WO2004091017A1 - The constitution of the dispersant in the preparation of the electrode active material slurry and the use of the dispersant - Google Patents
The constitution of the dispersant in the preparation of the electrode active material slurry and the use of the dispersant Download PDFInfo
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- WO2004091017A1 WO2004091017A1 PCT/KR2004/000765 KR2004000765W WO2004091017A1 WO 2004091017 A1 WO2004091017 A1 WO 2004091017A1 KR 2004000765 W KR2004000765 W KR 2004000765W WO 2004091017 A1 WO2004091017 A1 WO 2004091017A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/583—Carbonaceous material, e.g. graphite-intercalation compounds or CFx
- H01M4/587—Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/60—Selection of substances as active materials, active masses, active liquids of organic compounds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/133—Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
- H01M4/1393—Processes of manufacture of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
- H01M4/622—Binders being polymers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/624—Electric conductive fillers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
- H01M2004/027—Negative electrodes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to anode active material slurry having improved dispersibility of an anode active material and a conductive agent, and a lithium secondary cell comprising the same.
- a secondary cell using non-aqueous electrolyte solution comprises an anode, a cathode, and a non-aqueous electrolyte layer.
- cathode slurry comprising a lithium-transition metal oxide as a cathode active material, polyvinylidene fluoride (PVdF) as a binder and N-methyl-2-pyrrolidone
- NMP N-methyl-2-pyrrolidone
- PVdF polyvinylidene fluoride
- repeated charge/discharge cycles of a cell may cause the separation and removal of an electrode active material by the shrink and expansion of an electrode. Accordingly, as charge/discharge cycles are repeated, the removal of the electrode active material from a collector is accelerated, thereby causing the decrease of a cell capacity. Moreover, a high-voltage state such as overcharge, or a temperature increase resulting from the high-voltage state may cause the decomposition of polyvinylidene fluoride (PVdF) to generate hydrogen fluoride, and thus generated hydrogen fluoride may cause a side reaction with the active material on the surface of the collector or a trace amount of metal lithium precipitates.
- PVdF polyvinylidene fluoride
- polyvinylidene fluoride has a high crystallization degree, it has to be added in an amount of 2.5 wt% or more based on the total weight of the anode active material in order to prevent the removal of the active material in a cutting or punching step.
- Such an increased proportion of the binder to the total weight of the anode active material results in the decrease of the proportion of the active material, thereby causing the decrease of a full cell capacity.
- an electrode using a rubber-based binder such as a styrene-butadiene rubber (SBR) has been investigated.
- SBR-based binder provides the same degree of effect as PVdF, even though it is used in an amount smaller than PVdF, and is electrochemically stable.
- an SBR-based binder When an SBR-based binder is used, it can be dispersed in water, so that water may be used as a solvent for electrode active material slurry, and thus it is environmental-friendly. Meanwhile, viscosity control is essential to a coating process.
- a viscosity, a solid content, a coating layer thickness, a coating speed, a solvent evaporation speed and a solvent evaporation amount are organically related with one another. Therefore, when an SBR-based binder is used, a thickener is used to control the viscosity of electrode slurry. More particularly, a cellulose-based thickener such as carboxymethyl cellulose (CMC) has been investigated.
- CMC carboxymethyl cellulose
- a thickener inhibits the settling of solid contents so that constant viscosities in the upper and lower parts of a solution and a uniform dispersion state in the solution may be retained for a long time and the viscosity of slurry may be stabilized.
- the electrode active material slurry using the aforesaid binder and thickener has difficulties in dispersion thereof due to the difference of the specific gravity of the electrode active material and those of the binder and thickener. Therefore, the viscosity becomes difficult to control and to maintain with times, and the diffusion effect of carbon black used as a conductive agent becomes poor, thus adversely affecting the mixing with the active material, so that uniform distributions of the active material and the conductive agent over the whole surfaces of the electrode may not be obtained, thereby causing coating problems.
- CMC carboxymethyl cellulose
- the weight ratio of CMC per weight of the active material is increased, and thus the weight ratio of the active material is reduced. This results in the reduction of a cell capacity and the deterioration of cell properties.
- the viscosity is increased due to the increase of the amount of a thickener to such a degree that cannot be applied in a practical process, and thus water as a solvent is added to adjust the viscosity, thereby causing the reduction of solid contents.
- the present invention has been made to solve the above-mentioned problems occurring in the prior art, and an object of the present invention is to solve the dispersion-related problems by adding a very small amount of a specific dispersant without changing the solid contents and the amount of a thickener.
- anode active material slurry comprising:
- a binder comprising a styrene-butadiene-based polymer resin
- a thickener comprising a cellulose-based or an acrylate-based resin
- a dispersant comprising a polymer backbone capable of surface-adsorption and a side-chain having non-ionic surfactant properties
- a lithium secondary cell comprising an anode obtained by using the anode active material slurry.
- the present invention is characterized by using a dispersant comprising a polymer backbone capable of surface-adsorption combined with a side-chain having non- ionic surfactant properties, in anode active material slurry of a lithium secondary cell. The present invention will be explained in detail hereinafter.
- anode active material artificial graphite, natural graphite, fiber graphite, crystalline carbon or amorphous carbon formed of carbon or carbon composite capable of lithium ion intercalation/deintercalation may be used.
- the amount of the anode active material in the anode active material slurry ranges from 50 wt% to 99 wt%, preferably from 90 wt% to 97 wt%.
- a conductive agent acetylene black or graphite may be used.
- the amount of the conductive agent in the anode active material slurry ranges from 0.01 wt% to 10 wt%, preferably from 0.1 wt% to 3 wt% .
- the styrene-butadiene-based polymer resin used as a binder according to the present invention is at least one resin selected from the group consisting of styrene-butadiene rubbers (SBR) , modified acrylonitrile-butadiene rubbers, in which 2 to 10 of cyano groups are substituted with carboxylic groups, polychloroprene, polyisobutylene butyl rubbers, ethylene- propylene methyl ether, polyperfluorobutyl acrylate and polyhexafluoropropylene oxide.
- SBR styrene-butadiene rubbers
- modified acrylonitrile-butadiene rubbers in which 2 to 10 of cyano groups are substituted with carboxylic groups
- polychloroprene polyisobutylene butyl rubbers
- ethylene- propylene methyl ether polyperfluorobutyl acrylate
- polyhexafluoropropylene oxide poly
- the styrene-butadiene-based polymer resin is preferably used in an amount of from 0.5 to 10 wt%, and more preferably from 1 to 3 wt% based on the total weight of the anode active material slurry.
- an acrylic polymer and a cellulose- based polymer may be used.
- Acrylic polymers include polyvinyl pyrrolidone (PVP) , polyvinyl alcohol, etc.
- cellulose-based polymers include hydroxyethyl cellulose (HEC) , hydroxypropyl cellulose (HPC) , ethylhydroxyethyl cellulose (EHEC) , methyl cellulose (MC) , hydroxyalkyl methyl cellulose, etc.
- the amount of the thickener in the anode active material slurry ranges from 0.01 wt% to 10 wt%, preferably from 0.1 wt% to 3 wt%.
- a conventional dispersant including a surfactant participates in a point-contact, in which the adsorption surface is very small, and the adsorption is accomplished between materials having the same surface properties.
- the adsorption using the same surface properties is a chemical adsorption, which occurs by transfer of electrons on surfaces, followed by interactions with ions or electron sharing.
- a carbon-based material such as graphite, acetylene black or carbon black, which is used as an anode active material for a lithium ion secondary cell, or a carbon-based conductive agent such as carbon black has no surface activities, i.e., hydrophilicity or hydrophobicity.
- the present invention is characterized by using a dispersant comprising a polymer backbone capable of physically bonding, i.e., adsorption, to the surface of carbon, combined with a side-chain having surfactant properties required for dispersion, in the same molecule (see FIG. 1 and FIG. 2) .
- the polymer backbone in the dispersant according to the present invention is a part, which can be participated somewhat in a physical bonding even with an inert surface by using a physical adsorption phenomenon caused by Van der waals force. While a conventional dispersant has a very small adsorption surface as in the case of a point-contact, the polymer backbone in the dispersant used in the present invention has a large adsorption surface, so that it permits surface adsorption even with an inert material.
- the adsorption capability depends on the molecular weight, i.e., surface area of the polymer backbone.
- Non-limiting examples of the polymer backbone include an acrylic polymer such as polymethylmethacrylate (PMMA), polyvinylidene fluoride (PVdF), etc., and PMMA is preferable in order to maximize the adsorption surface to the surface of the anode active material.
- PMMA polymethylmethacrylate
- PVdF polyvinylidene fluoride
- the only factor that affects the dispersant of the present invention is its surface area, and thus the dispersant of the present invention can be used for dispersing any materials having no surface active groups other than a carbon-based active material or a conductive agent. This is also included in the scope of the present invention.
- the side-chain preferably has non-ionic surfactant properties. Materials showing electrochemically positive or negative charges have a great possibility to affect the action of a cell through any paths, and thus electrochemically inert, i.e., non-ionic materials are preferable to be used in a cell.
- a side-chain having ionic properties can be used in the present invention, as long as it is stable in the range of effective cell voltages (0 to 4.5 V vs. Li/Li + ) . This is also included in the scope of the present invention.
- non-limiting examples of the side-chain having non-ionic surfactant properties in the dispersant according to the present invention include the following: [Ether-type] alkyl- and alkylaryl-polyoxyethylene ethers, akylarylformaldehyde-condensated polyoxyethylene ethers, and block polymers having polyoxypropylene as an oleophilic group.
- Other materials that can be used as the side-chain having non-ionic surfactant properties include alcohol ethoxylates, polyethylene oxide (PEO-based materials), alkyl phenol ethoxylates, fatty amine ethoxylates, amine oxides, glucosides, ethylene oxide-propylene oxide copolymers, alkanolamides, etc. See [R. Grant & C. Grant, Chemical Dictionary, McGraw Hill Book Company, 1987] . In order to bonding the side-chain to the polymer backbone, a conventional graft polymerization method may be used.
- the dispersant is a copolymer as shown in FIG. 2, such as Hypermer available from Unichema, in which the copolymer comprises PMMA (polymethyl- methacrylate) as a backbone (a part to be adsorbed) and PEO (polyethylene oxide) as a side-chain for imparting dispersibility .
- the copolymer comprises PMMA (polymethyl- methacrylate) as a backbone (a part to be adsorbed) and PEO (polyethylene oxide) as a side-chain for imparting dispersibility .
- the dispersant according to the present invention When the dispersant according to the present invention is added to the solution of electrode slurry in a small amount, it is possible to improve the dispersibility of the electrode active material by the dispersant and to increase the ratio of solid contents under the same viscosity. Additionally, when the dispersant according to the present invention is added to the solution of electrode slurry in a small amount, it is possible to reduce the amount of a thickener such as CMC, and to prevent the difficulties in viscosity control, the reduction of dispersibility and the deterioration of coating properties .
- a thickener such as CMC
- the said dispersant is preferably added in an amount of from 0.01 wt% to 10 wt%, and more preferably from 0.1 wt% to 1 wt%, based on the total weight of the anode active material slurry (solid contents).
- the weight average molecular weight of the dispersant is in the range of from 10,000 to 30,000.
- the dispersion effect depends on the kind of the side-chain and the substitution degree of the side-chain in the case of a substituted side-chain. Also, the dispersibility and surface adsorption property depend on the length (molecular weight) of the backbone.
- the solid content of the anode active material slurry is 30 wt% to 70 wt% and the coating layer thickness is 50 ⁇ m to 200 ⁇ .
- the anode active material slurry of the present invention is coated on a collector and water as a solvent is removed by, e.g., drying the active material in order to adhere it to the collector and to closely adhere the active material molecules among themselves.
- the collector is preferably formed of a metal such as iron, copper, aluminum and nickel.
- a lithium secondary cell, to which the anode according to the present invention can be applied, preferably comprises a lithium-transition metal composite oxide capable of lithium intercalation/ deintercalation as a cathode active material.
- the cathode active material may be represented by the following formula 1: [formula 1] Li x M0 2 wherein, M is Ni, Co or Mn, and x is a number satisfying 0.05 ⁇ x ⁇ I.IO.
- the cathode active material slurry may comprise a binder for providing an adhesion force in the cathode active material itself, for example, PVDF (polyvinylidene fluoride) , NBR (acrylonitrile-butadiene rubber) and SBR (styrene-butadiene rubber) .
- a conductive agent such as acetylene black or graphite may be used.
- an organic solvent such as NMP, acetone, DMA and DMF and an inorganic solvent such as water may be used.
- the separator used in the lithium secondary cell of the present invention may be a separator formed of a porous membrane, such as PE (polyethylene) , PP (polypropylene) and PE/PP/PE, and the electrolyte solution comprises an aprotic organic solvent in which a lithium salt such as LiC10 4 or LiPf ⁇ is dissolved.
- the organic solvent may include a cyclic carbonate and a linear carbonate.
- the cyclic carbonate includes, for example, ethylene carbonate (EC) , propylene carbonate
- the lithium secondary cell according to the present invention is manufactured by a conventional method, i.e., by inserting a porous separator between a cathode and an anode and introducing an electrolyte solution.
- the lithium secondary cell according to the present invention has the shape of a cylindrical can, an angular cell or a pouch.
- FIG. 1 is a schematic view of a functional mechanism for a dispersant comprising a polymer backbone capable of surface-adsorption combined with a side-chain having non-ionic surfactant properties, according to the present invention.
- FIG. 2 is a schematic view of one example of a dispersant comprising a polymer backbone (PMMA) capable of surface-adsorption combined with a side-chain (PEO) having a non-ionic surfactant property, according to the present invention.
- FIG. 3 is a viscosity profile of the anode active material slurry obtained in Example 1.
- FIG. 4 is a viscosity profile of the anode active material slurry obtained in Comparative Example 1.
- FIG. 5 is a viscosity profile of the anode active material slurry obtained in Comparative Example 2.
- FIG. 6 is a cell performance profile for each of lithium secondary cells obtained by using the anode active material slurries prepared from Example 1 and Comparative Example 2.
- CMC powder (0.26 g; about 1 wt%) used as a thickener for the solution of electrode active material slurry was dissolved in 12.5 g of distilled water at 50°C to prepare CMC solution.
- 25 g (about 97 wt%) of graphite powder used as an electrode active material was introduced into a mortar, the CMC solution prepared in advance was poured gradually, and then stirred with a pestle for about 10 minutes.
- 0.51 g (about 1.9 wt%) of SBR solution used as a binder was introduced into the mortar and stirred for additional 5 minutes.
- the viscosity change for the electrode active material slurry prepared as the above was measured by using Thermo Hakke RSI viscometer at 30°C under a shear rate ranged from 0.1 to 1000 (1/s) . The results are shown in FIG. 3.
- Electrode slurry was prepared as described in Example 1, except that the dispersant was not added.
- the viscosity was measured under the same range of shear rates at 30°C. The results are shown in FIG. 4.
- FIG. 3 showing the viscosity of Example 1, the graph takes a form in which a viscosity decreases substantially with the same slope, as a shear rate increases. Also, substantially identical viscosity profiles are shown both in the case of increasing the shear rate and in the case of decreasing the shear rate. As can be seen from the foregoing, there was no change in the viscosity of the electrode slurry under the same shear rate.
- the graph takes a form in which a viscosity has a maximum under a shear rate of 10
- Electrode slurry was prepared as described in Example 1, except that the amount of CMC used as a thickener is increased by 2 wt%, i.e., from 1 wt% to 3 wt% and PEO-PMMA copolymer used as a dispersant was not added. The viscosity was measured under the same range of shear rates. The results are shown in FIG. 5.
- Example 1 Each of Anode slurries obtained from Example 1 and Comparative Example 2 was applied and coated on a copper foil to form an anode.
- LiCo0 2 as a cathode active material, PE/PP/PE as a separator and EC/PC/DEC, in which LiPF 6 was dissolved, as an electrolyte solution were used to manufacture a can-type lithium secondary cell.
- An experiment for measuring a cell capacity vs . a charge/discharge rate was performed. The results are shown in FIG. 6. As can be seen from FIG.
- the anode slurry obtained from Comparative Example 2 had an increased weight ratio of CMC used as a thickener based on the total weight of the anode-forming components, compared to Example 1, and thus the weight ratio of the anode active material was reduced and the theoretical capacity of the lithium secondary cell was also reduced.
- the present invention by adding a specific dispersant to electrode active material slurry in a small amount, it is possible to improve the dispersibility of electrode active material slurry, to stabilize the viscosity of electrode active material slurry, to distribute an active material and a conductive agent uniformly, to decrease the amount of a thickener, to increase the solid content ratio of an electrode active material, and to increase a cell capacity.
Abstract
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Priority Applications (3)
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US10/551,946 US7862929B2 (en) | 2003-04-07 | 2004-04-02 | Constitution of the dispersant in the preparation of the electrode active material slurry and the use of the dispersant |
JP2005518460A JP4468306B2 (en) | 2003-04-07 | 2004-04-02 | Dispersant composition in the production of electrode active material slurry and use thereof |
EP04725552.6A EP1611628B1 (en) | 2003-04-07 | 2004-04-02 | The constitution of the dispersant in the preparation of the electrode active material slurry and the use of the dispersant |
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KR10-2003-0021680A KR100508570B1 (en) | 2003-04-07 | 2003-04-07 | The constitution of the dispersant in the preparation of the elelctrode active material slurry and the use of the dispersant |
KR10-2003-0021680 | 2003-04-07 |
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EP (1) | EP1611628B1 (en) |
JP (1) | JP4468306B2 (en) |
KR (1) | KR100508570B1 (en) |
CN (1) | CN100409470C (en) |
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Also Published As
Publication number | Publication date |
---|---|
US20060257738A1 (en) | 2006-11-16 |
CN100409470C (en) | 2008-08-06 |
JP4468306B2 (en) | 2010-05-26 |
KR100508570B1 (en) | 2005-08-17 |
JP2006516795A (en) | 2006-07-06 |
EP1611628A4 (en) | 2009-07-01 |
CN1768439A (en) | 2006-05-03 |
KR20040087656A (en) | 2004-10-15 |
EP1611628B1 (en) | 2014-01-01 |
US7862929B2 (en) | 2011-01-04 |
EP1611628A1 (en) | 2006-01-04 |
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