WO2005007389B1 - Method and apparatus for forming flared tube ends - Google Patents

Method and apparatus for forming flared tube ends

Info

Publication number
WO2005007389B1
WO2005007389B1 PCT/US2004/021839 US2004021839W WO2005007389B1 WO 2005007389 B1 WO2005007389 B1 WO 2005007389B1 US 2004021839 W US2004021839 W US 2004021839W WO 2005007389 B1 WO2005007389 B1 WO 2005007389B1
Authority
WO
WIPO (PCT)
Prior art keywords
flare
tube
flexible tube
mandrel
forming
Prior art date
Application number
PCT/US2004/021839
Other languages
French (fr)
Other versions
WO2005007389A3 (en
WO2005007389A2 (en
Filing date
Publication date
Priority claimed from US10/618,574 external-priority patent/US7604472B2/en
Application filed filed Critical
Priority to EP04777736A priority Critical patent/EP1648685A2/en
Priority to JP2006518889A priority patent/JP2007537054A/en
Publication of WO2005007389A2 publication Critical patent/WO2005007389A2/en
Publication of WO2005007389A3 publication Critical patent/WO2005007389A3/en
Publication of WO2005007389B1 publication Critical patent/WO2005007389B1/en

Links

Abstract

A method for forming a flare in the end of a flexible tube comprises heating the end of the flexible tube to a near-melted state, inserting the end of the flexible tube into a flare-forming die (42) with a flare forming portion (62), and pressing a mandrel (51) into the end of the flexible tube, thereby pressure forming a flare in the end of the flexible tube.

Claims

AMENDED CLAIMS[Received by the International Bureau on 14 November 2005 (14.11.2005); original claims 1-33 replaced by amended claims 1-39 (6 pages)]What is claimed is:
1. A method for forming a flare in an end of a flexible tube, comprising: heating the end of the flexible tube to a near-melted state by contact with a contacting surface of a contact heating structure around an entire circumference of the tube end; inserting the heated end of the flexible tube into a flare-forming die, the flare forming die comprising a flare forming portion; pressing a mandrel into the end of the flexible tube, thereby pressure forming a flare in the end of the flexible tube.
2. The method of Claim 1 , wherein the heating the end of the flexible tube to a near-melted state comprises contact heating the end uniformly around its circumference.
3. The method of Claim 1 , wherein the heating the end of the flexible tube to a near melted state comprises heating the end of the tube for a period of at least about thirty seconds.
4. The method of Claim 1 , comprising: providing a heater comprising a plurality of contact heating receptacles; and inserting the end of the tube into one of the plurality of contact heating receptacles.
5. The method of Claim 1 , comprising: clamping the tube in a clamping portion of the flare-forming die.
6. The method of Claim 1 , comprising inserting the end of the flexible tube into the flare-forming die up to a tube stop.
7. The method of Claim 6, wherein the tube stop comprises a transitional slope of the mandrel.
8. The method of Claim 1 , comprising: pressing the mandrel into the end of the flexible tube up to a flare forming position, to form a final form of a flare in the end of the flexible tube in one pressure forming action.
9. The method of Claim 8, comprising: leaving the mandrel in the flare forming position for a time sufficient to form a flare that will retain a flared shape.
10. The method of Claim 8, comprising: leaving the mandrel in the flare forming position for at least about sixty seconds.
1 1. The method of Claim 1 , comprising: pressure forming a flare in the end of the flexible tube, wherein an inner profile of the flare matches an outer profile of a fitting adapted to be fitted to the end of the flexible tube.
12. A system for forming a flared end of a flexible tube, comprising: a heater comprising a contact heating structure with a contact heating surface for contacting and heating an entire circumference of an end of the tube; a flare forming die; and a mandrel.
13. The flare forming system of Claim 12, wherein the heater comprises a contact heating receptacle adapted for uniformly contact heating the circumference of the end of a flexible tube.
MENDED SHEET 1ABTaE W) Vf
14. The flare forming system of Claim 12, wherein the heater comprises a heater structure, a heating element in thermal contact with the heater structure comprising a contact heating receptacle, and a controller to control the heating element to heat the heater structure to a desired temperature.
15. The flare forming system of Claim 14, wherein the heater structure comprises a plurality of contact heating receptacles.
16. The flare forming system of Claim 15, wherein the plurality of contact heating receptacles comprises heating receptacles adapted for receiving a plurality of sizes of ends of flexible tubes.
17. The flare forming system of Claim 12, wherein the flare forming die comprises a tube receptacle comprising a clamping portion and a flare forming portion.
18. The flare forming system of Claim 12, wherein the flare forming die comprises a top die unit and a bottom die unit which form a plurality of tube receptacles.
19. The flare forming system of Claim 12, comprising: a plurality of mandrels.
20. The flare forming system of Claim 12, comprising: a plurality of mandrels arranged on a mandrel press.
21. The flare forming system of Claim 20, comprising: at least a first mandrel spring mounted on the mandrel press.
22. The flare forming system of Claim 21 , comprising: a second mandrel, rigidly mounted on the mandrel press.
AMENDED SHEET(ARTICLE 19}
23. The flare forming system of Claim 12, wherein: the heater comprises a plurality of contact heating receptacles adapted to receive and contact heat flexible tubes in a plurality of specific sizes; the flare forming die comprises a plurality of tube receptacles adapted to receive flexible tubes in the plurality of specific sizes; and the mandrel is one of a plurality of mandrels arranged in a mandrel press, the plurality of mandrels being adapted for forming flares in the ends of flexible tubes in the plurality of specific sizes.
24. The flare forming system of Claim 23, comprising: a first mandrel spring mounted on the mandrel press and a second mandrel, rigidly mounted on the mandrel press.
25. The flare forming system of Claim 24, wherein the first mandrel and the second mandrel are each in respective tube stop positions when , the mandrel press is in a preparatory position.
26. The flare forming system of Claim 24, wherein the first mandrel and the second mandrel each move through respective flare forming distances when the mandrel press is moved through a flare forming stroke.
27. The flare forming system of Claim 18, comprising a tube receptacle lock-out.
28. A flexible tube with a flared end formed by: heating the end of the flexible tube to a near-melted state by contact with a contacting surface of a contact heating structure around an entire circumference of the tube end; inserting the heated end of the flexible tube into a flare-forming die, the flare forming die comprising a flare forming portion; pressing a mandrel into the end of the flexible tube, thereby pressure forming a flare in the end of the flexible tube.
AMENDED SHEET ARTICLE 19) A
29. The flexible tube of Claim 28, wherein an inner profile of the flared end matches an outer profile of a fitting adapted to be fitted to the end of the flexible tube.
30. The flexible tube of Claim 28, wherein the flexible tube comprises one of PFA, PVDF or FEP.
31. A flared flexible tube assembly, comprising: a fitting comprising an outer profile; a flexible tube comprising a pressure formed flare engaged with the fitting, the pressure formed flare having an inner profile matching the outer profile of the fitting.
32. A flared flexible tube assembly, wherein the flexible tube comprises one of PFA, PVDF or FEP
33. A method for forming a flare in an end of a flexible tube, comprising: heating the end of the flexible tube to a near-melted state by contact of an entire circumference of the tube end with a contact heating surface; placing the heated end into a first portion of a tube receptacle in a first portion of a flare forming die; bringing a second portion of the tube receptacle in a second portion of the flare forming die into a flare forming position, thereby clamping the tube in a clamping portion of the tube receptacle; pressing a mandrel into the end of the flexible tube; pressure forming a flare in the end of the flexible tube for a period of time sufficient to cool the end of the tube to a desired temperature; withdrawing the mandrel and separating the first portion of the flare forming die from the second portion of the flare forming die; and removing the end of the tube from the flare forming die.
AMENDED SHEET (ABTlOLEtS)
34. The method of any of Claims 1-11 , wherein said contacting surface is fabricated of a material selected to prevent the tube end from sticking to said surface and prevent contamination of the tube.
35. The system of any of Claims 12-27, wherein said contacting surface is fabricated of a material selected to prevent the tube end from sticking to said surface and prevent contamination of the tube.
36. The method of any of Claims 1-11 , wherein the flare formed in the end of the tube has an inner flare profile which matches an outer flare profile.
37. The method of any of Claims 1-11 , wherein the flare formed in the end of the tube has a tube thickness which is reduced from a preformed tube thickness.
38. The method of any of Claims 1-11 or 34, wherein the flexible tube comprises one of PFA, PVDF or FEP.
39. The system of any of Claims 12-27 or 35, wherein the flexible tube comprises one of PFA, PVDF or FEP.
PCT/US2004/021839 2003-07-12 2004-07-09 Method and apparatus for forming flared tube ends WO2005007389A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP04777736A EP1648685A2 (en) 2003-07-12 2004-07-09 Method and apparatus for forming flared tube ends
JP2006518889A JP2007537054A (en) 2003-07-12 2004-07-09 Method and apparatus for forming a flared end in a tube

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/618,574 2003-07-12
US10/618,574 US7604472B2 (en) 2003-07-12 2003-07-12 Method and apparatus for forming flared tube ends

Publications (3)

Publication Number Publication Date
WO2005007389A2 WO2005007389A2 (en) 2005-01-27
WO2005007389A3 WO2005007389A3 (en) 2005-11-10
WO2005007389B1 true WO2005007389B1 (en) 2006-01-19

Family

ID=33565156

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2004/021839 WO2005007389A2 (en) 2003-07-12 2004-07-09 Method and apparatus for forming flared tube ends

Country Status (6)

Country Link
US (2) US7604472B2 (en)
EP (1) EP1648685A2 (en)
JP (1) JP2007537054A (en)
KR (1) KR20060056321A (en)
CN (1) CN100553946C (en)
WO (1) WO2005007389A2 (en)

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