WO2004109240A2 - Mass flow metering systems - Google Patents
Mass flow metering systems Download PDFInfo
- Publication number
- WO2004109240A2 WO2004109240A2 PCT/IB2004/050847 IB2004050847W WO2004109240A2 WO 2004109240 A2 WO2004109240 A2 WO 2004109240A2 IB 2004050847 W IB2004050847 W IB 2004050847W WO 2004109240 A2 WO2004109240 A2 WO 2004109240A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mass flow
- metered
- slurry
- metering system
- flow metering
- Prior art date
Links
- 239000002002 slurry Substances 0.000 claims abstract description 45
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 239000012530 fluid Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 9
- 239000006185 dispersion Substances 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 4
- 239000003153 chemical reaction reagent Substances 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims description 2
- 239000004094 surface-active agent Substances 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 abstract description 8
- 239000007921 spray Substances 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 238000005188 flotation Methods 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 239000008267 milk Substances 0.000 description 2
- 210000004080 milk Anatomy 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010310 metallurgical process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/02—Froth-flotation processes
- B03D1/028—Control and monitoring of flotation processes; computer models therefor
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/007—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by measuring the level variations of storage tanks relative to the time
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/76—Devices for measuring mass flow of a fluid or a fluent solid material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F11/00—Apparatus requiring external operation adapted at each repeated and identical operation to measure and separate a predetermined volume of fluid or fluent solid material from a supply or container, without regard to weight, and to deliver it
- G01F11/28—Apparatus requiring external operation adapted at each repeated and identical operation to measure and separate a predetermined volume of fluid or fluent solid material from a supply or container, without regard to weight, and to deliver it with stationary measuring chambers having constant volume during measurement
- G01F11/284—Apparatus requiring external operation adapted at each repeated and identical operation to measure and separate a predetermined volume of fluid or fluent solid material from a supply or container, without regard to weight, and to deliver it with stationary measuring chambers having constant volume during measurement combined with electric level detecting means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/28—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
- G01F23/296—Acoustic waves
- G01F23/2966—Acoustic waves making use of acoustical resonance or standing waves
- G01F23/2967—Acoustic waves making use of acoustical resonance or standing waves for discrete levels
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F3/00—Measuring the volume flow of fluids or fluent solid material wherein the fluid passes through the meter in successive and more or less isolated quantities, the meter being driven by the flow
- G01F3/36—Measuring the volume flow of fluids or fluent solid material wherein the fluid passes through the meter in successive and more or less isolated quantities, the meter being driven by the flow with stationary measuring chambers having constant volume during measurement
- G01F3/38—Measuring the volume flow of fluids or fluent solid material wherein the fluid passes through the meter in successive and more or less isolated quantities, the meter being driven by the flow with stationary measuring chambers having constant volume during measurement having only one measuring chamber
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
- G01G13/16—Means for automatically discharging weigh receptacles under control of the weighing mechanism
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
- G01G13/24—Weighing mechanism control arrangements for automatic feed or discharge
Definitions
- This invention relates to a mass flow metering system for measuring the mass flow of fluids and to a method of measuring such the mass flow. Particularly but not exclusively, the invention relates to a system and a method for periodically measuring the mass flow of continuously flowing slurries, such as mineral laden froth.
- the above difficulty is particularly prevalent in unstable slurries such as froth, where the physical characteristics of the liquid medium are materially influenced by the characteristics of the froth bubbles.
- volumetric flow of froth such as that produced in a flotation process, can be determined to some degree of accuracy by methods known in the art.
- volumetric flow often provides inaccurate calculations of the mass ffow of the froth. It also is problematic to sample froth representatively and repetitively, particularly due to the continuously varying density of the froth.
- EP O 657022 discloses a mass flow meter suitable for measuring the mass flow of milk.
- An outer conduit which is suspended within a housing by a force transducer system, fn the form of a load cell, is disclosed.
- the mass of the conduit is continuously recorded and the density of its content is calculated. From the density and volume flow, the mass flow can be calculated.
- This type of mass flow meter is effective in measuring the mass flow of liquids of varying density such as milk, but does not overcome the difficulties associated with heterogeneous and multi-phase fluids such as slurries, particularly froth.
- US4726896 discloses a method of measuring the mass flow of a slurry. A micro motion meter is used to measure the flow rate and density. However, this method does not overcome the difficulties associated with bulk froth flow from multiple flotation cells on a commercial scale such as in a large metallurgical operation.
- an in-line mass flow metering system comprising: a volumetrically metered vessel, configured and dimensioned to receive a metered volume of at least a substantial fraction of a continuous slurry flow; time measuring means for measuring the time for filling the metered volume with slurry; mass measuring means for measuring the mass of the metered volume of slurry in the metered vessel; a discharge valve, to discharge slurry from the metered vessel; and valve control means for controlling the discharge of slurry from the metered vessel.
- the system may include a metered fluid addition facility to facilitate the dispersion of froth in the metered vessel.
- the mass flow meter also includes a rinse fluid facility to facilitate the rinsing of the metered vessel after slurry discharge.
- the metered vessel may be provided with an overflow to facilitate continuous slurry flow in the event of electric or mechanical failure of the valve.
- the overflow is preferably provided by a second, outer vessel, configured and dimensioned to receive the metered vessel operationally therein.
- the metered vessel may be suspended on load cells to provide the mass measuring means for measuring the mass of the metered volume of slurry within the metered vessel.
- the metered vessel may be provided with a level sensor, located at a predetermined level within the metered vessel in accordance with the predetermined metered volume and to ensure a repeatably, volumetrically constant mass measurement,
- the system may be provided with processing means for calculating the mass flow on a semi-continuous basis to provide real time information on the mass flow of the slurry.
- the processing means may include a Process Logic Controller (“PLC”) or other dedicated electronic device.
- PLC Process Logic Controller
- the fluid may comprise water, and the water may contain a reagent, such as a surfactant, for accelerating the rate at which the bubbles of the froth are dispersed so as to form stable slurry.
- a reagent such as a surfactant
- the level sensor may be in communication with the PLC for opening and 105 ⁇ closing the valve.
- the level sensor may be a vibrating fork-type sensor.
- the valve control means may be in communication with the valve as well as the load cells and the level sensor.
- the valve control means may be provided by the PLC.
- the time measuring means may be in communication with the level sensor and the valve.
- the load cells preferably are of the bending beam-type load ceils.
- the valve is preferably a dart or pinch valve.
- a method of measuring the mass flow of a continuous flowing slurry in-line including the steps of: periodically filling a metered volume with at least a substantial fraction of a continuous slurry flow; measuring the time for filling each metered volume with the slurry; measuring the mass of each metered volume of slurry; and 125 discharging each metered volume of slurry into the slurry flow.
- the method may include the step of adding a metered volume of fluid to the slurry sample during filling to facilitate the dispersion of froth in the metered vessel. 130 The method further may include the step of adding rinse fluid for rinsing the metered vessel after slurry discharge.
- a mass flow meter is generally indicated by reference numeral 1.
- the mass flow metering system 1 comprises a metered vessel 2 for receiving a flow of froth via a conduit 11.
- the metered vessel 2 is suspended from mass measuring means in the form of load cells 8, 9 and 10 within a second outer vessel 14.
- the metered vessel 2 has discharge opening 13 for discharging the froth from the vessel, and a discharge control valve 3 associated with the
- the metered vessel 2 has a level sensor 5, located in the metered vessel at a predetermined level and associated with the valve 3 for opening the valve when the predetermined froth level is reached.
- the system operates periodically and in cycles, which alternates between a measuring cycle and a cleaning cycle.
- Pinch valve 3 of container 2 is closed. Froth from a flotation process In a minerals beneficiation operation is delivered through conduit 11 , into container 165 2.
- Spray water valve 6 is opened and spray water is concurrently sprayed into container 2, through a spray nozzle 4, thereby to reduce the froth to a liquid mixture.
- a flow meter 12 measures the flow of spray water to container 2.
- the liquid 170 mixture accumulates within container 2, until the level in the container reaches the level at which a fork type level sensor 5 is located.
- the level sensor 5 is located at a predetermined level in the container, such that the volume defined up to the sensor is known.
- Level sensor 5, toad cells 8, 9 and 10 are in communication with PLC 7.
- the PLC calculates the mass flow of froth by means of a mass balance calculation.
- pinch valve 3 is open and liquid is dispensed from container 2.
- Spray water valve 6 is closed and cleaning water valve 15 is 185 open.
- the mass flow meter is operated on the cleaning cycle for 20 minutes, after which time it is reverted back to the measuring cycle.
- Opening and closing of the valves is affected by means of solenoid actuators.
- Spray water nozzle 4 and cleaning water nozzle 9 is in fluid communication 190 with a source of water under 4 Bar pressure.
- Pinch valve 3 is in fluid communication with a source of air under a pressure of 4 Bar, for pressure closing of the valve.
- a constant flow of froth is received into container 2, via conduit 11 , both when 195 the mass flow meter is in both the measuring and cleaning cycle. This allows for uninterrupted operation of the floatation process and for continuous measurement of the mass flow of froth.
- the mass flow meter continuously alternates between the measuring and the cleaning cycle.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ZA2003/3444 | 2003-06-06 | ||
ZA200303444 | 2003-06-06 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2004109240A2 true WO2004109240A2 (en) | 2004-12-16 |
WO2004109240A3 WO2004109240A3 (en) | 2005-05-12 |
Family
ID=33512026
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IB2004/050847 WO2004109240A2 (en) | 2003-06-06 | 2004-06-07 | Mass flow metering systems |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2004109240A2 (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2304885A1 (en) * | 2007-04-12 | 2008-10-16 | Payper, S.A. | Weighing machine (Machine-translation by Google Translate, not legally binding) |
CN102445244A (en) * | 2011-10-18 | 2012-05-09 | 昆明有色冶金设计研究院股份公司 | Ore slurry online detection device and multi-parameter detection method |
CN103234609A (en) * | 2013-04-25 | 2013-08-07 | 山东建设机械股份有限公司 | Small-dose liquid volume metering balance |
CN103557885A (en) * | 2013-10-28 | 2014-02-05 | 长沙有色冶金设计研究院有限公司 | Integrated trough type ore pulp concentration flow meter |
CN103630220A (en) * | 2013-11-10 | 2014-03-12 | 西安航天化学动力厂 | Device for weighing liquid with viscosity being 4mPa.S |
CN105966941A (en) * | 2016-06-24 | 2016-09-28 | 上海海融食品科技股份有限公司 | Charging and weighing system and charging and weighing method for cream production line |
WO2017084035A1 (en) * | 2015-11-18 | 2017-05-26 | 赵正峰 | Amount-controllable material-feeding device |
CN109944714A (en) * | 2018-12-10 | 2019-06-28 | 西安航天化学动力有限公司 | The on-line measuring device of hopper blanking velocity |
CN110095163A (en) * | 2019-06-20 | 2019-08-06 | 西安新汇泽测控技术有限公司 | Full runoff and sediment automonitor |
CN113758549A (en) * | 2021-09-01 | 2021-12-07 | 辽宁科技大学 | Method for rapidly measuring weight of flotation foam product |
CN114364441A (en) * | 2019-09-10 | 2022-04-15 | 朗姆研究公司 | In situ sensor fusion with artificial intelligence |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3125881A (en) * | 1964-03-24 | Rate of flow meter | ||
US4823592A (en) * | 1988-02-05 | 1989-04-25 | Micro Motion, Inc. | Test apparatus for proving the performance of mass flow meters |
US4836017A (en) * | 1987-06-08 | 1989-06-06 | Universal Industries Ltd. | Method and apparatus for determining oil content of oil well production |
-
2004
- 2004-06-07 WO PCT/IB2004/050847 patent/WO2004109240A2/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3125881A (en) * | 1964-03-24 | Rate of flow meter | ||
US4836017A (en) * | 1987-06-08 | 1989-06-06 | Universal Industries Ltd. | Method and apparatus for determining oil content of oil well production |
US4823592A (en) * | 1988-02-05 | 1989-04-25 | Micro Motion, Inc. | Test apparatus for proving the performance of mass flow meters |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2304885A1 (en) * | 2007-04-12 | 2008-10-16 | Payper, S.A. | Weighing machine (Machine-translation by Google Translate, not legally binding) |
CN102445244A (en) * | 2011-10-18 | 2012-05-09 | 昆明有色冶金设计研究院股份公司 | Ore slurry online detection device and multi-parameter detection method |
CN103234609A (en) * | 2013-04-25 | 2013-08-07 | 山东建设机械股份有限公司 | Small-dose liquid volume metering balance |
CN103557885A (en) * | 2013-10-28 | 2014-02-05 | 长沙有色冶金设计研究院有限公司 | Integrated trough type ore pulp concentration flow meter |
CN103557885B (en) * | 2013-10-28 | 2015-11-04 | 长沙有色冶金设计研究院有限公司 | Grooved ore pulp integration concentration flux meter |
CN103630220A (en) * | 2013-11-10 | 2014-03-12 | 西安航天化学动力厂 | Device for weighing liquid with viscosity being 4mPa.S |
WO2017084035A1 (en) * | 2015-11-18 | 2017-05-26 | 赵正峰 | Amount-controllable material-feeding device |
CN105966941A (en) * | 2016-06-24 | 2016-09-28 | 上海海融食品科技股份有限公司 | Charging and weighing system and charging and weighing method for cream production line |
CN109944714A (en) * | 2018-12-10 | 2019-06-28 | 西安航天化学动力有限公司 | The on-line measuring device of hopper blanking velocity |
CN109944714B (en) * | 2018-12-10 | 2021-03-30 | 西安航天化学动力有限公司 | Online detection device for feeding speed of primary hopper |
CN110095163A (en) * | 2019-06-20 | 2019-08-06 | 西安新汇泽测控技术有限公司 | Full runoff and sediment automonitor |
CN110095163B (en) * | 2019-06-20 | 2023-11-24 | 西安新汇泽测控技术有限公司 | Full runoff sediment automatic monitor |
CN114364441A (en) * | 2019-09-10 | 2022-04-15 | 朗姆研究公司 | In situ sensor fusion with artificial intelligence |
CN114364441B (en) * | 2019-09-10 | 2023-06-27 | 朗姆研究公司 | In-situ sensor integrated with artificial intelligence |
CN113758549A (en) * | 2021-09-01 | 2021-12-07 | 辽宁科技大学 | Method for rapidly measuring weight of flotation foam product |
CN113758549B (en) * | 2021-09-01 | 2023-06-09 | 辽宁科技大学 | Method for rapidly measuring weight of flotation foam product |
Also Published As
Publication number | Publication date |
---|---|
WO2004109240A3 (en) | 2005-05-12 |
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