WO2005002024A1 - Single brush two phases 2/2 pole magnetic reluctance vibratory motor and single brush commutator - Google Patents

Single brush two phases 2/2 pole magnetic reluctance vibratory motor and single brush commutator Download PDF

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Publication number
WO2005002024A1
WO2005002024A1 PCT/CN2004/000694 CN2004000694W WO2005002024A1 WO 2005002024 A1 WO2005002024 A1 WO 2005002024A1 CN 2004000694 W CN2004000694 W CN 2004000694W WO 2005002024 A1 WO2005002024 A1 WO 2005002024A1
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WIPO (PCT)
Prior art keywords
rotor
commutator
pole
motor
stator
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PCT/CN2004/000694
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French (fr)
Chinese (zh)
Inventor
Lumin Feng
Original Assignee
Lumin Feng
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Publication of WO2005002024A1 publication Critical patent/WO2005002024A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/06Means for converting reciprocating motion into rotary motion or vice versa
    • H02K7/061Means for converting reciprocating motion into rotary motion or vice versa using rotary unbalanced masses
    • H02K7/063Means for converting reciprocating motion into rotary motion or vice versa using rotary unbalanced masses integrally combined with motor parts, e.g. motors with eccentric rotors

Definitions

  • the present invention relates to a structure of a reluctance motor in an asymmetric magnetic field, particularly a flat miniature vibration motor.
  • the invention also relates to a related single-brush commutator. Background technique
  • Miniature vibration motors are applied to mobile phones or other personal personal electronic information products, and generally use batteries as a power source. Therefore, micromotors are required to save power, reduce size, and weigh lightly. On the other hand, they must meet the purpose of application: Sufficient vibration strength. At present, flat vibration motors with coils as rotors have basically reached the limit in terms of vibration strength, and complicated manufacturing processes have made it difficult to reduce the cost of the motors.
  • Ordinary reluctance motors are brushless forms with fixed windings, permanent magnets rotating, and supported by commutation circuits.
  • the commutation circuit uses a rotor magnetic pole position detection device to determine the on / off time of the current for the key line ,, and performs phase calculation based on the phase relationship between the rotor magnetic pole position and the other coils to estimate the current on / off times of all the lines.
  • the reluctance motor has outstanding advantages such as high efficiency, simple structure, and small starting current, it seems that the reluctance motor must be combined with the commutation circuit before it can be used. This is> natural for speed regulation applications, but For applications with fixed load and low speed stability requirements, complex and costly commutation circuits are obsolete. This brings cost concerns to the promotion of reluctance motors with higher electromechanical efficiency.
  • a two-pole DC motor that is, a 2 / 2-pole DC motor referred to in the present invention, is a motor in which both a rotor and a stator coil have only two magnetic poles.
  • the brush commutator of this motor is The rotor at the position does not have a starting torque, the direction of the starting torque is uncertain, and there is a power short circuit at the moment of commutation, which affects the practical application field.
  • this motor has the characteristics of simple motor structure, large torque and high speed. As long as the inherent problems are solved and the characteristics of the reluctance motor are combined, a new field in motor application can be opened up. Summary of the invention
  • the invention provides a method of a flat DC micro-vibration motor and a non-vibration motor with an eccentric permanent magnet rotor, and a single-brush commutator adapted to the motor, and the 2 / 2-pole reluctance motor in an asymmetric magnetic field is provided.
  • the brush driving scheme is taken as an example, and thus a brush driving scheme of a general reluctance motor is proposed.
  • the technical solution of the present invention is: For a 2/2 pole reluctance motor, a rotor or stator magnetic field that is eccentric with respect to the rotating shaft is used to obtain the starting torque of the motor at any phase. If it is a vibration motor, the shield core of the rotor is also deflected at the same time.
  • the single-brush commutator is the stator winding wire. The current is switched on and off according to the position of the rotor.
  • the vibration motor has an axial air gap.
  • the power motor can choose axial and radial air. Gap.
  • the beneficial effect of the present invention is that, as a preferred embodiment of the present invention of the two-pole motor, the characteristics of the two-pole motor are reasonably used, and the starting torque is obtained by eccentricity of the rotor magnetic poles, and the vibrator effect is obtained. There is no short circuit in the commutation process; each pole wire ⁇ is normally energized only in two-thirds of a week's phase, and the rotation efficiency is high.
  • the single-brush commutator has a simple and reliable structure, which solves the brushed neodymium-iron-boron permanent magnet DC motor with small size and mass and high strength, but it must be used as a stator.
  • the wire coil has large mass, large strength, low strength, and technology.
  • the processing margin is small, but it must be used as a rotor, which causes the problem of large moment of inertia of the permanent magnet DC motor. If the single-brush commutator is connected to the control terminal of the power switch circuit, the power output terminal of the power switch circuit is directly controlled to the winding wire. ⁇ The current is switched on and off.
  • the two-pole motor can be self-starting Force without vibration, so that the characteristics of two-pole motors with large torque and high speed have a wider prospect in practical applications.
  • FIG. 1 is a schematic structural diagram of a micro-vibration motor according to the first preferred embodiment of the present invention
  • FIG. 2A is a schematic diagram of a first case of the motor circuit of the first embodiment
  • FIG. 2B is the first embodiment Schematic diagram of the second case of the motor circuit
  • FIGS. 3A to F are corresponding diagrams of the running state of the motor and the commutation phase of the commutator in the first embodiment
  • FIG. 4 is a phase sequence diagram of magnetic poles of two stator wires under the function of a commutator of the first embodiment of the motor;
  • FIG. 5 is a schematic structural diagram of a miniature vibration motor according to the second embodiment
  • FIG. 6 is a schematic structural diagram of a miniature vibration motor according to the third embodiment.
  • FIG. 7 is a schematic diagram of a partial structure of an eccentric permanent magnet rotor vibration motor for a radial air gap
  • FIG. 8 is a schematic diagram of a rotor scheme in which a rotor has a center of mass balance and an eccentric magnetic pole;
  • Fig. 9 is a schematic diagram of a stator coil offset, rotor magnetic pole and centroid symmetrical motor
  • Fig. 10 is a bottom view of a stator magnetic pole offset, rotor winding and centroid symmetrical motor with an axial air gap, and an axial air gap.
  • FIG. 11 is a schematic structural diagram of a bipolar ring-shaped commutator.
  • the eccentric rotor 2. stator, 3. commutator, 4. fixed shaft, 5. bearing, 6. motor housing, 10. permanent magnet, 11. eccentric rod, 12. rotor shaft sleeve, 13. electric Brush holder, 14. Radial air-gap eccentric rotor, 15. Non-eccentric rotor, 20. Granular iron core, 21. Wire reed 1, 22. Wire reed 2, 23. Molded core, 24. Sub-pole of stator, 30. Brush , 31. commutator, 32. brush ring, 33. brush ring brush, 34. brush ring brush Seat, 35. Grounding commutator, 41 Rotary shaft, 50. Shaft seat washer, 51. Upper shaft seat, 52. Lower shaft seat, 60.
  • Motor base plate 61.
  • Motor top cover 210. Center tap of wire coil 1 Terminal b, 211. Start a, 212 of coil 1; End c, coil 213 of coil 1, N1 coil of coil 1, 214 S1 coil of coil 1, coil 220, Center tap end of coil 2 b, 221. Initial end a of line ⁇ 2, 222. End end c of line ⁇ 2, 223. N1 pole line ⁇ of line ⁇ 2, 224. S2 pole line ⁇ of coil 2.
  • FIG. 1 is a structural diagram of a DC micro-vibration motor according to a first preferred embodiment of the present invention.
  • This motor takes the stator coreless two-phase line ⁇ straight, and the rotor two poles eccentric permanent magnets.
  • the eccentric rotor (1) is located on the axial side of the stator coils 1 (21) and 2 (22), and is supported by the lower shaft seat (52) so that the rotor (1) and the stator coil (2) are positioned between A very small magnetic air gap is maintained in the axial direction.
  • the stator coils 1 (21) and 2 (22) are hollow, the axes of the two coils (21) and (22) are parallel to the fixed axis, and the line between the axes of the two stator coils intersects the axis of the fixed shaft (4) .
  • Stator wire ⁇ 1 (21) and stator wire ⁇ 2 (22) are bonded and fixed on the motor base plate (60).
  • One end of the fixed shaft (4) is fixed on the lower shaft seat (52) of the motor base plate (60), and the other end is inserted into the upper shaft seat (51) of the motor upper cover (60).
  • the 1 eccentric rotor (1) can take many forms. Shown in Figure 1 is a preferred embodiment of a permanent magnet eccentric rotor (1).
  • the permanent magnet poles (10) of the permanent magnet eccentric rotor (1) have a magnetic pole eccentricity (11) relative to the fixed shaft (4).
  • the arc-shaped eccentric permanent magnet (10) has magnetic poles at both ends of the arc and is magnetized in the axial direction. The angle between the two magnetic poles to the axis is 120 °.
  • One end of the eccentric rod (11) is connected to the arc-shaped permanent magnet (10), and the other end is connected to the shaft sleeve (12).
  • the shaft sleeve (12) is sleeved on the fixed shaft (4), so that the permanent magnet eccentric rotor (1) rotates relative to the fixed shaft (4) and the stator coil (2).
  • the shaft seat gasket (50) isolates the rotor shaft sleeve (12) from the two shaft seats (51) and (52), and buffers the axial vibration force from the rotor shaft sleeve, reduces bearing vibration and lubricates.
  • An endless belt-shaped commutator (3) is sleeved on the fixed shaft and fixed at the center position between the stator coil ⁇ 1 (21) and the stator coil ⁇ 2 (22) at the 7 1U eccentric rotor (1)
  • the shaft sleeve (12) and the fixed shaft (4) pass through the circular hole in the middle of the shaft sleeve (12).
  • the electric brush (30) is fixed on the eccentric rod (11) of the permanent magnet eccentric rotor (1), and the contacts are pressed to change under its own elastic action. On the commutator (3).
  • the stator coil 1 (21) and the stator coil 2 (22) respectively have a coil end start a (211), d (221), and center tap ends b (210) and e (220) and end c (212) ) And f
  • stator coil ⁇ 2 (22).
  • the stator coil ⁇ 2 (22) if the current flows from the center tap e (220) and flows out from d (221), then the stator coil ⁇ 2 (22) shows S to the 7jU rotor (1). Pole, and the current flows from f (222), the stator line ⁇ 2 (22) shows N pole to the rotor (1).
  • the stator wire ⁇ 1 (21) shows no polarity to the rotor (1).
  • each wire coil is fixedly connected to one electrode of the power source, such as the positive pole of the power source. If the stator wire coil 1 (21) is expected to behave as the N pole, the current is directed to the center tap b (210) And the N1 epipolar line 213 (213) composed of the end point c (212), and vice versa, the current is directed to the S1 polar line 214 (214) composed of the center tap b (220) and the starting point a (211).
  • stator line ⁇ 2 there are corresponding N2 pole lines ⁇ (223) and S2 pole lines ⁇
  • N1 wire (213) and S1 coil (214) can be manufactured in the process by double-wire winding in the same direction at the same time, and will be made by One end of the two-wire coil formed by this is connected to the end of the other, forming a center tap b (210), which is connected to one electrode of the power source, such as the positive pole of the power source.
  • each wire can be guaranteed The electric current in the stream is flowing in a predetermined direction.
  • the brush (30) is driven by the brush holder (13) fixed on the rotor, it rotates relative to the commutator (3), so that the N1, Sl, N2 and S2 polar wires ⁇ are connected in phase sequence and Open to form a directional torque to the rotor.
  • FIG. 2B illustrates another embodiment of the motor circuit of the present invention.
  • the brush holder (13) is insulated from the eccentric rod (11), and is electrically connected to a brush ring (32) separately installed.
  • the brush ring brush (33) is kept in electrical contact with the brush ring (32), and is fixed on the brush ring brush holder (34), and the brush ring brush holder (34) is connected to the negative electrode of the power supply.
  • the embodiment scheme represented by this circuit can be described in FIG. 5.
  • Figure 2 only exemplifies the form in which the commutator blades of the single-brush commutator directly drive the winding coils, which will usually cause commutation sparks. If the commutator is connected to the control end of a power switch circuit, such as the base of a Darlington power transistor, and the coil is connected to the emitter of the Darlington, the commutation spark will no longer exist, and the commutator It can work under a small voltage and current, and the working life is greatly enhanced.
  • a power switch circuit such as the base of a Darlington power transistor
  • Figures 3A to F illustrate the corresponding relationship between the rotation angle of the motor and the phase of the commutator (3) during operation of the first embodiment of the present invention.
  • S line ⁇ and N line ⁇ are treated as inner and outer lines ⁇ .
  • the outer wire N is N1 or N2 wire ⁇ in the energized state
  • the inner coil is S1 or S2 coil in the energized state, respectively.
  • Fig. 3A shows that the corner is zero.
  • the brush (30) is at line ⁇ 1 (21) magnetic pole commutation instant.
  • the line S2 of line ⁇ 2 is connected.
  • the S pole of the permanent magnet eccentric rotor (1) is repelled by the S pole magnetism of line ⁇ 2 (22), and the rotor (1) is deflected so that its S pole deviates from the center position of line ⁇ 2 in order to find the minimum reluctance state and form a counter rotor ( 1) Turn the torque clockwise.
  • the N1-pole coil (213) and the S1 coil (214) of coil 1 (21) are simultaneously turned on at this moment, the magnetism of line ⁇ 1 (21) is cancelled, and only the S1 line 214 (214) was turned on before , After that, the Nl coil (213) is turned on, and each of the N poles of the rotor (1) is continuously driven in a clockwise driving torque.
  • Figure 3B shows when the rotor (1) is deflected to 60.
  • the brush is in the position where the commutator (3) turns on the N1 line 223 (223) of line ⁇ 1 (21).
  • the two poles of the rotor (1) were first N poles repelled by the N1 pole line ⁇ (213) of the line ⁇ 1 (21), and then the S pole of the rotor was attracted by the N1 pole line ⁇ (213) of the coil 1 (21). .
  • the rotor rotates to 60 °, it is 60 at the front and back. Within the range of 120 ° rotation angle, it has a relatively stable clockwise driving torque.
  • the normal working current of a wire coil has a strong force on both magnetic poles of the rotor (1) until the S pole of the rotor reaches Center position of coil 1 (21).
  • this embodiment is directed to a 2 / 2-pole DC motor, when the angular distance of one magnetic pole of a rotor with respect to a certain line is close to or exceeds 90 °, the force and arm of the coil on the rotor (1) by the magnetic pole Will decrease rapidly, but the current component of the line to the rotor poles will increase rapidly under the trend of decreasing the induced electromotive force. It can be confirmed that the motor has an electromechanical efficiency under the influence of this factor. Declining trend.
  • 60 is selected in this embodiment.
  • the working range of the coil and rotor magnetic poles That is, when the angular distance of a magnetic pole of a rotor from a certain line is more than 60 °, the commutator will cut off the current applied to the rotor's magnetic pole by the line.
  • Figure 3C shows that when the rotor (1) is deflected to 120 °, the S pole of the rotor coincides with the center position of the line ⁇ 1 (21), and the line ⁇ 1 is at the moment of commutation. At this time, the N pole of the rotor starts to be attracted by the S2 coil (224) of the coil ⁇ 2 (22), so that the driving torque received by the rotor is continuous continuously at the moment of commutation.
  • the driving torque received by the rotor (1) has not been interrupted, and the value of the driving torque does not fluctuate greatly, and its value is similar to sine
  • Fig. 3D shows that when the rotor is deflected to 180 °, the N pole of the rotor coincides with the center position of the coil 2 (22). Before the reversing process of wire ⁇ 2 (22) ends, the S pole of the rotor continues to generate clockwise turning torque by the action of wire 1 (213) of wire) 1 (21). When line 2 (22) trades After the end, the rotor has rotated through the center position of the coil 2 (22), and has a force arm on the coil 2 (22) again.
  • the N2 pole wire 223 (223) of the coil 2 (22) generates a clockwise torque to the N pole of the rotor, and the S pole wire 214 (214) of the wire ⁇ 1 ends when the commutation of the wire ⁇ 2 (22) ends.
  • the current is cut off and the effect on the S pole of the rotor is lost.
  • the micro-vibration motor of the first embodiment of the present invention determines the commutation phase relationship of the commutator (3) of this solution based on the angle of the rotor poles of 120 ° and the range of action of 60 °. Since the two angles are complementary to each other, any other two schemes of the rotor magnetic pole angle and the range of the complementary angle can also constitute such a motor in principle, but 60.
  • the 120 ° scheme has the characteristics of simple structure, no dead point during starting, and no short circuit of commutation, and it does not need the positioning device of the initial starting position that is usually required for a reluctance motor.
  • FIG. 4 is a phase sequence diagram of stator pole commutation corresponding to each position of FIGS. 3A to F.
  • FIG. The part marked with a letter in the figure is the period during which the corresponding wire end of the stator coil (2) is energized, and it has the same meaning as the letter on the commutator (31) in Figs. 3A ⁇ F.
  • FIG. 5 illustrates a schematic diagram of a miniature vibration motor according to a second embodiment of the present invention.
  • the change part of the motor structure is to install the commutator (3) at the center of the electrode upper cover (61), and the upper shaft seat (51) is located at the center of the commutator (3).
  • the brush (30) is also moved to the eccentric rod (11) on the back of the rotor, and is combined with the brush ring brush (33), and is fixed to the combined brush of the brush holder (13) and the brush ring brush holder (34). Seat.
  • the brush ring (32) is also merged with the commutator (3).
  • FIG. 5 also describes another stator implementation of the electric machine according to the second embodiment of the present invention.
  • the two stator wires 1 (21) and 2 (22) A granular core is embedded in the hollow part of the coil (20).
  • FIG. 6 illustrates a schematic diagram of a micromotor according to a third embodiment of the present invention. What makes this solution unique is its core device. This type of core can improve the efficiency of the rotor and make the radial dimension of the motor smaller.
  • Fig. 7 is a partial schematic diagram of a vibration motor using an eccentric rotor with a radial air gap.
  • the eccentric rotor is in the form of an outer radial air gap relative to the core or a cup-like rotor.
  • Figure 8 is a rotor scheme for balancing the rotor's center of gravity above the shaft.
  • the center line of the two magnetic poles of the rotor does not intersect the rotating shaft.
  • This is a 2 / 2-machine reluctance motor used for power drag, which is the form of rotor for non-vibration applications.
  • the rotor therefore has the same starting torque as the eccentric rotor, but it does not vibrate.
  • Figure 9 shows a stator winding biased motor scheme.
  • the connection between the two magnetic pole centers of the stator windings does not intersect the rotating shaft, but the connection between the two magnetic pole centers of the rotor intersects the rotating shaft, and the center of mass of the rotor is on the rotating shaft.
  • the scheme of FIG. 9 is a modification of the scheme of the rotor shown in FIG. 8. The starting torque still exists, but the rotor does not need to be trimmed.
  • Figure 10 is a schematic diagram of a conventional 2 / 2-pole motor with a stator pole bias and a symmetrical rotor armature structure. The starting torque of this motor still exists, and as long as it is equipped with a single-brush commutator, there will be no short circuit of the power supply during the commutation instant.
  • the magnetic pole offset generated by the rotor armature and the two magnetic pole centers of the permanent magnet stator are connected to intersect the rotating shaft.
  • the rotor armature can also be made into a magnetic pole distribution structure as shown in Fig. 8. The effect is similar to that of a common three-slot DC motor rotor, and one salient pole winding is opened as a counterweight.
  • the rotor armature With a single-brush commutator, the rotor armature can still be started. If used for vibration applications, remove the salient pole as a counterweight.
  • FIG. 11 is a bipolar commutator sheet structure.
  • This commutator consists of two groups, one of which is the commutator (31) of the connecting wire ⁇ discussed earlier, and the other is a simple brush ring (32).
  • the brush ring (32) can be directly connected to the power ground wire, so it can also be called a ground commutator (35).
  • the brushes (30) can simultaneously contact the commutator plates (31) and (35) in the same phase, so there is no need for the shaft and the shaft seat to serve as ground connections, thereby avoiding electrical corrosion caused by the electrical contact between the shaft hole and the shaft.
  • the invention will open up the application prospect of 2 / 2-pole DC motors, especially in the field of micro-motors.
  • the miniature vibration motor solution provided by the present invention is also an impact on the field of conventional AC asynchronous vibration motors.
  • the single-brush commutator has practical significance for reducing the cost of a reluctance motor.

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Abstract

The invention disclosed a two phases 2/2 pole magnetic reluctance vibratory motor structure-One end of the coil in the stator connects to the commutator segnemt, the other connects to one of the poles of the power supply, and the brush connects to the other pole of the power supply. The rotor is composed by eccentric permanent magnets and sleeve. The stator is composed by the coils arranged on the opposite sides of the fixed shaft, and the rotor rotates on the fixed shaft via the sleeve. The fixed shaft not only don't superpose with the weight center of the rotor but also don't cross the linked line between the magnet poles of the rotor, thus compose the eccentric vibrator. The single brush commutator provides starting moment and steady operative moment to the eccentric rotor. After the center of gravity of the rotor being balance, the same motor structure can be used to ordinary drive motor, and the same single brush commutator can be used to the magnetic reluctance motor which has armature rotor, so that replaces the rotor position sensor of ordinary magnetic reluctance motor to drive high-power commutation circuit directly. This motor structure can be also used to mult-pole magnetic reluctance motor.

Description

单刷两相 2/2极磁阻振动电机及单刷换向器 技术领域  Single brush two phase 2/2 pole reluctance vibration motor and single brush commutator
本发明涉及一种不对称磁场下的磁阻电机的构造, 尤其是扁平微型振 动电机。 本发明还涉及相关的单刷换向器。 背景技术  The present invention relates to a structure of a reluctance motor in an asymmetric magnetic field, particularly a flat miniature vibration motor. The invention also relates to a related single-brush commutator. Background technique
目前扁平微型振动电机的结构有两种,一种带电刷,一种是不带电刷, 依靠外置换向电路对线圏换向。 但这两种扁平振动电机都存在一个问题, 即作为转子的三个线圏因线圏尺寸和排列空间等原因, 形成质量较小, 偏 心度也不够的现象, 因此为达到满意的电机振动力度而使扁平电机的径向 尺寸较大。  At present, there are two types of structures of flat micro-vibration motors, one with a brush and one without a brush. The circuit is commutated by means of an external displacement circuit. However, there is a problem with these two types of flat vibration motors. The three wires of the rotor, due to the size of the wire and the arrangement space, have a small mass and insufficient eccentricity. Therefore, in order to achieve satisfactory motor vibration strength, The radial dimension of the flat motor is relatively large.
微型振动电机应用在移动电话或其他个人随身电子信息产品上, 并且 一般使用电池作为电源, 因此要求微型电机一方面耗电省, 尺寸小, 重量 轻, 另一方面又要求必须达到应用目的: 具有足够的振动力度。 目前以线 圈作为转子的扁平振动电机在振动力度上已经基本上达到了极限, 复杂的 制作工艺也使得电机成本难以降低。  Miniature vibration motors are applied to mobile phones or other personal personal electronic information products, and generally use batteries as a power source. Therefore, micromotors are required to save power, reduce size, and weigh lightly. On the other hand, they must meet the purpose of application: Sufficient vibration strength. At present, flat vibration motors with coils as rotors have basically reached the limit in terms of vibration strength, and complicated manufacturing processes have made it difficult to reduce the cost of the motors.
普通磁阻电机都是绕组固定, 永磁体旋转, 并在换向电路支持下工作 的无刷形式。 换向电路采用转子磁极位置检测装置, 来判断针对关键线圏 电流的通断时刻, 并根据转子磁极位置与其他线圈的相位关系进行相位运 算, 推算出所有线圏的电流通断时刻。 磁阻电机虽然具有效率高, 结构简 单, 启转电流小等突出的优越性,但磁阻电机似乎必然要与换向电路结合在 一起才可以使用, 这对调速应用是 >自然的, 但对一些负载固定和对转速 稳定要求不高的应用, 复杂而成本较高的换向电路却是显得奢侈。 这就对 推广机电效率较高的磁阻电机带来成本顾虑。  Ordinary reluctance motors are brushless forms with fixed windings, permanent magnets rotating, and supported by commutation circuits. The commutation circuit uses a rotor magnetic pole position detection device to determine the on / off time of the current for the key line ,, and performs phase calculation based on the phase relationship between the rotor magnetic pole position and the other coils to estimate the current on / off times of all the lines. Although the reluctance motor has outstanding advantages such as high efficiency, simple structure, and small starting current, it seems that the reluctance motor must be combined with the commutation circuit before it can be used. This is> natural for speed regulation applications, but For applications with fixed load and low speed stability requirements, complex and costly commutation circuits are extravagant. This brings cost concerns to the promotion of reluctance motors with higher electromechanical efficiency.
两极直流电机, 即本发明所说的 2/2极直流电机, 是一种转子和定子 线圏都是仅有两个磁极的电机。 通常由于这种电机的电刷式换向器在特定 位置处转子没有启转力矩, 启转力矩方向不确定, 以及换向瞬间有电源短 路现象而影响实际应用领域, 但这种电机具有电机结构筒单, 力矩大和转 速高的特点。 只要解决其固有的问题, 并结合磁阻电机的特点,就可以在电 机应用方面开创一个新的领域。 发明内容 A two-pole DC motor, that is, a 2 / 2-pole DC motor referred to in the present invention, is a motor in which both a rotor and a stator coil have only two magnetic poles. Usually because the brush commutator of this motor is The rotor at the position does not have a starting torque, the direction of the starting torque is uncertain, and there is a power short circuit at the moment of commutation, which affects the practical application field. However, this motor has the characteristics of simple motor structure, large torque and high speed. As long as the inherent problems are solved and the characteristics of the reluctance motor are combined, a new field in motor application can be opened up. Summary of the invention
本发明提供一种具有偏心永磁转子的扁平直流微型振动电机和非振动 电机的方法, 以及适配这种电机的单刷换向器, 并以不对称磁场下 2/2极 磁阻电机的有刷驱动方案为例, 由此提出一般磁阻电机的有刷驱动方案。  The invention provides a method of a flat DC micro-vibration motor and a non-vibration motor with an eccentric permanent magnet rotor, and a single-brush commutator adapted to the motor, and the 2 / 2-pole reluctance motor in an asymmetric magnetic field is provided. The brush driving scheme is taken as an example, and thus a brush driving scheme of a general reluctance motor is proposed.
本发明的技术方案为: 对于 2/2极磁阻电机来说, 采用相对于转轴偏 心的转子或定子磁场, 以获取电机在任何相位的启转力矩。 如果是振动电 机, 转子的盾心也同时偏转; 单刷换向器为定子绕组线圏根据转子位置进 行电流通断操作; 振动电机优选轴向气隙, 动力电机可任选轴向和径向气 隙。  The technical solution of the present invention is: For a 2/2 pole reluctance motor, a rotor or stator magnetic field that is eccentric with respect to the rotating shaft is used to obtain the starting torque of the motor at any phase. If it is a vibration motor, the shield core of the rotor is also deflected at the same time. The single-brush commutator is the stator winding wire. The current is switched on and off according to the position of the rotor. The vibration motor has an axial air gap. The power motor can choose axial and radial air. Gap.
本发明的有益效果是, 作为两极电机的本发明优选实施例, 合理地利 用了两极电机的特点, 以转子磁极偏心求得启动力矩并兼得振子效果, 启 转无死点, 起动电流小, 换向过程无短路现象; 每个极线圏只有在一周的 三分之二的相位内正常通电, 转动效率较高。  The beneficial effect of the present invention is that, as a preferred embodiment of the present invention of the two-pole motor, the characteristics of the two-pole motor are reasonably used, and the starting torque is obtained by eccentricity of the rotor magnetic poles, and the vibrator effect is obtained. There is no short circuit in the commutation process; each pole wire 通电 is normally energized only in two-thirds of a week's phase, and the rotation efficiency is high.
单刷换向器结构简单可靠, 以较小的代价解决了有刷钕铁硼永磁直流 电机永磁体体积和质量小, 强度高但必须作为定子, 线圏质量大体积大, 强度较低且技术处理余度小, 但必须作为转子, 由此造成永磁直流电机转 动惯量大的问题; 如果使单刷换向器与功率开关电路的控制端连接, 直接 控制功率开关电路的功率输出端对绕组线圏进行电流通断的操作, 对于普 通磁阻电机来说, 既可以替代转子位置探测电路, 也可以避免电刷因控制 大电流而造成的电火花, 并因此产生电磁辐射和对电刷表面的烧蚀, 从而 使结构筒单的电刷能够在磁阻电机上得以应用, 并且使电刷的寿命大大提 高。  The single-brush commutator has a simple and reliable structure, which solves the brushed neodymium-iron-boron permanent magnet DC motor with small size and mass and high strength, but it must be used as a stator. The wire coil has large mass, large strength, low strength, and technology. The processing margin is small, but it must be used as a rotor, which causes the problem of large moment of inertia of the permanent magnet DC motor. If the single-brush commutator is connected to the control terminal of the power switch circuit, the power output terminal of the power switch circuit is directly controlled to the winding wire.圏 The current is switched on and off. For ordinary reluctance motors, it can not only replace the rotor position detection circuit, but also avoid electric sparks caused by the brush by controlling large currents, and thus generate electromagnetic radiation and damage to the surface of the brush. Ablation, so that the structured brush can be applied to the reluctance motor, and the life of the brush is greatly improved.
如果保持转子关于转轴磁极偏心但重心平衡, 或者使重心关于转轴平 衡的线圏作为转子, 偏心的磁极作为定子, 可以使两极电机具有自启动能 力而无振动, 因而使两极电机力矩大、 转速高的特点在实际应用中前景更 加广泛。 If the eccentricity of the rotor's magnetic poles about the rotating shaft is balanced but the center of gravity is balanced, or the line with the center of gravity balanced about the rotating shaft is used as the rotor, and the eccentric magnetic poles are used as the stator, the two-pole motor can be self-starting Force without vibration, so that the characteristics of two-pole motors with large torque and high speed have a wider prospect in practical applications.
作为扁平微型永磁振动电机, 以永磁体作为转子既可以在转子偏心度 上具有较大调整自由度, 又使得处于轴向的磁气隙, 因省去了线圏托板而 更小且稳定。 附图说明  As a flat miniature permanent magnet vibration motor, using a permanent magnet as the rotor can not only have a large degree of freedom in adjusting the eccentricity of the rotor, but also make the magnetic air gap in the axial direction smaller and more stable due to the elimination of the wire support plate. . BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和优选实施例对本发明进一步说明。  The invention is further described below with reference to the drawings and preferred embodiments.
图 1是所述本发明的第一优选实施例的微型振动电机的结构示意图; 图 2A是所述第一实施例的电机电路的第一种情况的示意图; 图 2B是所述第一实施例的电机电路的第二种情况的示意图; 图 3A~F是所述第一实施例电机运转状态与换向器换向相位的对应关 系图;  FIG. 1 is a schematic structural diagram of a micro-vibration motor according to the first preferred embodiment of the present invention; FIG. 2A is a schematic diagram of a first case of the motor circuit of the first embodiment; FIG. 2B is the first embodiment Schematic diagram of the second case of the motor circuit; FIGS. 3A to F are corresponding diagrams of the running state of the motor and the commutation phase of the commutator in the first embodiment;
图 4是所述笫一实施例电机在换向器作用下两个定子线圏的磁极相序 图;  FIG. 4 is a phase sequence diagram of magnetic poles of two stator wires under the function of a commutator of the first embodiment of the motor; FIG.
图 5是所述第二实施例的微型振动电机的结构示意图;  5 is a schematic structural diagram of a miniature vibration motor according to the second embodiment;
图 6是所述第三实施例的微型振动电机的结构示意图;  6 is a schematic structural diagram of a miniature vibration motor according to the third embodiment;
图 7是一种用于径向气隙的偏心永磁转子振动电机的局部结构示意 图;  7 is a schematic diagram of a partial structure of an eccentric permanent magnet rotor vibration motor for a radial air gap;
图 8是一种转子质心配平、 磁极偏心的转子方案示意图;  FIG. 8 is a schematic diagram of a rotor scheme in which a rotor has a center of mass balance and an eccentric magnetic pole;
图 9是一种定子线圏偏置、 转子磁极和质心对称的电机的示意图; 图 10是一种定子磁极偏置、转子绕组和质心关于转轴对称、并具有轴 向气隙的电机构造底视示意图;  Fig. 9 is a schematic diagram of a stator coil offset, rotor magnetic pole and centroid symmetrical motor; Fig. 10 is a bottom view of a stator magnetic pole offset, rotor winding and centroid symmetrical motor with an axial air gap, and an axial air gap. Schematic
图 11是一种双极环带状换向片结构示意图。  FIG. 11 is a schematic structural diagram of a bipolar ring-shaped commutator.
图中, 兹偏心转子, 2.定子, 3.换向器, 4.固定轴, 5.轴承, 6.电机 外壳, 10.永磁体, 11.偏心杆, 12.转子轴套, 13.电刷座, 14.径向气隙偏心 转子, 15.非偏心转子, 20.粒状铁心, 21.线圏 1, 22.线圏 2, 23.成型铁心, 24.定子副极, 30.电刷, 31.换向片, 32.电刷环, 33.刷环电刷, 34.刷环电刷 座, 35.接地换向片, 41 转轴, 50.轴座垫片, 51.上轴座, 52.下轴座, 60. 电机底板, 61.电机上盖, 210.线圏 1的中心抽头端 b, 211.线圏 1的起始端 a, 212.线圈 1的末尾端 c, 213.线圈 1的 N1极线圈, 214.线圈 1的 S1极 线圏, 220.线圏 2的中心抽头端 b, 221.线圏 2的起始端 a, 222.线圏 2的 末尾端 c, 223.线圏 2的 N1极线圏, 224.线圈 2的 S2极线圏。 具体实施方式 In the picture, the eccentric rotor, 2. stator, 3. commutator, 4. fixed shaft, 5. bearing, 6. motor housing, 10. permanent magnet, 11. eccentric rod, 12. rotor shaft sleeve, 13. electric Brush holder, 14. Radial air-gap eccentric rotor, 15. Non-eccentric rotor, 20. Granular iron core, 21. Wire reed 1, 22. Wire reed 2, 23. Molded core, 24. Sub-pole of stator, 30. Brush , 31. commutator, 32. brush ring, 33. brush ring brush, 34. brush ring brush Seat, 35. Grounding commutator, 41 Rotary shaft, 50. Shaft seat washer, 51. Upper shaft seat, 52. Lower shaft seat, 60. Motor base plate, 61. Motor top cover, 210. Center tap of wire coil 1 Terminal b, 211. Start a, 212 of coil 1; End c, coil 213 of coil 1, N1 coil of coil 1, 214 S1 coil of coil 1, coil 220, Center tap end of coil 2 b, 221. Initial end a of line 圏 2, 222. End end c of line 圏 2, 223. N1 pole line 圏 of line 圏 2, 224. S2 pole line 线圈 of coil 2. detailed description
图 1 所示是本发明第一优选实施例的一种直流微型振动电机的构造 图。 该电机取定子无铁心两相线圏直列, 转子两极偏心永磁体形式。  FIG. 1 is a structural diagram of a DC micro-vibration motor according to a first preferred embodiment of the present invention. This motor takes the stator coreless two-phase line 圏 straight, and the rotor two poles eccentric permanent magnets.
兹偏心转子(1)处于定子线圏 1 (21)和 2 (22) 的轴向一侧, 并 由下轴座(52)托持使转子(1)与定子线圏 (2)之间在轴向保持极小的 磁气隙。 定子线圈 1 (21)和 2 (22)是空心的, 两线圈 (21)和(22)轴 线与固定轴平行, 两定子线圏的轴心之间的连线与固定轴(4)轴线相交。 定子线圏 1 (21)和定子线圏 2 (22)粘接固定在电机底板(60)上。 固定 轴( 4 )一端固定在电机底板 ( 60 )的下轴座( 52 )上, 另一端插入电机上 盖(60) 的上轴座(51)上。  The eccentric rotor (1) is located on the axial side of the stator coils 1 (21) and 2 (22), and is supported by the lower shaft seat (52) so that the rotor (1) and the stator coil (2) are positioned between A very small magnetic air gap is maintained in the axial direction. The stator coils 1 (21) and 2 (22) are hollow, the axes of the two coils (21) and (22) are parallel to the fixed axis, and the line between the axes of the two stator coils intersects the axis of the fixed shaft (4) . Stator wire 圏 1 (21) and stator wire 圏 2 (22) are bonded and fixed on the motor base plate (60). One end of the fixed shaft (4) is fixed on the lower shaft seat (52) of the motor base plate (60), and the other end is inserted into the upper shaft seat (51) of the motor upper cover (60).
71 兹偏心转子(1)可以具有多种形式。图 1中所示是永磁偏心转子(1) 的一种优选实施例。 图中永磁偏心转子( 1 )的永磁体磁极 ( 10 )相对于固 定轴( 4 )有一个磁极偏心距( 11 )。 弧状的偏心永磁体 ( 10 )其磁极位于 弧型的两端处, 并在轴向方向上充磁。 两磁极对轴心的夹角为 120° 。 偏 心杆( 11 )一头连接弧状永磁体 (10) , 另一头连接轴套( 12 )。 轴套( 12 ) 套在固定轴(4)上, 使永磁偏心转子(1)相对于固定轴(4)和定子线圏 (2)转动。 轴座垫片 (50)将转子轴套(12)与两个轴座 (51)和(52) 隔离开来,并緩冲来自转子轴套的轴向振动力, 降低轴承振动并进行润滑。 7 The 1 eccentric rotor (1) can take many forms. Shown in Figure 1 is a preferred embodiment of a permanent magnet eccentric rotor (1). In the figure, the permanent magnet poles (10) of the permanent magnet eccentric rotor (1) have a magnetic pole eccentricity (11) relative to the fixed shaft (4). The arc-shaped eccentric permanent magnet (10) has magnetic poles at both ends of the arc and is magnetized in the axial direction. The angle between the two magnetic poles to the axis is 120 °. One end of the eccentric rod (11) is connected to the arc-shaped permanent magnet (10), and the other end is connected to the shaft sleeve (12). The shaft sleeve (12) is sleeved on the fixed shaft (4), so that the permanent magnet eccentric rotor (1) rotates relative to the fixed shaft (4) and the stator coil (2). The shaft seat gasket (50) isolates the rotor shaft sleeve (12) from the two shaft seats (51) and (52), and buffers the axial vibration force from the rotor shaft sleeve, reduces bearing vibration and lubricates.
环带状的换向器(3)套在固定轴上, 并固定在定子线圏 1 (21)和定 子线圏 2 (22)之间的中心位置处, 处于 71U兹偏心转子(1)的轴套(12) 下方, 轴套(12)和固定轴(4)从其中间的圆孔中穿过。 电刷(30) 固定 在永磁偏心转子( 1 )的偏心杆( 11 )上, 触点在其自身弹性作用下压在换 向器(3) 的换向片上。 An endless belt-shaped commutator (3) is sleeved on the fixed shaft and fixed at the center position between the stator coil 圏 1 (21) and the stator coil 圏 2 (22) at the 7 1U eccentric rotor (1) The shaft sleeve (12) and the fixed shaft (4) pass through the circular hole in the middle of the shaft sleeve (12). The electric brush (30) is fixed on the eccentric rod (11) of the permanent magnet eccentric rotor (1), and the contacts are pressed to change under its own elastic action. On the commutator (3).
定子线圏 1 (21)和定子线圏 2 (22)分别具有线圏起始端 a (211) 、 d (221) , 以及中心抽头端 b (210)和 e (220)和末尾端 c (212)和 f The stator coil 1 (21) and the stator coil 2 (22) respectively have a coil end start a (211), d (221), and center tap ends b (210) and e (220) and end c (212) ) And f
(222)。 其中, 对于定子线圏 2 (22)来说, 如果电流从中心抽头 e( 220) 流入, 由 d ( 221 )流出, 则定子线圏 2 ( 22 )就对 7jU兹转子( 1 )表现出 S 极, 而电流从 f ( 222 )流出, 则定子线圏 2 ( 22 )就对 ^转子( 1 )表现 出 N极。但如果电流从中心抽头 b ( 210 )流入, 同时从 c ( 212 )、 a (211) 流出, 则定子线圏 1 (21)就对 兹转子 (1)表现出没有极性。 (222). Among them, for the stator coil 圏 2 (22), if the current flows from the center tap e (220) and flows out from d (221), then the stator coil 圏 2 (22) shows S to the 7jU rotor (1). Pole, and the current flows from f (222), the stator line 圏 2 (22) shows N pole to the rotor (1). However, if the current flows from the center tap b (210) and flows from c (212) and a (211) at the same time, the stator wire 圏 1 (21) shows no polarity to the rotor (1).
实际的情况也就是如此。 每个线圏的中心抽头都被固定地与电源的一 个电极, 比如电源正极连接在一起了, 如果希望定子线圏 1 ( 21 )表现为 Ν 极, 则将电流导入由中心抽头 b ( 210 )和末尾点 c (212)组成的 N1极线 圏 (213) , 反之, 则将电流导入由中心抽头 b (220)和起始点 a (211) 组成的 S1极线圏 (214) 。  This is actually the case. The center tap of each wire coil is fixedly connected to one electrode of the power source, such as the positive pole of the power source. If the stator wire coil 1 (21) is expected to behave as the N pole, the current is directed to the center tap b (210) And the N1 epipolar line 213 (213) composed of the end point c (212), and vice versa, the current is directed to the S1 polar line 214 (214) composed of the center tap b (220) and the starting point a (211).
同理对于定子线圏 2 ( 22 )也有对应的 N2极线圏( 223 )和 S2极线圏 Similarly, for stator line 圏 2 (22), there are corresponding N2 pole lines 圏 (223) and S2 pole lines 圏
(224) 。 (224).
为避免定子线圏 1 ( 21 )在 N极和 S极上的性能表现不一致, N1线圏 ( 213 )和 S1线圈( 214 )可以在工艺上采用双线同时同向缠绕的方法制作, 并将由此构成的双线线圏的一个起始端和另一个的末尾端相连, 构成一个 中心抽头 b (210) , 与电源的一个电极, 比如电源的正极连接。  In order to avoid the inconsistent performance of stator coil 圏 1 (21) on the N and S poles, N1 wire (213) and S1 coil (214) can be manufactured in the process by double-wire winding in the same direction at the same time, and will be made by One end of the two-wire coil formed by this is connected to the end of the other, forming a center tap b (210), which is connected to one electrode of the power source, such as the positive pole of the power source.
由于每个双线绕制的线圈的线头都已经固定连接在换向器( 3 )上的对 应换向片 (31)上, 而另一端固定连接在电源的正极上, 因此可以保证每 个线圏里的电流是按照预先规定的方向流动的。  Since the end of each double-wire-wound coil is fixedly connected to the corresponding commutator piece (31) on the commutator (3), and the other end is fixedly connected to the positive pole of the power supply, each wire can be guaranteed The electric current in the stream is flowing in a predetermined direction.
如图 2A所示, 本发明优选实施例的电机电路为: 所有定子线圏的中 心抽头端 b(210)和 e (220)均与直流电源正相连, 所有起始端 a (211) 、 d (221)和末尾端 c (212)和 f (222)均按换 ¾ =目位角与换向器(3) 的 对应换向片 (31)相连; 电刷(30)—端与换向器(3)滑动接触, 另一端 与作为电导体的偏心杆( 11 )的电刷座( 13 )相连; 永磁偏心转子( 1 )的 偏心杆(11)经过轴套(12)与固定轴(4) 以滑动轴承的方式接触配合, 最终与直流电源的负极构成电路连接。 As shown in FIG. 2A, the motor circuit of the preferred embodiment of the present invention is as follows: the center tap ends b (210) and e (220) of all the stator coils are positively connected to the DC power source, and all the starting ends a (211), d ( 221) and the end c (212) and f (222) are connected according to the ¾ = eye position angle to the corresponding commutator (31) of the commutator (3); brush (30)-end and commutator (3) sliding contact, the other end of which is connected to the brush holder (13) of the eccentric rod (11) as an electric conductor; the eccentric rod (11) of the permanent magnet eccentric rotor (1) passes through the shaft sleeve (12) and the fixed shaft ( 4) Contact fit by means of sliding bearings, It is finally connected to the negative pole of the DC power supply.
当电机运转时, 电流从电源正极→线圏中心抽头端 b ( 210 )或 e ( 220 ) →线圈起始端 a (211) 、 d (221)或末尾端 c (212) 、 f (222) →换向片 (31) →电刷 (30) →电刷座(13) →偏心杆(11) →转子轴套 (12) → 固定轴(4) →轴座(6) →电源负极。  When the motor is running, the current flows from the positive pole of the power supply → the center tap end b (210) or e (220) of the wire coil → the start end a (211), d (221) or the end end c (212), f (222) of the coil → Reversing piece (31) → Brush (30) → Brush holder (13) → Eccentric rod (11) → Rotor shaft sleeve (12) → Fixed shaft (4) → Shaft holder (6) → Negative power supply.
由于电刷 (30)在固定于转子上的电刷座(13) 的带动下, 相对于换 向器(3)转动, 使 Nl、 Sl、 N2和 S2极线圏分别按相序接通和断开, 形 成对转子的定向转矩。  Because the brush (30) is driven by the brush holder (13) fixed on the rotor, it rotates relative to the commutator (3), so that the N1, Sl, N2 and S2 polar wires 接通 are connected in phase sequence and Open to form a directional torque to the rotor.
图 2B示例了本发明的另一种电机电路实施例方案。该实施例是在上述 电路回路中, 将电刷座(13)与偏心杆(11)绝缘, 并与另行安装的一个 电刷环(32)进行电路连接。 刷环电刷 (33)保持与电刷环(32)处于持 续电接触, 并固定在刷环电刷座(34)上, 将刷环电刷座(34)与电源负 极连接。 本电路所代表的实施例方案可见图 5描述。  FIG. 2B illustrates another embodiment of the motor circuit of the present invention. In this embodiment, in the above-mentioned circuit circuit, the brush holder (13) is insulated from the eccentric rod (11), and is electrically connected to a brush ring (32) separately installed. The brush ring brush (33) is kept in electrical contact with the brush ring (32), and is fixed on the brush ring brush holder (34), and the brush ring brush holder (34) is connected to the negative electrode of the power supply. The embodiment scheme represented by this circuit can be described in FIG. 5.
图 2仅例举了单刷换向器的换向片直接驱动绕組线圈的形式, 这在通 常情况下会带来换向火花。 如果换向片与一个功率开关电路的控制端, 比 如一个达林顿功率三极管的基极连接, 线圈连接在该达林顿管的发射极, 则换向火花将不再存在, 而且换向器可以在很小的电压和电流下工作, 工 作寿命大大增强。  Figure 2 only exemplifies the form in which the commutator blades of the single-brush commutator directly drive the winding coils, which will usually cause commutation sparks. If the commutator is connected to the control end of a power switch circuit, such as the base of a Darlington power transistor, and the coil is connected to the emitter of the Darlington, the commutation spark will no longer exist, and the commutator It can work under a small voltage and current, and the working life is greatly enhanced.
图 3A〜F描述了本发明所述第一实施例的电机在运转中转角与换向器 (3)的相位对应关系。 图 3A~F中为了明显和易于说明问题, 将 S线圏和 N线圏作为内外线圏来处理。其中外线圏在通电状态下分别为 N1或 N2线 圏, 内线圈在通电状态下分别为 S1或 S2线圈。  Figures 3A to F illustrate the corresponding relationship between the rotation angle of the motor and the phase of the commutator (3) during operation of the first embodiment of the present invention. In Fig. 3A ~ F, for obvious and easy explanation, S line 圏 and N line 圏 are treated as inner and outer lines 圏. Wherein the outer wire N is N1 or N2 wire 分别 in the energized state, and the inner coil is S1 or S2 coil in the energized state, respectively.
图 3A表示在转角为 0。 时, 电刷 (30)处于线圏 1 (21)磁极换向瞬 间。此时线圏 2的 S2线圏皮接通。永磁偏心转子( 1 )的 S极被线圏 2 ( 22 ) 的 S极磁性所排斥, 转子( 1 )偏转使其 S极偏离线圏 2中心位置以寻求 最小磁阻状态而形成对转子(1) 的顺时针转动力矩。  Fig. 3A shows that the corner is zero. At this time, the brush (30) is at line 圏 1 (21) magnetic pole commutation instant. At this time, the line S2 of line 圏 2 is connected. The S pole of the permanent magnet eccentric rotor (1) is repelled by the S pole magnetism of line 圏 2 (22), and the rotor (1) is deflected so that its S pole deviates from the center position of line 圏 2 in order to find the minimum reluctance state and form a counter rotor ( 1) Turn the torque clockwise.
线圈 1 (21)的 N1极线圈 (213)和 S1线圈 (214)在此瞬间被同时 接通, 线圏 1 (21) 的磁性被抵消, 而在此前仅 S1线圏 (214)被接通, 之后是 Nl线圈 (213)被接通, 分别连续地对转子(1) 的 N极构成顺时 针驱动力矩。 The N1-pole coil (213) and the S1 coil (214) of coil 1 (21) are simultaneously turned on at this moment, the magnetism of line 圏 1 (21) is cancelled, and only the S1 line 214 (214) was turned on before , After that, the Nl coil (213) is turned on, and each of the N poles of the rotor (1) is continuously driven in a clockwise driving torque.
图 3B表示当转子(1)偏转到 60。 时, 电刷处于换向器(3)上使线 圏 1 (21)的 N1线圏 (223)接通的位置。 此前转子(1)的两极先是 N 极被线圏 1 (21)的 N1极线圏 (213)所排斥, 然后是转子的 S极被线圈 1 (21)的 N1极线圏 (213)所吸引。 转子在转到 60° 的时刻时, 在前后 个各 60。 的 120° 转角范围内, 具有相对稳定的顺时针驱动力矩的作用, 此时一个线圏的正常工作电流同时对转子( 1 )两个磁极都具有较强的作用 力, 直到转子的 S极到达线圈 1 (21) 的中心位置。  Figure 3B shows when the rotor (1) is deflected to 60. At this time, the brush is in the position where the commutator (3) turns on the N1 line 223 (223) of line 圏 1 (21). Previously, the two poles of the rotor (1) were first N poles repelled by the N1 pole line 圏 (213) of the line 圏 1 (21), and then the S pole of the rotor was attracted by the N1 pole line 圏 (213) of the coil 1 (21). . When the rotor rotates to 60 °, it is 60 at the front and back. Within the range of 120 ° rotation angle, it has a relatively stable clockwise driving torque. At this time, the normal working current of a wire coil has a strong force on both magnetic poles of the rotor (1) until the S pole of the rotor reaches Center position of coil 1 (21).
由于本实施例是针对 2/2极直流电机, 因此当转子的一个磁极相对某 个线圏的角距接近或超过 90° 时, 则该线圈对转子(1)该磁极的作用力 和力臂都将迅速减小, 但该线圏对这个转子磁极的电流分量在感生电动势 减小的趋势下, 反而变得迅速增大, 可以肯定此时电机在这一因素的作用 下, 机电效率具有降低的趋势。  Since this embodiment is directed to a 2 / 2-pole DC motor, when the angular distance of one magnetic pole of a rotor with respect to a certain line is close to or exceeds 90 °, the force and arm of the coil on the rotor (1) by the magnetic pole Will decrease rapidly, but the current component of the line to the rotor poles will increase rapidly under the trend of decreasing the induced electromotive force. It can be confirmed that the motor has an electromechanical efficiency under the influence of this factor. Declining trend.
为了避免这个现象, 提高本发明优选实施例的机电效率, 本实施例选 择 60。 作为线圈与转子磁极的作用范围。 也就是说, 当转子的一个磁极距 某线圏的角距超过 60° 时, 换向器将切断该线圏对该转子磁极的作用电 流。  In order to avoid this phenomenon and improve the electromechanical efficiency of the preferred embodiment of the present invention, 60 is selected in this embodiment. As the working range of the coil and rotor magnetic poles. That is, when the angular distance of a magnetic pole of a rotor from a certain line is more than 60 °, the commutator will cut off the current applied to the rotor's magnetic pole by the line.
图 3C表现了当转子(1)偏转到 120° 时, 转子的 S极与线圏 1 (21) 的中心位置重合, 线圏 1处于换向瞬间。 而此时转子的 N极开始被线圏 2 (22) 的 S2线圈 (224)所吸引, 使换向瞬间转子所受到的驱动力矩连续 不断。  Figure 3C shows that when the rotor (1) is deflected to 120 °, the S pole of the rotor coincides with the center position of the line 圏 1 (21), and the line 圏 1 is at the moment of commutation. At this time, the N pole of the rotor starts to be attracted by the S2 coil (224) of the coil 圏 2 (22), so that the driving torque received by the rotor is continuous continuously at the moment of commutation.
实际上, 在本实施例的任何一个换向瞬间, 以及任何一个转角位置, 转子(1)所受到的驱动力矩都不曾中断过, 而且驱动力矩值波动不大, 其 值与 sine | + | sin (Θ- 60° ) 相关。  In fact, at any moment of commutation in this embodiment and at any corner position, the driving torque received by the rotor (1) has not been interrupted, and the value of the driving torque does not fluctuate greatly, and its value is similar to sine | + | sin (Θ- 60 °).
图 3D表示当转子偏转到 180° 时, 转子的 N极与线圏 2 (22)的中 心位置重合。 当线圏 2 (22)的换向过程结束前,转子的 S极受线圏 1(21) 的 S1线圏 (213) 的作用, 继续产生顺时针转动力矩。 当线圏 2 (22)换 向结束后, 转子已转过线圈 2 (22)的中心位置, 重新对线圏 2 (22)具有 力臂。 此时线圈 2 (22)的 N2极线圏 (223)对转子的 N极产生顺时针转 矩, 而线圏 1的 S极线圏 (214)在线圏 2 (22)换向结束时, 就被切断了 电流, 失去了对转子 S极的作用。 Fig. 3D shows that when the rotor is deflected to 180 °, the N pole of the rotor coincides with the center position of the coil 2 (22). Before the reversing process of wire 圏 2 (22) ends, the S pole of the rotor continues to generate clockwise turning torque by the action of wire 1 (213) of wire) 1 (21). When line 2 (22) trades After the end, the rotor has rotated through the center position of the coil 2 (22), and has a force arm on the coil 2 (22) again. At this time, the N2 pole wire 223 (223) of the coil 2 (22) generates a clockwise torque to the N pole of the rotor, and the S pole wire 214 (214) of the wire 圏 1 ends when the commutation of the wire 圏 2 (22) ends. The current is cut off and the effect on the S pole of the rotor is lost.
以下图 3E和 F将基本重复上述已阐述的原理过程, 恕不缀述。  Figures 3E and F below will basically repeat the principle process described above without further description.
总之, 所述本发明第一实施例的微型振动电机, 是以 120° 转子磁极 夹角, 60° 作用范围确定本方案的换向器(3)的换向相位关系的。 由于该 两个角度互为补角, 其他任意两个互为补角的转子磁极夹角和作用范围的 方案, 原理上也可以构成这种电机, 但 60。 一 120° 方案具有结构简单, 启动没有死点, 也没有换向短路现象, 更不需要通常磁阻电机需要的初始 启转位置的定位装置的特点。  In short, the micro-vibration motor of the first embodiment of the present invention determines the commutation phase relationship of the commutator (3) of this solution based on the angle of the rotor poles of 120 ° and the range of action of 60 °. Since the two angles are complementary to each other, any other two schemes of the rotor magnetic pole angle and the range of the complementary angle can also constitute such a motor in principle, but 60. The 120 ° scheme has the characteristics of simple structure, no dead point during starting, and no short circuit of commutation, and it does not need the positioning device of the initial starting position that is usually required for a reluctance motor.
图 4是对应图 3A〜F各位置的定子磁极换向相序图。 图中标示字母的 部分, 为定子线圈(2)上对应的线头通电的时段, 与在图 3A〜F中换向片 (31)上注明的字母具有相同意义。  FIG. 4 is a phase sequence diagram of stator pole commutation corresponding to each position of FIGS. 3A to F. FIG. The part marked with a letter in the figure is the period during which the corresponding wire end of the stator coil (2) is energized, and it has the same meaning as the letter on the commutator (31) in Figs. 3A ~ F.
图 5示例了本发明第二实施例的微型振动电机示意图。 其中电机构造 的变化部分是将换向器(3)安装到电极上盖(61) 中心处, 上轴座(51) 位于换向器(3) 的中心处。 电刷 (30)也移到了转子的背部偏心杆(11) 处, 并和刷环电刷 (33)—起固定在电刷座(13)与刷环电刷座(34)合 并的组合刷座上。 同理, 电刷环 (32)也和换向器(3)合并了。  FIG. 5 illustrates a schematic diagram of a miniature vibration motor according to a second embodiment of the present invention. The change part of the motor structure is to install the commutator (3) at the center of the electrode upper cover (61), and the upper shaft seat (51) is located at the center of the commutator (3). The brush (30) is also moved to the eccentric rod (11) on the back of the rotor, and is combined with the brush ring brush (33), and is fixed to the combined brush of the brush holder (13) and the brush ring brush holder (34). Seat. Similarly, the brush ring (32) is also merged with the commutator (3).
图 5中还描述了本发明第二实施例所述电机的另一种定子实施方案, 是在上述微型永磁振动电机结构中, 在两个定子线圏 1 ( 21 )和 2 ( 22 )的 线圏中空部分嵌入了粒状铁心 ( 20 ) 。  FIG. 5 also describes another stator implementation of the electric machine according to the second embodiment of the present invention. In the micro permanent magnet vibration motor structure described above, the two stator wires 1 (21) and 2 (22) A granular core is embedded in the hollow part of the coil (20).
图 6示例了所述本发明第三实施例的微型电机示意图。 该方案的独特 的之处是其铁心装置。 该型铁心可以提高对转子的作用效率, 使电机的径 向尺寸更小。  FIG. 6 illustrates a schematic diagram of a micromotor according to a third embodiment of the present invention. What makes this solution unique is its core device. This type of core can improve the efficiency of the rotor and make the radial dimension of the motor smaller.
图 7是一种采用径向气隙的偏心转子的振动电机的局部示意图。 该偏 心转子采用的是相对于铁心的外径向气隙的形式或是类杯状转子形式。  Fig. 7 is a partial schematic diagram of a vibration motor using an eccentric rotor with a radial air gap. The eccentric rotor is in the form of an outer radial air gap relative to the core or a cup-like rotor.
从图 6和图 7中转子与转轴固定连接的形式以及转轴可以伸出机壳之 外这些特殊的应用形式, 还预示着, 如果将转子的重心配平于转轴并保持 转子磁极偏心, 本发明所述微型电机形式一样可以作为没有振动特性的拖 动动力电机应用。 The form of fixed connection between the rotor and the rotating shaft in Figs. 6 and 7 and the rotating shaft can extend out of the casing. In addition, these special application forms also foretell that if the center of gravity of the rotor is aligned with the rotating shaft and the rotor's magnetic poles are eccentric, the micromotor form of the present invention can also be applied as a drag power motor without vibration characteristics.
图 8是一个配平转子重心于转轴之上的转子方案。 该转子两磁极中心 连线与转轴不相交。 这是一个 2/2机磁阻电机用于动力拖动, 即非振动应 用时的转子形式。 转子因此而具有与偏心转子一样的启转力矩, 但并不会 产生振动。  Figure 8 is a rotor scheme for balancing the rotor's center of gravity above the shaft. The center line of the two magnetic poles of the rotor does not intersect the rotating shaft. This is a 2 / 2-machine reluctance motor used for power drag, which is the form of rotor for non-vibration applications. The rotor therefore has the same starting torque as the eccentric rotor, but it does not vibrate.
图 9是一个定子绕组偏置的电机方案。该方案的定子绕组所产生的两 个磁极中心的连线, 与转轴不相交, 但转子的两个磁极中心的连线与转轴 相交, 且转子的质心在转轴上。  Figure 9 shows a stator winding biased motor scheme. In this solution, the connection between the two magnetic pole centers of the stator windings does not intersect the rotating shaft, but the connection between the two magnetic pole centers of the rotor intersects the rotating shaft, and the center of mass of the rotor is on the rotating shaft.
图 9方案是图 8所示转子方案的一种改进。 启转力矩仍然存在, 但转 子却无需再进行配平。  The scheme of FIG. 9 is a modification of the scheme of the rotor shown in FIG. 8. The starting torque still exists, but the rotor does not need to be trimmed.
图 10是一种定子磁极偏置, 而转子电枢结构对称的普通 2/2极电机示 意图。 该电机的启转力矩依然存在, 而且只要配备了单刷换向器, 换向瞬 间就不会有电源短路的现象。  Figure 10 is a schematic diagram of a conventional 2 / 2-pole motor with a stator pole bias and a symmetrical rotor armature structure. The starting torque of this motor still exists, and as long as it is equipped with a single-brush commutator, there will be no short circuit of the power supply during the commutation instant.
结合图 8方案, 并与图 10所示方案类似地,还可以有转子电枢所产生 的磁极偏置而永磁定子两个磁极中心连线与转轴相交的方案。 也可以将转 子电枢制作成如图 8所示的磁极分布结构, 其效果如同一个普通三槽直流 电机的转子, 并将其一个凸极绕组断路以作为配重。  In combination with the scheme of FIG. 8 and similar to the scheme shown in FIG. 10, there may be a scheme in which the magnetic pole offset generated by the rotor armature and the two magnetic pole centers of the permanent magnet stator are connected to intersect the rotating shaft. The rotor armature can also be made into a magnetic pole distribution structure as shown in Fig. 8. The effect is similar to that of a common three-slot DC motor rotor, and one salient pole winding is opened as a counterweight.
采用单刷换向器,该转子电枢依然可以启动运转。如果用于振动应用, 将作为配重的凸极去掉即可。  With a single-brush commutator, the rotor armature can still be started. If used for vibration applications, remove the salient pole as a counterweight.
图 11是一种双极换向片结构。该换向片由两组构成, 其中一組是前面 一直论述的连接线圏的换向片 (31 ) , 另一组是一个单纯的刷环(32 ) 。 该刷环(32 )可以直接连接电源地线, 因而也可称其为接地换向片 (35 ) 。 电刷 (30 )在同一相位上可同时接触换向片 (31 )和(35 ) , 因而无须转 轴和轴座充当地线连接, 从而避免轴孔和转轴的电接触造成的电蚀。  FIG. 11 is a bipolar commutator sheet structure. This commutator consists of two groups, one of which is the commutator (31) of the connecting wire 圏 discussed earlier, and the other is a simple brush ring (32). The brush ring (32) can be directly connected to the power ground wire, so it can also be called a ground commutator (35). The brushes (30) can simultaneously contact the commutator plates (31) and (35) in the same phase, so there is no need for the shaft and the shaft seat to serve as ground connections, thereby avoiding electrical corrosion caused by the electrical contact between the shaft hole and the shaft.
本发明将开拓 2/2极直流电机的应用前景, 尤其是在微型电机领域。 本发明提供的微型振动电机方案 , 对常规交流异步振动电机领域也是一个 沖击。 单刷换向器对于降低磁阻电机的成本具有现实意义。  The invention will open up the application prospect of 2 / 2-pole DC motors, especially in the field of micro-motors. The miniature vibration motor solution provided by the present invention is also an impact on the field of conventional AC asynchronous vibration motors. The single-brush commutator has practical significance for reducing the cost of a reluctance motor.

Claims

权 利 要 求 Rights request
1. 一种 2/2极电机, 具有定子和转子, 当电机工作时, 定子和转子都 只表现出两个磁极,其特征在于,转子的转轴至少不与下列连线之一相交: a. 转子两个磁极中心的连线; 1. A 2 / 2-pole motor having a stator and a rotor. When the motor is in operation, both the stator and the rotor exhibit only two magnetic poles, characterized in that the rotating shaft of the rotor does not intersect at least one of the following wires: a. The connection between the two magnetic pole centers of the rotor;
b. 定子两个磁极中心的连线。  b. The connection between the two pole centers of the stator.
2. 如权利要求 1所述的 2/2极电机, 其特征在于: 该电机定子和转子 之间的磁气隙是沿轴向的。  2. The 2 / 2-pole motor according to claim 1, wherein the magnetic air gap between the stator and the rotor of the motor is axial.
3. 如权利要求 1所述的 2/2极电机, 其特征在于: 该电机定子和转子 之间的磁气隙是沿径向的。  3. The 2 / 2-pole motor according to claim 1, wherein the magnetic air gap between the stator and the rotor of the motor is radial.
4. 如权利要求 1、 2或 3所述的 2/2极电机, 其特征在于: 当该电机 作为振动电机时, 转子的质心不在转轴上。  4. The 2 / 2-pole motor according to claim 1, 2 or 3, characterized in that when the motor is used as a vibration motor, the center of mass of the rotor is not on the rotating shaft.
5. 如权利要求 1所述的 2/2极电机, 其特征在于: 定子至少由两组绕 組构成, 且各绕組分别置于环绕转轴的径向方向上, 定子绕组在围绕转轴 的周向上的分布是均匀的。  5. The 2 / 2-pole motor according to claim 1, characterized in that: the stator is composed of at least two sets of windings, and each winding is placed in a radial direction around the rotating shaft, and the stator windings The upward distribution is uniform.
6. 如权利要求 1所述的 2/2极电机, 其特征在于: 当转子的一个磁极 距某定子的线圏的角距超过转子磁极夹角的补角时切断定子线圏对该转子 磁极的作用电流。  6. The 2 / 2-pole motor according to claim 1, characterized in that: when an angular distance of a magnetic pole of a rotor from a line of a stator exceeds a complement angle of an included angle of the magnetic poles of the rotor, the stator line is cut to the magnetic pole of the rotor Of the applied current.
7. 一种单刷换向器, 其特征在于包括一组换向片和一个电刷, 其中: a. 一个换向片上至少耦合一个独立线圏;  7. A single-brush commutator, comprising a set of commutator segments and a brush, wherein: a. At least one independent coil is coupled to a commutator segment;
b. 电刷与电源的一个电极相耦合, 换向片与独立线圏的第一线头耦 合, 而该线圏的第二线头与电源的另一个电极耦合;  b. The brush is coupled to one electrode of the power source, the commutator is coupled to the first terminal of the independent wire coil, and the second terminal of the wire coil is coupled to the other electrode of the power source;
c 电刷与各个换向片在转子的转动中顺序接触。  c The brushes come into contact with each of the commutator segments in sequence during the rotation of the rotor.
8. 如权利要求 7所述的单刷换向器, 其特征在于:  8. The single-brush commutator according to claim 7, wherein:
a. 换向片与功率开关部件的控制端耦合;  a. The commutator is coupled to the control end of the power switch component;
b. 该功率开关部件的输出端与独立线圈的第一线头耦合, 而该线圏 的第二线头与电源的另一个电极耦合;  b. The output end of the power switch component is coupled to the first terminal of the independent coil, and the second terminal of the wire is coupled to the other electrode of the power source;
c 一个换向片上耦合至少一个独立的功率开关部件的控制端。 c A commutation chip is coupled to the control end of at least one independent power switch component.
9. 如权利要求 7或 8所述的单刷换向器, 其特征在于: 当转子的一 个磁 ¾巨某定子的线圏的角距超过转子磁极夹角的补角时切断定子线圏对 该转子磁极的作用电流。 9. The single-brush commutator according to claim 7 or 8, characterized in that: when an angular distance of a magnetic coil of a rotor of a rotor exceeds a complement angle of a magnetic pole angle of the rotor, The current applied to the rotor poles.
10. 一种单刷 2/2极磁阻电机, 具有定子和转子, 当电机工作时, 定 子和转子都只表现出两个磁极, 其特征在于, 转子的转轴至少不与下列连 线之一相交:  10. A single-brush 2 / 2-pole reluctance motor with a stator and a rotor. When the motor is in operation, both the stator and the rotor exhibit only two magnetic poles. It is characterized in that the rotating shaft of the rotor does not intersect at least one of the following wires. :
a. 转子两个磁极中心的连线;  a. The connection between the two magnetic pole centers of the rotor;
b. 定子两个磁极中心的连线;  b. The connection between the two pole centers of the stator;
以及, 该电机具有单刷换向器, 该单刷换向器包括一組换向片和一个 电刷, 其中:  And, the motor has a single-brush commutator, and the single-brush commutator includes a set of commutator segments and a brush, wherein:
转子和 /或定子绕组中的每一个独立线圏, 一端与换向片相耦合, 另一 端与电源的一个电极相耦合;  Each of the independent coils of the rotor and / or stator windings, one end of which is coupled to the commutator, and the other end of which is coupled to an electrode of the power supply;
电刷与电源的另一个电极相耦合;  The brush is coupled to the other electrode of the power supply;
一个换向片上耦合至少一个独立线圈;  One commutator is coupled with at least one independent coil;
电刷与各个换向片在转子的转动中顺序接触。  The brushes are in contact with each of the commutator blades sequentially during the rotation of the rotor.
11. 如权利要求 9所述的单刷 2/2极磁阻电机, 其特征在于: 当转子 的一个磁¾巨某定子的线圏的角距超过转子磁极夹角的补角时, 所述换向 器切断定子线圏对该转子磁极的作用电流。  11. The single-brush 2 / 2-pole reluctance motor according to claim 9, characterized in that: when an angular distance of a magnetic coil of a rotor of a certain stator exceeds a complement angle of a rotor pole included angle, the change The commutator cuts off the current applied to the rotor poles by the stator wire.
PCT/CN2004/000694 2003-06-27 2004-06-25 Single brush two phases 2/2 pole magnetic reluctance vibratory motor and single brush commutator WO2005002024A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN03147872.7 2003-06-27
CN03147872 2003-06-27
CN03149540.0 2003-07-16
CNB031495400A CN100514799C (en) 2003-06-27 2003-07-16 Single-brush two-phase 2/2 pole magnetoresistance vibrating electric machine

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WO2005002024A1 true WO2005002024A1 (en) 2005-01-06

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CN104242514A (en) * 2014-09-22 2014-12-24 叶青 Rotation permanent magnet vibrator
CN112542907A (en) * 2019-11-28 2021-03-23 熵零技术逻辑工程院集团股份有限公司 Electric machine
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