WO2004083514B1 - Method for the production of floor coverings, especially car carpets - Google Patents

Method for the production of floor coverings, especially car carpets

Info

Publication number
WO2004083514B1
WO2004083514B1 PCT/DE2004/000594 DE2004000594W WO2004083514B1 WO 2004083514 B1 WO2004083514 B1 WO 2004083514B1 DE 2004000594 W DE2004000594 W DE 2004000594W WO 2004083514 B1 WO2004083514 B1 WO 2004083514B1
Authority
WO
WIPO (PCT)
Prior art keywords
layer
pile
fabric
fabric layer
facing away
Prior art date
Application number
PCT/DE2004/000594
Other languages
German (de)
French (fr)
Other versions
WO2004083514A1 (en
Inventor
Michael Baumgartner
Original Assignee
Hanns Glass Gmbh & Co Kg
Michael Baumgartner
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hanns Glass Gmbh & Co Kg, Michael Baumgartner filed Critical Hanns Glass Gmbh & Co Kg
Publication of WO2004083514A1 publication Critical patent/WO2004083514A1/en
Publication of WO2004083514B1 publication Critical patent/WO2004083514B1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N3/00Arrangements or adaptations of other passenger fittings, not otherwise provided for
    • B60N3/04Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
    • B60N3/048Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets characterised by their structure
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0081Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing with at least one extra fibrous layer at the backing, e.g. stabilizing fibrous layer, fibrous secondary backing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/10Fibres of continuous length
    • B32B2305/18Fabrics, textiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • B32B2471/04Mats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/20Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/10Properties of the materials having mechanical properties
    • D06N2209/106Roughness, anti-slip, abrasiveness
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00Specially adapted uses
    • D06N2211/12Decorative or sun protection articles
    • D06N2211/26Vehicles, transportation
    • D06N2211/263Cars

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Carpets (AREA)
  • Passenger Equipment (AREA)

Abstract

The invention relates to a method for producing a floor covering (10), especially a car carpet. Said floor covering comprises a series of layers constituted from a pile layer (1) applied to one side of a support layer (2), and a partial flock coating (31, 32) applied to the side of the support layer (2) facing away from the pile layer (1). The support layer (2) is linked with a fabric layer (3) on the side facing away from the pile layer (1). Said fabric layer is provided with the partial flock coating (31, 32) on the side facing away from the pile layer (1).

Claims

[beim Internationalen Büro am 23. September 2004 (23.09.04) eingegangen ursprüngliche Ansprüche 1-6 durch geänderte Ansprüche 1-5 ersetzt]Patentansprüche [at the International Bureau on 23 September 2004 (23.09.04) received original claims 1-6 replaced by amended claims 1-5] claims
1. Verfahren zur Herstellung eines Bodenbelages (10), insbesondere eines Autoteppichs, bei welchem eine Trägerschicht (2) mit einer an einer Seite, aufgebrachten Florschicht (1) an der der Florschicht1. A method for producing a floor covering (10), in particular a car carpet, in which a carrier layer (2) with a on one side, applied pile layer (1) on the pile layer
(1) abgewandten Seite mit, der Hilfe einer Klebemittelschicht (4> mit einer an der der Trägerschicht (2) abgewandten Seite beflockten Gewebeschicht (3) verbunden wird, dadurch^ gekennzeichnet, dass eine an ihrer der TrägerschichtFlocked (1) side facing away from (the help of an adhesive layer 4> a at the (of the backing layer 2) side facing away from the fabric layer (3) is connected, characterized in ^ that the carrier layer on its
(2) abgewandten Seite partiell beflockte Gewebeschicht (3) mit der Trägerschicht (2) durch die Klebemittelschicht (4) verbunden wird.(2) side facing partially flocked fabric layer (3) with the carrier layer (2) through the adhesive layer (4) is connected.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Klebemittelschicht (4) durch Rakeln auf die Gewebeschicht (3) und/oder die Trägerschicht (2) aufgebracht wird.2. The method according to claim 1, characterized in that the adhesive layer (4) by doctoring on the fabric layer (3) and / or the carrier layer (2) is applied.
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Beflockung (31, 32) an der der Florschicht (1) abgewandten Seite der Gewebeschicht (3) durch partielles Aufbringen von Klebstqffschichten (31) und elektrostatisches Beflocken derselben mit Flocken (32) hergestellt wird.3. The method according to claim 1 or 2, characterized in that the flocking (31, 32) on the the pile layer (1) facing away from the fabric layer (3) by partial application of Klebstqffschichten (31) and electrostatic flocking thereof with flakes (32 ) will be produced.
4. Verfahren nach Anspruch 3, dadurch gekennzeichnet, dass das partielle Aufbringen der Klebstoffschichten 84. The method according to claim 3, characterized in that the partial application of the adhesive layers 8th
(31) auf die Gewebeschicht (3) durch eine Offset- Druckoperation erfolgt.(31) on the fabric layer (3) by an offset printing operation.
5. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass eine die Trägerschicht (2) und die darauf angeordnete Florschicht (1) umfassende bahnförmige Teppichware (21) von einer ersten Vorratsrolle (5) und eine die Gewebeschicht (3) und die Beflockung (31, 32) aufweisende Materialbahn (33) von einer zweiten Vorratsrolle (6) abgerollt und zueinander zur Deckung gebracht werden, und dass die Gewebeschicht (3) und die damit zur Deckung gebrachte Trägerschicht (2) nach Aufbringen der Klebemittelschicht (4) auf die der Materialbahn (21) zugewandte Seite der Teppichware (21) und/oder auf die der Bahn (21) zugewandte Seite der Materialbahn (33) aneinander befestigt werden. 5. The method according to any one of claims 1 to 4, characterized in that a the carrier layer (2) and the thereon arranged pile layer (1) comprising web-shaped carpet (21) of a first supply roll (5) and the fabric layer (3) and The flocking (31, 32) comprising the material web (33) from a second supply roll (6) are unrolled and brought to coincide, and that the fabric layer (3) and thus brought to coincidence carrier layer (2) after application of the adhesive layer (4 ) on the material web (21) facing side of the carpet (21) and / or on the web (21) facing side of the web (33) are fastened together.
PCT/DE2004/000594 2003-03-20 2004-03-22 Method for the production of floor coverings, especially car carpets WO2004083514A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10312484A DE10312484A1 (en) 2003-03-20 2003-03-20 Process for producing a floor covering, in particular car carpet
DE10312484.5 2003-03-20

Publications (2)

Publication Number Publication Date
WO2004083514A1 WO2004083514A1 (en) 2004-09-30
WO2004083514B1 true WO2004083514B1 (en) 2004-11-11

Family

ID=32921022

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/DE2004/000594 WO2004083514A1 (en) 2003-03-20 2004-03-22 Method for the production of floor coverings, especially car carpets

Country Status (2)

Country Link
DE (1) DE10312484A1 (en)
WO (1) WO2004083514A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1731361A3 (en) * 2005-06-10 2012-07-25 DOMO Floorcoverings NV Anti-slip floor mat
FR2886899B1 (en) * 2005-06-10 2007-08-17 Domo Floorcoverings Nv ANTI-DERAPING FLOOR MAT, TO PREVENT SLIDING ON A CARRIED SURFACE IN A MOTOR VEHICLE OR ANOTHER VEHICLE.
DE102006054345A1 (en) * 2006-11-17 2008-05-21 Hanns Glass Gmbh & Co. Kg Carpet, especially car mats
CN104816512B (en) * 2015-05-18 2017-07-07 武汉纺织大学 A kind of thin-film multilayer flocking formula high-elastic heat insulation flaky material and its manufacture method
CN106427719A (en) * 2016-09-08 2017-02-22 上海松江埃驰汽车地毯声学元件有限公司 Method for making light-weight high-performance car main carpet

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29622755U1 (en) * 1996-04-26 1997-06-05 Adam Opel AG, 65428 Rüsselsheim Protective mat for motor vehicles
DE10156765A1 (en) * 2001-06-07 2003-01-09 Hanns Glass Fa Method for producing a floor cover, e.g. an automobile carpet, involves use of a tufting process to produce a tufting layer on the side of the carpet facing away from the top pile layer

Also Published As

Publication number Publication date
DE10312484A1 (en) 2004-09-30
WO2004083514A1 (en) 2004-09-30

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