WO2004079170A1 - EXHAUST SYSTEM FOR LEAN BURN IC ENGINE INCLUDING PARTICULATE FILTER AND NOx ABSORBENT - Google Patents
EXHAUST SYSTEM FOR LEAN BURN IC ENGINE INCLUDING PARTICULATE FILTER AND NOx ABSORBENT Download PDFInfo
- Publication number
- WO2004079170A1 WO2004079170A1 PCT/GB2004/000994 GB2004000994W WO2004079170A1 WO 2004079170 A1 WO2004079170 A1 WO 2004079170A1 GB 2004000994 W GB2004000994 W GB 2004000994W WO 2004079170 A1 WO2004079170 A1 WO 2004079170A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- absorbent
- filter
- exhaust gas
- reductant
- lean
- Prior art date
Links
- 239000002250 absorbent Substances 0.000 title claims abstract description 89
- 230000002745 absorbent Effects 0.000 title claims abstract description 88
- 238000002485 combustion reaction Methods 0.000 claims abstract description 30
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 13
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims description 348
- 239000007789 gas Substances 0.000 claims description 75
- 239000013618 particulate matter Substances 0.000 claims description 33
- 239000003054 catalyst Substances 0.000 claims description 27
- 229930195733 hydrocarbon Natural products 0.000 claims description 21
- 150000002430 hydrocarbons Chemical class 0.000 claims description 20
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 20
- 239000004071 soot Substances 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 16
- 230000003647 oxidation Effects 0.000 claims description 12
- 238000007254 oxidation reaction Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 239000000446 fuel Substances 0.000 claims description 10
- 229910052703 rhodium Inorganic materials 0.000 claims description 10
- 239000010948 rhodium Substances 0.000 claims description 10
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 10
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 9
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 9
- 229910052697 platinum Inorganic materials 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 8
- 150000002910 rare earth metals Chemical class 0.000 claims description 8
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims description 6
- -1 alkali metal salt Chemical class 0.000 claims description 6
- 229910052750 molybdenum Inorganic materials 0.000 claims description 6
- 239000011733 molybdenum Substances 0.000 claims description 6
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 6
- 229910052721 tungsten Inorganic materials 0.000 claims description 6
- 239000010937 tungsten Substances 0.000 claims description 6
- 229910052720 vanadium Inorganic materials 0.000 claims description 6
- 229910052684 Cerium Inorganic materials 0.000 claims description 5
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 5
- 229910052788 barium Inorganic materials 0.000 claims description 5
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 5
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 claims description 5
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 239000004215 Carbon black (E152) Substances 0.000 claims description 4
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 4
- 229910052691 Erbium Inorganic materials 0.000 claims description 4
- 229910052693 Europium Inorganic materials 0.000 claims description 4
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 4
- 229910052689 Holmium Inorganic materials 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 229910052765 Lutetium Inorganic materials 0.000 claims description 4
- 229910052779 Neodymium Inorganic materials 0.000 claims description 4
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 4
- 229910052773 Promethium Inorganic materials 0.000 claims description 4
- 229910052772 Samarium Inorganic materials 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052771 Terbium Inorganic materials 0.000 claims description 4
- 229910052775 Thulium Inorganic materials 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 4
- 150000001340 alkali metals Chemical class 0.000 claims description 4
- 229910052792 caesium Inorganic materials 0.000 claims description 4
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 claims description 4
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 claims description 4
- KBQHZAAAGSGFKK-UHFFFAOYSA-N dysprosium atom Chemical compound [Dy] KBQHZAAAGSGFKK-UHFFFAOYSA-N 0.000 claims description 4
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 claims description 4
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 claims description 4
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 claims description 4
- KJZYNXUDTRRSPN-UHFFFAOYSA-N holmium atom Chemical compound [Ho] KJZYNXUDTRRSPN-UHFFFAOYSA-N 0.000 claims description 4
- 229910052746 lanthanum Inorganic materials 0.000 claims description 4
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 4
- OHSVLFRHMCKCQY-UHFFFAOYSA-N lutetium atom Chemical compound [Lu] OHSVLFRHMCKCQY-UHFFFAOYSA-N 0.000 claims description 4
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims description 4
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 claims description 4
- VQMWBBYLQSCNPO-UHFFFAOYSA-N promethium atom Chemical compound [Pm] VQMWBBYLQSCNPO-UHFFFAOYSA-N 0.000 claims description 4
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 claims description 4
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 claims description 4
- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052727 yttrium Inorganic materials 0.000 claims description 4
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 3
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 3
- 239000011575 calcium Substances 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- 239000011591 potassium Substances 0.000 claims description 3
- 229910052712 strontium Inorganic materials 0.000 claims description 3
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 150000002603 lanthanum Chemical class 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- RAVDHKVWJUPFPT-UHFFFAOYSA-N silver;oxido(dioxo)vanadium Chemical compound [Ag+].[O-][V](=O)=O RAVDHKVWJUPFPT-UHFFFAOYSA-N 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical compound [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 3
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 18
- MGWGWNFMUOTEHG-UHFFFAOYSA-N 4-(3,5-dimethylphenyl)-1,3-thiazol-2-amine Chemical compound CC1=CC(C)=CC(C=2N=C(N)SC=2)=C1 MGWGWNFMUOTEHG-UHFFFAOYSA-N 0.000 description 15
- 210000004027 cell Anatomy 0.000 description 10
- 238000002347 injection Methods 0.000 description 10
- 239000007924 injection Substances 0.000 description 10
- 230000008929 regeneration Effects 0.000 description 9
- 238000011069 regeneration method Methods 0.000 description 9
- 239000000758 substrate Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- 229910052815 sulfur oxide Inorganic materials 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 description 3
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 3
- 229910052878 cordierite Inorganic materials 0.000 description 3
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 150000002823 nitrates Chemical class 0.000 description 2
- 229910052763 palladium Inorganic materials 0.000 description 2
- 230000001172 regenerating effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910002651 NO3 Inorganic materials 0.000 description 1
- 229910002089 NOx Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 210000001175 cerebrospinal fluid Anatomy 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 150000003057 platinum Chemical class 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/20—Catalysts, in general, characterised by their form or physical properties characterised by their non-solid state
- B01J35/27—Catalysts, in general, characterised by their form or physical properties characterised by their non-solid state in a liquid or molten state
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9404—Removing only nitrogen compounds
- B01D53/9409—Nitrogen oxides
- B01D53/9413—Processes characterised by a specific catalyst
- B01D53/9422—Processes characterised by a specific catalyst for removing nitrogen oxides by NOx storage or reduction by cyclic switching between lean and rich exhaust gases (LNT, NSC, NSR)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9404—Removing only nitrogen compounds
- B01D53/9409—Nitrogen oxides
- B01D53/9431—Processes characterised by a specific device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9459—Removing one or more of nitrogen oxides, carbon monoxide, or hydrocarbons by multiple successive catalytic functions; systems with more than one different function, e.g. zone coated catalysts
- B01D53/9477—Removing one or more of nitrogen oxides, carbon monoxide, or hydrocarbons by multiple successive catalytic functions; systems with more than one different function, e.g. zone coated catalysts with catalysts positioned on separate bricks, e.g. exhaust systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/20—Vanadium, niobium or tantalum
- B01J23/22—Vanadium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/24—Chromium, molybdenum or tungsten
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/19—Catalysts containing parts with different compositions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
- F01N13/0093—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are of the same type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
- F01N3/0231—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using special exhaust apparatus upstream of the filter for producing nitrogen dioxide, e.g. for continuous filter regeneration systems [CRT]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
- F01N3/025—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust
- F01N3/0253—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust adding fuel to exhaust gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/033—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
- F01N3/035—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0821—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents combined with particulate filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0828—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
- F01N3/0842—Nitrogen oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/10—Noble metals or compounds thereof
- B01D2255/102—Platinum group metals
- B01D2255/1021—Platinum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/10—Noble metals or compounds thereof
- B01D2255/102—Platinum group metals
- B01D2255/1025—Rhodium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/202—Alkali metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/204—Alkaline earth metals
- B01D2255/2042—Barium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/206—Rare earth metals
- B01D2255/2065—Cerium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/02—Adding substances to exhaust gases the substance being ammonia or urea
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/03—Adding substances to exhaust gases the substance being hydrocarbons, e.g. engine fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/22—Control of additional air supply only, e.g. using by-passes or variable air pump drives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/30—Arrangements for supply of additional air
Definitions
- the present invention relates to an exhaust system for a lean bum internal combustion engine, and in particular it relates to an exhaust system comprising a particulate filter and a NO x absorbent.
- the level of acceptable emissions from vehicular internal combustion engines is regulated by legislation. Such levels are being tightened in the years to come, and so the challenge for vehicle manufacturers (original equipment manufacturers or OEMs) is how to meet them.
- the legislated exhaust gas components are particulate matter (PM), nitrogen oxides (NO x ), carbon monoxide (CO) and hydrocarbons (HC).
- PM particulate matter
- NO x nitrogen oxides
- CO carbon monoxide
- HC hydrocarbons
- a widely adopted measure to meet legislated levels on PM is the particulate or soot filter. Broadly, such filters increase the residence time of PM in an exhaust system to enable it to be destroyed and can include ceramic wall-flow filters or wire mesh filters.
- a wall-flow filter is in the form of a honeycomb.
- the honeycomb has an inlet end and an outlet end, and a plurality of cells extending from the inlet end to the outlet end, the cells having porous walls wherein part of the total number of cells at the inlet end are plugged, e.g. to a depth of about 5 to 20 mm, along a portion of their lengths, and the remaining part of the cells that are open at the inlet end are plugged at the outlet end along a portion of their lengths, so that a flowing exhaust gas stream passing through the cells of the honeycomb from the inlet end flows into the open cells, through the cell walls, and out of the filter through the open cells at the outlet end.
- a composition for plugging the cells is described in US patent no. 4,329,162 (incorporated herein by reference). A typical arrangement is to have every other cell on a given face plugged, as in a chequered pattern.
- a problem associated with the use of particulate filters is how to destroy the PM collected from an exhaust gas throughout a lean burn engine cycle.
- diesel PM combusts in oxygen (O 2 ) at above about 550°C.
- diesel exhaust gas temperatures particularly in light-duty diesel engines, can be as low as 150°C during certain phases of a drive cycle due, for example, to the increasingly heavy use of exhaust gas recirculation (EGR) to lower NO x emissions.
- EGR exhaust gas recirculation
- the back-pressure can increase thereby increasing the load on the engine.
- Increased engine load can lead to increased fuel consumption and, in a worst case, engine wear or destruction of the filter caused by uncontrolled combustion of large amounts of PM.
- increasing the engine load e.g. through increased back-pressure due to PM build-up, can also increase the exhaust gas temperature sufficiently to combust the PM, such temperature increase can be insufficient reliably to keep the filter clear.
- Light-duty diesel engines are defined in European legislation by European Directive 70/220/EEC, as amended by 93/59/EC and 98/69/EC. In the USA passenger vehicles, light light-duty trucks (LLDT), below 6000 lbs gross vehicle weight rating (GVWR) and heavy light-duty trucks (HLDT), above 6000 lbs are included in the light- duty diesel category.
- the exhaust gas temperatures emitted from light-duty diesel engines are generally lower than those of heavy-duty diesel engines (as defined by the relevant legislation).
- catalyse particulate filters in order to lower the soot combustion temperature to facilitate regeneration of the filter passively by oxidation of PM under exhaust temperatures experienced during regular operation of the engine/vehicle, typically in the 300-400°C range.
- PM can be oxidized at appreciable rates at temperatures in excess of 500°C, which are rarely seen in diesel engines during real-life operation.
- Such catalysed filters are often called catalysed soot filters (or CSFs).
- a common problem with passive filter regeneration is that driving conditions can prevent exhaust gas temperatures achieving even the lower temperatures facilitated by catalysing the filter frequently enough to reliably prevent PM from building up on the filter.
- driving conditions include extended periods of engine idling or slow urban driving and the problem is particularly acute for exhaust gas from light-duty diesel engines.
- One solution to this problem which has been adopted by OEMs is to use active techniques to regenerate the filter either at regular intervals or when a predetermined filter backpressure is detected in addition to passive regeneration.
- a typical arrangement in a light-duty diesel vehicle is to position a diesel oxidation catalyst (DOC) on a separate monolith upstream of the CSF and to regulate in-cylinder fuel combustion by various engine management techniques in order to introduce increased amounts of unburned fuel into the exhaust gas. The additional fuel is combusted on the DOC, increasing the temperature in the downstream CSF sufficiently to promote combustion of PM thereon.
- DOC diesel oxidation catalyst
- absorbent used herein embraces both “adsorbent”, i.e. a solid that takes up onto its surface another solid, a vapour or a gaseous species in contact therewith, and “absorbent”, i.e. a material that can take up and incorporate a solid, a vapour or a gaseous species in contact therewith.
- enriched used herein means a lower O 2 concentration relative to normal lean running conditions and embraces both lambda >1 and 1 >lambda values.
- Devices comprising a NO x absorbent including catalysts, such as platinum, to promote oxidation of NO to N0 2 in lean exhaust gas conditions and e.g. rhodium to catalyse the reduction of NO x released from the NO x absorbent to N 2 during periodic rich conditions are known as lean NO x traps or simply N0 5 traps.
- the invention provides an exhaust system for a lean burn internal combustion engine, which system comprising a particulate filter, a first NO x absorbent disposed upstream of the filter and a second NO x absorbent disposed downstream of the filter.
- articulate filter we mean any device that increases the residence time of PM in the device relative to a flow through monolith constructed of like material, wall thickness, open frontal area and cell density comprising an array of straight, parallel channels disposed parallel to the direction of flow of an exhaust gas.
- wall flow filters constructed of cordierite or silicon carbide, metal filters e.g. of wire mesh and devices including channels which present a twisting path to exhaust gases flowing therethrough, e.g. EP 1057519 (incorporated herein by reference).
- the first NO x absorbent is adapted to release stored NO x during lambda > 1 conditions at about 300°C and above.
- the first NO x absorbent can comprise a material capable of absorbing NO x at up to about 300°C in lean exhaust gas conditions.
- Such materials can include at least one of cerium, lanthanum, alumina (Al 2 O 3 ), iron, zinc, calcium, sodium and magnesium and mixtures of any two or more thereof. It is believed that, in lean conditions, the aforesaid elements will be in the form of their oxide compounds, although they may also be present as carbonates and/or hydroxides. These compounds are understood to form nitrates when in contact with the NO x .
- these nitrates are believed to be thermodynamically unstable above about 300°C, even in lean exhaust gas, and may decompose to release NO x as NO or NO 2 .
- a reducing catalyst such as rhodium
- the released NO and N0 2 can be reduced to N .
- An aspect of the invention is that NO x in an exhaust gas can be absorbed by the first NO x absorbent when the exhaust gas temperature is low, for example following cold- start or during periods of a drive cycle where the exhaust gas temperature drops, and can be released as NO 2 during lean running conditions for combustion of PM held on the filter downstream when temperatures are more thermodynamically favourable for combustion of the PM, according to the process described in EP 0341832, mentioned above.
- NO x stored on the first NO x absorbent may be desorbed at lower temperatures in a rich exhaust gas composition.
- the NO x can be reduced to N 2 if the first NO x absorbent comprises a NO x reduction catalyst such as rhodium.
- Rhodium is unlikely, however, to result in the net reduction of NO x released during lean running conditions.
- the second NO x absorbent disposed downstream of the filter is capable of storing NO x at from about 300°C to about 550°C during lambda > 1 conditions.
- Suitable materials for the second NO x absorbent comprise at least one alkali metal, such as potassium or caesium, at least one alkaline earth metal e.g. strontium or barium, or at least one rare earth metal or a mixture of any two or more thereof.
- the at least one rare earth metal can be yttrium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium or a mixture of any two or more thereof.
- At least one of the first and second NO x absorbent includes at least one platinum group metal (PGM).
- PGM platinum group metal
- Such at least one PGM can be platinum, palladium or rhodium, for example.
- the first and second NO x absorbents can include platinum and rhodium, or palladium
- the first NO x absorbent includes platinum as the sole PGM. This is for at least two reasons. Firstly, in the embodiment where the first NO x absorbent is designed to release stored NO x at temperatures of about 300°C and above in lean exhaust gas, the presence of rhodium for the purpose of reducing released NO x to N 2 in enriched exhaust gas is unnecessary.
- the filter in the exhaust system is catalysed.
- the catalyst can comprise at least one PGM, which PGM can be supported directly by the material forming the filter or supported on a high surface area particulate refractory oxide and coated on the filter substrate.
- Methods of making the directly supported substrate are known and include soaking the filter material, e.g. cordierite, in an aqueous solution of the PGM, then drying and firing the resulting piece.
- the PGM is supported on a particulate refractory oxide, it can be fixed to the refractory oxide by calcination before coating on the substrate or a washcoat of the refractory oxide can be coated on the substrate and subsequently impregnated with an aqueous PGM solution using l ⁇ iown techniques.
- the size of the particulate support is chosen so that the refractory oxide does not block the pores of the filter substrate so that the back-pressure of the filter is significantly increased, relative to an uncoated filter, or the filtration efficiency may be impaired.
- pores of up to 25 ⁇ m, e.g. 15-25 ⁇ m are useful for filtering diesel PM, and so we prefer that the particulate refractory oxide should be smaller than this size. This means that washcoat particles can sit within the pores without totally blocking them.
- the catalyst can comprise a soot combustion catalyst comprising a molten salt selected from the group consisting of an alkali metal salt of vanadium, tungsten or molybdenum, an alkaline earth metal salt of vanadium, tungsten or molybdenum or a lanthanum salt of vanadium, tungsten or molybdenum, vanadium pentoxide, silver vanadate and copper vanadate.
- a soot combustion catalyst comprising a molten salt selected from the group consisting of an alkali metal salt of vanadium, tungsten or molybdenum, an alkaline earth metal salt of vanadium, tungsten or molybdenum or a lanthanum salt of vanadium, tungsten or molybdenum, vanadium pentoxide, silver vanadate and copper vanadate.
- Suitable alkali metals include one or both of potassium or caesium.
- Alkaline-earth metals can be selected from magnesium, calcium
- a further aspect of the invention is to use the components of the exhaust system of the present invention to manage heat in the system more efficiently, and thereby to improve conversion of target exhaust gas components.
- a problem for treating exhaust gases from lean burn internal combustion engines, particularly light-duty diesel engines is that the exhaust gas temperature can be undesirably low during certain phases of a drive cycle. This can make it difficult catalytically to treat exhaust gases in order to meet legislated limits. By more effectively managing the retention, or generation of heat within the system, such problems can be reduced or avoided.
- the invention is capable of increasing the extent of PM combustion by NO 2 at moderate temperatures
- the PM may contain fractions readily combustible with O 2 .
- Operation of the invention may include combustion of PM on the filter in O 2 at higher temperatures (relative to combustion in NO 2 ) in lean conditions, whereas the NO trap regeneration typically requires higher temperatures and/or enriched conditions to remove NO x and even higher temperatures and preferably rich conditions to remove sulfur oxides (SO x ).
- a catalyst in the first NO x absorbent can be used to combust HC in the exhaust gas, either post-injected HC or engine-derived HC from modulation of the engine air-to-fuel ratio, thereby to increase the temperature of the filter.
- O 2 to combust HC and/or CO to generate the exotherm can be provided by injection of secondary air or lean exhaust gas (e.g. from a parallel exhaust line) between the first NO x absorbent and the filter.
- an oxygen storage component OSC
- OSC oxygen storage component
- ceria or a ceria-zirconia mixed oxide can be disposed downstream of the first NO x -absorbent, optionally downstream of any HC injector, or between the first NO x absorbent and the particulate filter.
- the first NO x absorbent may also be regenerated in part or in full by action of the HC for generating the exotherm.
- An additional exotherm can be generated on the filter catalyst, where present. The generation of an exotherm, and increased temperatures, in the filter can result in an increase in the temperature of the second NO x absorbent, yet typically the exhaust gas contacting the second NO x absorbent will be lean.
- means can be provided for introducing HC between the filter and the second NO x absorbent for changing the exhaust gas composition to enrich the exhaust gas to release NO x and/or SO x , as desired.
- the system can be arranged so that sufficient HC is allowed to slip the filter to regenerate the second NO x absorbent so that the provision of an injector for HC between the filter and the second NO x absorbent can be avoided, or the amount of HC required to be injected can be reduced.
- Additional O to combust HC to generate an exotherm over the second NO x absorbent can also be provided (whilst maintaining a rich exhaust gas composition) if desired by injection of secondary air or lean exhaust gas between the filter and the second NO x absorbent or by providing an OSC downstream of the point of HC injection.
- Control of the enrichment of the exhaust gas with a reductant e.g. a hydrocarbon, such as the fuel that powers the engine, and introduction of secondary air or a lean exhaust gas can be controlled, in use, by an engine control unit (ECU) including, for example, a suitably programmed processor or computer 'chip'.
- ECU engine control unit
- the system includes an oxidation catalyst for oxidising NO in an exhaust gas to NO 2 , which catalyst can be disposed between the first NO x absorbent and the filter.
- This embodiment adopts an arrangement described in EP 341832, mentioned above.
- An advantage of this arrangement, and/or the embodiment where the filter is catalysed, is that HC slip is minimised during NO x absorbent regeneration of the first NO x absorbent.
- the oxidation catalyst can be disposed between the exhaust manifold and the first NO x absorbent, preferably upstream of any HC injector.
- the oxidation catalyst and the OSC are combined.
- the catalyst comprises ceria, e.g. a ceria-zirconia mixed oxide, optionally comprising at least one PGM supported thereon.
- the or each NO x absorbent and any filter catalyst or NO oxidation catalyst for use in the invention can comprise a support comprising alumina, silica, silica-alumina, zirconia, titania, ceria, ceria-zirconia or a mixture of any two or more thereof or a mixed oxide or composite oxide of any two or more thereof.
- composite oxide herein, we mean a largely amorphous oxide material comprising oxides of at least two elements which are not true mixed oxides consisting of at least two metals.
- the support can be stabilised with at least one rare earth metal, as is l ⁇ iown in the art.
- the at least one rare earth metal can be lanthanum, yttrium, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium or mixtures of any two or more thereof.
- the invention provides a lean burn internal combustion engine including an exhaust system according to the invention.
- the engine is a diesel engine, preferably a light-duty diesel engine.
- the invention provides a method of controlling NO x in the exhaust system of a lean burn internal combustion engine, which method comprising collecting PM from an exhaust gas downstream of a first NO x absorbent, absorbing NO x in the first NO x absorbent when the first NO x absorbent is at up to 300°C in temperature, desorbing absorbed NO x when the first NO x absorbent is at above 300°C to add to preexisting NO x in the exhaust gas, combusting the collected soot in NO 2 in the exhaust gas and absorbing NO x derived from the combustion of soot in the NO 2 .
- Figure 1 is a schematic diagram of the exhaust system according to the invention
- Figure 2 is a schematic diagram explaining the operation of the exhaust system when cold, e.g. following cold start or during periods of a drive cycle generating cooler exhaust gases;
- Figure 3 is a schematic diagram explaining the operation of the exhaust system at temperatures of 300°C and above;
- Figure 4 is a schematic diagram explaining the operation of the exhaust system in regenerating the first NO x absorbent
- Figure 5 is a schematic diagram explaining the operation of the exhaust system in regenerating the catalysed soot filter and the second NO x absorbent;
- Figure 6 is a trace of gas concentration against time showing speciation of NO x downstream of NO x trap (1);
- Figure 7 is a trace of exhaust gas temperature against time showing reductant combustion with residual oxygen during a rich pulse causes an exotherm over NO x trap
- Figure 8 is a trace of exhaust gas lambda value taken upstream and downstream of NO x trap (1) with air-injection downstream of NO x trap (1);
- Figure 9 is a trace of exhaust gas temperature taken upstream and downstream of a catalysed soot filter following air-injection between NO x trap (1) and the filter;
- Figure 10 is a trace of exhaust gas temperature against time showing lean exotherm generation over NO x trap (1).
- Figure 11 is a trace of NO x concentration against time showing how NO x trap (2) stores NO x that slips from NO x trap (1) in both normal lean mode and during a rich pulse where air iS injected in between the CSF and NO x trap (1).
- NO x (1) in the Figures is the first NO x absorbent
- NO x (2) is the second NO x absorbent
- CSF is an acronym for catalysed soot filter.
- a light-duty Diesel engine with a rich in-cylinder calibration was fitted with an exhaust system comprising the arrangement shown in Figure 1, except in that engine management was used to provide engine-derived hydrocarbon enrichment of the exhaust gas, i.e. no fuel was injected downstream of the exhaust manifold, and an air injector was disposed between the NO x trap (1) and a catalysed soot filter.
- the catalysed soot filter was a cordierite wall-flow filter catalysed with a washcoat comprising platinum supported on both an alumina-based particulate refractory oxide and by the filter material itelf.
- the filter was prepared by coating the uncoated filter with a washcoat comprising the refractory oxide, drying and calcining the resulting piece and then impregnating the washcoated filter using an aqueous solution of a platinum salt to a loading of 100 gff .
- NO x trap (1) was a low temperature trap comprising a ceramic flow-through monolith substrate coated with a washcoat comprising an alumina-based particulate refractory oxide and an OSC supporting platinum, barium, cerium and rhodium.
- the high temperature NO x trap (2) had a similar construction except in that the formulation included caesium.
- Figure 6 shows speciation of NO x slip after NO x trap (1).
- NO 2 concentration upstream of the NO x trap is 14 ppm (6% of total
- NO x a high proportion of the NO x is NO 2 (up to 30% of total NO x slip), which is available therefore to react with soot in the downstream CSF according to the process disclosed in EP 0341832.
- the system was configured to cycle between lean and rich running conditions at an engine-out exhaust temperature of 450°C. Lean periods were adjusted to 300s long, each rich period was 8 s long. It can be seen from Figure 7 that introducing a rich pulse over NO x trap (1) by reducing the oxygen concentration in the exhaust gas upstream of NO x trap (1) results in a temperature increase of the exhaust gas as reductant is combusted in the remaining oxygen. This extra heat can be used to regenerate NO x trap (1) for NO x or SO x under the rich condition.
- NO x trap (2) can store NO x that slips from NO x trap (1) and the CSF (see Figure 11) in both the lean and (when air injection is present in between NO x trap (1) and the
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Exhaust Gas After Treatment (AREA)
- Catalysts (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
- Processes For Solid Components From Exhaust (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE602004003354T DE602004003354T2 (en) | 2003-03-08 | 2004-03-08 | A PARTICLE FILTER AND NOX-ABSORBER EXHAUST SYSTEM FOR INTERNAL COMBUSTION ENGINE WITH LUBRICANTS |
US10/547,916 US7930881B2 (en) | 2003-03-08 | 2004-03-08 | Exhaust system for lean burn IC engine including particulate filter and NOx absorbent |
JP2006505932A JP4503593B2 (en) | 2003-03-08 | 2004-03-08 | Exhaust mechanism for lean burn engine including particulate matter filter and NOx absorbent |
EP04718332A EP1606498B1 (en) | 2003-03-08 | 2004-03-08 | Exhaust system for lean burn ic engine including particulate filter and no sb x /sb absorbent |
KR1020057016747A KR101110648B1 (en) | 2003-03-08 | 2005-09-08 | Exhaust system for lean burn ic engine including particulate filter and nox absorbent |
US13/093,497 US8752367B2 (en) | 2003-03-08 | 2011-04-25 | Exhaust system for lean burn IC engine including particulate filter and NOx absorbent |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0305415.2 | 2003-03-08 | ||
GBGB0305415.2A GB0305415D0 (en) | 2003-03-08 | 2003-03-08 | Exhaust system for lean burn IC engine including particulate filter and NOx absorbent |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10547916 A-371-Of-International | 2004-03-08 | ||
US13/093,497 Continuation US8752367B2 (en) | 2003-03-08 | 2011-04-25 | Exhaust system for lean burn IC engine including particulate filter and NOx absorbent |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004079170A1 true WO2004079170A1 (en) | 2004-09-16 |
Family
ID=9954456
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB2004/000994 WO2004079170A1 (en) | 2003-03-08 | 2004-03-08 | EXHAUST SYSTEM FOR LEAN BURN IC ENGINE INCLUDING PARTICULATE FILTER AND NOx ABSORBENT |
Country Status (8)
Country | Link |
---|---|
US (2) | US7930881B2 (en) |
EP (1) | EP1606498B1 (en) |
JP (1) | JP4503593B2 (en) |
KR (1) | KR101110648B1 (en) |
CN (1) | CN100497894C (en) |
DE (1) | DE602004003354T2 (en) |
GB (1) | GB0305415D0 (en) |
WO (1) | WO2004079170A1 (en) |
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US7560079B2 (en) | 2003-08-27 | 2009-07-14 | Toyota Jidosha Kabushiki Kaisha | Exhaust gas-purifying apparatus |
FR2866061A1 (en) * | 2003-12-31 | 2005-08-12 | Volkswagen Ag | EXHAUST GAS PURIFYING DEVICE OF AN INTERNAL COMBUSTION ENGINE AND METHOD OF REGENERATING SUCH A DEVICE |
GB2409656B (en) * | 2003-12-31 | 2007-05-23 | Volkswagen Ag | NOx storage catalytic converter |
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JP2007144285A (en) * | 2005-11-25 | 2007-06-14 | Mitsubishi Heavy Ind Ltd | Exhaust gas-purifying catalyst and its manufacturing method, and exhaust gas purifier |
DE102005058858A1 (en) * | 2005-12-09 | 2007-06-14 | Volkswagen Ag | Method for exhaust gas aftertreatment in internal combustion engines, and apparatus for carrying out this method |
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EP2093396A1 (en) * | 2008-02-22 | 2009-08-26 | Ford Global Technologies, LLC | An exhaust system and a method for such a system |
DE102008016177A1 (en) | 2008-03-28 | 2009-10-08 | Süd-Chemie AG | Harnstoffhydrolysekatalysator |
FR2941264A1 (en) * | 2009-01-22 | 2010-07-23 | Renault Sas | Exhaust gas post-treatment device for motor vehicle, has two nitrogen oxide traps for effectively trapping nitrogen oxides at two temperatures, respectively, where one of temperatures is less than or equal to other temperature |
EP2738363A4 (en) * | 2011-07-28 | 2015-05-06 | Toyota Motor Co Ltd | Exhaust purification device of internal combustion engine |
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EP2832963B1 (en) | 2013-07-29 | 2016-04-20 | Mitsubishi Jidosha Kogyo Kabushiki Kaisha | Exhaust gas purifying device of internal combustion engine |
EP2832963B2 (en) † | 2013-07-29 | 2019-08-07 | Mitsubishi Jidosha Kogyo Kabushiki Kaisha | Exhaust gas purifying device of internal combustion engine |
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GB2545297A (en) * | 2015-10-06 | 2017-06-14 | Johnson Matthey Plc | Exhaust system comprising a passive NOx adsorber |
GB2545297B (en) * | 2015-10-06 | 2019-10-23 | Johnson Matthey Plc | Exhaust system comprising a passive NOx adsorber |
Also Published As
Publication number | Publication date |
---|---|
DE602004003354D1 (en) | 2007-01-04 |
US20060248874A1 (en) | 2006-11-09 |
KR101110648B1 (en) | 2012-03-02 |
US20110258993A1 (en) | 2011-10-27 |
EP1606498A1 (en) | 2005-12-21 |
DE602004003354T2 (en) | 2007-10-04 |
GB0305415D0 (en) | 2003-04-16 |
CN100497894C (en) | 2009-06-10 |
JP2006522272A (en) | 2006-09-28 |
US8752367B2 (en) | 2014-06-17 |
JP4503593B2 (en) | 2010-07-14 |
CN1784540A (en) | 2006-06-07 |
KR20050115274A (en) | 2005-12-07 |
US7930881B2 (en) | 2011-04-26 |
EP1606498B1 (en) | 2006-11-22 |
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