KR101790273B1 - Environment-friendly Furniture panel and manufacturing method thereof - Google Patents

Environment-friendly Furniture panel and manufacturing method thereof Download PDF

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KR101790273B1
KR101790273B1 KR1020170104822A KR20170104822A KR101790273B1 KR 101790273 B1 KR101790273 B1 KR 101790273B1 KR 1020170104822 A KR1020170104822 A KR 1020170104822A KR 20170104822 A KR20170104822 A KR 20170104822A KR 101790273 B1 KR101790273 B1 KR 101790273B1
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weight
parts
adhesive
wood
wood board
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KR1020170104822A
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Korean (ko)
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강준기
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강준기
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/06Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/08Impregnating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/16Drying; Softening; Cleaning
    • B32B38/164Drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D123/00Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
    • C09D123/02Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D123/04Homopolymers or copolymers of ethene
    • C09D123/08Copolymers of ethene
    • C09D123/0807Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
    • C09D123/083Copolymers of ethene with aliphatic polyenes, i.e. containing more than one unsaturated bond
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/08Coating on the layer surface on wood layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2479/00Furniture

Abstract

본 발명은 가구용 목재 보드 및 그 제조방법에 관한 것으로서, 보다 구체적으로는 고경도를 가지며, 방수 성능이 우수하고 접착력이 우수하여 장기간 사용에도 들뜨거나 벗겨지지 않으며, 폼알데하이드 및 휘발성 유기화합물 방출이 저감되는 등, 인체에 무해한 환경 목재 보드 및 그 제조방법에 관한 것이다.More particularly, the present invention relates to a wood board for furniture and a method of manufacturing the same, and more particularly, to a wood board for furniture and a method of manufacturing the wood board, And an environmental wood board harmless to the human body, and a manufacturing method thereof.

Description

가구용 목재 보드 및 그 제조방법{Environment-friendly Furniture panel and manufacturing method thereof}BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a wood-

본 발명은 가구용 목재 보드 및 그 제조방법에 관한 것으로서, 보다 구체적으로는 고경도를 가지며, 방수 성능이 우수하고 접착력이 우수하여 장기간 사용에도 들뜨거나 벗겨지지 않으며, 폼알데하이드 및 휘발성 유기화합물 방출이 저감되는 등, 인체에 무해한 환경 목재 보드 및 그 제조방법에 관한 것이다.More particularly, the present invention relates to a wood board for furniture and a method of manufacturing the same, and more particularly, to a wood board for furniture and a method of manufacturing the wood board, And an environmental wood board harmless to the human body, and a manufacturing method thereof.

근래에 들어서는 소비자들의 생활수준이 향상됨에 따라 건축 내장재 대하여 단순한 마감재의 기능 외에 쾌적한 주거환경과 성능을 요구하게 되었고, 제품의 가격도 저렴하면서 품질이 좋은 제품을 선호하게 되었다.In recent years, as the living standards of consumers have improved, besides the function of a simple finish material for a building interior material, a pleasant living environment and performance have been demanded.

일반적으로 건축용 또는 가구용에 사용되고 있는 목재로는 원목(천연목재)과 MDF, PB, 집성목 등과 같은 합성목의 소재가 주로 사용되고 있다.Wood, which is generally used for building or furniture, is mainly made of wood (natural wood), synthetic wood such as MDF, PB, and gypsum.

통상적으로 건축용 또는 가구용 목재의 표면처리 방법에 있어서는 MDF, PB등 목재의 표면에 LPM 이나 HPM 시트를 부착하거나, 열전사필름을 접착시키거나, 목재 표면에 직접 코팅층을 형성하는 방법이 있다.Conventionally, in the method of surface treatment of wood for architectural use or furniture, there is a method of attaching LPM or HPM sheet to the surface of wood such as MDF or PB, adhering a thermal transfer film, or forming a coating layer directly on the wood surface.

LPM 이나 HPM 시트를 부착하는 공정에 있어서, MDF 및 PB의 경우, 목재를 가공하여 재단한 후 목재의 표면에 요소수지 또는 멜라민 수지를 도포한 후 진공상태에서 120~150도의 열로 LPM 이나 HPM 시트를 MDF 및 PB의 표면에 부착시키는 방법을 사용하고 있다.In the process of attaching LPM or HPM sheet, in the case of MDF and PB, after cutting the wood, it is coated with urea resin or melamine resin on the surface of the wood, and LPM or HPM sheet MDF, and PB.

또한 열전사필름을 목재의 표면에 접착시키는 공정에 있어서 MDF 및 PB의 경우, 목재를 가공하여 재단한 후 목재의 표면에 열전사필름이 잘 접착하도록 사포로 MDF 표면에 기스를 내어 본드를 스프레이 방식으로 도포 후 건조 시켜 열전사필름으로 목재의 표면과 옆면을 덮어 요소수지 또는 멜라민 수지를 도포한 후 진공상태에서 120~150도의 열로 LPM 이나 HPM 시트를 열전사필름을 압착시켜 MDF 및 PB의 표면에 부착시키는 방법을 사용하고 있다.In the process of bonding the thermal transfer film to the surface of the wood, in the case of MDF and PB, after the wood is cut and cut, the wood is dipped in the MDF surface with a cloth so that the thermal transfer film adheres well to the surface of the wood, And then dried and coated with a thermal transfer film to cover the surface and side of the wood, then apply urea resin or melamine resin, press LPM or HPM sheet in vacuum at 120 ~ 150 degree to press the thermal transfer film, And the like.

또한, 열전사필름을 목재의 표면에 접착시키는 공정에 있어서 원목과 집성목의 경우, 목재를 가공하여 재단한 후 목재의 표면에 열전사필름이 잘 접착되도록 사포로 목재의 표면에 기스를 내어 열전사필름 잉크의 색과 유사한 안료를 스프레이 도포방식으로 도포, 건조한 후 목재 표면의 눈매를 핸드코드를 이용하여 매운 다음 본드를 스프레이 도포 방식으로 도포 후 건조 시켜 열전사필름으로 표면과 옆면을 덮어 진공상태에서 120~140도의 열로 약 2분간 열전사필름을 압착시켜 목재의 표면과 옆면에 잉크를 전이시킨 후 열전사필름을 떼어내어 하도, 상도로 마감처리를 하고 있다.In addition, in the process of bonding the thermal transfer film to the surface of the wood, in the case of the wood and the glued wood, after the wood is cut and cut, the heat is transferred to the surface of the wood, After spraying and drying the pigment similar to the color of the film ink, the eye of the wood surface is spun using a hand cord, and then the bond is applied by spray coating method and dried, and the surface and the side surface are covered with the thermal transfer film, The thermal transfer film is pressed for about 2 minutes with heat of 120 ~ 140 degrees to transfer the ink to the surface and the side of the wood, and then the thermal transfer film is peeled off to finish with the upper and lower surfaces.

한편, 목재 표면에 직접 코팅층을 형성하는 방법은 대한민국 등록특허 제10-1506344호에 개시되어 있는데, 구체적으로 폴리올 100중량부와, 아크릴 모노머 10~30중량부와, 이소시아네이트 50~100중량부를 혼합하여 이루어지는 바인더를 마련하는 S1단계와; 상기 바인더에 몬모릴로나이트, 일라이트, 게르마늄 및 벤토나이트 중에서 적어도 하나를 포함하는 다공성 무기 분말 5~20중량부를 혼합하여 이루어지는 코팅액을 마련하는 S2단계와; 상기 코팅액을 이용하여 MDF(Medium density fiberboard) 또는 PB(Paticle board)로 이루어지는 목재보드 상에 코팅층을 형성하는 S3단계;를 포함하며, 상기 코팅액에는 적어도 2종 성분이 혼합된 나노 광촉매 0.01~1중량부와 나노 은 0.01~1중량부를 더 포함하되, 상기 나노 광촉매는 TiO2 및 WO3 가 1 : 1.2의 중량비로 혼합되어 가시광 영역의 광에너지가 공급되는 환경에서 광촉매 활성을 가지도록 구성되는 것을 특징으로 하는 친환경 목재보드 제조방법이 개시되어 있다.On the other hand, a method of forming a coating layer directly on the surface of wood is disclosed in Korean Patent No. 10-1506344. Specifically, 100 parts by weight of polyol, 10 to 30 parts by weight of acrylic monomer, and 50 to 100 parts by weight of isocyanate are mixed A step S1 of preparing a binder; Preparing a coating liquid by mixing 5 to 20 parts by weight of a porous inorganic powder containing at least one of montmorillonite, ilite, germanium and bentonite in the binder; Forming a coating layer on a wood board made of MDF (Medium Density Fiberboard) or PB (Paticle Board) using the coating solution, wherein the coating solution contains 0.01 to 1 wt% of a nano-sized photocatalyst mixed with at least two components Wherein the nano-sized photocatalyst is composed of TiO2 and WO3 in a weight ratio of 1: 1.2 so as to have a photocatalytic activity in an environment in which light energy in a visible light region is supplied A method of manufacturing an eco-friendly wood board is disclosed.

그러나 상기 등록특허는 광촉매 작용으로 인해 포름알데히드를 저감하는 효과는 우수하나, 접착강도와 인장강도 등의 물성은 크게 향상되지 않았다. 따라서 목재보드의 장기간 사용에도 내구성을 유지할 수 있는 친환경 목재보드의 개발이 필요한 실정이다.However, the above-mentioned patent has an excellent effect of reducing formaldehyde due to photocatalytic action, but the properties such as adhesive strength and tensile strength are not greatly improved. Therefore, it is necessary to develop eco-friendly wood board that can maintain durability even for long-term use of wood board.

1. 대한민국 등록특허 제10-1220515호1. Korean Patent No. 10-1220515 2. 대한민국 등록특허 제10-1506344호2. Korean Patent No. 10-1506344 3. 대한민국 등록특허 제10-0947235호3. Korean Patent No. 10-0947235 4. 대한민국 등록특허 제10-1710668호4. Korean Patent No. 10-1710668 5. 대한민국 등록특허 제10-1247607호5. Korean Patent No. 10-1247607

본 발명은 상기한 바와 같은 종래 기술의 문제점을 해결하기 위한 것으로서,본 발명의 목적은 고경도를 가지며, 방수 성능이 우수하고 접착력이 우수하여 장기간 사용에도 들뜨거나 벗겨지지 않으며, 폼알데하이드 및 휘발성 유기화합물 방출이 저감되는 등, 인체에 무해한 가구용 목재 보드 및 그 제조방법에 관한 것이다.SUMMARY OF THE INVENTION The present invention has been made to solve the problems of the prior art as described above, and it is an object of the present invention to provide a polyurethane foam which has a high hardness, excellent waterproof performance and excellent adhesive strength, Which is harmless to the human body, and a manufacturing method thereof.

본 발명의 해결하고자 하는 과제는 이상에서 언급된 것들에 한정되지 않으며, 언급되지 아니한 다른 해결과제들은 아래의 기재로부터 당업자에게 명확하게 이해되어 질 수 있을 것이다.The problems to be solved by the present invention are not limited to those mentioned above, and other solutions not mentioned can be clearly understood by those skilled in the art from the following description.

상기한 목적을 달성하기 위하여 본 발명에 따른 가구용 목재 보드의 제조방법은 접착제를 마련하는 단계와; 종이를 상기 접착제에 함침하는 단계와; 상기 함침된 종이를 건조 및 냉각시켜 표면재를 제조하는 단계와; 상기 표면재를 MDF(Medium density fiberboard) 또는 PB(Paticle board)로 이루어지는 목재보드에 접착시키는 단계;를 포함하되, 상기 접착제는, 폴리올 100중량부와, 폴리이소시아네이트 30~70중량부와, 4,4'-Methylene bis[2-chloroaniline] 10~30중량부와, 물 5~15중량부와, Diiron trioxide 1~10중량부와, bis(2-ethylhexyl) ester 1~10중량부와, Bismuth tris(2-ethylhexanoate) 1~10중량부와, Naphtha 1~10중량부와, α-Hydro-ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)] 10~30중량부와, α,α',α''-1,2,3-Propanetriyltris[ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)]] 10~30중량부와, Hydrogenated hydrocarbons 5~15중량부를 포함하여 이루어지는 것을 특징으로 한다. According to an aspect of the present invention, there is provided a method of manufacturing a wood board for furniture, the method comprising: providing an adhesive; Impregnating the paper with the adhesive; Drying and cooling the impregnated paper to produce a surface material; And bonding the surface material to a wood board made of MDF (Medium density fiberboard) or PB (Paticle board), wherein the adhesive comprises 100 parts by weight of polyol, 30 to 70 parts by weight of polyisocyanate, 10 to 30 parts by weight of bis (2-chlorohexyl) -methylene bis [2-chloroaniline], 5 to 15 parts by weight of water, 1 to 10 parts by weight of Diiron trioxide, 1 to 10 parts by weight of bis 2-ethylhexanoate, 1 to 10 parts by weight of naphtha, 10 to 30 parts by weight of? -Hydro-ω-hydroxypoly [oxy (methyl-1,2-ethanediyl)], 10 to 30 parts by weight of? "- 1,2,3-Propanetriyltris [? -hydroxypoly [oxy (methyl-1,2-ethanediyl)]] and 5 to 15 parts by weight of hydrogenated hydrocarbons.

또한, 본 발명에 따른 가구용 목재 보드 제조방법은, 접착제를 마련하는 단계와; 종이를 상기 접착제에 함침하는 단계와; 상기 함침된 종이를 건조 및 냉각시켜 표면재를 제조하는 단계와; 상기 표면재를 MDF(Medium density fiberboard) 또는 PB(Paticle board)로 이루어지는 목재보드에 접착시키는 단계;를 포함하되, 상기 목재보드는, 에틸렌-아크릴산 공중합체 5~15중량부와, 개질폴리에틸렌 5~15중량부와, 에폭시 수지 1~10중량부와, 비스무스 화합물 1~10중량부와, 이소프로판올(isopropanol) 10~30중량부로 이루어지는 코팅액으로 코팅한 것이며, 상기 접착제는, 폴리올 100중량부와, 폴리이소시아네이트 30~70중량부와, 4,4'-Methylene bis[2-chloroaniline] 10~30중량부와, 물 5~15중량부와, Diiron trioxide 1~10중량부와, bis(2-ethylhexyl) ester 1~10중량부와, Bismuth tris(2-ethylhexanoate) 1~10중량부와, Naphtha 1~10중량부와, α-Hydro-ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)] 10~30중량부와, α,α',α''-1,2,3-Propanetriyltris[ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)]] 10~30중량부와, Hydrogenated hydrocarbons 5~15중량부를 포함하여 이루어지는 것을 특징으로 한다.According to another aspect of the present invention, there is provided a method of manufacturing a wood board for furniture, comprising: providing an adhesive; Impregnating the paper with the adhesive; Drying and cooling the impregnated paper to produce a surface material; And bonding the surface material to a wood board made of MDF (medium density fiberboard) or PB (Paticle board), wherein the wood board comprises 5 to 15 parts by weight of an ethylene-acrylic acid copolymer, 5 to 15 parts by weight of modified polyethylene 1 to 10 parts by weight of an epoxy resin, 1 to 10 parts by weight of a bismuth compound and 10 to 30 parts by weight of isopropanol, wherein the adhesive is a mixture of 100 parts by weight of a polyol and 100 parts by weight of a polyisocyanate 10 to 30 parts by weight of 4,4'-methylene bis [2-chloroaniline], 5 to 15 parts by weight of water, 1 to 10 parts by weight of diiron trioxide, bis (2-ethylhexyl) ester 1 to 10 parts by weight of bismuth tris (2-ethylhexanoate), 1 to 10 parts by weight of naphtha and 10 to 10 parts by weight of α-Hydro-ω-hydroxypoly [oxy (methyl- And 10 to 30 parts by weight of hydrogenated hydrocarbons, 5 to 15 parts by weight of an α, α ', α "' - 1,2,3-propanetriyltris [ω-hydroxypoly Including parts by weight .

또한, 본 발명에 따른 가구용 목재 보드 제조방법에 있어서, 에틸렌-아크릴산 공중합체는 에틸렌 100중량부를 기준으로 아크릴산 10~30중량부가 공중합된 것이고, 상기 개질폴리에틸렌은 실란계 화합물이 그라프트된 것이며, 상기 비스무스 화합물은 Bi2O3 분말인 것이고, 상기 아크릴 모노머는 n-Butyl acrylate(BAM), Methyl methacrylate(MMA), Methyl Acrylate(MA), Acrylic Acid(AA) 중에서 적어도 하나가 선택되며, 상기 다공성 질석 분말은 질석을 500~1,200℃로 가열 소성한 후 분쇄한 것이고, 상기 실리카 입자는 bis[3-(triethoxysilylpropyl)]tetrasulfide(TESPT)를 사용하여 표면 개질된 것을 특징으로 한다.Also, in the method for manufacturing a wood board for furniture according to the present invention, the ethylene-acrylic acid copolymer is obtained by copolymerizing 10 to 30 parts by weight of acrylic acid based on 100 parts by weight of ethylene, the modified polyethylene being grafted with a silane- Wherein the bismuth compound is Bi 2 O 3 powder and at least one of n-butyl acrylate (BAM), methyl methacrylate (MMA), methyl acrylate (MA), and acrylic acid (AA) is selected as the acrylic monomer, The powder is obtained by heating and calcining vermiculite at 500 to 1,200 ° C and pulverizing the silica particles, and the silica particles are surface-modified using bis [3- (triethoxysilylpropyl)] tetrasulfide (TESPT).

본 발명에서 제안하고 있는 가구용 목재 보드 및 그 제조방법에 의하면, 고경도를 가지며, 방수 성능이 우수하고 접착력이 우수하여 장기간 사용에도 들뜨거나 벗겨지지 않으며, 폼알데하이드 및 휘발성 유기화합물 방출이 저감되는 등의 효과가 있다.According to the wood board for furniture and the manufacturing method thereof proposed in the present invention, it is possible to provide a wood board for furniture and a method of manufacturing the same, which have a high hardness, excellent waterproof performance and excellent adhesive strength so that they can not be lifted or peeled off even for long term use and the emission of formaldehyde and volatile organic compounds It is effective.

본 발명의 효과는 이상에서 언급된 것들에 한정되지 않으며, 언급되지 아니한 다른 해결과제들은 아래의 기재로부터 당업자에게 명확하게 이해되어 질 수 있을 것이다.The effects of the present invention are not limited to those mentioned above, and other solutions not mentioned may be clearly understood by those skilled in the art from the following description.

도 1은 본 발명에 따른 가구용 목재 보드의 제조방법의 각 단계를 도시하는 공정도이다.BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a process diagram showing each step of the method for manufacturing a wooden board for furniture according to the present invention; Fig.

이하 본 발명의 바람직한 실시예에 대하여 구체적으로 설명한다.Hereinafter, preferred embodiments of the present invention will be described in detail.

본 발명을 설명함에 있어서, 관련된 공지기능 혹은 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명은 생략한다. 또한, 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로서 이는 사용자, 운용자의 의도 또는 판례 등에 따라 달라질 수 있다. 그러므로 그 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다.In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear. In addition, the terms described below are defined in consideration of the functions of the present invention, and these may vary depending on the intention of the user, the operator, or the precedent. Therefore, the definition should be based on the contents throughout this specification.

도 1은 본 발명에 따른 가구용 목재 보드의 제조방법의 각 단계를 도시하는 공정도이다.BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a process diagram showing each step of the method for manufacturing a wooden board for furniture according to the present invention; Fig.

도 1을 참조하면, 본 발명에 따른 가구용 목재 보드는 MDF(Medium density fiberboard) 또는 PB(Paticle board)로 이루어지는 목재보드 표면에 표면재를 부착하여 이루어지는데, 보다 구체적으로 접착제를 마련하는 S1단계와, 종이를 상기 접착제에 함침하는 S2단계와, 상기 함침된 종이를 건조 및 냉각시켜 표면재를 제조하는 S3단계와, 상기 표면재를 MDF(Medium density fiberboard) 또는 PB(Paticle board)로 이루어지는 목재보드에 접착시키는 S4단계를 포함하여 이루어진다.1, a wood board according to the present invention is formed by attaching a surface material to a surface of a wood board made of MDF (medium density fiberboard) or PB (Paticle board). More specifically, A step S2 of impregnating the paper with the adhesive, a step S3 of drying and cooling the impregnated paper to prepare a surface material, and a step of bonding the surface material to a wood board made of MDF (medium density fiberboard) or PB (Paticle board) S4.

본 발명의 표면재는 종이 한 장으로 이루어지는 LPM 타입과, 3~10장의 종이를 함침한 다음 이들을 적층하여 40~60kgf/㎠의 열압에 의해 압축성형하는 HPM 타입으로 이루어질 수 있는데, 이하에서는 종이 한 장으로 이루어지는 LPM 타입의 표면재를 중심으로 설명하도록 한다.The surface material of the present invention can be made of LPM type comprising a single sheet of paper and HPM type impregnated with 3 to 10 sheets of paper followed by lamination and compression molding with a pressure of 40 to 60 kgf / Will be mainly described.

본 발명의 접착제는 고경도의 코팅층을 형성하기 때문에 내 스크래치성을 가지며, 수용성, 무용제 타입의 폴리우레탄계 접착제인 것을 예시할 수 있다.The adhesive of the present invention is a water-soluble, solventless type polyurethane-based adhesive having scratch resistance because it forms a coating layer having a high hardness.

구체적으로, 본 발명의 접착제는 폴리올 100중량부와, 폴리이소시아네이트 30~70중량부와, 4,4'-Methylene bis[2-chloroaniline] 10~30중량부와, 물 5~15중량부와, Diiron trioxide(Fe2O3) 1~10중량부와, bis(2-ethylhexyl) ester 1~10중량부와, Bismuth tris(2-ethylhexanoate) 1~10중량부와, Naphtha 1~10중량부와, α-Hydro-ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)] 10~30중량부와, α,α',α''-1,2,3-Propanetriyltris[ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)]] 10~30중량부와, Hydrogenated hydrocarbons 5~15중량부를 포함하여 이루어지는 것을 예시할 수 있다.Specifically, the adhesive of the present invention comprises 100 parts by weight of a polyol, 30 to 70 parts by weight of a polyisocyanate, 10 to 30 parts by weight of 4,4'-methylene bis [2-chloroaniline], 5 to 15 parts by weight of water, 1 to 10 parts by weight of diiron trioxide (Fe 2 O 3 ), 1 to 10 parts by weight of bis (2-ethylhexyl) ester, 1 to 10 parts by weight of bismuth tris (2-ethylhexanoate), 1 to 10 parts by weight of Naphtha , 10 to 30 parts by weight of? -hydro-ω-hydroxypoly [oxy (methyl-1,2-ethanediyl)] and 10 to 30 parts by weight of α, α ', α''- 1,2,3-Propanetriyltris [ methyl-1,2-ethanediyl)]] and 5 to 15 parts by weight of hydrogenated hydrocarbons.

상기 폴리올은 폴리에스테르 폴리올, 폴리에테르 폴리올 또는 폴리카보네이트 폴리올 중 선택된 어느 하나인 것을 예시할 수 있다. 예를 들어, 폴리에테르 폴리올은 물, 암모니아, 아닐린, 다가 알콜과 알킬렌 옥사이드 또는 부틸렌 옥사이드를 반응시켜 얻을 수 있고, 폴리에스테르 폴리올은 프탈산, 글루타르산, 아디프산등의 유기산과 에틸렌 글리콜, 디에틸렌 글리콜, 트리에틸렌 글리콜, 부탄디올 등의 다이올을 반응시켜 얻을 수 있다.The polyol may be any one selected from a polyester polyol, a polyether polyol, and a polycarbonate polyol. For example, the polyether polyol can be obtained by reacting water, ammonia, aniline, a polyhydric alcohol with an alkylene oxide or a butylene oxide, and the polyester polyol is obtained by reacting an organic acid such as phthalic acid, glutaric acid, adipic acid, , Diethylene glycol, triethylene glycol, butanediol, and the like.

상기 폴리이소시아네이트는 방향족 디이소시아네이트, 지방족 디이소시아네이트 및 지환족 디이소시아네이트 중 선택된 어느 하나로서, 메틸렌 디페닐 디이소시아네이트(MDI)인 것을 예시할 수 있다. 그리고 폴리이소시아네이트에 에스테르, 우레아, MMA(methyl metha crylate), BA(butyl acrylate), 아크릴산 중 어느 하나를 결합한 변형 폴리이소시아네이트를 사용할 수도 있다.The polyisocyanate may be any one selected from aromatic diisocyanate, aliphatic diisocyanate and alicyclic diisocyanate, and may be exemplified by methylenediphenyl diisocyanate (MDI). And a modified polyisocyanate in which any one of ester, urea, methyl methacrylate (MMA), butyl acrylate (BA), and acrylic acid is bonded to the polyisocyanate may be used.

상기 접착제 성분 중 4,4'-Methylene bis[2-chloroaniline]는 경화제 역할을 한다. 상기 bis(2-ethylhexyl) ester는 1,2-Benzenedicarboxylic acid bis(2-ethylhexyl) ester 또는 Phthalic Acid Bis(2-ethylhexyl) ester인 것을 예시할 수 있다. 상기 Bismuth tris(2-ethylhexanoate)이소시아네이트-히드록시 반응에 대한 촉매 역할을 한다. 상기 Naphtha (petroleum)는 용매 역할을 하는 것으로서, C6H14 인 것을 예시할 수 있다. 상기 α-Hydro-ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)]는 우레탄 반응의 쇄 연장제 역할을 한다. 상기 α,α',α''-1,2,3-Propanetriyltris[ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)]]는 Polypropylene glycol인 것을 예시할 수 있다. 상기 Hydrogenated hydrocarbons는 탄소수(C)가 6~20인 폴리머로서 접착력를 향상시키는 역할을 한다.Of the adhesive components, 4,4'-Methylene bis [2-chloroaniline] serves as a curing agent. The bis (2-ethylhexyl) ester may be 1,2-benzenedicarboxylic acid bis (2-ethylhexyl) ester or phthalic acid bis (2-ethylhexyl) ester. And serves as a catalyst for the Bismuth tris (2-ethylhexanoate) isocyanate-hydroxy reaction. The Naphtha (petroleum) serves as a solvent and can be exemplified by C 6 H 14 . The α-Hydro-ω-hydroxypoly [oxy (methyl-1,2-ethanediyl)] serves as a chain extender for the urethane reaction. The α, α ', α "' - 1,2,3-Propanetriyltris [ω-hydroxypoly [oxy (methyl-1,2-ethanediyl)]] is a polypropylene glycol. The hydrogenated hydrocarbons are polymers having a carbon number (C) of 6 to 20 and improve adhesion.

위 접착제를 구성하는 성분 중 폴리올과 폴리이소시아네이트를 제외한 성분들 중 일부는 함량을 가감할 수도 있고, 생략할 수도 있다.Some of the components constituting the above adhesive except for the polyol and the polyisocyanate may be added to or subtracted from the content.

이하에서는 본 발명에 따른 가구용 목재 보드의 제조방법의 다른 실시예를 설명한다.Hereinafter, another embodiment of a method of manufacturing a wood board according to the present invention will be described.

본 실시예에 따른 가구용 목재 보드의 제조방법은 앞서 설명한 실시예와 달리 MDF(Medium density fiberboard) 또는 PB(Paticle board)로 이루어지는 목재보드를 코팅액으로 코팅한 것을 사용한다는 점에서 차이가 있다.The method of manufacturing a wood board according to this embodiment differs from the above-described embodiment in that a wood board made of MDF (medium density fiberboard) or PB (Paticle board) is coated with a coating liquid.

상기 코팅액은 에틸렌-아크릴산 공중합체 5~15중량부와, 개질폴리에틸렌 5~15중량부와, 에폭시 수지 1~10중량부와, 비스무스 화합물 1~10중량부와, 이소프로판올(isopropanol) 10~30중량부로 이루어지는 것을 예시할 수 있다.The coating solution is prepared by mixing 5 to 15 parts by weight of an ethylene-acrylic acid copolymer, 5 to 15 parts by weight of modified polyethylene, 1 to 10 parts by weight of an epoxy resin, 1 to 10 parts by weight of a bismuth compound, 10 to 30 parts by weight of isopropanol Can be exemplified.

상기 에틸렌-아크릴산 공중합체는 에틸렌 100중량부를 기준으로 아크릴산 10~30중량부가 공중합된 것을 예시할 수 있다.The ethylene-acrylic acid copolymer may be copolymerized with 10 to 30 parts by weight of acrylic acid based on 100 parts by weight of ethylene.

그리고 상기 개질폴리에틸렌은 목재 표면과 표면재와의 계면에서의 접착력을 크게 향상시키는 역할을 하는 것으로서, 실란계 화합물이 그라프트된 것을 예시할 수 있다.The modified polyethylene has a role of greatly improving the adhesive force at the interface between the wood surface and the surface material, and it can be exemplified that the silane compound is grafted.

여기서, 실란계 화합물은 glycidoxypropyl methyldimethoxy silane, 2-(3, 4-epoxycyclohexyl) ethyltrimethoxy silane, aminopropyl trimethoxy silane, aminopropyl triethoxy silane, aminoethyl aminopropyl trimethoxy silane, aminoethyl aminopropyl triethoxy silane, aminoethyl aminopropyl methyldimethoxy silane, phenyl aminopropyl trimethoxy silane 중에서 적어도 하나가 선택되는 것을 예시할 수 있다.The silane-based compound may be selected from glycidoxypropyl methyldimethoxy silane, 2- (3, 4-epoxycyclohexyl) ethyltrimethoxy silane, aminopropyl trimethoxy silane, aminopropyl triethoxy silane, aminoethyl aminopropyl trimethoxy silane, aminoethyl aminopropyl methyldimethoxy silane, phenyl aminopropyl trimethoxy silane It can be illustrated that at least one is selected.

상기 개질폴리에틸렌은 광개시제와, 실란계 화합물 중에서 선택된 1종과, 아크릴산(Acrylic acid, AA)을 용매와 함께 환류냉각기가 장치된 반응기에 투입하고 60~80℃로 30분 내지 2시간 동안 교반하여 용해하는 단계와, 상기 용해된 혼합물 100중량부 대비 폴리에틸렌 분말 50~700중량부를 혼합 교반하는 단계와, 상기 폴리에틸렌 분말이 혼합된 혼합물에 UV를 조사시켜 폴리에틸렌 분말 표면에서 개시반응과 그라프팅이 진행되도록 하는 단계와, 그라프팅 반응이 완료된 후 에탄올로 10~15시간 동안 soxhlet 추출하여 미반응 광개시제를 제거한 다음, 이어서 증류수로 20~30시간 동안 soxhlet 추출하여 잔류하는 미반응 실란계 화합물을 제거한 다음, 60~80℃로 열풍 건조하여 개질폴리에틸렌을 수득하는 단계를 순차적으로 수행하여 제조되는 것을 예시할 수 있다.The modified polyethylene is prepared by adding a photoinitiator and a silane compound and acrylic acid (AA) to a reactor equipped with a reflux condenser and stirring at 60 to 80 ° C for 30 minutes to 2 hours to dissolve Mixing and mixing 50 to 700 parts by weight of polyethylene powder with respect to 100 parts by weight of the dissolved mixture; and irradiating UV light to the mixture of the polyethylene powder to cause initiation and grafting on the surface of the polyethylene powder After completion of the grafting reaction, the remaining unreacted silane compound was removed by extraction with soxhlet for 10 to 15 hours with ethanol to remove the unreacted photoinitiator, followed by extraction with soxhlet for 20 to 30 hours with distilled water, Followed by hot air drying at 80 DEG C to obtain modified polyethylene, which are successively carried out.

그리고 상기 비스무스 화합물은 접착력을 향상시키는 역할을 하는 것으로서, 1~500nm의 입경을 가지는 Bi2O3 분말인 것을 예시할 수 있다.The bismuth compound plays a role of improving the adhesion, and Bi 2 O 3 powder having a particle diameter of 1 to 500 nm can be exemplified.

이하에서는 본 발명에 따른 가구용 목재 보드 제조방법의 바람직한 실시예를 통해 보다 상세하게 설명한다.Hereinafter, a method for manufacturing a wood board according to the present invention will be described in more detail with reference to the preferred embodiments.

1. 폴리에스테르 폴리올 60중량부와, 폴리에테르 폴리올 40중량부와, 메틸렌 디페닐 디이소시아네이트(MDI) 30중량부와, 4,4'-Methylene bis[2-chloroaniline] 20중량부와, 물 15중량부와, Diiron trioxide 5중량부와, bis(2-ethylhexyl) ester 5중량부와, Bismuth tris(2-ethylhexanoate) 5중량부와, Naphtha 5중량부와, α-Hydro-ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)] 15중량부와, α,α',α''-1,2,3-Propanetriyltris[ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)]] 15중량부와, Hydrogenated hydrocarbons 5중량부를 혼합한 접착제를 마련한다.1. 60 parts by weight of a polyester polyol, 40 parts by weight of a polyether polyol, 30 parts by weight of methylene diphenyl diisocyanate (MDI), 20 parts by weight of 4,4'-Methylene bis [2-chloroaniline] 5 parts by weight of diiron trioxide, 5 parts by weight of bis (2-ethylhexyl) ester, 5 parts by weight of Bismuth tris (2-ethylhexanoate), 5 parts by weight of Naphtha, (methyl-1,2-ethanediyl)] and 15 parts by weight of α, α ', α''-1,2,3-Propanetriyltris [ And 5 parts by weight of hydrogenated hydrocarbons.

무늬지를 상기 접착제에 함침하여 함침지를 마련한다.Impregnated paper is impregnated with the adhesive to prepare an impregnated paper.

상기 함침지를 열풍 건조한 다음 냉각한 다음, 함침지를 21kgf/㎠의 압력으로 MDF(Medium density fiberboard)에 압착하여 접착시켜 가구용 목재 보드 제조를 완료한다.The impregnated paper is subjected to hot air drying and then cooled. Then, the impregnated paper is pressed and bonded to a medium density fiberboard (MDF) at a pressure of 21 kgf / cm 2 to complete the manufacture of a wood board for furniture.

상기 실시예 1에서 코팅액으로 코팅한 MDF를 사용하되, 코팅액은 에틸렌-아크릴산 공중합체 5~15중량부와, 개질폴리에틸렌 5~15중량부와, 에폭시 수지 1~10중량부와, 비스무스 화합물 1~10중량부와, 이소프로판올(isopropanol) 10~30중량부로 이루어지는 것을 제외하고, 실시예 1과 동일한 방법으로 가구용 목재 보드 제조를 완료한다. 여기서, 코팅액은 에틸렌과 아크릴산이 1 : 0.4의 중량비로 공중합된 에틸렌-아크릴산 공중합체 10중량부와, 개질폴리에틸렌 18중량부와, 에폭시 수지 3중량부와, 비스무스 산화물 5중량부와, 이소프로판올(isopropanol) 20중량부로 이루어진다.5 to 15 parts by weight of an ethylene-acrylic acid copolymer, 5 to 15 parts by weight of modified polyethylene, 1 to 10 parts by weight of an epoxy resin, 1 to 10 parts by weight of a bismuth compound, And 10 to 30 parts by weight of isopropanol, to complete the manufacture of a wood board for furniture. 10 parts by weight of an ethylene-acrylic acid copolymer copolymerized with ethylene and acrylic acid in a weight ratio of 1: 0.4, 18 parts by weight of modified polyethylene, 3 parts by weight of an epoxy resin, 5 parts by weight of bismuth oxide, ) 20 parts by weight.

[비교예 1][Comparative Example 1]

실시예 1의 접착제 대신 멜라민 수지를 사용한 LPM 목재보드를 제조한다.An LPM wood board using melamine resin instead of the adhesive of Example 1 is prepared.

[비교예 2][Comparative Example 2]

실시예 2에서 접착제 대신 멜라민 수지를 사용하고, 코팅액에서 에틸렌-아크릴산 공중합체를 생략한 것을 제외하고 실시예 2과 동일한 방법으로 가구용 목재 보드를 제조한다.A wood board for furniture was manufactured in the same manner as in Example 2, except that melamine resin was used instead of the adhesive in Example 2, and the ethylene-acrylic acid copolymer was omitted from the coating solution.

[비교예 3][Comparative Example 3]

실시예 2에서 접착제 대신 멜라민 수지를 사용하고, 코팅액에서 에폭시 수지와, 비스무스 산화물을 생략한 것을 제외하고 실시예 1과 동일한 방법으로 가구용 목재 보드를 제조한다.A wood board for furniture was prepared in the same manner as in Example 1, except that melamine resin was used instead of the adhesive in Example 2, and epoxy resin and bismuth oxide were omitted from the coating solution.

상기 실시예 1, 2 및 비교예 1 내지 3에서 제조한 시편을 대상으로 물성 테스트를 하였으며, 그 결과는 아래 표 1에 기재하였다.The specimens prepared in Examples 1 and 2 and Comparative Examples 1 to 3 were subjected to physical property tests. The results are shown in Table 1 below.

실시예 1Example 1 실시예 2Example 2 비교예 1Comparative Example 1 비교예 2Comparative Example 2 비교예 3Comparative Example 3 인장강도(N/mm)Tensile strength (N / mm) 53.153.1 63.263.2 34.534.5 44.544.5 41.941.9 부착강도(MPa)Bond strength (MPa) 42.542.5 49.949.9 33.133.1 39.639.6 37.337.3

* 인장강도 : KS F 4922* Tensile strength: KS F 4922

* 접착강도 : ASTM D 4541* Adhesive strength: ASTM D 4541

위 표 1에 나타난 바와 같이, 본 발명의 실시예 1, 2에서 사용한 접착제가 일반 멜라민 수지에 비해 인장강도 및 부착강도가 우수하다는 것을 확인할 수 있었다.As shown in Table 1, it can be confirmed that the adhesive used in Examples 1 and 2 of the present invention is superior in tensile strength and adhesion strength as compared with a general melamine resin.

또한, 코팅액을 형성하더라도 비교예 2 내지 3과 같이 에틸렌-아크릴산 공중합체 또는 비스무스 산화물을 생략한 경우에도 물성이 저하된다는 것을 확인할 수 있었다. 그리고 철심으로 이루어지는 회전 브러쉬로 각 목재보드를 10초 동안 긁은 다음, 스크래치 자국 유무를 육안으로 확인한 결과, 실시예 1, 2의 목재보드만이 스크래치 자국이 거의 생기지 않았고, 비교예 1 내지 3의 목재보드는 긁힌 자국이 선명하게 발생하였다.Even when the coating solution was formed, it was confirmed that even when the ethylene-acrylic acid copolymer or the bismuth oxide was omitted as in Comparative Examples 2 to 3, the physical properties were lowered. Each wood board was scratched for 10 seconds with a rotary brush made of an iron core and visually checked for scratch marks. As a result, scratch marks were scarcely generated only in the wood boards of Examples 1 and 2, The board was scratchy.

이상에서 설명된 본 발명은 예시적인 것에 불과하며, 본 발명이 속한 기술분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 잘 알 수 있을 것이다. 그러므로 본 발명은 상기의 상세한 설명에서 언급되는 형태로만 한정되는 것은 아님을 잘 이해할 수 있을 것이다. 따라서 본 발명의 진정한 기술적 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의해 정해져야 할 것이다. 또한, 본 발명은 첨부된 청구범위에 의해 정의되는 본 발명의 정신과 그 범위 내에 있는 모든 변형물과 균등물 및 대체물을 포함하는 것으로 이해되어야 한다.While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention. Therefore, it is to be understood that the present invention is not limited to the above-described embodiments. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims. It is also to be understood that the invention includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.

Claims (3)

접착제를 마련하는 단계와;
종이를 상기 접착제에 함침하는 단계와;
상기 함침된 종이를 건조 및 냉각시켜 표면재를 제조하는 단계와;
상기 표면재를 MDF(Medium density fiberboard) 또는 PB(Paticle board)로 이루어지는 목재보드에 접착시키는 단계;를 포함하되,
상기 접착제는,
폴리올 100중량부와, 폴리이소시아네이트 30~70중량부와, 4,4'-Methylene bis[2-chloroaniline] 10~30중량부와, 물 5~15중량부와, Diiron trioxide 1~10중량부와, bis(2-ethylhexyl) ester 1~10중량부와, Bismuth tris(2-ethylhexanoate) 1~10중량부와, Naphtha 1~10중량부와, α-Hydro-ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)] 10~30중량부와, α,α',α''-1,2,3-Propanetriyltris[ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)]] 10~30중량부와, Hydrogenated hydrocarbons 5~15중량부를 포함하여 이루어지는 것을 특징으로 하는 가구용 목재 보드 제조방법.
Providing an adhesive;
Impregnating the paper with the adhesive;
Drying and cooling the impregnated paper to produce a surface material;
And bonding the surface material to a wood board made of MDF (medium density fiberboard) or PB (Paticle board)
Preferably,
100 parts by weight of polyol, 30 to 70 parts by weight of polyisocyanate, 10 to 30 parts by weight of 4,4'-methylene bis [2-chloroaniline], 5 to 15 parts by weight of water, 1 to 10 parts by weight of diiron trioxide , 1 to 10 parts by weight of bis (2-ethylhexyl) ester, 1 to 10 parts by weight of bismuth tris (2-ethylhexanoate), 1 to 10 parts by weight of Naphtha and α-Hydro-ω-hydroxypoly [ 10 to 30 parts by weight of α, α ', α "-1,2,3-Propanetriyltris [ω-hydroxypoly [oxy (methyl-1,2-ethanediyl)]] And 5 to 15 parts by weight of hydrogenated hydrocarbons.
접착제를 마련하는 단계와;
종이를 상기 접착제에 함침하는 단계와;
상기 함침된 종이를 건조 및 냉각시켜 표면재를 제조하는 단계와;
상기 표면재를 MDF(Medium density fiberboard) 또는 PB(Paticle board)로 이루어지는 목재보드에 접착시키는 단계;를 포함하되,
상기 목재보드는,
에틸렌-아크릴산 공중합체 5~15중량부와, 개질폴리에틸렌 5~15중량부와, 에폭시 수지 1~10중량부와, 비스무스 화합물 1~10중량부와, 이소프로판올(isopropanol) 10~30중량부로 이루어지는 코팅액으로 코팅한 것이며,
상기 접착제는,
폴리올 100중량부와, 폴리이소시아네이트 30~70중량부와, 4,4'-Methylene bis[2-chloroaniline] 10~30중량부와, 물 5~15중량부와, Diiron trioxide 1~10중량부와, bis(2-ethylhexyl) ester 1~10중량부와, Bismuth tris(2-ethylhexanoate) 1~10중량부와, Naphtha 1~10중량부와, α-Hydro-ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)] 10~30중량부와, α,α',α''-1,2,3-Propanetriyltris[ω-hydroxypoly[oxy(methyl-1,2-ethanediyl)]] 10~30중량부와, Hydrogenated hydrocarbons 5~15중량부를 포함하여 이루어지는 것을 특징으로 하는 가구용 목재 보드 제조방법.
Providing an adhesive;
Impregnating the paper with the adhesive;
Drying and cooling the impregnated paper to produce a surface material;
And bonding the surface material to a wood board made of MDF (medium density fiberboard) or PB (Paticle board)
The above-
5 to 15 parts by weight of an ethylene-acrylic acid copolymer, 5 to 15 parts by weight of modified polyethylene, 1 to 10 parts by weight of an epoxy resin, 1 to 10 parts by weight of a bismuth compound and 10 to 30 parts by weight of isopropanol , ≪ / RTI >
Preferably,
100 parts by weight of polyol, 30 to 70 parts by weight of polyisocyanate, 10 to 30 parts by weight of 4,4'-methylene bis [2-chloroaniline], 5 to 15 parts by weight of water, 1 to 10 parts by weight of diiron trioxide , 1 to 10 parts by weight of bis (2-ethylhexyl) ester, 1 to 10 parts by weight of bismuth tris (2-ethylhexanoate), 1 to 10 parts by weight of Naphtha and α-Hydro-ω-hydroxypoly [ 10 to 30 parts by weight of α, α ', α "-1,2,3-Propanetriyltris [ω-hydroxypoly [oxy (methyl-1,2-ethanediyl)]] And 5 to 15 parts by weight of hydrogenated hydrocarbons.
제2항에 있어서,
상기 에틸렌-아크릴산 공중합체는 에틸렌 100중량부를 기준으로 아크릴산 10~30중량부가 공중합된 것이고,
상기 개질폴리에틸렌은 실란계 화합물이 그라프트된 것이며,
상기 비스무스 화합물은 Bi2O3 분말인 것을 특징으로 하는 가구용 목재 보드 제조방법.
3. The method of claim 2,
The ethylene-acrylic acid copolymer is a copolymer of 10 to 30 parts by weight of acrylic acid based on 100 parts by weight of ethylene,
The modified polyethylene is obtained by grafting a silane compound,
Wherein the bismuth compound is Bi 2 O 3 powder.
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KR20220166681A (en) 2021-06-10 2022-12-19 씨아이티 주식회사 Light-weight board for furniture, and manufacturing method thereof

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