WO2005007386A3 - Method, device and preform for three-dimensionally shaping a plate like object - Google Patents

Method, device and preform for three-dimensionally shaping a plate like object Download PDF

Info

Publication number
WO2005007386A3
WO2005007386A3 PCT/IB2004/051167 IB2004051167W WO2005007386A3 WO 2005007386 A3 WO2005007386 A3 WO 2005007386A3 IB 2004051167 W IB2004051167 W IB 2004051167W WO 2005007386 A3 WO2005007386 A3 WO 2005007386A3
Authority
WO
WIPO (PCT)
Prior art keywords
plate
preform
heated
shaping
fluid pressure
Prior art date
Application number
PCT/IB2004/051167
Other languages
French (fr)
Other versions
WO2005007386A2 (en
Inventor
Antonius J M Nellissen
Original Assignee
Koninkl Philips Electronics Nv
Antonius J M Nellissen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koninkl Philips Electronics Nv, Antonius J M Nellissen filed Critical Koninkl Philips Electronics Nv
Publication of WO2005007386A2 publication Critical patent/WO2005007386A2/en
Publication of WO2005007386A3 publication Critical patent/WO2005007386A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/053Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure characterised by the material of the blanks
    • B21D26/059Layered blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842Manufacturing moulds, e.g. shaping the mould surface by machining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/40Plastics, e.g. foam or rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/0266Local curing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0888Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using transparant moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/008Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor without using a mould, e.g. ballooning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/42Heating or cooling
    • B29C51/426Producing specific thermal regimes during thermoforming to obtain particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00009Production of simple or compound lenses
    • B29D11/00038Production of contact lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00009Production of simple or compound lenses
    • B29D11/00432Auxiliary operations, e.g. machines for filling the moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0838Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using laser
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0016Lenses
    • B29L2011/0041Contact lenses

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Ophthalmology & Optometry (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Toxicology (AREA)
  • Fluid Mechanics (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Eyeglasses (AREA)

Abstract

A method of 3-D shaping at least a portion of a plate like object (30), whereby the object is arranged between two chambers (12, 16) at different pressures. The object is locally heated and a local plastic deformation is realized by means of the force due to the pressure difference at its two sides heated material is heated and deformed by a fluid pressure. A first fluid pressure is provided. This method is very suitable for manufacturing moulds for producing customized contact lenses.
PCT/IB2004/051167 2003-07-17 2004-07-08 Method, device and preform for three-dimensionally shaping a plate like object WO2005007386A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP03102208.0 2003-07-17
EP03102208 2003-07-17

Publications (2)

Publication Number Publication Date
WO2005007386A2 WO2005007386A2 (en) 2005-01-27
WO2005007386A3 true WO2005007386A3 (en) 2005-05-12

Family

ID=34072651

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB2004/051167 WO2005007386A2 (en) 2003-07-17 2004-07-08 Method, device and preform for three-dimensionally shaping a plate like object

Country Status (2)

Country Link
TW (1) TW200510775A (en)
WO (1) WO2005007386A2 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7905594B2 (en) 2007-08-21 2011-03-15 Johnson & Johnson Vision Care, Inc. Free form ophthalmic lens
US8240849B2 (en) 2009-03-31 2012-08-14 Johnson & Johnson Vision Care, Inc. Free form lens with refractive index variations
US8313828B2 (en) 2008-08-20 2012-11-20 Johnson & Johnson Vision Care, Inc. Ophthalmic lens precursor and lens
US8317505B2 (en) 2007-08-21 2012-11-27 Johnson & Johnson Vision Care, Inc. Apparatus for formation of an ophthalmic lens precursor and lens
US8318055B2 (en) 2007-08-21 2012-11-27 Johnson & Johnson Vision Care, Inc. Methods for formation of an ophthalmic lens precursor and lens
US8807076B2 (en) 2010-03-12 2014-08-19 Johnson & Johnson Vision Care, Inc. Apparatus for vapor phase processing ophthalmic devices
US9417464B2 (en) 2008-08-20 2016-08-16 Johnson & Johnson Vision Care, Inc. Method and apparatus of forming a translating multifocal contact lens having a lower-lid contact surface

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FI20080105A0 (en) * 2008-02-13 2008-02-13 Innoplan Oy Method for Modifying Film / Sheet Material
DE102013214592B4 (en) * 2013-07-25 2020-03-05 Universität Stuttgart Method and device for thermoforming plastic products
US9645412B2 (en) 2014-11-05 2017-05-09 Johnson & Johnson Vision Care Inc. Customized lens device and method
EP3112128A1 (en) 2015-06-30 2017-01-04 Aalto University Foundation Method for shaping a film-like/sheet-like material
US10359643B2 (en) 2015-12-18 2019-07-23 Johnson & Johnson Vision Care, Inc. Methods for incorporating lens features and lenses having such features
CN109604415B (en) * 2018-12-14 2020-05-05 安徽工业大学 Laser stamping forming method and device
CN109967589A (en) * 2019-04-25 2019-07-05 北京航星机器制造有限公司 A kind of titanium alloy plate local laser heating gas pressure compacting device and method
US11364696B2 (en) 2020-09-18 2022-06-21 Johnson & Johnson Vision Care, Inc Apparatus for forming an ophthalmic lens
CN113400534B (en) * 2021-06-18 2022-09-23 泉州嘉德利电子材料有限公司 Polypropylene film, and preparation method and application thereof
FR3128236A1 (en) * 2021-10-10 2023-04-21 Farzad Asghari Zadeh New method of building domes and the instrument to build it.
CN114603762A (en) * 2022-03-29 2022-06-10 北京理工大学 Optical lens molding device and molding method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0703019A1 (en) * 1994-09-21 1996-03-27 Aktiebolaget Electrolux Method and device for shaping details by means of superplastic forming
DE10000859A1 (en) * 1999-04-23 2000-10-26 Carsten Duesterhoeft Automatic process for reshaping a thin side wall of a component involves measuring deviations between actual and set geometries and using to locally heating areas to be reshaped under pressure
DE10106607A1 (en) * 2001-02-13 2002-09-12 Carsten Duesterhoeft Laser heating of thermoplastics prior to e.g. moulding or drawing, comprises using a computer to control the laser, and determining the temperature distribution using measuring instruments

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0703019A1 (en) * 1994-09-21 1996-03-27 Aktiebolaget Electrolux Method and device for shaping details by means of superplastic forming
DE10000859A1 (en) * 1999-04-23 2000-10-26 Carsten Duesterhoeft Automatic process for reshaping a thin side wall of a component involves measuring deviations between actual and set geometries and using to locally heating areas to be reshaped under pressure
DE10106607A1 (en) * 2001-02-13 2002-09-12 Carsten Duesterhoeft Laser heating of thermoplastics prior to e.g. moulding or drawing, comprises using a computer to control the laser, and determining the temperature distribution using measuring instruments

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9180633B2 (en) 2007-08-21 2015-11-10 Johnson & Johnson Vision Care, Inc. Methods for formation of an ophthalmic lens precursor and lens
US8795558B2 (en) 2007-08-21 2014-08-05 Johnson & Johnson Vision Care, Inc. Methods for formation of an ophthalmic lens precursor and lens
US9266294B2 (en) 2007-08-21 2016-02-23 Johnson & Johnson Vision Care, Inc. Apparatus for formation of an ophthalmic lens precursor and lens
US7905594B2 (en) 2007-08-21 2011-03-15 Johnson & Johnson Vision Care, Inc. Free form ophthalmic lens
US8317505B2 (en) 2007-08-21 2012-11-27 Johnson & Johnson Vision Care, Inc. Apparatus for formation of an ophthalmic lens precursor and lens
US8318055B2 (en) 2007-08-21 2012-11-27 Johnson & Johnson Vision Care, Inc. Methods for formation of an ophthalmic lens precursor and lens
US9180634B2 (en) 2007-08-21 2015-11-10 Johnson & Johnson Vision Care, Inc. Methods for formation of an ophthalmic lens precursor and lens
US8313828B2 (en) 2008-08-20 2012-11-20 Johnson & Johnson Vision Care, Inc. Ophthalmic lens precursor and lens
US9417464B2 (en) 2008-08-20 2016-08-16 Johnson & Johnson Vision Care, Inc. Method and apparatus of forming a translating multifocal contact lens having a lower-lid contact surface
US8157373B2 (en) 2009-03-02 2012-04-17 Johnson & Johnson Vision Care, Inc. Free form ophthalmic lens
US9075186B2 (en) 2009-03-31 2015-07-07 Johnson & Johnson Vision Care, Inc. Free form lens with refractive index variations
US8240849B2 (en) 2009-03-31 2012-08-14 Johnson & Johnson Vision Care, Inc. Free form lens with refractive index variations
US8807076B2 (en) 2010-03-12 2014-08-19 Johnson & Johnson Vision Care, Inc. Apparatus for vapor phase processing ophthalmic devices
US9346226B2 (en) 2010-03-12 2016-05-24 Johnson & Johnson Vision Care, Inc. Apparatus for vapor phase processing ophthalmic devices

Also Published As

Publication number Publication date
WO2005007386A2 (en) 2005-01-27
TW200510775A (en) 2005-03-16

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