 1 8. The bearingless motor according to claim 17, wherein: the shaft center is in contact with the second magnetic structure, and the contact method is point contact.
19. 根据权利要求 1 7所述的无轴承马达, 其特征在于: 更包括至少 一第一耐磨结构, 位于该轴心与该第二磁性结构之间。  19. The bearingless motor according to claim 17, further comprising at least one first wear-resistant structure located between the shaft center and the second magnetic structure.
20. 根据权利要求 1 9所述的无轴承马达, 其特征在于: 该轴心与该 第一耐磨结构相接触, 且接触方式是为点接触。  20. The bearingless motor according to claim 19, wherein the shaft center is in contact with the first wear-resistant structure, and the contact method is point contact.
21. 根据权利要求 17所述的无轴承马达, 其特征在于: 包括至少一 第二耐磨结构, 位于该壳体上, 且与该轴心的远离该第二磁性结构的另 一端部相对应, 该轴心与该第二耐磨结构相互点接触。  21. The bearingless motor according to claim 17, comprising: at least one second wear-resistant structure located on the housing, and corresponding to the other end portion of the shaft center far from the second magnetic structure. The shaft center and the second wear-resistant structure are in point contact with each other.
22. 根据权利要求 16所述的无轴承马达, 其特征在于: 该风扇马达 的型式是选自轴流式风扇马达、 离心式风扇马达、 无框风扇马达所组成 的群组其中之一。  22. The bearingless motor according to claim 16, wherein the type of the fan motor is one selected from the group consisting of an axial fan motor, a centrifugal fan motor, and a frameless fan motor.
2 3. 根据权利要求 1 7所述的无轴承马达, 其特征在于更包括: 该轴心延伸入该定子结构中央的一开口内; 以及  2 3. The bearingless motor according to claim 17, further comprising: the shaft center extending into an opening in the center of the stator structure; and
一保护结构, 位于该开口侧壁, 且不与该轴心接触。  A protective structure is located on the side wall of the opening and does not contact the axis.
24. 根据权利要求 2 3所述的无轴承马达, 其特征在于: 该保护结构 是选自塑胶、 弹性物质、 吸震物质所组成的族群其中之一。  24. The bearingless motor according to claim 23, wherein the protective structure is one selected from the group consisting of plastic, elastic material, and shock-absorbing material.
25. 根据权利要求 1 6所述的无轴承马达, 其特征在于:  25. The bearingless motor according to claim 16, wherein:
该轴心端部表面形状是选自平面状、 圆弧状、 尖锥状、 内凹曲面、 外凸曲面所组成的群组之一;  The surface shape of the end of the shaft center is one selected from the group consisting of a planar shape, an arc shape, a tapered shape, a concave surface, and a convex surface;
该第二磁性结构的朝向该轴心的端部表面形状是选自平面状、 圆弧 状、 尖锥状、 内凹曲面、 外凸曲面所组成的族群之一; 其中当该轴心与该第二磁性结构相互点接触时, 该轴心端面形状与 该第二磁性结构端面形状是相互对应。 The shape of the surface of the end of the second magnetic structure facing the axis is one selected from the group consisting of a planar shape, an arc shape, a tapered shape, a concave surface, and a convex surface; When the shaft center and the second magnetic structure are in point contact with each other, the shape of the end surface of the shaft center and the shape of the end surface of the second magnetic structure correspond to each other.
26. 根据权利要求 19或 21所述的无轴承马达, 其特征在于: 该轴心端表面形状是选自平面状、 圆弧状、 尖锥状、 内凹曲面、 外 凸曲面所组成的族群之一; 以及  26. The bearingless motor according to claim 19 or 21, characterized in that: the surface shape of the shaft end is selected from the group consisting of a flat shape, an arc shape, a tapered shape, a concave surface and a convex surface One; and
由该第一耐磨结构及该第二耐磨结构所组成的族群其中之一的朝向 该轴心的端部表面形状是选自平面状、 圓弧状、 尖锥状、 内凹曲面、 外 凸曲面所组成的族群之一;  The surface shape of one of the groups consisting of the first wear-resistant structure and the second wear-resistant structure facing the axis is selected from the group consisting of a flat shape, an arc shape, a tapered shape, a concavely curved surface, and an outer shape. One of the groups of convex surfaces;
其中当该轴心与由该第一耐磨结构及该第二耐磨结构所组成的族群 其中之一相互点接触时, 该轴心端面形状与由该第一耐磨结构及该第二 耐磨结构所组成的族群其中之一的端面形状是相互对应。  Wherein, when the shaft center is in point contact with one of the groups consisting of the first wear-resistant structure and the second wear-resistant structure, the shape of the end face of the shaft center and the The shape of the end faces of one of the groups of grinding structures corresponds to each other.
27. 根据权利要求 16所述的无轴承马达, 其特征在于: 该扇叶是选 自离心式扇叶、 平板式扇叶、 轴流式扇叶所组成的族群其中之一。  27. The bearingless motor according to claim 16, wherein the fan blade is one of a group selected from a centrifugal fan blade, a flat fan blade, and an axial fan blade.
28. 根据权利要求 1 6所述的无轴承马达, 其特征在于: 该第二磁性 结构是选自永久磁铁、 塑胶磁铁、 电磁铁所组成的族群其中之一。  28. The bearingless motor according to claim 16, wherein the second magnetic structure is one selected from the group consisting of a permanent magnet, a plastic magnet, and an electromagnet.
29. 根据权利要求 16所述的无轴承马达, 其特征在于: 该壳体是由 一上壳体与一下壳体所构成, 该上壳体与该下壳体是为相互对应的扣勾 组合, 且该上壳体与该下壳体的接合方法是选自嵌合、 卡固、 黏合、 锁 合、 经由一緩沖结构分别固接所组成的族群其中之一。  29. The bearingless motor according to claim 16, wherein: the casing is composed of an upper casing and a lower casing, and the upper casing and the lower casing are buckle combinations corresponding to each other The method for joining the upper case and the lower case is one selected from the group consisting of fitting, clamping, adhering, locking, and respectively fixing through a buffer structure.
30. 根据权利要求 16所述的无轴承马达, 其特征在于: 该第二磁性 结构与该壳体结合的方式是选自黏合、 嵌合、 卡固、 接合所组成的族群 其中之一。 30. The bearingless motor according to claim 16, wherein: the manner in which the second magnetic structure is combined with the housing is one selected from the group consisting of bonding, mating, clamping, and joining.
31. 根据权利要求 1 6所述的无轴承马达, 其特征在于: 该轴心与该 第二磁性结构的接合点是高于、 低于或平行于该第二磁力中心平面或该 第一磁力中心平面。 31. The bearingless motor according to claim 16, wherein: the joint between the shaft center and the second magnetic structure is higher than, lower than, or parallel to the second magnetic force center plane or the first magnetic force Center plane.
32. 根据权利要求 1 6所述的无轴承马达, 其特征在于更包括: 一第三磁性结构, 位于该定子结构的一定子固定座顶部; 以及 一第四磁性结构, 位于该转子结构的壳体上;  32. The bearingless motor according to claim 16, further comprising: a third magnetic structure located on top of a stator fixing seat of the stator structure; and a fourth magnetic structure located on a casing of the rotor structure. Physically
其中该第三磁性结构与该第四磁性结构是相互吸引, 且互不接触。  The third magnetic structure and the fourth magnetic structure are attracted to each other and are not in contact with each other.
3 3. 根据权利要求 32所述的无轴承马达, 其特征在于:  3 3. The bearingless motor according to claim 32, wherein:
该第三磁性结构的型式是选自圓环状、 扇状、 块状、 条状所组成的 族群其中之一, 且该第三磁性结构与该定子固定座结合的方式是选自黏 合、 嵌合、 卡固、 接合所组成的族群其中之一; 以及  The type of the third magnetic structure is one selected from the group consisting of a ring shape, a fan shape, a block shape, and a strip shape, and the manner in which the third magnetic structure is combined with the stator fixing seat is selected from the group consisting of bonding and fitting One of the ethnic groups consisting of
该第四磁自结构的型式与位置是与该第三磁性结构相对应, 且该第 四磁性结构与该壳体接合的方式是选自黏合、 嵌合、 卡固、 接合所组成 的族群其中之一。  The type and position of the fourth magnetic self-structure correspond to the third magnetic structure, and the manner in which the fourth magnetic structure is joined to the casing is selected from the group consisting of bonding, fitting, clamping, and joining. one.
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DE10394240B4 (en) 2014-07-31
JP2007507193A (en) 2007-03-22
GB2417616B (en) 2008-01-02
AU2003272842A1 (en) 2005-04-11
GB0523430D0 (en) 2005-12-28
GB2417616A (en) 2006-03-01
CN100472916C (en) 2009-03-25
CN1771651A (en) 2006-05-10
DE10394240T5 (en) 2010-04-29

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