WO2005017303B1 - Expandable tubular - Google Patents

Expandable tubular

Info

Publication number
WO2005017303B1
WO2005017303B1 PCT/US2004/026345 US2004026345W WO2005017303B1 WO 2005017303 B1 WO2005017303 B1 WO 2005017303B1 US 2004026345 W US2004026345 W US 2004026345W WO 2005017303 B1 WO2005017303 B1 WO 2005017303B1
Authority
WO
WIPO (PCT)
Prior art keywords
tubular
tubular assembly
yield point
predetermined portion
plastic deformation
Prior art date
Application number
PCT/US2004/026345
Other languages
French (fr)
Other versions
WO2005017303A3 (en
WO2005017303A9 (en
WO2005017303A2 (en
Inventor
Mark Shuster
Scott Costa
Lawrence Kendziora
Kevin Waddell
Jose Menchaca
Edwin Zwald
Original Assignee
Enventure Global Technology
Mark Shuster
Scott Costa
Lawrence Kendziora
Kevin Waddell
Jose Menchaca
Edwin Zwald
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Enventure Global Technology, Mark Shuster, Scott Costa, Lawrence Kendziora, Kevin Waddell, Jose Menchaca, Edwin Zwald filed Critical Enventure Global Technology
Priority to CA002535817A priority Critical patent/CA2535817A1/en
Priority to GB0602877A priority patent/GB2419913B/en
Priority to US10/568,200 priority patent/US20070163785A1/en
Publication of WO2005017303A2 publication Critical patent/WO2005017303A2/en
Publication of WO2005017303A9 publication Critical patent/WO2005017303A9/en
Priority to NO20061162A priority patent/NO20061162L/en
Publication of WO2005017303A3 publication Critical patent/WO2005017303A3/en
Publication of WO2005017303B1 publication Critical patent/WO2005017303B1/en

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH DRILLING; MINING
    • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/02—Subsoil filtering
    • E21B43/10—Setting of casings, screens, liners or the like in wells
    • E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like
    • E21B43/106—Couplings or joints therefor
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • C21D9/085—Cooling or quenching
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH DRILLING; MINING
    • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/02—Couplings; joints
    • E21B17/08—Casing joints
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH DRILLING; MINING
    • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/02—Subsoil filtering
    • E21B43/10—Setting of casings, screens, liners or the like in wells
    • E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH DRILLING; MINING
    • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/02—Subsoil filtering
    • E21B43/10—Setting of casings, screens, liners or the like in wells
    • E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like
    • E21B43/105—Expanding tools specially adapted therefor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
    • F16L13/14—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints made by plastically deforming the material of the pipe, e.g. by flanging, rolling
    • F16L13/147—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints made by plastically deforming the material of the pipe, e.g. by flanging, rolling by radially expanding the inner part
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
    • F16L13/14—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints made by plastically deforming the material of the pipe, e.g. by flanging, rolling
    • F16L13/16—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints made by plastically deforming the material of the pipe, e.g. by flanging, rolling the pipe joint consisting of overlapping extremities having mutually co-operating collars
    • F16L13/166—Deformed by radially expanding an inner part
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
    • F16L13/14—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints made by plastically deforming the material of the pipe, e.g. by flanging, rolling
    • F16L13/16—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints made by plastically deforming the material of the pipe, e.g. by flanging, rolling the pipe joint consisting of overlapping extremities having mutually co-operating collars
    • F16L13/168—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints made by plastically deforming the material of the pipe, e.g. by flanging, rolling the pipe joint consisting of overlapping extremities having mutually co-operating collars for screw threaded pipes

Abstract

An expandable tubular member.

Claims

AMENDED CLAIMS
[received by the International Bureau on 28 November 2006 (28 11.2006)]
1. A method of forming a tubular liner within a preexisting structure, comprising: positioning a solid tubular assembly within the preexisting structure; and radially expanding and plastically deforming the tubular assembly within the preexisting structure; wherein, prior to the radial expansion and plastic deformation of the tubular assembly, a predetermined portion of the tubular assembly has a lower yield point than another portion of the tubular assembly; and wherein radially expanding and plastically deforming the tubular assembly within the preexisting structure comprises radially expanding and plastically deforming the predetermined portion of the tubular assembly before radially expanding and plastically deforming the other portion of the tubular assembly.
2. The method of claim 1, wherein the predetermined portion of the tubular assembly has a higher ductility and a lower yield point prior to the radial expansion and plastic deformation than after the radial expansion and plastic deformation.
3. The method of claim 1, wherein the predetermined portion of the tubular assembly has a higher ductility prior to the radial expansion and plastic deformation than after the radial expansion and plastic deformation.
4. The method of claim 1 , wherein the predetermined portion of the tubular assembly has a lower yield point prior to the radial expansion and plastic deformation than after the radial expansion and plastic deformation.
5. The method of claim 1, wherein the predetermined portion of the tubular assembly has a larger inside diameter after the radial expansion and plastic deformation than other portions of the tubular assembly.
6. The method of claim 5, further comprising: positioning another tubular assembly within the preexisting structure in overlapping relation to the tubular assembly; and radially expanding and plastically deforming the other tubular assembly within the preexisting structure, wherein, prior to the radial expansion and plastic deformation of the tubular assembly, a predetermined portion of the otheτ tubular assembly has a lower yield point than another portion of the other tubular assembly.
7. The method of claim 6, wherein the inside diameter of the radially expanded and plastically deformed other portion of the tubular assembly is equal to the inside diameteT of the radially expanded and plastically deformed other portion of the other tubular assembly.
8. The method of claim 1, wherein the predetermined portion of the tubular assembly comprises an end portion of the tubular assembly.
9. The method of claim I3 wherein the predetermined portion of the tubular assembly comprises a plurality of predetermined portions of the tubular assembly.
10. The method of claim 1 , wherein the predetermined portion of the tubular assembly comprises a plurality of spaced apart predetermined portions of the tubular assembly.
11. The method of claim 1 , wherein the other portion of the tubular assembly comprises an end portion of the tubular assembly.
12. The method of claim 1, wherein the other portion of the tubular assembly comprises a plurality of other portions of the tubular assembly.
13. The method of claim 1 , wherein the other portion of the tubular assembly comprises a plurality of spaced apart other portions of the tubular assembly. 216
14. The method of claim 1 , wherein the tubular assembly comprises a plurality of tubular members coupled to one another by corresponding tubular couplmgs-
15. The method of claim 14, wherein the tubular couplings comprise the predetermined portions of the tubular assembly; and wherein the tubular members comprise the other portion of the tubular assembly.
16. The method of claim 14, wherein one or more of the tubular couplings comprise the predetermined portions of the tubular assembly.
17. The method of claim 14, wherein one or moτe of the tubular members comprise the predetermined portions of the tubular assembly.
18. The method of claim 1 , wherein the predetermined portion of the tubular assembly defines one or more openings
19. The method of claim 18, wherein one or more of the openings comprise slots.
20. The method of claim 18, wherein the amsotropy for the predetermined portion of the tubular assembly is greater than 1.
21. The method of claim 1 , wherein the anisoti opy for the predetermined portion of the tubular assembly is greater than 1.
22. The method of claim I3 wherein the strain hardening exponent for the predetermined portion of the tubular assembly is greater than 0.12.
23. The method of claim 1, wherein the anisotropy for the predetermined portion of the tubular assembly is greater than 1; and wherein the strain hardening exponent for the predetermined portion of the tubular assembly is greater than 0.12. 217
24. The method of claim 1 , wherein the predeteτxnined portion of the tubular assembly comprises a first steel alloy comprising: 0.065 % C, 1.44 % Mn5 0.01 % P, 0.002 % S, 0.24 % Si, 0.01 % Cu, 0.01 % Ni, and 0.02 % Cr.
25. The method of claim 24, wherein the yield point of the predetermined portion of the tubular assembly is at most about 46 9 ksi pπor to the radial expansion and plastic deformation; and wherein the yield point of the predetermined portion of the tubular assembly is at least about 65 9 ksi after the radial expansion and plastic deformation.
26. The method of claim 24, whcrem the yield point of the predetermined portion of the tubular assembly after the radial expansion and plastic deformation is at least about 40 % greater than the yield point of the predetermined portion of the tubular assembly prior to the radial expansion and plastic deformation.
27. The method of claim 24, wherein the anisotropy of the predetermined portion of the tubular assembly, pπor to the radial expansion and plastic deformation, is about 1.48-
28 The method of claim 1, wherein the predetennined portion of the tubular assembly comprises a second steel alloy comprising- 0.18 % C, 1.28 % Mn, 0.017 % P, 0.004 % S, 0.29 % Si, 0.01 % Cu, 0.01 % Ni, and 0.03 % Cr.
29. The method of claim 28, wherein the yield point of the predetermined portion of the tubular assembly is at most about 57.8 ksi pπor to the radial expansion and plastic defoπnation; and wherein the yield point of the predetermined portion of the tubular assembly is at least about 74.4 ksi after the radial expansion and plastic defoπnation.
30. The method of claim 28, wherein the yield point of the predetermined portion of the tubular assembly after the radial expansion and plastic deformation is at least about 28 % greater than the yield point of the predetermined portion of the tubular assembly prior to the radial expansion and plastic defoπnation. 218
31. The method of claim 28, wherein the anisotropy of the predetermined portion of the tubular assembly, prior to the radial expansion and plastic deformation, is about 1.04.
32. The method of claim 1 , wherein the predetermined portion of the tubular assembly comprises a third steel alloy comprising: 0.08 % C, 0.82 % Mn, 0.006 % P, 0.003 % S, 0.30 % Si7 0-16 % Cu, 0.05 % Ni, and 0.05 % Cr.
33. The method of claim 32, wherein the anisotropy of the predetermined portion of the tubular assembly, prior to the radial expansion and plastic deformation, is about 1.92.
34. The method of claim 1 , wherein the predetermined portion of the tubular assembly comprises a fourth steel alloy comprising: 0.02 % C, 1.31 % Mn, 0.02 % P, 0.001 % S3 0.45 % Si, 9.1 % Ni, and 18.7 % Cr.
35. The method of claim 34, wherein the anisotropy of the predetermined portion of the tubular assembly, prior to the radial expansion and plastic deformation, is about 1.34.
36. The method of claim 1, wherein the yield point of the predetermined portion of the tubular assembly is at most about 46.9 ksi prior to the radial expansion and plastic deformation, and wherein the yield point of the predetermined portion of the tubular assembly is at least about 65.9 ksi after the radial expansion and plastic deformation.
37. The method of claim I3 wherein the yield point of the predetermined portion of the tubular assembly after the radial expansion and plastic deformation is at least about 40 % greater than the yield point of the predetermined portion of the tubular assembly prior to the radial expansion and plastic deformation.
38. The method of claim 1, wherein the anisotropy of the predetermined portion of the tubular assembly, prior to the radial expansion and plastic deformation, is at least about 1.48. 219
39. The method of claim I7 wherein the yield point of the predetermined portion of the tubular assembly is at most about 57.8 ksi pπor to the radial expansion and plastic deformation; and wherein the yield point of the predetermined portion of the tubular assembly is at least about 74.4 ksi after the radial expansion and plastic deformation.
40. The method of claim 1 , wherein the yield point of the predetermined portion of the tubular assembly after the radial expansion and plastic deformation is at least about 28 % greater than the yield point of the predetermined portion of the tubular assembly prior to the radial expansion and plastic deformation.
41. The method of claim 1 , wherein the anisotropy of the predetermined portion of the tubular assembly, prior to the radial expansion and plastic deformation- is at least about 1.04.
42. The method of claim 1, wherein the anisotropy of the predetermined portion of the tubular assembly, prior to the radial expansion and plastic deformation, is at least about 1.92.
43. The method of claim 1 , wherein the anisotropy of the predetermined portion of the tubular assembly, prior to the radial expansion and plastic deformation, is at least about 1.34.
44. The method of claim 1, wherein the anisotropy of the predetermined portion of the tubular assembly, prior to the radial expansion and plastic deformation, ranges from about 1.04 to about 1.92.
45. The method of claim 1, wherein the yield point of the predetermined portion of the tubular assembly, prior to the radial expansion and plastic deformation, ranges from about 47.6 ksi to about 61.7 ksi.
AMENDED SHEET (ARTICLEIg) 220
46. The method, of claim 1, wherein the expandability coefficient of the predetermined portion of the tubular assembly, prior to the radial expansion and plastic deformation, is greater than 0.12.
47. The method of claim 1, wherein the expandability coefficient of the predetermined portion of the tubular assembly is greater than the expandability coefficient of the other portion of the tubular assembly.
48. The method of claim 1, wherein the tubular assembly comprises a wellbore casing
49. The method of claim 1, wherein the tubular assembly comprises a pipeline.
50. The method of claim 1 , wherein the tubular assembly comprises a structural support.
Claims 51-658. (Canceled).
659. The method of claim I, wherein the carbon content of the predetermined portion of the tubular assembly is less than or equal to 0.12 percent; and wherein the carbon equivalent value for the predetermined portion of the tubular assembly is less than 0.21.
660. The method of claim 1. wherein the carbon content of the predetermined portion of the tubular assembly is greater than 0.12 percent; and wherein the carbon equivalent value for the predetermined portion of the tubular assembly is less than 0.36.
Claims 661-686. (Canceled).
687. The method of claim 1, wherein a yield point of an inner tubular portion of at least a portion of the tubular assembly is less than a yield point of an outer tubular portion of the portion of the tubular assembly
AMENDED SHEET (ARTICLE IS) 221
688. The method of claim 687, wherein the yield point of the inner tubular portion of the tubular body varies as a function of the radial position within the tubular body.
689. The method of claim 688, wherein the yield point of the inner tubular portion of the tubular body varies in an linear fashion as a function of the radial position within the tubular body.
690. The method of claim 688, wherein the yield point of the inner tubular portion of the tubular body varies in an non-linear fashion as a function of the radial position within the tubular body.
691. The method of claim 687, wherein the yield point of the outer tubular portion of the tubular body varies as a function of the radial position within the tubular body.
692. The method of claim 691, wherein, the yield point of the outer tubular portion of the tubular body varies in an linear fashion as a function of the radial position within the tubular body.
693. The method of claim 691 , wherein the yield point of the outer tubular portion of the tubular body varies in an non-linear fashion as a function of the radial position within the tubular body.
694. The method of claim 687, wherein the yield point of the inner tubular portion of the tubular body varies as a function of the radial position within the tubular body, and wherein the yield point of the outer tubular portion of the tubular body varies as a function of the radial position within the tubular body.
695. The method of claim 694, wherein the yield point of the inner tubular portion of the tubular body varies in a linear fashion as a function of the radial position within the tubular body; and wherein the yield point of the outer tubular portion of the tubular body varies in a linear fashion as a function of the radial position within the tubular body 222
696. The method of claim 694, wherein the yield point of the inner tubular portion of the tubular body varies in a linear fashion as a function of the radial position within the tubular body; and wherein the yield point of the outer tubular portion of the tubular body varies in a non-linear fashion as a function of the radial position within the tubular body.
697. The method of claim 694, wherein the yield point of the inner tubular portion of the tubular body varies in a non-linear fashion as a function of the radial position within the tubular body, and wherein the yield point of the outer tubular portion of the tubular body varies in a linear fashion as a function of the radial position within the tubular body.
698. The method of claim 694, wherein the yield point of the inner tubular portion of the tubular body varies in a non-linear fashion as a function of the radial position within the tubular body; and wherein the yield point of the outer tubular portion of the tubular body vanes in a non-linear fashion as a function of the radial position within the tubular body.
699. The method of claim 694, wherein the rate of change of the yield point of the inner tubular portion of the tubular body is different than the rate of change of the yield point of the outer tubular portion of the tubular body.
700 The method of claim 694, wherein the rate of change of the yield point of the inner tubular portion of the tubular body is different than the rate of change of the yield point of the outer tubular portion of the tubular body.
Claims 701-714. (Canceled)
715. The method of claim 1, wherein prior to the radial expansion and plastic deformation, at least a portion of the tubular assembly comprises a microstπicture comprising a hard phase structure and a soft phase structure.
716. The method of claim 715, wherein prior to the radial expansion and plastic deformation, at least a portion of the tubular assembly comprises a microstructure comprising a transitional phase structure.
AMENDED SHEET (ARTICLE 1§) 223
717. The method of claim 715, wherein the hard phase structure comprises martensite.
718. The method of claim 715, wherein the soft phase structure comprises ferrite.
719. The method of claim 715, wherem the transitional phase structure comprises retained austentite.
720. The method of claim 715, wherein the hard phase stnictuτe comprises martensite; wherein the soft phase structure comprises femte; and wherein the transitional phase structure comprises retained austentite.
721. The method of claim 715, wherein the portion of the tubular assembly comprising a microstructure comprising a hard phase structure and a soft phase structure comprises, by weight percentage, about 0.1% C, about 1.2% Mn, and about 0.3% Si.
Claims 722-848. (Canceled).
AMENDEDSHEET(ARTICLEIi)
PCT/US2004/026345 2003-08-14 2004-08-13 Expandable tubular WO2005017303A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CA002535817A CA2535817A1 (en) 2003-08-14 2004-08-13 Expandable tubular
GB0602877A GB2419913B (en) 2003-08-14 2004-08-13 Expandable Tubular
US10/568,200 US20070163785A1 (en) 2003-08-14 2004-08-13 Expandable tubular
NO20061162A NO20061162L (en) 2003-08-14 2006-03-13 Expandable, tubular element

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US49505603P 2003-08-14 2003-08-14
US60/495,056 2003-08-14
US58537004P 2004-07-02 2004-07-02
US60/585,370 2004-07-02

Publications (4)

Publication Number Publication Date
WO2005017303A2 WO2005017303A2 (en) 2005-02-24
WO2005017303A9 WO2005017303A9 (en) 2005-05-19
WO2005017303A3 WO2005017303A3 (en) 2007-03-15
WO2005017303B1 true WO2005017303B1 (en) 2007-04-19

Family

ID=34198024

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2004/026345 WO2005017303A2 (en) 2003-08-14 2004-08-13 Expandable tubular

Country Status (5)

Country Link
US (1) US20070163785A1 (en)
CA (1) CA2535817A1 (en)
GB (5) GB2432386B (en)
NO (1) NO20061162L (en)
WO (1) WO2005017303A2 (en)

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Also Published As

Publication number Publication date
GB0624781D0 (en) 2007-01-17
GB0602877D0 (en) 2006-03-22
NO20061162L (en) 2006-05-10
GB2419913A (en) 2006-05-10
GB2436114A (en) 2007-09-19
CA2535817A1 (en) 2005-02-24
GB2432385B (en) 2008-05-21
WO2005017303A3 (en) 2007-03-15
GB2432385A (en) 2007-05-23
GB0624790D0 (en) 2007-01-17
WO2005017303A9 (en) 2005-05-19
GB2436114B (en) 2008-03-05
GB2419913B (en) 2008-03-05
GB0624786D0 (en) 2007-01-17
GB0624779D0 (en) 2007-01-17
GB2436115A (en) 2007-09-19
GB2432386A (en) 2007-05-23
WO2005017303A2 (en) 2005-02-24
US20070163785A1 (en) 2007-07-19
GB2432386B (en) 2008-03-05

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