WO2005025829B1 - Method and plant for forming ceramic tiles or slabs - Google Patents

Method and plant for forming ceramic tiles or slabs

Info

Publication number
WO2005025829B1
WO2005025829B1 PCT/EP2004/010015 EP2004010015W WO2005025829B1 WO 2005025829 B1 WO2005025829 B1 WO 2005025829B1 EP 2004010015 W EP2004010015 W EP 2004010015W WO 2005025829 B1 WO2005025829 B1 WO 2005025829B1
Authority
WO
WIPO (PCT)
Prior art keywords
dimension
hopper
belt
cavity
powder
Prior art date
Application number
PCT/EP2004/010015
Other languages
French (fr)
Other versions
WO2005025829A1 (en
Inventor
Pietro Rivola
Original Assignee
Sacmi
Pietro Rivola
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sacmi, Pietro Rivola filed Critical Sacmi
Publication of WO2005025829A1 publication Critical patent/WO2005025829A1/en
Publication of WO2005025829B1 publication Critical patent/WO2005025829B1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0295Treating the surface of the fed layer, e.g. removing material or equalization of the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/022Feeding several successive layers, optionally of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/027Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

Method for forming ceramic tiles or slabs by means of a press provided with at least one cavity, consisting of arranging a hopper above a conveyor belt supported by a movable carriage; depositing in the hopper in a prearranged and/or random manner a mixture of powders of different characteristics such as to create within the hopper a powder mass presenting the veining peculiar to a single block of natural stone; from said powder mass, withdrawing in succession portions having, in the belt advancement direction, a dimension equal to a fraction of the dimension of said hopper in the same direction, and having in the direction perpendicular to the preceding the same dimension as the hopper mouth, such as to withdraw a layer of said mass; depositing said layer onto said belt; by means of said belt, depositing the powder layer into the forming cavity of the press without mixing the powders in the belt translation direction; pressing the powers.

Claims

AMENDED CLAIMS [received by the International Bureau on 18 March 2005 (18.03.05); original claims 1 and 7 amended, remaining claims unchanged]
1. A method for forming ceramic tiles or slabs by a press provided with at least one cavity, comprising the following operative steps: a) arranging a hopper above a conveyor belt supported by a movable carriage, b) depositing into the hopper in a prearranged and/or random manner a mixture of powders of different characteristics such as to create within the hopper a powder mass presenting the veining peculiar to a single block of natural stone, c) from said powder mass, withdrawing in succession portions having in the belt advancement direction a dimension equal to a fraction of the dimension of said hopper in the same direction, and having in the direction perpendicular to the preceding the same dimension as the hopper mouth, such as to withdraw a layer of said mass, d) depositing said portions onto said belt, mutually adjacent to form a continuous strip of powders; e) remove the upper thin layer of powders in order to highlight the veining present in said strip; f) by means of said belt, depositing the powder layer into the forming cavity of the press without mixing the powders in the belt translation direction, g) pressing the powers.
2. A method as claimed in claim 1 , characterised by repeating the operative steps c) and d) to create on said belt a continuous powder strip consisting of a succession of mutually adjacent portions.
GEANDERTES BLATT (ARTIKEL 19) 15
3. A method as claimed in claim 1 , characterised in that the dimension of said powder portions in the belt translation direction is a function of the graphic resolution to be obtained on the finished product.
4. A method as claimed in claim 1 , characterised in that the dimension of said powder portions in the belt translation direction is at most four times the depth of the forming cavity.
5. A method as claimed in claim 1 , characterised in that the dimension of said powder portions in the belt translation direction is preferably between 0.5 and two times the depth of the forming cavity.
6. A method as claimed in claim 1 , characterised in that said portions are deposited into the cavity in an ordered manner by orderly depositing said portions onto said belt, and translating said belt between a loading position in which it lies spaced from said cavity and a discharge position in which, while translating above said cavity towards the discharge position, it deposits a portion of said powders into the forming cavity.
7. A plant for forming ceramic tiles or slabs by a press provided with moulds having at least one cavity, comprising, for containing a powder mixture, a hopper the discharge mouth of which has in plan view a width at least equal to the width of said at least one cavity, powder distribution means being associated with the lower mouth of said hopper, characterised in that said powder distribution means are suitable for withdrawing in succession portions of powders having in one direction a dimension equal to a fraction of the dimension of said hopper mouth in the same direction, and having in the direction perpendicular to the preceding the same dimension as the hopper mouth, such as to deposit said portions mutually adjacent to form a continuous strip of powders onto an
GEANDERTES BLATT (ARTIKEL 19) 16
underlying conveyor belt which is arranged to translate between a loading position, in which it lies distant from said cavity, and a position for discharging powder portions of said strip in succession, in which it lies above said at least one cavity and while translating towards the loading position deposits said powders into the cavity until this latter is completely filled.
8. A plant as claimed in claim 7, characterised in that said belt is supported by a movable carriage which enables it to translate between the two said loading and discharge positions.
9. A plant as claimed in claim 7, characterised in that said movable carriage also supports said distribution means.
10. A plant as claimed in claim 7, characterised in that said hopper can translate relative to said distribution means.
11. A plant as claimed in claim 7, characterised in that said powder distribution means comprise a plate provided with a slot perpendicular to the belt translation direction, said plate having a dimension in the belt translation direction equal to at least double the dimension of the lower mouth of said hopper in the same direction, and a dimension in the direction perpendicular to the preceding which is at least equal to the dimension of the lower mouth of the hopper in the same direction, said slot having a dimension in the belt translation direction which is a function of the thickness of the tile to be formed, and a dimension in the direction perpendicular thereto which is at least equal to the dimension of the mould cavity in the same direction.
GEANDERTES BLATT (ARTIKEL 19) 17
12. A plant as claimed in claim 11 , characterised in that the dimension of said slot in the belt translation direction is at most four times the cavity depth.
13. A plant as claimed in claim 11 , characterised in that the dimension of said slot in the belt translation direction is preferably between 0.5 and two times the depth of the press cavity.
14. A plant as claimed in claim 7, characterised by comprising at least one scraper device downstream of said hopper.
15. A plant as claimed in claim 14, characterised in that said at least one scraper device is associated with said belt and is positioned downstream thereof.
GEANDERTES BLATT (ARTIKEL 19)
PCT/EP2004/010015 2003-09-15 2004-09-07 Method and plant for forming ceramic tiles or slabs WO2005025829A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITRE20030082 ITRE20030082A1 (en) 2003-09-15 2003-09-15 METHOD AND PLANT FOR FORMING TILES OR CERAMIC SHEETS.
ITRE2003A000082 2003-09-15

Publications (2)

Publication Number Publication Date
WO2005025829A1 WO2005025829A1 (en) 2005-03-24
WO2005025829B1 true WO2005025829B1 (en) 2005-05-12

Family

ID=34308145

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2004/010015 WO2005025829A1 (en) 2003-09-15 2004-09-07 Method and plant for forming ceramic tiles or slabs

Country Status (2)

Country Link
IT (1) ITRE20030082A1 (en)
WO (1) WO2005025829A1 (en)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITMO20050106A1 (en) * 2005-04-29 2006-10-30 R P Srl APPARATUS, AND METHOD, FOR THE FEEDING OF MOLDS PRESS, IN THE FORMING OF TILES OR SIMILAR PRODUCTS.
CN102729317B (en) * 2008-05-21 2014-04-23 广东格莱斯陶瓷有限公司 Method for producing stone-pattern-simulating ceramic tiles
CN101913195B (en) * 2010-07-23 2013-01-02 佛山市博晖机电有限公司 Distribution method and device for producing imitated natural sandstone ceramic tiles
ITRE20110081A1 (en) * 2011-10-07 2013-04-08 Sacmi DEVICE AND METHOD FOR THE TREATMENT OF A LAYER OF MATERIAL POWDER
CN103171027B (en) * 2011-12-22 2015-04-22 辽宁法库陶瓷工程技术研究中心 Preparation method for circular type ceramic sprue cup in machine wheel forming mode
CN104708707A (en) * 2015-03-27 2015-06-17 广东汇亚陶瓷有限公司 Full-automatic material distribution device and production process used for producing micro powder polished tiles
CN105599126B (en) * 2015-10-18 2017-10-27 河南省众邦伟业科技有限公司 Build the intelligent production line of walling
CN106671255B (en) * 2016-12-29 2019-01-04 广东格莱斯陶瓷有限公司 A kind of application method of the device of conformal turn-over production Ceramic Tiles
CN108527631B (en) * 2018-04-26 2024-05-14 佛山市东鹏陶瓷有限公司 Distributing equipment and distributing method for distributing bricks with interval stripe textures
PL3599034T3 (en) * 2018-07-24 2022-10-31 Holcim Technology Ltd Method for preparing a mineral foam material-filled concrete block and apparatus therefor
CN109049307A (en) * 2018-08-17 2018-12-21 佛山市宝岩机器制造有限公司 A kind of apparatus for distributing and method of intelligence lines entire body ceramics
CN110355865A (en) * 2019-07-10 2019-10-22 佛山市赛普飞特科技有限公司 A kind of digital apparatus for distributing and digital cloth Method of printing of entire body adobe

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2183776T3 (en) * 2000-07-25 2003-04-01 R P Srl PROCEDURE AND APPLIANCE FOR LOADING MOLDS FOR MOLDING TILES OR CERAMIC TILES.
IT1320102B1 (en) * 2000-11-24 2003-11-18 Marazzi Gruppo Ceramiche S P A PRESS FOR THE PRODUCTION OF TILES, EQUIPPED WITH TAPE LOADING DEVICES.
ITRE20010072A1 (en) * 2001-07-05 2003-01-05 Sacmi METHOD FOR LOADING THE CERAMIC MOLDS OF FORMING THE TILES, IMPLANT FOR ITS IMPLEMENTATION, AND TILES OBTAINED WITH DET
ITRE20010129A1 (en) * 2001-12-21 2003-06-21 Sacmi METHOD AND PLANT FOR THE FORMING OF CERAMIC TILES OR SLABS

Also Published As

Publication number Publication date
WO2005025829A1 (en) 2005-03-24
ITRE20030082A1 (en) 2005-03-16

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