WO2004091909A1 - Wooden board laminate - Google Patents

Wooden board laminate Download PDF

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Publication number
WO2004091909A1
WO2004091909A1 PCT/JP2004/003422 JP2004003422W WO2004091909A1 WO 2004091909 A1 WO2004091909 A1 WO 2004091909A1 JP 2004003422 W JP2004003422 W JP 2004003422W WO 2004091909 A1 WO2004091909 A1 WO 2004091909A1
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WO
WIPO (PCT)
Prior art keywords
soluble
biodegradable substance
polyol
insoluble
resin composition
Prior art date
Application number
PCT/JP2004/003422
Other languages
French (fr)
Japanese (ja)
Inventor
Hyoe Hatakeyama
Shigeo Hirose
Original Assignee
Hyoe Hatakeyama
Shigeo Hirose
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hyoe Hatakeyama, Shigeo Hirose filed Critical Hyoe Hatakeyama
Publication of WO2004091909A1 publication Critical patent/WO2004091909A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/13Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board all layers being exclusively wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/08Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/64Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
    • C08G18/6484Polysaccharides and derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/64Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
    • C08G18/6492Lignin containing materials; Wood resins; Wood tars; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7664Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
    • C08G18/7671Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group

Definitions

  • the present invention relates to a biodegradable wooden board laminate, a method for producing the same, and a paste-like adhesive.
  • a wooden pod laminate in which at least two wooden boards are laminated and bonded with an adhesive layer interposed between two adjacent pods is widely known as a plywood or the like.
  • a formaldehyde-containing resin such as a urea resin or a phenol resin is widely used as the adhesive in terms of its adhesive strength and price.
  • the wooden board laminate be biodegradable when it is buried in the soil and disposed of. Disclosure of the invention
  • the present invention provides a wooden board laminate having excellent safety and biodegradability, which is inexpensive to produce, a method for producing the same, and a paste adhesive used for producing the wooden board laminate. That is the subject.
  • the present inventors have conducted intensive studies to solve the above problems, and as a result, completed the present invention.
  • the present invention provides a sheet-like adhesive for producing a porous ply laminate.
  • a laminate comprising at least two wooden boards and a cured resin composition layer interposed between the two adjacent wooden boards, wherein the cured resin composition comprises: (i) a polyol, ii) a polyisocyanate and (iii) a curing reaction product of a mixture containing a soluble biodegradable substance soluble in the polyol, wherein the proportion of the soluble biodegradable substance in the cured resin composition
  • a wooden board laminate having a weight of 10 to 50 ° / 0 .
  • a laminate comprising at least two wooden boards and a cured resin composition layer interposed between the two adjacent wooden boards, wherein the cured resin composition comprises: (i) a polyol, ii) a polyisocyanate, (iii) a curing reaction product of a mixture containing a soluble biodegradable substance (A) soluble in the polyol and (iv) an insoluble biodegradable substance (B) insoluble in the polyol.
  • the total amount of the soluble biodegradable substance (A) and the insoluble biodegradable substance (B) is 10 to 90% by weight in the cured resin composition, and the soluble biodegradable substance (A) Is 10 to 50% by weight in the cured resin composition. / 0.
  • a wooden board laminate characterized by being / 0 .
  • the soluble biodegradable substance (A) is composed of at least one selected from the group consisting of ligninsulfonic acid, partially neutralized salt of ligninsulfonic acid, and sugar compounds.
  • the wooden board laminate according to (1) is composed of at least one selected from the group consisting of ligninsulfonic acid, partially neutralized salt of ligninsulfonic acid, and sugar compounds.
  • the insoluble biodegradable substance (B) comprises at least one selected from an insoluble lignin-based substance, a plant powder, and a plant short fiber.
  • the wooden board laminate according to any one of the above.
  • the method for producing a woody board laminate according to the above (2) wherein at least two woody pods are provided with a cured resin composition precursor between two adjacent pods.
  • the cured resin composition precursor comprises: (i) a polyol, (ii) a polyisocyanate, and (iii) a soluble biodegradable substance (A) and ( iv) a pre-curing reaction product of a mixture containing the insoluble biodegradable substance (B) that is insoluble in the polyol, and the sum of the soluble biodegradable substance (A) and the insoluble biodegradable substance (B)
  • the amount is 10 to 90% by weight in the precured reaction product, and the ratio of the soluble biodegradable substance (A) is 10 to 50% by weight in the precured reaction product.
  • a method for producing a wooden board laminate comprises: (i) a polyol, (ii) a polyisocyanate, and (iii) a soluble biodegradable substance (A)
  • the soluble biodegradable substance (A) comprising at least one selected from the group consisting of ligninsulfonic acid, partially neutralized salt of ligninsulfonic acid, and a saccharide compound.
  • the insoluble biodegradable substance (B) ⁇ ⁇ comprising at least one selected from an insoluble lignin-based substance, a vegetable powder and a vegetable short fiber.
  • a paste adhesive used for producing a wooden board laminate comprising (i) a polyol, (ii) a polyisocyanate, and (iii) a soluble biodegradable soluble in the polyol.
  • a paste for producing a wood board laminate comprising a pre-cured reaction product of a mixture containing a substance, wherein the ratio of the soluble biodegradable substance is 10 to 50% by weight in the pre-cured reaction product. Glue.
  • a first adhesive which is used when producing a wood board laminate (i) a polyol, (ii) a polyisocyanate, and (iii) a soluble resin which is soluble in the polyol.
  • the total amount of the decomposable substance (A) and the insoluble biodegradable substance (B) is 10 to 90% by weight in the precured reaction product, and the ratio of the soluble biodegradable substance (A) is A paste-like adhesive for producing a wooden board laminate, which is contained in an amount of 10 to 50% by weight in the precured reaction product.
  • the soluble biodegradable substance (A) comprises at least one selected from lignin sulfonic acid, lignin sulfonic acid partially neutralized salt, and a sugar compound. 1) or paste form for the manufacture of a woody board laminate according to (1 2)
  • the insoluble biodegradable substance (B) comprises at least one selected from an insoluble lignin-based substance, a plant powder, and a plant short fiber.
  • the woody board used in the present invention includes various conventionally known woody (cellulosic) plate-like bodies such as those made of wood and those made of wood flour.
  • the thickness of the wood board used in the present invention is not particularly limited, but is usually 5 to 30 mm, preferably 9 to 15 mm.
  • the wooden board laminate of the present invention has a structure in which at least two wooden boards are laminated and bonded between two adjacent boards via a cured resin composition (adhesive) layer.
  • the number of the wooden boards in the wooden board laminate is 2 to 5, preferably 2 to 3.
  • the wooden board laminate of the present invention may be a laminate of two wooden boards, or a plywood obtained by laminating and bonding 3 to 5 veneers (thickness: 0.5 to 3 mm). be able to.
  • the cured resin composition layer (adhesive layer) interposed between the wooden boards in the present invention includes (i) a polyol, (ii) a polyisocyanate, and (iii) a soluble resin dissolved in the polyol.
  • the proportion of the soluble biodegradable substance is 10 to 50% by weight in the curing reaction product, preferably 10 to 30%. %
  • the total amount of the biodegradable substance (B) and the curing reaction product is 10 to 90% by weight. /.
  • the proportion of the soluble biodegradable substance (A) is 10 to 50% by weight, preferably 10 to 30% by weight in the cured reaction product.
  • polystyrene resin examples include ethylene glycol, diethylene diol, triethylene glycol, 1,4-butanediol, 1,6-hexanediol, neopentinole glycolone, trimethylone glycolone, glycerin, Low molecular weight polyols such as triethanolamine and sorbitol: Polyether polyols such as polyethylene glycol, polypropylene glycol, polytetramethylene glycol, and ethylene oxide / propylene oxide copolymers: Polycaprolactone, poly] 3-methyl- ⁇ -butyrolact And polyesters derived from diols and dibasic acids. Other examples include hydroxy group-containing liquid polybutadiene, polypropionate diol, ataryl polyol, castor oil-modified products, and palm oil-modified products.
  • polyisocyanate examples include aliphatic polyisocyanate, alicyclic polyisocyanate, aromatic polyisocyanate, and modified products thereof.
  • examples of the aliphatic polyisocyanate include hexamethylene diisocyanate, lysine diisocyanate, and lysine triisocyanate.
  • examples of the alicyclic polyisocyanate include isophorone diisocyanate. Net.
  • aromatic polyisocyanates include, for example, tolylenediocyanate, xylylenediisocyanate, diphenylmethanediisocyanate, polymeric diphenylmethanediisocyanate, triphenylmethanetriisocyanate, tris (isosocyanate). Phenyl) thiophosphate and the like.
  • modified polyisocyanate include urethane prepolymer, hexamethylene diisocynate buret, and hexamethylene diisocene. 3422
  • trimer isophorone diisocyanate trimer and the like.
  • the preferred polyisocyanate used in the present invention is (i) diisocyanate or (ii) a mixture of diisocyanate and a tri- to hexa-valent, preferably tri- to tetra-valent poly-isocyanate.
  • the proportion of the polyisocyanate is a molar amount in terms of diisocyanate, that is, 1 mol of n (n: 3 to 4) valent polyisocyanate is converted into n / 2 mol of diisocyanate (for example, One mole of trivalent polyisocyanate is converted to 1.5 mole of diisocyanate), and is 0.5 to 2 moles, preferably 0.7 to 1.5 moles.
  • soluble biodegradable substance (A) soluble in the polyol used in the present invention various conventionally known substances can be used.
  • Such compounds include soluble lignin-based substances (lignin sulfonic acid, partially neutralized salts of lignin sulfonic acid), sugar compounds, soluble natural polymers, lignin and polyfunctional prolactone derivatives of saccharide compounds. Included.
  • the lignin sulfonic acid partially neutralized salt means a lignin substance which has both a sulfonic acid group and a sulfonic acid group and is soluble in a polyol.
  • Lignin sulfonate is a low-cost product that is conventionally produced as a by-product in the sulphite pulp manufacturing process.However, since it is insoluble in ordinary polyols, polyurethane using lignin sulfonate as a raw material is not known. . To date, polyurethanes have been known in which lignin sulfonate is hydroxymethylated to make it soluble in a polyol and incorporated into the molecule. Such polyurethanes are costly and do not make use of the characteristics of inexpensive ligninsulfonate.
  • the lignin sulfonic acid salt When the lignin sulfonic acid salt is partially hydrolyzed with an acid to form a partially neutralized salt, the lignin sulfonic acid partially neutralized salt easily dissolves in the polyol, and the lignin sulfonic acid It has been found that a condensation reaction of a polyol solution containing a solute in a dissolved state with a polyisocyanate results in a biodegradable polyurethane having excellent physical properties containing a ligninsulfonic acid component in a polyurethane molecular chain.
  • the lignin sulfonic acid partially neutralized salt is obtained by partially hydrolyzing a lignin sulfonic acid salt with an acid or partially cation-exchanging by ionic exchange. And can be obtained by In this case, the lignin sulfonate includes sodium salt, potassium salt, ammonium salt, calcium salt, magnesium salt and the like.
  • the degree of the partial hydrolysis is usually such that the pH of the 5% aqueous solution is 1 to 8, preferably 2.5 to 6, and more preferably 3 to 4 as long as it is soluble in the polyol. Good.
  • the sulfonic acid group can be partially desulfonated.
  • This desulfonation can be performed before partially hydrolyzing the lignin sulfonate.
  • the desulfonation in this case can be carried out, for example, by subjecting the lignin sulfonate to an oxidation reaction under high pressure and high temperature under alkaline conditions.
  • This partial sulfonation ratio is 5 to 90%, preferably about 10 to 50% of all sulfonic acid groups bound to the lignin substance.
  • the soluble lignin include sorborsis lignin in addition to the above-mentioned soluble lignin.
  • the saccharide compounds include molasses, monosaccharides, oligosaccharides, polysaccharides, sugar alcohols, and the like, and any compounds can be used as long as they are soluble in polyol.
  • Such sugar compounds include, for example, gnorecose, galactose, xylose, sucrose, mannose, talose, rhamnose, arabinose, gnorecosinoremannose, lyxose, allose, anoretroses, growth, eose, ribose.
  • insoluble biodegradable substance (B) that does not dissolve in the polyol used in the present invention various conventionally known substances can be used.
  • Such materials include biodegradable resins (polyester, polylactic acid, etc.) in addition to plant powder containing hydroxy groups and short plant fibers containing hydroxyl groups.
  • Conventionally known hydroxyl group-containing plant powders include various natural polymer powders such as pulp powder, kraft lignin powder, bagasse powder, wood powder, tea husk powder, coffee bean powder, coffee bean powder, and the like.
  • the average particle size of the vegetable polymer powder is from 0.01 to 3 mm, preferably from 0.1 to 2 mm.
  • the average particle size of the vegetable polymer powder is larger than the above range, the mixing becomes non-uniform, the reactivity with the polyisocyanate becomes poor, and when the average particle size is smaller than the above range, the compressive strength and elastic modulus of the obtained polyurethane complex are reduced. Decreases.
  • Examples of the hydroxy group-containing short plant fiber used in the present invention include natural plant polymer fibers such as cotton fiber, hemp fiber, banana fiber, pulp, wood, and coconut shell fiber.
  • the average thickness of the plant polymer fiber is 0.01 to 2 mm, preferably 0.02 to 1 mm.
  • the length of the fiber is 5 mm or less, preferably 3 mm or less, and its lower limit is about 1 mm. If the size of the vegetable polymer short fiber is larger than the above, the mixing becomes non-uniform, the reactivity with the polyisocyanate becomes worse, and if it is smaller than the above range, the compressive strength and elasticity of the obtained polyurethane composite are reduced. The rate drops.
  • a conventionally known urethanation reaction catalyst in order to cause a urethanization reaction between the polyol and the polyurethane.
  • a metal-based amine-based catalyst is usually used as the urethanation reaction catalyst.
  • an amine catalyst is preferred.
  • the amine catalyst include triethylenediamine, bis (dimethylaminoethyl) ether, tetramethylhexamethylenediamine, tetramethylpropane-1,3-diamine, pentamethylmethylenetriamine, and trimethylamino.
  • the metal-based urethanization catalyst includes a lead-based tin-based catalyst. Specific examples thereof include, for example, dibutyltin dilaurate and the like.
  • the proportion of the urethanization reaction catalyst used is 0.1 to 5% by weight, preferably 0.1 to 20% by weight in the case of an amine catalyst in the reaction mixture X or the reaction mixture Y described above. In the case of a system catalyst, it is 0.1 to 5% by weight, preferably 0.1 to 2% by weight.
  • the liquid or paste-like mixture X or mixture Y or a paste-like precuring reaction product thereof (hereinafter referred to as a mixture or the like) is used as a coating adhesive. ) Is applied to one or both bonding surfaces of two wood pods to be laminated and bonded, and the two wood boards are laminated. In this state, the mixture or the like is subjected to a urethanization reaction (a curing reaction). ) In this case, the reaction temperature is 20 to 150 ° C, preferably 50 to 150 ° C, more preferably 60 to 130 ° C. As the reaction pressure, normal pressure or pressurization is adopted.
  • the wooden board laminate is manufactured as described above, in order to increase the mechanical strength of the laminate, between one of the two wooden boards to be laminated and the mixture or the like used as an adhesive or It is preferable to interpose a biodegradable fibrous sheet between each of the two boards and the mixture or the like.
  • a wood board laminate is obtained in which an adhesive layer having the biodegradable fibrous sheet is interposed on the upper surface and / or the lower surface.
  • the fibrous sheet includes a nonwoven fabric, a woven fabric, a knitted fabric, and the like formed from biodegradable resin fibers.
  • its thickness is 0.05-3 mm, preferably 0:!-2 mm.
  • the biodegradable resin includes various conventionally known ones, for example, aliphatic polyester and polylactic acid.
  • urethanization reaction a curing reaction (urethane reaction) between the polyol and the polyisocyanate occurs, and the biodegradable substance (A) or (B) is a substance having a hydroxyl group at the mouth.
  • a urethanization reaction occurs between those hydroxyl groups and the polyisocyanate.
  • the ratio of the polyisocyanate used is 0.5 to 1.5 times the equivalent number of the isocyanate equivalent to the equivalent number of the reactive hydroxyl groups present in the mixture X or Y. It is preferably 0.7 to 1.3 equivalents.
  • the polyisocyanate is usually present in the mixture X or Y in an amount of 1 to 30% by weight, preferably 5 to 25% by weight.
  • the mixtures X and Y used in the present invention can be used in a liquid or paste form.
  • the paste adhesive according to the present invention is preferably a pre-cured reaction product of the mixture X or the mixture Y.
  • the viscosity of the paste-form precuring reaction product varies depending on the degree of the curing reaction. In the case of the present invention, the viscosity may be appropriately selected according to the application operation.
  • the number of boards in the woody-ported laminate of the present invention is two or more, a laminate having three or more boards can also be manufactured in the same manner as described above.
  • the cured resin composition layer (adhesive layer) existing between the boards may be a foam layer.
  • water as a blowing agent may be added to the mixture X or Y in an appropriate amount.
  • Molasses polyol was prepared by dissolving 1 part of molasses in 2 parts of polyethylene glycol 200 (PEG 200). To this MP, coffee bean shell powder (CBP) (particle diameter: about 350 to 710 ⁇ ) was mixed so as to have the CBP content (wt%) shown in Table 1. Further, 0.015 parts of dibutyltin dilate as a catalyst was added to the obtained mixture, and diphenylmethane diisocyanate (MDI) having a weight calculated in advance so that NCOZOH was 1.2 was added. And stirred at a temperature of 30 ° C for about 10 minutes. The mixture thus obtained was a paste-like polyurethane precursor (cured resin composition precursor) and had thermosetting properties.
  • CBP coffee bean shell powder
  • MDI diphenylmethane diisocyanate
  • this polyurethane precursor was interposed as an 8 mm-thick paste-like film between two 1-mm-thick plywood sheets, and the two plywood sheets were placed in the vertical direction. It was hot pressed at a temperature of 120 ° C. for 2 hours under a compressive force of 100 kg gZcm 2 .
  • the CBP content (wt%) shown in Table 1 is represented by the following equation.
  • a wood panel was produced in the same manner as in Example 1, except that coffee extraction residue (CG) (particle diameter: about 350 to 70 ⁇ ) was used instead of CBP. This wood panel was manufactured. Table 2 shows the mechanical properties of the obtained wood panel.
  • CG coffee extraction residue
  • a wood panel was produced in the same manner as in Example 1, except that wood flour (WM, particle diameter of about 150 to 250 ⁇ ) was used instead of CBP.
  • Table 3 shows the mechanical properties of the obtained wood panel.
  • Example 1 was repeated except that a polylactic acid nonwoven fabric (thickness: 0.5 mm) was interposed between one of the plywood and the polyurethane precursor sheet and between the other plywood and the polyurethane precursor sheet.
  • Thickness: 0.5 mm was interposed between one of the plywood and the polyurethane precursor sheet and between the other plywood and the polyurethane precursor sheet.
  • Table 4 shows the mechanical properties of this wood panel.
  • a wood panel was prepared in the same manner as in Example 4, except that CG was used instead of CBP.
  • Table 5 shows the mechanical properties of the obtained wood panel.
  • a wood panel was prepared in the same manner as in Example 4, except that WM was used instead of CBP. Table 6 shows the mechanical properties of the obtained wood panel.
  • a wooden board laminate having excellent mechanical properties can be manufactured at low cost.
  • This wooden board laminate is not suitable as the outermost material because it causes deterioration in the performance of interior materials (floor materials, wall materials, etc.) and exterior materials (water infiltration. However, painting the outermost surface is OK. ) Can be widely used. And since this wooden board laminate has biodegradability, it can be buried in the soil after use.

Abstract

A biodegradable wooden board laminate is disclosed which is excellent in safety and can be produced at low cost. A wooden board laminate composed of at least two wooden boards and a cured resin composition layer interposed between two adjacent wooden boards is characterized in that the cured resin composition is a cured reaction product of a mixture containing (i) a polyol, (ii) a polyisocyanate and (iii) a soluble biodegradable material which is soluble in the polyol and the proportion of the soluble biodegradable material to the cured resin composition is 10-50% by weight.

Description

明 細 書 木質ポード積層体  Memorandum Book Wood Pole Laminate
技術分野  Technical field
本発明は生分解性を有する木質ボード積層体、 その製造方法及びペースト状接 着剤に関するものである。 背景技術  The present invention relates to a biodegradable wooden board laminate, a method for producing the same, and a paste-like adhesive. Background art
少なくとも 2つの木質ボードをその隣接する 2つのポード間に接着剤層を介在 させて積層接着した木質ポード積層体は、 合板等として広く知られている。 このような木質ボード積層体において、 その接着剤としては、 その接着力及ぴ 価格の点から、 尿素樹脂やフ ノール樹脂等のホルムアルデヒド含有樹脂が広く 用いられている。  BACKGROUND ART A wooden pod laminate in which at least two wooden boards are laminated and bonded with an adhesive layer interposed between two adjacent pods is widely known as a plywood or the like. In such a wooden board laminate, a formaldehyde-containing resin such as a urea resin or a phenol resin is widely used as the adhesive in terms of its adhesive strength and price.
しかしながら、 このような樹脂の場合、 その原料である遊離ホルムアルデヒド を少量含むため、 そのホルムアルデヒドがそのボード積層体から微量放散すると いう問題を含む。  However, since such a resin contains a small amount of free formaldehyde as a raw material, there is a problem that a small amount of the formaldehyde is emitted from the board laminate.
従って、 木質ボード積層体の分野においては、 ホルムアルデヒド等の有害ガス の放出がなく、 安全性にすぐれるとともに、 価格の安い製品の開発が強く要望さ れている。  Therefore, in the field of wood board laminates, there is a strong demand for the development of low-priced products that emit no harmful gases such as formaldehyde and have excellent safety.
また、 木質ボード積層体は、 これを土中に埋めて廃棄処理したときに、 生分解 するものであることが望ましい。 発明の開示  It is also desirable that the wooden board laminate be biodegradable when it is buried in the soil and disposed of. Disclosure of the invention
本発明は、 安全性にすぐれ、 かつ生分解性を有し、 さらに製造コス トの安価な 木質ボード積層体、 その製造方法及ぴ該木質ボード積層体の製造に際して用いる ペースト状接着剤を提供することをその課題とする。  The present invention provides a wooden board laminate having excellent safety and biodegradability, which is inexpensive to produce, a method for producing the same, and a paste adhesive used for producing the wooden board laminate. That is the subject.
本発明者らは、 前記課題を解決すべく鋭意研究を重ねた結果、 本発明を完成す るに至った。  The present inventors have conducted intensive studies to solve the above problems, and as a result, completed the present invention.
即ち、 本発明によれば、 以下に示す木質ボード積層体、 その製造方法及ぴ該木 質ポード積層体製造用シート状接着剤が提供される。 That is, according to the present invention, a wooden board laminate shown below, a method for producing the same, The present invention provides a sheet-like adhesive for producing a porous ply laminate.
(1) 少なくとも 2つの木質ボードと、 該隣接する 2つの木質ボード間に介在さ せた硬化樹脂組成物層とからなる積層体であって、 該硬化樹脂組成物が、 (i) ポリオール、 (ii) ポリイソシァネート及ぴ (iii) 該ポリオールに溶解する可溶 性生分解性物質を含有する混合物の硬化反応生成物からなり、 該可溶性生分解性 物質の割合が該硬化樹脂組成物中 10〜50重量 °/0であることを特徴とする木質 ボード積層体。 (1) A laminate comprising at least two wooden boards and a cured resin composition layer interposed between the two adjacent wooden boards, wherein the cured resin composition comprises: (i) a polyol, ii) a polyisocyanate and (iii) a curing reaction product of a mixture containing a soluble biodegradable substance soluble in the polyol, wherein the proportion of the soluble biodegradable substance in the cured resin composition A wooden board laminate having a weight of 10 to 50 ° / 0 .
(2) 少なくとも 2つの木質ボードと、 該隣接する 2つの木質ボード間に介在さ せた硬化樹脂組成物層とからなる積層体であって、 該硬化樹脂組成物が、 ( i) ポリオール、 (ii) ポリイソシァネート、 (iii) 該ポリオールに溶解する可溶性 生分解性物質 (A) 及ぴ (iv) 該ポリオールに溶解しない不溶性生分解性物質 ( B) を含有する混合物の硬化反応生成物からなり、 該可溶性生分解性物質 (A) と該不溶性生分解性物質 (B) との合計量が該硬化樹脂組成物中 10〜 90重量 %であり、 該可溶性生分解性物質 (A) の割合が該硬化樹脂組成物中 1 0〜 50 重量。 /0であることを特徴とする木質ボード積層体。 (2) A laminate comprising at least two wooden boards and a cured resin composition layer interposed between the two adjacent wooden boards, wherein the cured resin composition comprises: (i) a polyol, ii) a polyisocyanate, (iii) a curing reaction product of a mixture containing a soluble biodegradable substance (A) soluble in the polyol and (iv) an insoluble biodegradable substance (B) insoluble in the polyol. The total amount of the soluble biodegradable substance (A) and the insoluble biodegradable substance (B) is 10 to 90% by weight in the cured resin composition, and the soluble biodegradable substance (A) Is 10 to 50% by weight in the cured resin composition. / 0. A wooden board laminate characterized by being / 0 .
(3) 該可溶性生分解性物質 (A) 力 リグニンスルホン酸、 リグニンスルホン 酸部分中和塩及ぴ糖化合物の中から選ばれる少なくとも 1種からなることを特徴 とする前記 (1) 又は (2) に記載の木質ボード積層体。  (3) The soluble biodegradable substance (A) is composed of at least one selected from the group consisting of ligninsulfonic acid, partially neutralized salt of ligninsulfonic acid, and sugar compounds. The wooden board laminate according to (1).
(4) 該不溶性生分解性物質 (B) が、 不溶性リグニン系物質、 植物質粉末及ぴ 植物質短繊維の中から選ばれる少なくとも 1種からなることを特徴とする前記 ( 2) 〜 (3) のいずれかに記載の木質ボード積層体。  (4) The method according to (2) to (3), wherein the insoluble biodegradable substance (B) comprises at least one selected from an insoluble lignin-based substance, a plant powder, and a plant short fiber. The wooden board laminate according to any one of the above.
( 5 ) 該硬化樹脂組成物層の上面部及び/又は下面部に生分解性繊維状シートを 有することを特徴とする前記 (1) 〜 (4) のいずれかに記載の木質ボード積層 体。  (5) The wood board laminate according to any one of (1) to (4), further comprising a biodegradable fibrous sheet on an upper surface and / or a lower surface of the cured resin composition layer.
(6) 前記 (1) に記載の木質ボード積層体を製造する方法であって、 少なくと も 2つの木質ボードをその隣接する 2つのボード間に硬化樹脂組成物前駆体を介 在させて熱圧着させることからなり、 該硬化樹脂組成物前駆体が、 ( i) ポリオ ール、 (ii) ポリイソシァネート及ぴ (iii) 該ポリオールに溶解する可溶性生分 解性物質を含有する混合物の予備硬化反応生成物からなり、 該可溶性生分解性物 質の割合が該予備硬化反応生成物中 10〜50重量%であることを特徴とする木 質ボード積層体の製造方法。 (6) The method for producing a woody board laminate according to the above (1), wherein at least two woody boards are heat-treated by interposing a cured resin composition precursor between two adjacent boards. Compression-bonding, wherein the cured resin composition precursor is a mixture of (i) a polyol, (ii) a polyisocyanate, and (iii) a mixture containing a soluble biodegradable substance soluble in the polyol. A pre-cured reaction product, the soluble biodegradable material A method for producing a wood board laminate, wherein the proportion of the substance is 10 to 50% by weight in the precured reaction product.
(7) 前記 (2) に記載の木質ボード積層体を製造する方法であって、 少なくと も 2つの木質ポードをその隣接する 2つのポード間に硬化榭脂組成物前駆体を介 在させて熱圧着させることからなり、 該硬化樹脂組成物前駆体が、 ( i) ポリオ —ル、 (ii) ポリイソシァネート、 (iii) 該ボリオールに溶解する可溶性生分解 性物質 (A) 及ぴ (iv) 該ポリオールに溶解しない不溶性生分解性物質 (B) を 含有する混合物の予備硬化反応生成物からなり、 該可溶性生分解性物質 (A) と 該不溶性生分解性物質 (B) との合計量が該予備硬化反応生成物中 1 0〜 90重 量%であり、 該可溶性生分解性物質 (A) の割合が該予備硬化反応生成物中 10 〜 50重量%であることを特徴とする木質ボード積層体の製造方法。  (7) The method for producing a woody board laminate according to the above (2), wherein at least two woody pods are provided with a cured resin composition precursor between two adjacent pods. Wherein the cured resin composition precursor comprises: (i) a polyol, (ii) a polyisocyanate, and (iii) a soluble biodegradable substance (A) and ( iv) a pre-curing reaction product of a mixture containing the insoluble biodegradable substance (B) that is insoluble in the polyol, and the sum of the soluble biodegradable substance (A) and the insoluble biodegradable substance (B) The amount is 10 to 90% by weight in the precured reaction product, and the ratio of the soluble biodegradable substance (A) is 10 to 50% by weight in the precured reaction product. A method for producing a wooden board laminate.
(8) 該可溶性生分解性物質 (A) 力 リグニンスルホン酸、 リグニンスルホン 酸部分中和塩及び糖化合物の中から選ばれる少なくとも 1種からなることを特徴 とする前記 (6) 又は (7) に記載の木質ボード積層体の製造方法。  (8) The soluble biodegradable substance (A) comprising at least one selected from the group consisting of ligninsulfonic acid, partially neutralized salt of ligninsulfonic acid, and a saccharide compound. The method for producing a woody board laminate according to the above.
(9) 該不溶性生分解性物質 (B) ί 不溶性リグニン系物質、 植物質粉末及び 植物質短繊維の中から選ばれる少なくとも 1種からなることを特徴とする前記 ( 7) 〜 (8) のいずれかに記載の木質ボード積層体の製造方法。  (9) The insoluble biodegradable substance (B) な る comprising at least one selected from an insoluble lignin-based substance, a vegetable powder and a vegetable short fiber. The method for producing a wooden board laminate according to any one of the above.
(1 0) 該硬化樹脂組成物前駆体の上面部及び/又は下面部に生分解性繊維状シ ートを有することを特徴とする前記 (6) 〜 (9) のいずれかに記載の木質ボー ド積層体の製造方法。  (10) The woody material according to any of (6) to (9), wherein the cured resin composition precursor has a biodegradable fibrous sheet on an upper surface and / or a lower surface. Manufacturing method of board laminate.
(1 1) 木質ボード積層体を製造する際に用いられるペース ト状接着剤であって 、 ( i ) ポリオール、 (ii) ポリイソシァネート及ぴ (iii) 該ポリオールに溶解 する可溶性生分解性物質を含有する混合物の予備硬化反応生成物からなり、 該可 溶性生分解性物質の割合が該予備硬化反応生成物中 10〜50重量%であること を特徴とする木質ボード積層体製造用ペースト状接着剤。  (11) A paste adhesive used for producing a wooden board laminate, comprising (i) a polyol, (ii) a polyisocyanate, and (iii) a soluble biodegradable soluble in the polyol. A paste for producing a wood board laminate, comprising a pre-cured reaction product of a mixture containing a substance, wherein the ratio of the soluble biodegradable substance is 10 to 50% by weight in the pre-cured reaction product. Glue.
(1 2) 木質ボード積層体を製造する際に用いられる、 ぺ一ス ト状接着剤であつ て、 ( i ) ポリオール、 (ii) ポリイソシァネート、 (iii) 該ポリオールに溶解 する可溶性生分解性物質 (A) 及び (iv) 該ポリオールに溶解しない不溶性生分 解性物質 (B) を含有する混合物の予備硬化反応生成物からなり、 該可溶性生分 解性物質 (A) と該不溶性生分解性物質 (B ) との合計量が該予備硬化反応生成 物中 1 0〜9 0重量%であり、 該可溶性生分解性物質 (A) の割合が該予備硬化 反応生成物中 1 0〜5 0重量%であることを特徴とする木質ボード積層体の製造 用ペースト状接着剤。 (1 2) A first adhesive which is used when producing a wood board laminate, (i) a polyol, (ii) a polyisocyanate, and (iii) a soluble resin which is soluble in the polyol. A precuring reaction product of a mixture containing a decomposable substance (A) and (iv) an insoluble biodegradable substance (B) that is insoluble in the polyol; The total amount of the decomposable substance (A) and the insoluble biodegradable substance (B) is 10 to 90% by weight in the precured reaction product, and the ratio of the soluble biodegradable substance (A) is A paste-like adhesive for producing a wooden board laminate, which is contained in an amount of 10 to 50% by weight in the precured reaction product.
( 1 3 ) 該可溶性生分解性物質 (A) が、 リグニンスルホン酸、 リグニンスルホ ン酸部分中和塩及ぴ糖化合物の中から選ばれる少なくとも 1種からなることを特 徴とする前記 (1 1 ) 又は (1 2 ) に記載の木質ボード積層体製造用ペースト状  (13) The method according to (1), wherein the soluble biodegradable substance (A) comprises at least one selected from lignin sulfonic acid, lignin sulfonic acid partially neutralized salt, and a sugar compound. 1) or paste form for the manufacture of a woody board laminate according to (1 2)
( 1 4 ) 該不溶性生分解性物質 ( B ) が、 不溶性リグニン系物質、 植物質粉末及 ぴ植物質短繊維の中から選ばれる少なくとも 1種からなることを特徴とする前記(14) The insoluble biodegradable substance (B) comprises at least one selected from an insoluble lignin-based substance, a plant powder, and a plant short fiber.
( 1 2 ) 〜 (1 3 ) のいずれかに記載の木質ボード積層体製造用ペースト状接着 剤。 発明を実施するための最良の形態 The paste adhesive for producing a wood board laminate according to any one of (12) to (13). BEST MODE FOR CARRYING OUT THE INVENTION
本発明で用いる木質ボードには、 木材からなるものや、 木粉成形物からなるも の等の従来公知の各種の木質 (セルロース質) 板状体が包含される。 本発明で用 いる木質ボードにおいて、 その厚さは特に制約されないが、 通常、 5〜3 0 mm 、 好ましくは 9〜 1 5 mmである。  The woody board used in the present invention includes various conventionally known woody (cellulosic) plate-like bodies such as those made of wood and those made of wood flour. The thickness of the wood board used in the present invention is not particularly limited, but is usually 5 to 30 mm, preferably 9 to 15 mm.
本発明の木質ボード積層体は、 少なくとも 2つの木質ボードを、 その隣接する 2つのボード間に硬化樹脂組成物 (接着剤) 層を介して積層接着した構造を有す る。 この木質ボード積層体における木質ボードの数は、 2〜 5、 好ましくは 2〜 3である。 本発明の木質ボード積層体は、 2つの木質ボードの積層体であること ができる他、 3〜5枚の単板 (厚さ : 0 . 5〜3 mm) を積層接着させた合板等 であることができる。  The wooden board laminate of the present invention has a structure in which at least two wooden boards are laminated and bonded between two adjacent boards via a cured resin composition (adhesive) layer. The number of the wooden boards in the wooden board laminate is 2 to 5, preferably 2 to 3. The wooden board laminate of the present invention may be a laminate of two wooden boards, or a plywood obtained by laminating and bonding 3 to 5 veneers (thickness: 0.5 to 3 mm). be able to.
本発明で木質ボードの間に介在させる硬化樹脂組成物層 (接着剤層) の 1つの 態様は、 ( i ) ポリオール、 (ii) ポリイソシァネート及ぴ (iii) 該ポリオール に溶解する可溶性生分解性物質を含有する混合物 ( X) の硬化反応生成物からな り、 該可溶性生分解性物質の割合が該硬化反応生成物中 1 0〜5 0重量%、 好ま しくは 1 0〜3 0重量%であることを特徴とする硬化樹脂組成物層である。 4 003422 One embodiment of the cured resin composition layer (adhesive layer) interposed between the wooden boards in the present invention includes (i) a polyol, (ii) a polyisocyanate, and (iii) a soluble resin dissolved in the polyol. A curing reaction product of a mixture (X) containing a degradable substance, wherein the proportion of the soluble biodegradable substance is 10 to 50% by weight in the curing reaction product, preferably 10 to 30%. % By weight of the cured resin composition layer. 4 003422
5 Five
本発明で木質ボード間に介在させる硬化樹脂組成物層 (接着剤層) の他の態様 は、 ( i ) ポリオール、 (ii) ポリイソシァネート、 (iii) 該ポリオールに溶解 する可溶性生分解性物質 (A) 及ぴ (iv) 該ポリオールに溶解しない不溶性生分 解性物質 (B ) を含有する混合物 (Y) の硬化反応生成物からなり、 該可溶性生 分解性物質 (A) と該不溶性生分解性物質 (B ) との合計量が該硬化反応生成物 中 1 0〜 9 0重量。 /。であり、 該可溶性生分解性物質 (A) の割合が該硬化反応生 成物中 1 0〜 5 0重量%、 好ましくは 1 0〜 3 0重量%である硬化樹脂組成物層 である。  Other embodiments of the cured resin composition layer (adhesive layer) interposed between the wooden boards in the present invention include (i) a polyol, (ii) a polyisocyanate, and (iii) a soluble biodegradable soluble in the polyol. And (iv) a curing reaction product of a mixture (Y) containing an insoluble biodegradable substance (B) insoluble in the polyol, wherein the soluble biodegradable substance (A) and the insoluble The total amount of the biodegradable substance (B) and the curing reaction product is 10 to 90% by weight. /. Wherein the proportion of the soluble biodegradable substance (A) is 10 to 50% by weight, preferably 10 to 30% by weight in the cured reaction product.
前記ポリオールとしては、 例えば、 エチレングリコール、 ジエチレンダリコ一 ル、 トリエチレングリコール、 1 , 4—ブタンジオール、 1 , 6—へキサンジォ 一ノレ、 ネオペンチノレグリコーノレ、 トリメチ口一ノレプロノ ン、 グリセリン、 トリエ タノールァミン、 ソルビトール等の低分子量ポリオール:ポリエチレングリコー ル、 ポリプロピレングリコール、 ポリテトラメチレングリコール、 エチレンォキ シド/プロピレンォキシド共重合体等のポリエーテルポリオール:ポリカプロラ ク トン、 ポリ一 ]3—メチルー δ—プチロラク トン、 ジオールと二塩基酸からのポ リエステル等が挙げられる。 その他、 水酸基含有液状ポリブタジエン、 ポリ力一 ポネートジオール、 アタリルポリオール、 ひまし油変性物、 やし油変性物等が挙 げられる。  Examples of the polyol include ethylene glycol, diethylene diol, triethylene glycol, 1,4-butanediol, 1,6-hexanediol, neopentinole glycolone, trimethylone glycolone, glycerin, Low molecular weight polyols such as triethanolamine and sorbitol: Polyether polyols such as polyethylene glycol, polypropylene glycol, polytetramethylene glycol, and ethylene oxide / propylene oxide copolymers: Polycaprolactone, poly] 3-methyl-δ-butyrolact And polyesters derived from diols and dibasic acids. Other examples include hydroxy group-containing liquid polybutadiene, polypropionate diol, ataryl polyol, castor oil-modified products, and palm oil-modified products.
前記ポリイソシァネートとしては、 脂肪族系ポリイソシァネート、 脂環族系ポ リイソシァネートおょぴ芳香族系ポリイソシァネートの他、 それらの変性体が包 含される。 脂肪族系ポリイソシァネートとしては、 例えば、 へキサメチレンジィ ソシァネート、 リジンジイソシァネート、 リジントリイソシァネート等が挙げら れ、 脂環族系ポリイソシァネートとしては、 例えば、 イソホロンジイソシァネー トが挙げられる。 芳香族系ポリイソシァネートとしては、 例えば、 トリレンジィ ソシァネート、 キシリレンジイソシァネート、 ジフエニルメタンジィソシァネ一 ト、 ポリメリックジフエニルメタンジイソシァネート、 トリフエニルメタントリ イソシァネート、 トリス (イソシァネートフェニル) チォホスフェート等が挙げ られる。 ポリイソシァネート変性体としては、 例えば、 ウレタンプレボリマー、 へキサメチレンジィソシァネートビューレツ ト、 へキサメチレンジィソシァネー 3422 Examples of the polyisocyanate include aliphatic polyisocyanate, alicyclic polyisocyanate, aromatic polyisocyanate, and modified products thereof. Examples of the aliphatic polyisocyanate include hexamethylene diisocyanate, lysine diisocyanate, and lysine triisocyanate. Examples of the alicyclic polyisocyanate include isophorone diisocyanate. Net. Examples of aromatic polyisocyanates include, for example, tolylenediocyanate, xylylenediisocyanate, diphenylmethanediisocyanate, polymeric diphenylmethanediisocyanate, triphenylmethanetriisocyanate, tris (isosocyanate). Phenyl) thiophosphate and the like. Examples of the modified polyisocyanate include urethane prepolymer, hexamethylene diisocynate buret, and hexamethylene diisocene. 3422
6 6
ト、 トリマー、 イソホロンジイソシァネートトリマー等が挙げられる。  G, trimer, isophorone diisocyanate trimer and the like.
本発明において用いる好ましいポリイソシァネートは、 ( i ) ジイソシァネー ト又は (ii) ジイソシァネートと、 3〜6価、 好ましくは 3〜4価のポリイソシ ァネートとの混合物である。 この混合 において、 該ポリィソシァネートの割合 は、 ジイソシァネート換算モル量で、 即ち、 n ( n : 3〜4の数) 価のポリイソ シァネート 1モルを、 n / 2モルのジイソシァネートと換算 (例えば、 3価のポ リイソシァネート 1モルは、 1 . 5モルのジィソシァネートとして換算する) し て、 0 . 5〜2モル、 好ましくは 0 . 7〜1 . 5モルである。  The preferred polyisocyanate used in the present invention is (i) diisocyanate or (ii) a mixture of diisocyanate and a tri- to hexa-valent, preferably tri- to tetra-valent poly-isocyanate. In this mixing, the proportion of the polyisocyanate is a molar amount in terms of diisocyanate, that is, 1 mol of n (n: 3 to 4) valent polyisocyanate is converted into n / 2 mol of diisocyanate (for example, One mole of trivalent polyisocyanate is converted to 1.5 mole of diisocyanate), and is 0.5 to 2 moles, preferably 0.7 to 1.5 moles.
本発明で用いるポリオールに溶解する可溶性生分解性物質 (A) としては、 従 来公知の各種のものが用いられる。 このようなものには、 可溶性リグニン系物質 (リグニンスルホン酸、 リグニンスルホン酸部分中和塩) の他、 糖化合物、 可溶 性天然高分子、 リグニン及ぴ糖化合物のポリ力プロラクトン誘導体等が包含され る。  As the soluble biodegradable substance (A) soluble in the polyol used in the present invention, various conventionally known substances can be used. Such compounds include soluble lignin-based substances (lignin sulfonic acid, partially neutralized salts of lignin sulfonic acid), sugar compounds, soluble natural polymers, lignin and polyfunctional prolactone derivatives of saccharide compounds. Included.
前記リグニンスルホン酸部分中和塩は、 スルホン酸基とスルホン酸塩基の両方 を有し、 ポリオールに可溶性のリグニン物質を意味する。 リグニンスルホン酸塩 は、 従来、 サルフアイ トパルプ製造工程で副産される安価なものであるが、 通常 のポリオールには不溶性であるため、 リグニンスルホン酸塩をそのまま原料とす るポリウレタンは知られていない。 これまでは、 リグニンスルホン酸塩を、 ヒ ド ロキシメチル化してポリオール可溶として、 分子内に組み込んだポリウレタンが 知られている程度である。 このようなポリウレタンはコスト高となり、 安価なリ グニンスルホン酸塩の特徴が生かされていない。  The lignin sulfonic acid partially neutralized salt means a lignin substance which has both a sulfonic acid group and a sulfonic acid group and is soluble in a polyol. Lignin sulfonate is a low-cost product that is conventionally produced as a by-product in the sulphite pulp manufacturing process.However, since it is insoluble in ordinary polyols, polyurethane using lignin sulfonate as a raw material is not known. . To date, polyurethanes have been known in which lignin sulfonate is hydroxymethylated to make it soluble in a polyol and incorporated into the molecule. Such polyurethanes are costly and do not make use of the characteristics of inexpensive ligninsulfonate.
本発明者らは、 リグニンスルホン酸塩を酸で部分的に加水分解して部分中和塩 型とすると、 このリグニンスルホン酸部分中和塩は容易にポリオールに溶解し、 このリグニンスルホン酸部分中和塩を溶解状で含むポリオール溶液をポリイソシ ァネートと縮合反応させることにより、 リグニンスルホン酸成分をポリウレタン 分子鎖に含むすぐれた物性を有する生分解性ポリウレタンが得られることを見出 した。  When the lignin sulfonic acid salt is partially hydrolyzed with an acid to form a partially neutralized salt, the lignin sulfonic acid partially neutralized salt easily dissolves in the polyol, and the lignin sulfonic acid It has been found that a condensation reaction of a polyol solution containing a solute in a dissolved state with a polyisocyanate results in a biodegradable polyurethane having excellent physical properties containing a ligninsulfonic acid component in a polyurethane molecular chain.
前記リグニンスルホン酸部分中和塩は、 リグニンスルホン酸塩を、 酸を用いて 部分的に加水分解することあるいはィオン交換法で部分的に陽ィオン交換するこ とにより得ることができる。 この場合、 そのリグニンスルホン酸塩には、 ナトリ ゥム塩やカリウム塩、 アンモニゥム塩、 カルシウム塩、 マグネシウム塩等が包含 される。 その部分加水分解の程度は、 通常その 5 %水溶液の p Hが 1〜8、 好ま しくは 2 . 5〜6、 より好ましくは 3〜4を示す程度であり、 ポリオールに溶解 する程度であればよい。 The lignin sulfonic acid partially neutralized salt is obtained by partially hydrolyzing a lignin sulfonic acid salt with an acid or partially cation-exchanging by ionic exchange. And can be obtained by In this case, the lignin sulfonate includes sodium salt, potassium salt, ammonium salt, calcium salt, magnesium salt and the like. The degree of the partial hydrolysis is usually such that the pH of the 5% aqueous solution is 1 to 8, preferably 2.5 to 6, and more preferably 3 to 4 as long as it is soluble in the polyol. Good.
本発明で用いるリグニンスルホン酸部分中和塩において、 そのスルホン酸基は 、 部分的に脱スルホン化することができる。 この脱スルホン化は、 リグニンスル ホン酸塩を部分的に加水分解する前に行うことができる。 この場合の脱スルホン 化は、 例えば、 そのリグニンスルホン酸塩をアルカリ性条件下、 高圧高温で酸化 反応することにより行うことができる。 この部分スルホン化率は、 リグニン物質 に結合する全スルホン酸基の 5〜 9 0 %、 好ましくは 1 0〜5 0 %程度である。 可溶性リグニンとしては、 前記可溶性リグニンの他、 ソルボルシスリグニンを 挙げることができる。  In the partially neutralized lignin sulfonic acid salt used in the present invention, the sulfonic acid group can be partially desulfonated. This desulfonation can be performed before partially hydrolyzing the lignin sulfonate. The desulfonation in this case can be carried out, for example, by subjecting the lignin sulfonate to an oxidation reaction under high pressure and high temperature under alkaline conditions. This partial sulfonation ratio is 5 to 90%, preferably about 10 to 50% of all sulfonic acid groups bound to the lignin substance. Examples of the soluble lignin include sorborsis lignin in addition to the above-mentioned soluble lignin.
前記糖化合物には、 糖蜜、 単糖、 少糖、 多糖、 糖アルコール等が包含され、 ポ リオールに可溶性のものであれば任意のものが用いられる。 このような糖化合物 には、 例えば、 グノレコース、 ガラク トース、 キシロース、 し糖、 マンノース、 タ ロース、 ラムノース、 ァラビノース、 グノレコシノレマンノース、 リキソース、 ァロ ース、 ァノレトロース、 グロース、 イ ドース、 リボース、 エリ トロース、 トレオー ス、 プシコース、 フノレク ト一ス、 ソノレボース、 タガトース、 ペンツロース、 テト ロース、 スクロース、 マノレトース、 イソマノレトース、 セロビ才ース、 ラタ トース 、 トレノヽロース、 コウジビオース、 ソホロース、 ニゲロース、 ラミナリビオース 、 イソマルトース、 ゲンチオビオース、 メリビオース、 ブランテオビオース、 ッ ラノース、 ビシァノース、 ァガロビオース、 シラビオース、 ルチノース、 プリメ プロース、 キシロビオース、 口ジメナビオース、 エリ トリ トール、 メソエリ トリ トーノレ、 マノレチトーノレ、 ラクチトーノレ、 D—トレイ ト一ノレ、 D—ァラビニト一ノレ 、 リビトール、 キシリ トール、 ソルビトール、 ガラクチト一ル、 D—マンニトー ル、 ァリ トール、 高級アルジトール等の他、 デンプン、 デキストラン、 マンナン 、 ぺクチン、 ぺクチン酸、 アルギン酸、 キトサン、 (上記糖化合物のポリ力プロ ラタ トン誘導体) 等が挙げられる。 前記糖蜜としては、 精糖蜜や廃糖蜜が用いられる。 The saccharide compounds include molasses, monosaccharides, oligosaccharides, polysaccharides, sugar alcohols, and the like, and any compounds can be used as long as they are soluble in polyol. Such sugar compounds include, for example, gnorecose, galactose, xylose, sucrose, mannose, talose, rhamnose, arabinose, gnorecosinoremannose, lyxose, allose, anoretroses, growth, eose, ribose. , Erythrose, Treose, Psicose, Fnolectose, Sonorebose, Tagatose, Pentzulose, Tetrose, Sucrose, Manolethose, Isomanoletose, Cellobiose, Ratatoose, Trenoloose, Koujibiose, Soholose, Nigerose , Isomaltose, gentiobiose, melibiose, branteobiose, llanoose, visiananose, agarobiose, sylabiose, rutinose, primemeprose, kishi Biose, oral dimenabiose, erythritol, mesoeri tritone, manoletitone, lactitone, D—tray one, D—arabinite one, ribitol, xylitol, sorbitol, galactitol, D—mannitol, aritol In addition to higher alditols and the like, starch, dextran, mannan, pectin, pectic acid, alginic acid, chitosan, (polycaprolactone derivatives of the above sugar compounds) and the like can be mentioned. As the molasses, molasses or molasses is used.
本発明で用いるポリオールに溶解しない不溶性生分解性物質 (B ) としては、 従来公知の各種のものが用いられる。 このようなものには、 ヒ ドロキシル基含有 植物質粉末や、 ヒドロキシル基含有植物質短繊維の他、 生分解性樹脂 (ポリエス テル、 ポリ乳酸等) が包含される。  As the insoluble biodegradable substance (B) that does not dissolve in the polyol used in the present invention, various conventionally known substances can be used. Such materials include biodegradable resins (polyester, polylactic acid, etc.) in addition to plant powder containing hydroxy groups and short plant fibers containing hydroxyl groups.
ヒドロキシル基含有植物質粉末としては、 従来公知のもの、 例えば、 パルプ粉 末、 クラフトリグニン粉末、 パガス粉末、 木粉末、 茶殻粉末、 コーヒー豆がら粉 末、 コーヒー豆粉末等の各種天然高分子粉末が挙げられる。 この植物質高分子粉 末の平均粒径は、 0 . 0 l〜3 mm、 好ましくは 0 . l〜2 mmである。 植物質 高分子粉末の平均粒径が前記範囲より大きくなると、 混合が不均一となり、 ポリ イソシァネートとの反応性も悪くなり、 又前記範囲より小さくなると得られるポ リウレタン複合体の圧縮強度や弾性率が低下する。 本発明において用いるヒドロ キシル基含有植物質短繊維としては、 木綿繊維、 麻繊維、 バナナ繊維、 パルプ、 木材、 ヤシ殻繊維等の植物質天然高分子繊維が挙げられる。 この植物質高分子繊 維の平均の太さは、 0 . 0 1〜 2 mm、 好ましくは 0 . 0 2〜: l mmである。 繊 維の長さは 5 mm以下、 好ましくは 3 mm以下であり、 その下限値は l mm程度 である。 植物質高分子短繊維の寸法は前記より大きくなると、 混合が不均一とな り、 ポリイソシァネートとの反応性も悪くなり、 また前記範囲より小さくなると 得られるポリウレタン複合体の圧縮強度や弾性率が低下する。  Conventionally known hydroxyl group-containing plant powders include various natural polymer powders such as pulp powder, kraft lignin powder, bagasse powder, wood powder, tea husk powder, coffee bean powder, coffee bean powder, and the like. No. The average particle size of the vegetable polymer powder is from 0.01 to 3 mm, preferably from 0.1 to 2 mm. When the average particle size of the vegetable polymer powder is larger than the above range, the mixing becomes non-uniform, the reactivity with the polyisocyanate becomes poor, and when the average particle size is smaller than the above range, the compressive strength and elastic modulus of the obtained polyurethane complex are reduced. Decreases. Examples of the hydroxy group-containing short plant fiber used in the present invention include natural plant polymer fibers such as cotton fiber, hemp fiber, banana fiber, pulp, wood, and coconut shell fiber. The average thickness of the plant polymer fiber is 0.01 to 2 mm, preferably 0.02 to 1 mm. The length of the fiber is 5 mm or less, preferably 3 mm or less, and its lower limit is about 1 mm. If the size of the vegetable polymer short fiber is larger than the above, the mixing becomes non-uniform, the reactivity with the polyisocyanate becomes worse, and if it is smaller than the above range, the compressive strength and elasticity of the obtained polyurethane composite are reduced. The rate drops.
本発明においては、 ポリオールとポリウレタンとをウレタン化反応させるため に、 従来公知のウレタン化反応触媒を用いるのが好ましい。 ウレタン化反応触媒 としては、 通常、 金属系ゃァミン系の触媒が用いられる。  In the present invention, it is preferable to use a conventionally known urethanation reaction catalyst in order to cause a urethanization reaction between the polyol and the polyurethane. As the urethanation reaction catalyst, a metal-based amine-based catalyst is usually used.
本発明では、 アミン系触媒の使用が好ましい。 このアミン系触媒としては、 例 えば、 トリエチレンジァミン、 ビス (ジメチルアミノエチル) エーテル、 テトラ メチルへキサメチレンジアミン、テトラメチルプロパン一 1 , 3—ジアミン、ペン タメチルジェチレントリアミン、 トリメチルアミノエチルピペラジン、 1—メチ ルイミダゾール、 1ーィソプチルー 2—メチルイミダゾール等が挙げられる。 前記金属系ウレタン化触媒には、 鉛系ゃスズ系の触媒が包含される。 その具体 例としては、 例えば、 ジブチルチンジラウレート等が挙げられる。 ウレタン化反応触媒の使用割合は、 前記した反応混合物 X中又は前記した反応 混合物 Y中、 アミン系触媒の場合、 0. 1〜5重量%、 好ましくは 0. 1〜20 重量%であり、 金属系触媒の場合、 0. 1〜5重量%、 好ましくは 0. 1〜2重 量%である。 In the present invention, the use of an amine catalyst is preferred. Examples of the amine catalyst include triethylenediamine, bis (dimethylaminoethyl) ether, tetramethylhexamethylenediamine, tetramethylpropane-1,3-diamine, pentamethylmethylenetriamine, and trimethylamino. Ethyl piperazine, 1-methylimidazole, 1-isoptyl-2-methylimidazole and the like. The metal-based urethanization catalyst includes a lead-based tin-based catalyst. Specific examples thereof include, for example, dibutyltin dilaurate and the like. The proportion of the urethanization reaction catalyst used is 0.1 to 5% by weight, preferably 0.1 to 20% by weight in the case of an amine catalyst in the reaction mixture X or the reaction mixture Y described above. In the case of a system catalyst, it is 0.1 to 5% by weight, preferably 0.1 to 2% by weight.
本発明の木質ボード積層体を製造するには、 塗布型接着剤として、 前記した液 状ないしペースト状の混合物 X又は混合物 Yあるいはそれらのペースト状予備硬 化反応生成物 (以下、 これらを混合物等とも言う) を、 積層接着すべき 2つの木 質ポ一ドの一方又は両方の接着面に塗布し、 その 2つの木質ボードを積層し、 こ の状態において該混合物等をゥレタン化反応 (硬化反応) させる。 この場合、 そ の反応温度は 20〜 1 50 °C、 好ましくは 50〜150°C、 より好ましくは 60 〜1 30°Cである。 反応圧力は、 常圧又は加圧が採用される。  In order to produce the woody board laminate of the present invention, the liquid or paste-like mixture X or mixture Y or a paste-like precuring reaction product thereof (hereinafter referred to as a mixture or the like) is used as a coating adhesive. ) Is applied to one or both bonding surfaces of two wood pods to be laminated and bonded, and the two wood boards are laminated. In this state, the mixture or the like is subjected to a urethanization reaction (a curing reaction). ) In this case, the reaction temperature is 20 to 150 ° C, preferably 50 to 150 ° C, more preferably 60 to 130 ° C. As the reaction pressure, normal pressure or pressurization is adopted.
前記のようにして木質ボード積層体を製造する場合、 その積層体の機械的強度 を高めるために、 積層すべき 2つの木質ボードの一方のボードと、 接着剤として 用いる前記混合物等との間あるいは 2つの各ボードと前記混合物等との間に、 生 分解性繊維状シートを介在させることが好ましい。 この場合には、 上面及びノ又 は下面部に該生分解性繊維状シ一トを有する接着剤層を介在した木質ボード積層 体が得られる。  When the wooden board laminate is manufactured as described above, in order to increase the mechanical strength of the laminate, between one of the two wooden boards to be laminated and the mixture or the like used as an adhesive or It is preferable to interpose a biodegradable fibrous sheet between each of the two boards and the mixture or the like. In this case, a wood board laminate is obtained in which an adhesive layer having the biodegradable fibrous sheet is interposed on the upper surface and / or the lower surface.
前記繊維状シートには、 生分解性樹脂の繊維から形成された不織布、 織布、 編 布等が包含される。 このシートにおいて、 その厚さは、 0. 05〜3mm、 好ま しくは 0. :!〜 2mmである。  The fibrous sheet includes a nonwoven fabric, a woven fabric, a knitted fabric, and the like formed from biodegradable resin fibers. In this sheet, its thickness is 0.05-3 mm, preferably 0:!-2 mm.
前記生分解性樹脂には、 従来公知の各種のもの、 例えば、 脂肪族ポリエステル やポリ乳酸等が包含される。  The biodegradable resin includes various conventionally known ones, for example, aliphatic polyester and polylactic acid.
前記ウレタン化反応においては、 ポリオールとポリイソシァネートとの硬化反 応 (ウレタン化反応) が生起し、 そして、 生分解性物質 (A) 又は (B) がヒド 口キシル基を持つ物質の場合には、 それらのヒドロキシル基とポリイソシァネー トとの間のウレタン化反応も生起する。 この硬化反応によって 2つのボード間に は硬化樹脂組成物層が形成される。  In the urethanization reaction, a curing reaction (urethane reaction) between the polyol and the polyisocyanate occurs, and the biodegradable substance (A) or (B) is a substance having a hydroxyl group at the mouth. In addition, a urethanization reaction occurs between those hydroxyl groups and the polyisocyanate. By this curing reaction, a cured resin composition layer is formed between the two boards.
ポリイソシァネートの使用割合は、 混合物 X又は Y中に存在する反応性ヒドロ キシル基の当量数に対し、 そのイソシァネート当量数で、 0. 5〜1. 5倍当量 、 好ましくは 0. 7〜1. 3倍当量である。 ポリイソシァネートは、 通常、 混合 物 X又は Y中、 1〜30重量%、 好ましくは 5〜 25重量%である。 The ratio of the polyisocyanate used is 0.5 to 1.5 times the equivalent number of the isocyanate equivalent to the equivalent number of the reactive hydroxyl groups present in the mixture X or Y. It is preferably 0.7 to 1.3 equivalents. The polyisocyanate is usually present in the mixture X or Y in an amount of 1 to 30% by weight, preferably 5 to 25% by weight.
本発明で用いる前記混合物 X、 Yは、 液状ないしペースト状で用いることがで る。  The mixtures X and Y used in the present invention can be used in a liquid or paste form.
本発明による前記ペースト状接着剤は、 混合物 X又は混合物 Yの予備硬化反応 生成物であることが好ましい。 このペースト状予備硬化反応生成物は、 その硬化 反応の程度によってその粘度が異なるが、 本発明の場合、 その粘度は、 塗布作業 に応じて適宜選定すれがよい。  The paste adhesive according to the present invention is preferably a pre-cured reaction product of the mixture X or the mixture Y. The viscosity of the paste-form precuring reaction product varies depending on the degree of the curing reaction. In the case of the present invention, the viscosity may be appropriately selected according to the application operation.
本発明の木質ポード積層体において、 そのボード数は 2つ又はそれ以上である が、 3つ以上のボードを有する積層体も、 前記と同様にして製造することができ る。  Although the number of boards in the woody-ported laminate of the present invention is two or more, a laminate having three or more boards can also be manufactured in the same manner as described above.
本発明の木質ポード積層体において、 そのボード間に存在する硬化樹脂組成物 層 (接着剤層) は、 発泡体層とすることもできる。 この場合には、 発泡剤として の水を、 前記混合物 Xや Yに適量加えればよい。 実施例  In the woody-pored laminate of the present invention, the cured resin composition layer (adhesive layer) existing between the boards may be a foam layer. In this case, water as a blowing agent may be added to the mixture X or Y in an appropriate amount. Example
次に、 本発明を実施例により更に詳述する。  Next, the present invention will be described in more detail by way of examples.
実施例 1 Example 1
廃糖蜜 1部をポリエチレングリコール 200 (PEG 200) 2部に溶解して 、 糖蜜ポリオール (MP) を調製した。 この MPに、 表 1に示す C BP含有量 ( w t %) となるように、 コーヒー豆殻粉末 (C BP) (粒子直径約 350〜 71 0 μπι) を混合した。 さらに、 得られた混合物に、 触媒としてジプチルチンジラ ゥレートを 0. 015部加え、 さらに、 NCOZOHが 1. 2となるようにあら かじめ算出した重量のジフエニルメタンジイソシァネート (MD I) を加えて、 温度 30°Cで約 10分間かきまぜた。 このようにして得られた混合物は、 ペース ト状のポリウレタン前駆体 (硬化樹脂組成物前駆体) であり、 熱硬化性を有する ものであった。  Molasses polyol (MP) was prepared by dissolving 1 part of molasses in 2 parts of polyethylene glycol 200 (PEG 200). To this MP, coffee bean shell powder (CBP) (particle diameter: about 350 to 710 μπι) was mixed so as to have the CBP content (wt%) shown in Table 1. Further, 0.015 parts of dibutyltin dilate as a catalyst was added to the obtained mixture, and diphenylmethane diisocyanate (MDI) having a weight calculated in advance so that NCOZOH was 1.2 was added. And stirred at a temperature of 30 ° C for about 10 minutes. The mixture thus obtained was a paste-like polyurethane precursor (cured resin composition precursor) and had thermosetting properties.
次に、 このポリウレタン前駆体を、 厚さ 1 mmのベニヤ板の 2枚の間に厚さ 8 mmのペースト状膜として介在させ、 その 2枚のベニヤ板を、 その上下方向から 1 0 0 k gZc m2の圧縮力下で 1 2 0°Cの温度で 2時間熱プレスした。 Next, this polyurethane precursor was interposed as an 8 mm-thick paste-like film between two 1-mm-thick plywood sheets, and the two plywood sheets were placed in the vertical direction. It was hot pressed at a temperature of 120 ° C. for 2 hours under a compressive force of 100 kg gZcm 2 .
このようにして、 全体の厚さが 1 cmの木質パネル (木質ボード積層体) を作 製した。 この木質パネルの機械的物性を表 1に示す。  In this way, a wood panel (wood board laminate) having a total thickness of 1 cm was produced. Table 1 shows the mechanical properties of this wood panel.
なお、 表 1に示す C B P含有率 (w t %) は、 次式で表されるものである。  The CBP content (wt%) shown in Table 1 is represented by the following equation.
CB P含有率 (w t %) =A/B X 1 0 0  CPP content (wt%) = A / B X 100
A : C B P重量  A: C B P weight
B : C B P重量と MP重量の合計重量  B: Total weight of CBP weight and MP weight
Figure imgf000012_0001
Figure imgf000012_0001
実施例 2 Example 2
実施例 1において、 CB Pのかわりにコーヒー抽出残渣 (CG) (粒子直径約 3 5 0〜7 1 0 μ ιη) を用いた以外は同様にして木質パネルを作製した。 この木 質パネルを作製した。 得られた木質パネルの機械的物性を表 2に示す。  A wood panel was produced in the same manner as in Example 1, except that coffee extraction residue (CG) (particle diameter: about 350 to 70 μιη) was used instead of CBP. This wood panel was manufactured. Table 2 shows the mechanical properties of the obtained wood panel.
表 2  Table 2
Figure imgf000012_0002
Figure imgf000012_0002
実施例 3 Example 3
実施例 1において、 C B Pのかわりに木粉 (WM, 粒子直径約 1 5 0〜 2 5 0 μ τη) を用いた以外は、 同様にして木質パネルを作製した。 得られた木質パネル の機械的物性を表 3に示す。 表 3 A wood panel was produced in the same manner as in Example 1, except that wood flour (WM, particle diameter of about 150 to 250 μτη) was used instead of CBP. Table 3 shows the mechanical properties of the obtained wood panel. Table 3
Figure imgf000013_0002
Figure imgf000013_0002
実施例 4 Example 4
実施例 1において、 一方のベニヤ板とポリウレタン前駆体シートとの間及び他 方のベニヤ板とポリウレタン前駆体シートとの間にそれぞれポリ乳酸不織布(厚 さ : 0. 5mm) を介在させた以外は同様にして木質パネルを作製した。 この木 質パネルの機械的物性を表 4に示す。  Example 1 was repeated except that a polylactic acid nonwoven fabric (thickness: 0.5 mm) was interposed between one of the plywood and the polyurethane precursor sheet and between the other plywood and the polyurethane precursor sheet. To make wood panels. Table 4 shows the mechanical properties of this wood panel.
表 4  Table 4
Figure imgf000013_0003
Figure imgf000013_0003
実施例 5 Example 5
実施例 4において、 CB Pのかわりに CGを用いた以外は、 同様にして木質パ ネルを作製した。 得られた木質パネルの機械的物性を表 5に示す。  A wood panel was prepared in the same manner as in Example 4, except that CG was used instead of CBP. Table 5 shows the mechanical properties of the obtained wood panel.
表 5  Table 5
CG含有率 (wt¾) 50 60 70 80 90  CG content (wt¾) 50 60 70 80 90
密度 (p)g cm—3 0.787 0.793 0.758 0.697 0.586 Density (p) g cm— 3 0.787 0.793 0.758 0.697 0.586
圧縮強度(ひ)(MPa) 21.8 44.7 55.6 31.4 4.72  Compressive strength (h) (MPa) 21.8 44.7 55.6 31.4 4.72
圧縮比強度  Compression ratio strength
27.8 56.3 73.4 50.0 8.05  27.8 56.3 73.4 50.0 8.05
、σ / p ) (MPa/ g cmつ  , Σ / p) (MPa / g cm
弾性率 (E) (GPa) 1.42 3.77 4. 12 2.42
Figure imgf000013_0001
Modulus (E) (GPa) 1.42 3.77 4.12 2.42
Figure imgf000013_0001
比弾性率  Specific modulus
1.80 4.75 5.44 3.47 0.225  1.80 4.75 5.44 3.47 0.225
(E/ p ) (GPa/g cm"3) 【0 0 4 3】 (E / p) (GPa / g cm " 3 ) [0 0 4 3]
実施例 6 Example 6
実施例 4において、 C B Pのかわりに WMを用いた以外は、 同様にして木質パ ネルを作製した。 得られた木質パネルの機械的物性を表 6に示す。  A wood panel was prepared in the same manner as in Example 4, except that WM was used instead of CBP. Table 6 shows the mechanical properties of the obtained wood panel.
6  6
Figure imgf000014_0001
産業上の利用可能性
Figure imgf000014_0001
Industrial applicability
本発明によれば、 機械的物性にすぐれた木質ボード積層体を安価に製造するこ とができる。 この木質ボード積層体は、 内装材 (床材、 壁材等) や外装材 (水が 入ると性能低下を起こすため最外装材としては不適ですが、 最外装面を塗装する などすれば O Kです) 等として広く用いることができる。 そして、 この木質ボー ド積層板は、 生分解性を有することから、 その使用済み後には、 土中に埋設処理 することができる。  According to the present invention, a wooden board laminate having excellent mechanical properties can be manufactured at low cost. This wooden board laminate is not suitable as the outermost material because it causes deterioration in the performance of interior materials (floor materials, wall materials, etc.) and exterior materials (water infiltration. However, painting the outermost surface is OK. ) Can be widely used. And since this wooden board laminate has biodegradability, it can be buried in the soil after use.

Claims

請求の範囲 The scope of the claims
1 . 少なくとも 2つの木質ボードと、 該隣接する 2つの木質ボード間に介在させ た硬化樹脂組成物層とからなる積層体であって、 該硬化樹脂組成物が、 ( i ) ポ リオール、 (ii) ポリイソシァネート及ぴ (iii) 該ポリオールに溶解する可溶性 生分解性物質を含有する混合物の硬化反応生成物からなり、 該可溶性生分解性物 質の割合が該硬化樹脂組成物中 1 0〜5 0重量%であることを特徴とする木質ボ 一ド積層体。 1. A laminate comprising at least two wooden boards and a cured resin composition layer interposed between the two adjacent wooden boards, wherein the cured resin composition comprises: (i) a polyol; ) A polyisocyanate and (iii) a curing reaction product of a mixture containing a soluble biodegradable substance soluble in the polyol, wherein the ratio of the soluble biodegradable substance is 10% in the cured resin composition. A wood board laminate characterized by being about 50% by weight.
2 . 少なくとも 2つの木質ボードと、 該隣接する 2つの木質ボード間に介在させ た硬化樹脂組成物層とからなる積層体であって、 該硬化樹脂組成物が、 ( i ) ポ リオール、 (ii) ポリイソシァネート、 (iii) 該ポリオールに溶解する可溶性生 分解性物質 (A) 及ぴ (iv) 該ポリオールに溶解しない不溶性生分解性物質 (B ) を含有する混合物の硬化反応生成物からなり、 該可溶性生分解性物質 (A) と 該不溶性生分解性物質 (B ) との合計量が該硬化樹脂組成物中 1 0〜 9 0重量% であり、 該可溶性生分解性物質 (A) の割合が該硬化樹脂組成物中 1 0〜 5 0重 量%であることを特徴とする木質ボード積層体。  2. A laminate comprising at least two wood boards and a cured resin composition layer interposed between the two adjacent wood boards, wherein the cured resin composition comprises: (i) a polyol; ) A polyisocyanate, (iii) a curing reaction product of a mixture containing a soluble biodegradable substance (A) soluble in the polyol and (iv) an insoluble biodegradable substance (B) insoluble in the polyol. The total amount of the soluble biodegradable substance (A) and the insoluble biodegradable substance (B) is 10 to 90% by weight in the cured resin composition, and the soluble biodegradable substance (A ) Is 10 to 50% by weight in the cured resin composition.
3 . 該可溶性生分解性物質 (A) が、 リグニンスルホン酸、 リグニンスルホン酸 部分中和塩及び糖化合物の中から選ばれる少なくとも 1種からなることを特徴と する請求の範囲第 1項又は第 2項に記載の木質ポード積層体。  3. The method according to claim 1, wherein the soluble biodegradable substance (A) comprises at least one selected from lignin sulfonic acid, a partially neutralized salt of lignin sulfonic acid and a saccharide compound. 2. The woody pode laminate according to item 2.
4 . 該不溶性生分解性物質 (B ) 力 不溶性リグニン系物質、 植物質粉末及ぴ植 物質短繊維の中から選ばれる少なくとも 1種からなることを特徴とする請求の範 囲第 2項〜第 3項のいずれかに記載の木質ボード積層体。  4. The insoluble biodegradable substance (B) is composed of at least one selected from the group consisting of insoluble lignin-based substances, plant powders, and plant material short fibers. 4. The wooden board laminate according to any one of the above items 3.
5 . 該硬化樹脂 a成物層の上面部及び z又は下面部に生分解性繊維状シートを有 することを特徴とする請求の範囲第 1項〜第 4項のいずれかに記載の木質ポード  5. The woody pod according to any one of claims 1 to 4, wherein a biodegradable fibrous sheet is provided on the upper surface and z or the lower surface of the cured resin layer a.
6 . 請求の範囲第 1項に記載の木質ボード積層体を製造する方法であって、 少な くとも 2つの木質ボードをその隣接する 2つのボード間に硬化樹脂組成物前駆体 を介在させて熱圧着させることからなり、 該硬化樹脂組成物前駆体が、 ( i ) ポ リオール、 (ii) ポリイソシァネート及ぴ (iii) 該ポリオールに溶解する可溶性 生分解性物質を含有する混合物の予備硬化反応生成物からなり、 該可溶性生分解 性物質の割合が該予備硬化反応生成物中 1 0〜 5 0重量%であることを特徴とす る木質ボード積層体の製造方法。 · 6. The method for producing a wood board laminate according to claim 1, wherein at least two wood boards are heated by interposing a cured resin composition precursor between two adjacent boards. The cured resin composition precursor is soluble in (i) a polyol, (ii) a polyisocyanate and (iii) a soluble in the polyol. A wood board comprising a pre-cured reaction product of a mixture containing a biodegradable substance, wherein the ratio of the soluble biodegradable substance is 10 to 50% by weight in the pre-cured reaction product. A method for manufacturing a laminate. ·
7 . 請求の範囲第 2項に記载の木質ボード積層体を製造する方法であって、 少な くとも 2つの木質ポードをその隣接する 2つのポード間に硬化樹脂組成物前駆体 を介在させて熱圧着させることからなり、 該硬化樹脂組成物前駆体が、 (i ) ポ リオール、 (ii) ポリイソシァネート、 (iii) 該ポリオールに溶解する可溶性生 分解性物質 (A) 及び (iv) 該ボリオールに溶解しない不溶性生分解性物質 ( B ) を含有する混合物の予備硬化反応生成物からなり、 該可溶性生分解性物質 (A ) と該不溶性生分解性物質 (B ) との合計量が該予備硬化反応生成物中 1 0〜 9 0重量%であり、 該可溶性生分解性物質 (A) の割合が該予備硬化反応生成物中 1 0〜5 0重量%であることを特徴とする木質ボード積層体の製造方法。  7. A method for producing a woody board laminate according to claim 2, wherein at least two woody pods are interposed with a cured resin composition precursor between two adjacent pods. Wherein the precursor of the cured resin composition is (i) a polyol, (ii) a polyisocyanate, (iii) a soluble biodegradable substance soluble in the polyol (A) and (iv) It consists of a pre-cured reaction product of a mixture containing an insoluble biodegradable substance (B) that is insoluble in the voryl, and the total amount of the soluble biodegradable substance (A) and the insoluble biodegradable substance (B) is 10 to 90% by weight in the precured reaction product, and the proportion of the soluble biodegradable substance (A) is 10 to 50% by weight in the precured reaction product. A method for producing a wooden board laminate.
8 . 該可溶性生分解性物質 (A) 1 リグニンスルホン酸、 リグニンスルホン酸 部分中和塩及ぴ糖化合物の中から選ばれる少なくとも 1種からなることを特徴と する請求の範囲第 6項又は第 7項に記載の木質ボード積層体の製造方法。  8. The soluble biodegradable substance (A), which comprises at least one selected from the group consisting of 1 ligninsulfonic acid, a partially neutralized salt of ligninsulfonic acid, and a saccharide compound. Item 7. The method for producing a wooden board laminate according to Item 7.
9 . 該不溶性生分解性物質 (Β ) 1 不溶性リグニン系物質、 植物質粉末及ぴ植 物質短繊維の中から選ばれる少なくとも 1種からなることを特徴とする請求の範 囲第 7項〜第 8項のいずれかに記載の木質ボード積層体の製造方法。  9. The insoluble biodegradable substance (II), comprising at least one selected from the group consisting of 1 insoluble lignin-based substance, plant powder, and plant material short fiber. Item 9. The method for producing a wooden board laminate according to any one of items 8.
1 0 . 該硬化樹脂組成物前駆体の上面部及び Ζ又は下面部に生分解性繊維状シー トを有することを特徴とする請求の範囲第 6項〜第 9項のいずれかに記載の木質 ボード積層体の製造方法。  10. The wood according to any one of claims 6 to 9, wherein the cured resin composition precursor has a biodegradable fibrous sheet on an upper surface and a lower surface or a lower surface. A method for manufacturing a board laminate.
1 1 . 木質ボード積層体を製造する際に用いられるペース ト状接着剤であって、 1 1. A paste-like adhesive used when manufacturing a wooden board laminate,
( i ) ポリオール、 (ii) ポリイソシァネート及び (iii) 該ポリオールに溶解す る可溶性生分解性物質を含有する混合物の予備硬化反応生成物からなり、 該可溶 性生分解性物質の割合が該予備硬化反応生成物中 1 0〜 5 0重量%であることを 特徴とする木質ポード積層体製造用ペースト状接着剤。 a mixture of (i) a polyol, (ii) a polyisocyanate, and (iii) a pre-cured reaction product of a mixture containing a soluble biodegradable substance soluble in the polyol, and a ratio of the soluble biodegradable substance. Is from 10 to 50% by weight in the precured reaction product.
1 2 . 木質ボード積層体を製造する際に用いられるペース ト状接着剤であって、 1 2. A paste adhesive used for manufacturing a wooden board laminate,
( i ) ポリオール、 (i i) ポリイソシァネート、 (iii) 該ポリオールに溶解する 可溶性生分解性物質 (A) 及び (iv) 該ポリオールに溶解しない不溶性生分解性 物質 (B ) を含有する混合物の予備硬化反応生成物からなり、 該可溶性生分解性 物質 (A) と該不溶性生分解性物質 (B ) との合計量が該予備硬化反応生成物中 1 0〜9 0重量%でぁり、 該可溶性生分解性物質 (A) の割合が該予備硬化反応 生成物中 1 0〜 5 0重量%であること 特徴とする木質ポード積層体の製造用ぺ —スト状接着剤。 (i) a polyol, (ii) a polyisocyanate, (iii) a soluble biodegradable substance soluble in the polyol (A) and (iv) an insoluble biodegradable insoluble in the polyol A precuring reaction product of a mixture containing the substance (B), wherein the total amount of the soluble biodegradable substance (A) and the insoluble biodegradable substance (B) is 10% in the precuring reaction product. To 90% by weight, and the proportion of the soluble biodegradable substance (A) is 10 to 50% by weight in the precured reaction product. Strand adhesive.
1 3 . 該可溶性生分解性物質 (A) が、 リグニンスルホン酸、 リグニンスルホン 酸部分中和塩及び糖化合物の中から選ばれる少なくとも 1種からなることを特徴 とする請求の範囲第 1 1項又は第 1 2項に記載の木質ボード積層体製造用ペース ト状接着剤。  13. The method according to claim 11, wherein said soluble biodegradable substance (A) comprises at least one selected from lignin sulfonic acid, partially neutralized salt of lignin sulfonic acid and sugar compounds. Or a paste adhesive for producing a wooden board laminate according to item 12;
1 4 . 該不溶性生分解性物質 (B ) 1 不溶性リグニン系物質、 植物質粉末及ぴ 植物質短繊維の中から選ばれる少なくとも 1種からなることを特徴とする請求の  14. The insoluble biodegradable substance (B), which comprises at least one selected from the group consisting of 1 insoluble lignin-based substance, vegetable powder and vegetable short fiber.
. 2項〜第 1 3項のいずれかに記載の木質ボード積層体製造用ペースト状  A paste for producing a woody board laminate according to any one of Items 2 to 13
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