(1) TITLE OF THE INVENTION
LOAD CARRIER AND METHOD OF STRENGTHENING IT
(2) BACKGROUND TO THE INVENTION
Mining skips or other similar equipment are used along areas of lateral limited spacing as defined by the shaft along which they move. It is obviously of great importance to optimise the ability of such skips to handle material transported along. Of particular importance is the ability to safely lift as much material as possible per charge. To this end it is thus important to reduce the weight of the skip to as low as possible without compromising its strength inclusive of making optimum use of the cross sectional area of a shaft. It is also useful to be able to replace the wearing parts of the skip.
(3) FIELD OF THE INVENTION
This invention relates to a load transporting carrier employable for transferring a load that has the effect of exerting an outward force on the side walls of the carrier body during its operative use and to a method of at least strengthening a load transporting carrier conventionally being formed with planar side walls that are so exposed to outwardly urging load forces during operative use. Although not so limited the invention finds useful application in the field of mining skips.
(4) PRIOR ART DESCRIPTION
Mining and other types of skips displaceable along shafts are commonly known in the art. Conventionally the overall thickeness of the walls of such skips are manufactured to be substantial to ensure a body of adequate strength to enable the safe transport of material.
The construction of the conventional skip thus reduces the optimum use of the cross sectional area of a shaft or the like. This factor, amongst others, limit the capability of the skip to transport an optimum charge of material as the cross sectional area of the skip is limited by the size of a shaft in which it operates. Once conventional skips are worn they have to be comprehensively overhauled. It is, amongst others, an object of this invention to address these situations.
(5) BRIEF DESCRIPTION OF THE DRAWING
The invention is now described, by way of example, with reference to the accompanying drawings. In the drawings
Figure 1 shows a load transporting carrier, according to the invention, in the form of a mining skip in partly cut away side elevation,
Figure 2 shows the skip in end elevation,
Figure 3 shows the core part of the skip in more detailed open sided view,
Figure 4 shows the skip along section line A-A in figure 1 though omitting the detail of the bottom end of the skip, Figure 5 shows a detail of the part of the wall of the skip as appropriately strengthened, in plan view,
Figure 6 shows the detail of figure 5 along section line B-B,
Figure 7 shows the detail of figure 5 along section line C-C,
Figure 8 shows in detailed overhead view the layout of the charge aperture of the skip, and Figure 9 diagrammatically shows the opening and closing mechanism of and steps for opening and closing the discharge door of the skip.
(6) DETAILED DESCRIPTION OF THE DRAWINGS
Referring to figures 1 to 4 of the drawings a load transporting carrier, according to the invention, in the form of a mining skip is generally indicated by reference numeral 10. The skip 10 comprises a carrier body in the form of skip body 12 of generally rectangular end profile encompassing a loading zone 14 with the skip body 12 being formed with planar side walls 16 extending between curved skip body corners 18 and being strengthened against outward urging once exposed to a load by a carrier body sidewall outward displacement limiting and strengthening rib formation layout in the form of a plurality of rib formations 20 non-integrally and also releasably secured to the inside wall of the body 12 as discussed in more detail below, to circumferentially extend in planes that extend transverse to the axis of displacement 22 of the skip 10.
The skip 10 is fitted with an overhead charging opening 24 while its discharge opening 26 is reopenably closable by a hingedly mounted door 28 of which the opening and closure mechanism is discussed in more detail below. The skip 10 is naturally also fitted with
conventional connection means inclusive of a connecting assembly 29 that is connected via a cross member 30 to a bridle 32 surrounded by the skip body 12. The skip 10 is thus operatively installable via conventional winder ropes (not shown) found along a shaft and used for its displacement. As more clearly shown in figure 4 the skip body 12 is constituted from panels 34 integrally secured by way of seam welds (not shown) to curvedly formed skip body corner formations 38. The welds consequently extend in the direction of the axis 22. To limit the exertion of stress along locations of reduced skip body strength once the skip 10 is used under load conditions, as found along such welds, the corner formations 38 and the panels 34 are dimensioned to result in the welds extending in the regions of contra flexure of the wall of the body 12. These are thus the positions where the flexing of the side walls 16 become inverted causing regions of reduced bending stress along the body 12. These regions are typically found at locations in the order of a distance of 20% of the full width of a side wall 16 from the corners of the skip body 12 at least when of rectangular end profile. Referring also to figures 5 to 7 the rib formations 20 thus extend circumferentially along the inside of the side walls 16 and through the corners sections 18 of the body 12. The formations 20 are secured to the skip body 12 by way of securers in the forms of bolts 37 (as only shown in figures 5 and 6) passing along matching apertures in the rib formations 20 and the skip body 12. As the bolting apertures in the skip body 12 are spaced from one another they do not affect its endurance.
Each rib formation 20 is constituted from four arcuately formed corner and linear sections 40 and 42 respectively each welded to a carrier base in the form of a carrier plate 39. The plates 39 combine into forming a skip body liner 41 serving as additional protection for inner wall 16 of the skip body 12. The inside areas of the formations 40, 42 are closed off by a continuous protection strip 33.
The adjacent ends of the sections 40, 42 lie against one another at the locations of intersection-contiguity 43. The sections 40, 42 are channel shaped while the corner sections 40 naturally following the curvature of the corner of the body portion 12. The corner sections 40, as thus curved to snugly fit into the curved corner formations 38 of the skip body 12, each extend by way of linear portion 44 some distance along the side walls of the body 12. The lengths of the portions 44 are suitably selected to result in the locations of inter-section- contiguity 43 lying adjacent the positions of contra flexure of the side walls of the body 12. To limit the possibility of relative displacement between adjacent sections 40, 42 over their
common location of inter-section-contiguity 43 once the skip 10 is in use, the contiguous ends 45 of the sections 40, 42 are bevelled causing the sections 42 to exert a wedging effect on the sections 40 in urging them via their plates 39 against the skip body 12. The bevelling also promotes the ease of release of the sections 40, 42 once desired to be removed as the linear sections 42, once their skip body securing bolts 37 are released, are simply lifted away without any inter section end-on interference.
To even further promote firm locations of inter-section-contiguity 43, adjacent sections 40, 42 are formed to overlap one another by way of section end-on extending lips 47 and 49 extending, on the one hand, leadingly from the outer faces of the sections 40 and, on the ' other hand, leadingly from the inner faces of the sections 42, as more specifically shown in figure 5. The lips 47, 49, as thus bridge the locations of inter section contiguity 43, are accommodated by matchingly formed recessed 51 , 53 extending rearward from end on facing sections 42, 40 respectively. The recesses are formed by an appropriate reduction in width of the end regions of sections 40, 42. As clearly shown in figure 5 any relative displacement across locations of inter-section contiguity 43 in the direction of axis of displacement 22 between the sections 40, 42 is counteracted by the positioning of bolts 37.1 in close vicinity on both sides of each of the locations of inter-section-contiguity 43. The bolts 37.1 thus pass through registering apertures in both sections 40, 42 consequently securing them to one another across the locations of inter-section-contiguity 43. Each section 40, 42 are also at other locations secured to skip body 12, as also shown in figure 6.
As again more clearly shown in figure 6 the linear sections 42 each consists of longitudinal side flanges 42.1 connected by a web 42.2. In referring also to figure 7, the end profiles of the corner sections 40 match that of the linear sections 42 though each naturally extending through a curve. In addition to the opposite side flanges 40.1 the corner sections 40 are also formed with intermediate strengthening ribs 40.2 that extend between the web 40.3 of each section 40 and the inner face of the plate 39 to which they are welded. To further strengthen the corner sections 40, as they are subject to large bending stresses during use of the skip 10, and referring particularly to figure 5 their inner radii 50 are of generally the same magnitude as the outer radii 52. The radii 50 and 52 being so similar has the effect that the depth 54 of each corner section 40 progressively increases from the opposite locations of commencement of curvature formation 56 towards its centre position 58.
As a useful design parameter the outer radius 52 of each corner section 40 is in the order of ten times the thickness of the wall of the skip body 12.
In specifically referring to figures 6 and 7 the various parts of the rib formations 20 are formed with oblique overhead sections in the form of deflecting strips 60 that slant inward and downward to counteract blocking of material within the loading zone 14 once the skip 10 is in use. The outer edges 60.1 of the strips 60 lie against the skip body liner 41 while the strips 60 are bolted to the skip body 12. While the rib formations 20 are naturally exposed to large abrasion effects during use of the skip 10, it is useful to protect the strips 60 and the webs 40.3, 42.2 there against. To this end the strips 60 are clad with liners 62 that are usefully replaceable fitted to the strip 60 by being bolted via the sidewall 16 of the skip 10 to the strips 60. The lower end lips 62.1 of the liners 62 can conveniently overhang the strips 60 further protecting the webs 40.3 and 42.2.
Referring in particular again to figures 1 and 3 it is clear that the disposition of the charging opening 24 of the skip 10 relative to the loading zone 14 has the result that the linear sections 42.3 situated along the opposite wall of the skip body 12 are exposed to extensive impact during charging of the skip 10. As an additional protection while also in particular referring to figure 6 these linear sections can be fitted with resilient impact absorbing buffers 64 that overhang the liners 62. The buffers 64 are typically in the form of resilient layer material 64.1 sandwiched between inner and outer protecting liners 64.2. The buffers 64 are conveniently bolted to the skip body 16 enabling their replacement.
Referring more particularly to figure 3 the skip 10 is formed with a discharge zone 66 of reduced cross sectional area. This is achieved by causing an extension of the webs 40.3, 42.2 of the second lowest rib formation 20.1 to form the wall of the bottom section 16.1 of the skip body 16. Such narrowing of only the bottom has the advantage that the discharge door 28 which has to be larger than the discharge opening 26 promoting a spillage free discharge of the skip 10 when is use. This promotes utilising the skip 10 to its maximum capacity along its constricted zone of displacement such as a mining shaft.
Referring again to figure 1 and also to figure 8 the charging opening 24 is dimensioned to be narrower than the side walls while its lower section is formed with funnel defining flanges 68. This directs the charging effect towards the centre of the loading zone 14 that in turn reduces stiffener wear.
Referring also to figure 9 the opening and closing mechanism of the discharge door 28 of the skip is generally indicated by reference numeral 70. The mechanism 70 involves guide
assembly engaging means in the form of displacement rollers 72 for the lateral displacement of the skip 10 as such and a cam and follower arrangement 74 for the opening and closure of the door 28. Use of the mechanism 70 involves the pendulous displacement of the skip 10 in the direction of arrow 76. It is consequently suspended from the cross member 30 forming part of the bridle 32. The skip 10 is thus formed with a longitudinal hollow (not shown in detail) along which the bridle 32 extends when normally hanging from the cross member 30. Displacement of the skip 10 in the outward direction of arrow 76 is achieved in response to the rollers 72 coming in guiding engagement with a guide formation 78 forming a fixture at the skip discharge zone. This is normally at the upper end of a shaft along which the skip is displaceable. The formation 78 is thus engaged from below by the rollers 72 on the skip reaching the discharge zone along the shaft. The formation 78 is formed with a gradual outward curve 78.1 in the direction of causing skip pendulous displacement (the outward direction of arrow 76) thus causing such displacement once the skip rollers 72 pass into the curved section of the guide formation 78. The operation of the cam and follower arrangement 74 in opening and closing the door 28 ties in with the pendulous swivelling of the skip 10. To this end the door 28 is swivellably mounted along its one side via a hinge 80. The cam and follower arrangement 74 comprises a cam pair 82 fitted to the bottom end of the bridle 32 that runs upward and inward from outer lips 82.1 while the upper end of each cam path ends in a cam saddle 84 accessible along a cam knob 86 that limits undesired escape of a follower from the cam saddle 84 except when positively so urged. The arrangement 74 thus also comprises a cam follower for each cam 82 in the form of a cam roller 88 fitted at a suitable position below the door 28 to cause its opening and closing swivelling in response to roller to cam engagement. Firm closure of the door 28 is maintained (as shown in figure 10(a)) once the rollers 88 have moved into their cam saddles 84 while undesired opening of the door 28 is counteracted owing to the cam knobs 86 limiting escape of the rollers 88.
Once the rollers 72 commence engagement with the guide formation 78 on upward displacement of the skip 10, it is gradually urged to pendulously swivel in the outward direction of arrow 76. This has the effect of urging each roller 88 from its saddle 84 past the knob 86 along the downward part of its cam path 82 causing the progressive opening of the door 28. Although the skip 10 is in upward motion at such time the cam paths 82 extend at suitable slopes to achieve such door opening effect. Once the guide engaging rollers 72 have been guided past the outward curve 78.1 along the guide formation 78 the door 28 is swivelled to its fully open condition as shown in figure 10(c). In this position the cam rollers 88
are just short of their cam lips 82.1. Closure of the door 28 naturally involves a reverse of the opening procedure.
It will be appreciated that the skip 10 need not be fitted with the opening and closing mechanism 70. Manufacturing of the skip naturally commences with manufacturing of the skip body 12. The rib formations 20 are subsequently bolted to the body 12 by first bolting the corner sections 40 in position and thus the linear sections 42. The liners 62, when so arranged, and the buffers 64 are naturally bolted to the skip body 12 once the rib formations 20 are operatively installed. It is an advantage of the invention as specifically described that the locations of inter-section- contiguity 43 are situated adjacent the flexing plane of the skip body side wall thereby limiting inter-section relative movement.
A particularly useful advantage is found in the rib formations 20 being removably secured to the skip body 12 in a way that does not detrimentally affect the strength of the skip 10 while enabling their uncomplicated replacement once worn.
Yet a further advantage is that the location of the rib formations along the inner wall of the skip body has the effect of more effectively using the cross sectional area of a shaft. It will, however, be appreciated that the invention also extends to a skip of which the strengthening formations are situated along the outside wall if the skip body.