WO2004078619A1 - Modular conveying assembly having roller cradles - Google Patents

Modular conveying assembly having roller cradles Download PDF

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Publication number
WO2004078619A1
WO2004078619A1 PCT/US2004/006296 US2004006296W WO2004078619A1 WO 2004078619 A1 WO2004078619 A1 WO 2004078619A1 US 2004006296 W US2004006296 W US 2004006296W WO 2004078619 A1 WO2004078619 A1 WO 2004078619A1
Authority
WO
WIPO (PCT)
Prior art keywords
cradle
roller
shaft
conveying assembly
hinge
Prior art date
Application number
PCT/US2004/006296
Other languages
French (fr)
Inventor
James C. Stebnicki
Dean A. Wieting
Kevin S. Hansen
Original Assignee
Rexnord Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rexnord Corporation filed Critical Rexnord Corporation
Priority to MXPA05009355A priority Critical patent/MXPA05009355A/en
Priority to JP2006508982A priority patent/JP4564001B2/en
Priority to BRPI0408016A priority patent/BRPI0408016B1/en
Priority to EP04716446A priority patent/EP1599397B1/en
Priority to DE602004001674T priority patent/DE602004001674T2/en
Priority to CA2517677A priority patent/CA2517677C/en
Publication of WO2004078619A1 publication Critical patent/WO2004078619A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30Details; Auxiliary devices
    • B65G17/38Chains or like traction elements; Connections between traction elements and load-carriers
    • B65G17/40Chains acting as load-carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • B65G17/067Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the load carrying surface being formed by plates or platforms attached to more than one traction element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • B65G17/08Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the surface being formed by the traction element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • B65G17/08Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the surface being formed by the traction element
    • B65G17/086Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the surface being formed by the traction element specially adapted to follow a curved path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/24Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of rollers which are moved, e.g. over a supporting surface, by the traction element to effect conveyance of loads or load-carriers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G13/00Chains
    • F16G13/02Driving-chains
    • F16G13/06Driving-chains with links connected by parallel driving-pins with or without rollers so called open links
    • F16G13/07Driving-chains with links connected by parallel driving-pins with or without rollers so called open links the links being of identical shape, e.g. cranked
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles

Definitions

  • the present invention relates to modular conveying assemblies, and more particularly
  • Modular conveyor belts and chains are formed from interconnected modules that are
  • Each module has a support surface which
  • each other are connected to each other by hinge pins inserted through meshing eyes extending
  • Modular belts can transport products in the direction of belt travel, but have difficulty
  • a conveyor belt formed from roller cradles is disclosed in U.S. Pat. No. 4,231,469
  • the cradles support rollers that extend above the cradle for rolling contact with
  • the present invention provides a modular conveying assembly for conveying an
  • the assembly includes a plurality of chain modules assembled in an edge to edge relation
  • At least one hinge pin joins adjacent chain modules, and pivotally
  • one of the modules is retained by the at least one pin.
  • a roller is supported by the cradle and, in
  • one embodiment is engageable with the object to reduce friction between the belt and the object.
  • the cradle includes a first half including a first hinge element.
  • a second half including a second hinge element is spaced from the first hinge element and
  • a shaft extends between the first and second halves through the
  • a general objective of the present invention is to provide a modular conveying
  • Another objective of the present invention is to provide a cradle that is easy to
  • This objective is accomplished by forming a cradle from two halves defining a space
  • FIG. 1 is a perspective view of a modular conveying assembly incorporating the
  • FIG. 2 is a partially exploded perspective view of the modular conveying assembly of
  • FIG. 3 is a perspective, exploded view of the cradle shown in Fig. 1;
  • FIG. 4 is a perspective, exploded view of another embodiment of a cradle for use in
  • FIG. 5 is a perspective, exploded view of yet another embodiment of a cradle for use
  • FIG. 6 is a perspective view of another embodiment of a modular conveying assembly
  • Fig. 7 is a partially exploded perspective view of the modular conveying assembly of
  • FIG. 8 is a perspective, exploded view of the cradle shown in Fig. 6;
  • FIG. 9 is a perspective, exploded view of another embodiment of a cradle for use in
  • Fig. 10 is a perspective, exploded view of yet another embodiment of a cradle for use
  • FIG. 11 is a perspective, exploded view of yet another embodiment of a cradle for use
  • Fig. 12 is a perspective view of yet another embodiment of a cradle for use in the
  • Fig. 13 is an exploded view of the cradle of Fig. 12;
  • FIG. 14 is a perspective, exploded view of yet another embodiment of a cradle for use
  • Fig. 15 is a side elevation view of the cradle of Fig. 10;
  • Fig. 16 is a side elevation view of another embodiment of the cradle of Fig. 10
  • FIG. 17 is side elevation view of another embodiment of the cradle of Fig. 10 showing
  • FIG. 18 is a perspective view of an embodiment of a cradle having an angled shaft for
  • Fig. 19 is an exploded view of the cradle of Fig. 18;
  • Fig. 20 is a perspective view of an embodiment of a cradle having a roller ball for use
  • Fig. 21 is an exploded view of the cradle of Fig. 20.
  • a modular conveyor assembly forming a belt 10, shown in Figs. 1 and 2, includes a
  • Hinge pins 14 join adjacent modules 12, and pivotally connect the adjacent modules 12 in the
  • transverse cylindrical rollers 17 that rotatably engage an object being conveyed by the belt 10 to
  • a row of modules 12 is a plurality of the
  • rollers 17 in this embodiment are
  • transverse rollers because they have an axis of rotation aligned in the direction of belt
  • the modules 12 are preferably formed using methods known in the art, such as
  • injection molding from materials known in the art, such as acetal, polyethylene, polypropylene,
  • Each module 12 includes a body 18 having a top surface 20 surrounded by a leading edge 22 and trailing edge 24 joined by side edges 26.
  • the top surface 20
  • the module body 18 has a width which is defined by the distance between the side
  • Leading edge hinge members 32 extending forwardly from the leading leading edge
  • edge 22 of the module body 18 include coaxial openings 34.
  • leading edge hinge member 32 is coaxial with the opening 34 in the adjacent leading edge hinge
  • Trailing edge hinge members 36 extending rearwardly
  • openings 34, the opening 38 formed in each trailing edge hinge member 36 is coaxial with the
  • trailing edge hinge members 36 extending rearwardly from an adjacent module 12.
  • intermeshing hinge members 32, 36 are aligned, the openings 34, 38 in the aligned hinge
  • hinge members 32, 36 extending rearwardly and forwardly from the leading
  • hinge members 32, 36 can also extend in
  • the cradles 16 are retained by the hinge pins 14, and are not attached directly to the
  • the cradles 16 are preferably formed using methods known in the art,
  • the cradles can be formed using other materials,
  • each cradle 16 has two parallel side walls
  • hinge members 44, 46 define a space, or
  • apertures 50, 52 formed through the cradle hinge members 44, 46 that are aligned with the
  • number of cradles 16 in a belt 10 is customizable, and depends upon the conveyor belt
  • Each cradle 16 is formed from two separately formed halves 54, 56 to simplify
  • Each half 54, 56 includes one of the side walls 40, 42 having one end 58 joined to one
  • each side wall 40, 42 abuts an end of the hinge members 44, 46.
  • hinge member 44 other hinge member 44, 46, and includes an aperture 62 for receiving the hinge pin 14 extending
  • the shaft 48 extends between the hinge members 44, 46 tlirough the opening, and is
  • the shaft can be formed from any known material, such as plastic, metal, and the like. The shaft material is dependent upon the shaft length and forces that
  • the shaft 48 is formed from two shaft
  • Each shaft half 66, 68 extends from one of the hinge members 44, 46, and defines
  • a shaft cross section that is semicircular, such as a half circle, to form the shaft 48 having a
  • shaft ends can be retained in the hinge member shaft openings 64 using methods known in the
  • the shaft cannot slip out of the shaft openings 64, and a means for retaining the shaft
  • roller 17 is supported by the shaft 48 in the frame
  • roller 17 extends above the cradle 16 to engage the object being
  • the roller 17 is molded from a plastic, and includes a
  • the roller 17 rotates about the
  • the cradle 16 is assembled by slipping the distal ends 70, 72 of each shaft half 66, 68
  • each hinge member 44, 46 of each cradle half 54, 56 is an end of each hinge member 44, 46 of each cradle half 54, 56
  • aperture 50, 52 is aligned with the aperture 62 formed in the opposing cradle half side wall
  • conveyor belt 100 includes a cradle 116 supporting a low back pressure roller 117.
  • the roller 117 is a cradle 116 supporting a low back pressure roller 117.
  • Figs. 6-8 is considered a low back pressure roller because they have an axis of rotation
  • the transverse roller embodiments disclosed in Figs. 1-5, the cradle 116 disclosed in Figs. 6-8 is
  • Each half 154, 156 includes a hinge member 144, 146 and a
  • shaft 148 shown in Figs. 6-8 extends between the side walls 140, 142 in a direction transverse to
  • the shaft 148 is
  • the shaft 148 can be formed from two half shafts 166, 168, as disclosed in Figs. 9 and 11, and the
  • shaft 148 can be press fit in the shaft openings 164 formed in both side walls 140, 142, as shown
  • 216, 316 supporting transverse rollers 217, 317 are formed from cradle halves 254, ' 256, 354, 356
  • the cradles 216, 316 include a shaft 248 extending between hinge elements
  • the hinge elements 244, 246 include shaft openings 264
  • shaft halves 266, 268 are shown in
  • shafts 48 such as disclosed in Figs. 4 and 5 can also be used without departing from the
  • cradles including a shaft supporting
  • a roller is positioned to extend a portion of the roller above the cradle (shown in Fig. 15), below
  • Fig. 15 a version of the roller cradle 116 shown in Fig. 10 for use in the belt 100 shown in Fig.
  • shaft half 166 includes a shaft formed from shaft halves (only shaft half 166 is shown) and defining a shaft
  • the shaft axis 176 is located above a midpoint 170 between cradle upper and lower
  • a cradle 116 having a portion of the roller 117 extending above the cradle 116, such ⁇ .own in Fig. 15, allows an object to move relative to
  • a cradle 116a for use in the belt 100 shown in Fig. 6, includes a shaft
  • the shaft axis 176 is located substantially at the midpoint 170 between the cradle upper and lower
  • edges 172, 174 and a roller 117 supported by the shaft has a diameter larger than the distance
  • rollers 117 extending above and below the cradle 116a, such as shown in Fig. 16, can be
  • a cradle 116b for use in the belt 100 shown in Fig. 6, includes a shaft
  • the shaft axis 176 is located below the midpoint 170 between the cradle upper and lower edges
  • the cradle 116b having a roller 117 extending below the cradle
  • cradle 416 for use in the belt 10 shown in Fig. 1 and the belt 100 shown in Fig. 6 includes a shaft 448 extending between shaft halves 454, 456 at an angle A defined by the cradle side walls 440,
  • the shaft 448 rotatably
  • the angled shaft 448 allows
  • the cradle 10 shown in Fig. 1 and the belt 100 shown in Fig. 6 supports a spherical roller 517.
  • 516 includes lower and upper shelves 521, 523 extending from each shaft half 554, 556 to
  • the upper shelves 523 extend toward the roller 517 above the ball
  • roller 517 to extend above the cradle 516 and support an object being conveyed.
  • shelves are preferred, other structure can be provided, such as shafts or other retention member,
  • roller 517 and shelves can be sized
  • roller extends above, below, or above and below the cradle 516 without departing
  • both cradle halves include a side wall.
  • one cradle halve can be provided without a side wall without departing from the scope of the invention.
  • the side walls in the embodiments including side walls engage or abut the opposing hinge member, in other embodiments, cradle halves can be provided with side walls that do not touch any part of the other cradle half without

Abstract

A modular conveying assembly for conveying an object. The assembly includes a plurality of chain modules assembled in an edge to edge relation to form a continuous belt. At least one hinge pin joins adjacent chain modules, and pivotally connects the adjacent modules in the direction of belt travel. At least one cradle adjacent at least one of the modules is retained by the at least one pin. A roller is supported by the cradle and, in one embodiment, is engageable with the object to reduce friction between the belt and the object. In one embodiment, the cradle includes a first half including a first hinge element. A second half including a second hinge element is spaced from the first hinge element and defines a space therebetween. A shaft extends between the first and second halves through the space defined by the first and second hinge elements.

Description

MODULAR CONVEYING ASSEMBLY HAVING ROLLER CRADLES
CROSS REFERENCES TO RELATED APPLICATIONS
[0001] This application claims priority to U.S. Provisional Patent Application No.
60/451,520 filed on March 3, 2003 and U.S. Provisional Patent Application No. 60/529,539 filed
December 15, 2003.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH
[0002] Not Applicable.
Background Of The Invention
[0003] The present invention relates to modular conveying assemblies, and more particularly
to a modular conveyor belt or chain including roller cradle attachments.
[0004] Modular conveyor belts and chains are formed from interconnected modules that are
supported by a frame and driven to transport a product. Each module has a support surface which
supports the product as the belting or chain is being driven along the frame. Modules adjacent
each other are connected to each other by hinge pins inserted through meshing eyes extending
from adjacent links in the direction of the belt travel.
[0005] Modular belts can transport products in the direction of belt travel, but have difficulty
transferring a product, especially a high friction product, onto or off of the belt. Moreover, high
friction products can easily damage the belt if the product is transferred onto the chain from a
direction other than the chain direction of travel, hi addition, accumulation of a product on the
surface of the chain can easily damage the belt or product being conveyed. [0006] A conveyor belt formed from roller cradles is disclosed in U.S. Pat. No. 4,231,469
issued to Arscott. The cradles support rollers that extend above the cradle for rolling contact with
an object being conveyed to reduce friction between the belt and the object. Unfortunately,
assembling the roller in the cradle is difficult requiring insertion of the roller into the cradle, and
then slipping an axle or two stub axles through holes formed through the cradle walls and into
the roller. The axle must then be secured to prevent it from slipping out of one of the holes
formed in the cradle wall.
Summary Of The Invention
[0007] The present invention provides a modular conveying assembly for conveying an
object. The assembly includes a plurality of chain modules assembled in an edge to edge relation
to form a continuous belt. At least one hinge pin joins adjacent chain modules, and pivotally
connects the adjacent modules in the direction of belt travel. At least one cradle adjacent at least
one of the modules is retained by the at least one pin. A roller is supported by the cradle and, in
one embodiment, is engageable with the object to reduce friction between the belt and the object.
[0008] In another embodiment, the cradle includes a first half including a first hinge element.
A second half including a second hinge element is spaced from the first hinge element and
defines a space therebetween. A shaft extends between the first and second halves through the
space defined by the first and second hinge elements. The roller is retained by the shaft in the
space for engaging the object.
[0009] A general objective of the present invention is to provide a modular conveying
assembly that can convey high friction objects without severely damaging the objects or the assembly. This objective is accomplished by providing a roller cradle in the assembly that
supports a roller that reduces friction between the object and the conveying assembly.
[0010] Another objective of the present invention is to provide a cradle that is easy to
assemble. This objective is accomplished by forming a cradle from two halves defining a space
therebetween and supporting the roller on the space.
[0011] This and still other objectives and advantages of the present invention will be
apparent from the description which follows. In the detailed description below, preferred
embodiments of the invention will be described in reference to the accompanying drawings.
These embodiments do not represent the full scope of the invention. Rather the invention may be
employed in other embodiments. Reference should therefore be made to the claims herein for
interpreting the breadth of the invention.
Brief Description Of The Drawings
[0012] Fig. 1 is a perspective view of a modular conveying assembly incorporating the
present invention;
[0013] Fig. 2 is a partially exploded perspective view of the modular conveying assembly of
Fig. 1;
[0014] Fig. 3 is a perspective, exploded view of the cradle shown in Fig. 1;
[0015] Fig. 4 is a perspective, exploded view of another embodiment of a cradle for use in
the belt of Fig. 1;
[0016] Fig. 5 is a perspective, exploded view of yet another embodiment of a cradle for use
in the belt of Fig. 1; [0017] Fig. 6 is a perspective view of another embodiment of a modular conveying assembly
incorporating the present invention;
[0018] Fig. 7 is a partially exploded perspective view of the modular conveying assembly of
Fig. 6;
[0019] Fig. 8 is a perspective, exploded view of the cradle shown in Fig. 6;
[0020] Fig. 9 is a perspective, exploded view of another embodiment of a cradle for use in
the assembly of Fig. 6;
[0021] Fig. 10 is a perspective, exploded view of yet another embodiment of a cradle for use
in the assembly of Fig. 6;
[0022] Fig. 11 is a perspective, exploded view of yet another embodiment of a cradle for use
in the assembly of Fig. 6;
[0023] Fig. 12 is a perspective view of yet another embodiment of a cradle for use in the
assembly of Fig. 1;
[0024] Fig. 13 is an exploded view of the cradle of Fig. 12;
[0025] Fig. 14 is a perspective, exploded view of yet another embodiment of a cradle for use
in the assembly of Fig. 1;
[0026] Fig. 15 is a side elevation view of the cradle of Fig. 10;
[0027] Fig. 16 is a side elevation view of another embodiment of the cradle of Fig. 10
showing the roller extending above and below the cradle;
[0028] Fig. 17 is side elevation view of another embodiment of the cradle of Fig. 10 showing
the roller extending below the cradle; [0029] Fig. 18 is a perspective view of an embodiment of a cradle having an angled shaft for
use in a modular conveying assembly;
[0030] Fig. 19 is an exploded view of the cradle of Fig. 18;
[0031] Fig. 20 is a perspective view of an embodiment of a cradle having a roller ball for use
in a modular conveying assembly; and
[0032] Fig. 21 is an exploded view of the cradle of Fig. 20.
Detailed Description Of Preferred Embodiments
[0033] A modular conveyor assembly forming a belt 10, shown in Figs. 1 and 2, includes a
plurality of chain modules 12 assembled in an edge to edge relation to form the continuous belt
10. Hinge pins 14 join adjacent modules 12, and pivotally connect the adjacent modules 12 in the
direction of belt travel. Cradles 16 retained by the pins 14 between modules 12 in a row support
transverse cylindrical rollers 17 that rotatably engage an object being conveyed by the belt 10 to
reduce friction between the belt 10 and the object. A row of modules 12 is a plurality of the
modules 12 disposed between adjacent hinge pins 14. The rollers 17 in this embodiment are
considered transverse rollers because they have an axis of rotation aligned in the direction of belt
travel (indicated by the arrow in Fig. 2) and convey an object transverse to the direction of belt
travel. Advantageously, if the module 12, cradle 16, or roller 17 is damaged, only the damaged
component need be replaced.
[0034] The modules 12 are preferably formed using methods known in the art, such as
injection molding, from materials known in the art, such as acetal, polyethylene, polypropylene,
nylon, and the like. Each module 12 includes a body 18 having a top surface 20 surrounded by a leading edge 22 and trailing edge 24 joined by side edges 26. Advantageously, the top surface 20
can engage objects being conveyed by the belt 10.
[0035] The module body 18 has a width which is defined by the distance between the side
edges 26, and a length which is defined by the distance between the longitudinal leading and
trailing edges 22, 24. Leading edge hinge members 32 extending forwardly from the leading
edge 22 of the module body 18 include coaxial openings 34. The opening 34 formed in each
leading edge hinge member 32 is coaxial with the opening 34 in the adjacent leading edge hinge
member 32 for receiving the hinge pin 14. Trailing edge hinge members 36 extending rearwardly
from the trailing edge 24 also include coaxial openings 38. As in the leading edge hinge member
openings 34, the opening 38 formed in each trailing edge hinge member 36 is coaxial with the
opening in the adjacent trailing edge hinge member 36 of a module 12.
[0036] The forwardly extending leading edge hinge members 32 of one module 12 intermesh
with trailing edge hinge members 36 extending rearwardly from an adjacent module 12. When
the intermeshing hinge members 32, 36 are aligned, the openings 34, 38 in the aligned hinge
members 32, 36 are aligned to receive the hinge pin 14 which pivotally joins the modules 12
together. Although hinge members 32, 36 extending rearwardly and forwardly from the leading
and trailing edges 22, 24, respectively, is shown, the hinge members 32, 36 can also extend in
other directions, such as downwardly, proximal the respective edges 22, 24 without departing
from the scope of the present invention.
[0037] The cradles 16 are retained by the hinge pins 14, and are not attached directly to the
modules 12. Preferably, the cradles 16 are preferably formed using methods known in the art,
such as injection molding, from materials known in the art, such as acetal, polyethylene, polypropylene, nylon, and the like. However, the cradles can be formed using other materials,
such as metal, without departing from the scope of the invention.
[0038] In the embodiments disclosed in Figs. 1-5, each cradle 16 has two parallel side walls
40, 42 and two opposing hinge members 44, 46. The hinge members 44, 46 define a space, or
opening, therebetween that is framed by the hinge members 44, 46 and side walls 40, 42. A shaft
48 extending tlirough the opening between the hinge members 44, 46 rotatably supports the roller
17 disposed in the opening. The hinge pins 14 pivotally joining the adjacent modules 12 slip into
apertures 50, 52 formed through the cradle hinge members 44, 46 that are aligned with the
module openings 34, 38 to fix the cradle 16 relative to the adjacent modules 12. The position and
number of cradles 16 in a belt 10 is customizable, and depends upon the conveyor belt
application.
[0039] Each cradle 16 is formed from two separately formed halves 54, 56 to simplify
assembly. Each half 54, 56 includes one of the side walls 40, 42 having one end 58 joined to one
of the hinge members 44, 46. The opposing end 60 of each side wall 40, 42 abuts an end of the
other hinge member 44, 46, and includes an aperture 62 for receiving the hinge pin 14 extending
through the other hinge member 44, 46 joining the adjacent modules 12.
[0040] The shaft 48 extends between the hinge members 44, 46 tlirough the opening, and is
substantially parallel and adjacent to the side walls 40, 42 of the assembled cradle 16, such that
the shaft is aligned with the direction of belt travel. A shaft opening 64 formed in each hinge
member 44, 46 opens toward the other hinge member 44, 46 of the assembled cradle 16, and
receives one end of the shaft 48. The shaft can be formed from any known material, such as plastic, metal, and the like. The shaft material is dependent upon the shaft length and forces that
will be exerted upon the shaft 48 in the intended use of the belt 10.
[0041] In the embodiment disclosed in Figs. 2 and 3, the shaft 48 is formed from two shaft
halves 66, 68. Each shaft half 66, 68 extends from one of the hinge members 44, 46, and defines
a shaft cross section that is semicircular, such as a half circle, to form the shaft 48 having a
circular cross section when the cradle 16 is assembled from the cradle halves 54, 56. The half
shaft ends can be retained in the hinge member shaft openings 64 using methods known in the
art, such as a friction fit, adhesives, and the like, to simplify assembly. Moreover, if the shaft 48
is not formed from two halves, such as disclosed in Fig. 4, one end of the shaft 48 can be retained
in one of the hinge member shaft openings 64, or formed as an integral part of the cradle half 54,
to simplify assembly. However, once the cradle halves 54, 56 are assembled together to form the
cradle 16, the shaft cannot slip out of the shaft openings 64, and a means for retaining the shaft
48 in only one shaft opening 64 is not necessary, such as shown in Fig. 5.
[0042] Referring back to Figs. 1-3, the roller 17 is supported by the shaft 48 in the frame
opening. At least a portion of the roller 17 extends above the cradle 16 to engage the object being
conveyed by the belt 10. Preferably, the roller 17 is molded from a plastic, and includes a
throughhole 74 formed therethrough for receiving the shaft 48. Advantageously, if the roller 17
extends above the cradle 16 to engage an object being conveyed, the roller 17 rotates about the
shaft 48 to minimize friction between the belt 10 and object being conveyed.
[0043] The cradle 16 is assembled by slipping the distal ends 70, 72 of each shaft half 66, 68
into opposite ends of the roller throughhole 74. The distal ends 70, 72 are then slipped into the
opposing hinge member shaft opening 64 such that each end of the shaft 48 is supported by one of the hinge members 44, 46. An end of each hinge member 44, 46 of each cradle half 54, 56
abuts a face of the opposing cradle half side wall opposing end 60, such that the hinge member
aperture 50, 52 is aligned with the aperture 62 formed in the opposing cradle half side wall
opposing end 60. A hinge pin 14 joining the adjacent modules 12 is then slipped through the
hinge member aperture 50 of one cradle half 54 and the side wall aperture 62 of the other cradle
half 56, and another hinge pin 14 is slipped through the hinge member aperture 52 of the other
cradle half 56 and the side wall aperture 62 of the one cradle half 54 to prevent the cradle halves
54, 56 from separating.
[0044] In another embodiment of the present invention shown in Figs. 6-8, a modular
conveyor belt 100 includes a cradle 116 supporting a low back pressure roller 117. The roller 117
shown in Figs. 6-8 is considered a low back pressure roller because they have an axis of rotation
transverse to the direction of belt travel and convey an object in the direction of belt travel. As in
the transverse roller embodiments disclosed in Figs. 1-5, the cradle 116 disclosed in Figs. 6-8 is
formed from two halves 154, 156. Each half 154, 156 includes a hinge member 144, 146 and a
side wall 140, 142, respectively. As opposed to the transverse roller embodiments, however, the
shaft 148 shown in Figs. 6-8 extends between the side walls 140, 142 in a direction transverse to
the direction of belt travel to rotatably mount the low back pressure roller 117. The shaft 148 is
formed as an integral part of the side wall 140 of one half 154, and has a distal end 149 that is
received in the shaft opening 164 formed in the side wall 142 of the other half 156. Of course,
the shaft 148 can be formed from two half shafts 166, 168, as disclosed in Figs. 9 and 11, and the
shaft 148 can be press fit in the shaft openings 164 formed in both side walls 140, 142, as shown
in Fig. 10, without departing from the scope of the invention. [0045] In the embodiment disclosed in Fig. 11, opposing ends 160 of each side wall 140, 142
have a dovetail shape that is received in complementary notches 161 foπned in the hinge element
144, 146 forming part of the opposing cradle half 154, 156. The dove tailed side wall end 160
interlocks with the notch 161 prevents the cradle halves 154, 156 from separating in the direction
of belt travel due to spacing fluctuations between the hinge pins 14 joining the cradle 116 to the
modules 12.
[0046] In yet another embodiment of the present invention shown in Figs. 12-14, cradles
216, 316 supporting transverse rollers 217, 317 are formed from cradle halves 254, '256, 354, 356
without side walls. The cradles 216, 316 include a shaft 248 extending between hinge elements
244, 246, 344, 346. As shown in Fig. 13, the hinge elements 244, 246 include shaft openings 264
for supporting the shaft ends. Although a shaft formed from shaft halves 266, 268 is shown in
Fig. 13, shafts 48, such as disclosed in Figs. 4 and 5 can also be used without departing from the
scope of the invention. In the embodiment disclosed in Fig. 14, each hinge element 344, 346
includes a pair of meshing eyes 347 for receiving the hinge pins 14.
[0047] In yet other embodiments, shown in Figs. 15-17, cradles including a shaft supporting
a roller is positioned to extend a portion of the roller above the cradle (shown in Fig. 15), below
the cradle (shown in Fig. 17), or above and below the cradle (shown in Fig. 16). As shown in
Fig. 15, a version of the roller cradle 116 shown in Fig. 10 for use in the belt 100 shown in Fig.
6, includes a shaft formed from shaft halves (only shaft half 166 is shown) and defining a shaft
axis 176. The shaft axis 176 is located above a midpoint 170 between cradle upper and lower
edges 172, 174, such that a portion of the roller 117 supported by the shaft extends above the
upper edge 172 of the cradle 116. Advantageously, a cradle 116 having a portion of the roller 117 extending above the cradle 116, such ^.own in Fig. 15, allows an object to move relative to
the cradle 116, and thus the belt 100, to minimize back pressure.
[0048] In Fig. 16, a cradle 116a for use in the belt 100 shown in Fig. 6, includes a shaft
formed from shaft halves (only shaft half 166 is shown) and defining a shaft axis 176. In Fig. 16,
the shaft axis 176 is located substantially at the midpoint 170 between the cradle upper and lower
edges 172, 174 and a roller 117 supported by the shaft has a diameter larger than the distance
between the cradle upper and lower edges 172, 174, such that a portion of the roller 117 extends
above the roller cradle upper edge 172 and a portion of the roller 117 extends below the cradle
lower edge 174. Advantageously, an object being conveyed by a belt including the cradles 116a
having rollers 117 extending above and below the cradle 116a, such as shown in Fig. 16, can be
accelerated in the direction of conveyor travel by engaging the portion of the rollers 117
extending below the cradle lower edge 174 with a surface that rotates the rollers 117 to propel the
object supported by the portion of the roller 117 extending above the cradle upper edge 172.
[0049] In Fig. 17, a cradle 116b for use in the belt 100 shown in Fig. 6, includes a shaft
formed from shaft halves (only shaft half 166 is shown) and defining a shaft axis 176. In Fig. 17,
the shaft axis 176 is located below the midpoint 170 between the cradle upper and lower edges
172, 174, such that a portion of the roller 117 supported by the shaft extends below the lower
edge 174 of the cradle 116b. Advantageously, friction between a belt and a supporting surface
can be minimized by providing the cradle 116b having a roller 117 extending below the cradle
lower edge 174, such as shown in Fig. 17, that engages the supporting surface.
[0050] In still another embodiment of the present invention shown in Figs. 18 and 19, a roller
cradle 416 for use in the belt 10 shown in Fig. 1 and the belt 100 shown in Fig. 6 includes a shaft 448 extending between shaft halves 454, 456 at an angle A defined by the cradle side walls 440,
442 and the shaft 448, such that the shaft 448 is aligned in a direction between the direction of
belt travel and the direction transverse to the direction of belt travel. The shaft 448 rotatably
supports a roller 417 which can support an object being conveyed. The angled shaft 448 allows
the object to be transferred onto and off of a belt including the cradle 416 at an angle generally
corresponding to angle A.
[0051] In yet another embodiment shown in Figs. 20 and 21, a cradle 516 for use in the belt
10 shown in Fig. 1 and the belt 100 shown in Fig. 6 supports a spherical roller 517. The cradle
516 includes lower and upper shelves 521, 523 extending from each shaft half 554, 556 to
rotatably secure the roller 517 between the shaft halves 554, 556. The lower shelves 521 extend
beneath the ball diameter, and in the embodiment shown in Figs 20 and 21 beneath the roller
517, to support the roller 517. The upper shelves 523 extend toward the roller 517 above the ball
diameter to secure the roller 517 relative to the lower shelves 521 and allow a portion of the
roller 517 to extend above the cradle 516 and support an object being conveyed. Although
shelves are preferred, other structure can be provided, such as shafts or other retention member,
extending between the cradle halves to rotatably secure the roller relative to the cradle without
departing from the scope of the invention. Moreover, the roller 517 and shelves can be sized,
such that the roller extends above, below, or above and below the cradle 516 without departing
from the scope of the invention.
[0052] While there has been shown and described what are at present considered the
preferred embodiments of the invention, it will be obvious to those skilled in the art that various
changes and modifications can be made therein without departing from the scope of the invention defined by the appended claims. For example, in the embodiments disclosed in Figs. 1-5, both cradle halves include a side wall. However, one cradle halve can be provided without a side wall without departing from the scope of the invention. In addition, the side walls in the embodiments including side walls engage or abut the opposing hinge member, in other embodiments, cradle halves can be provided with side walls that do not touch any part of the other cradle half without
departing from the scope of the invention.

Claims

ClaimsWe claim:
1. A roller cradle for use in a modular conveying assembly having a direction of
travel in which an object is conveyed, said cradle comprising:
a first half including a first hinge element;
a second half formed separately from said first half and including a second hinge
element spaced from said first hinge element and defining a space therebetween; and
a roller retained in said space.
2. The roller cradle as in claim 1, in which a shaft extends between said first and
second halves through said space, and said shaft retains said roller in said space.
3. The roller cradle as in claim 1 , in which said shaft is aligned in a direction
selected from a group consisting of the direction of travel, transverse to the direction of travel,
and at an acute angle between the direction of travel and transverse to the direction of travel.
4. The roller cradle as in claim 2, in which said shaft extends through said roller to
rotatably mount said roller in said space.
5. The roller cradle as in claim 2, in which each of said hinge elements include a
shaft aperture that receives one end of said shaft.
6. The roller cradle as in claim 2, in which said shaft is formed from two shaft
halves, and each shaft half has a semicircular cross section.
7. The roller cradle as in claim 2, in which said shaft extends between said first and
second hinge elements through said space.
8. The roller cradle as in claim 1, including a first cradle side wall having first and
second ends, said first end being joined to one of said hinge elements, and said second end
extending toward the other of said hinge elements.
9. The roller cradle as in claim 8, in which said second end abuts an end of said other
of said hinge elements.
10. The roller cradle as in claim 8, in which said second end interlocks with said other
of said hinge elements.
11. The roller cradle as in claim 8, including a second cradle side wall having a first
end and a second end, said first end of said second cradle side wall being joined to said other of
said hinge elements, and said second end of said second cradle side wall extending toward said
one of said hinge element to frame said space between said hinge elements.
12. The roller cradle as in claim 11, in which a shaft extends through said space
between said first and second side walls, and said shaft retains said roller in said space.
13. The roller cradle as in claim 8, in which said first cradle side wall and said one of
said hinge elements are formed as an integral piece.
14. The roller cradle as in claim 1 , in which at least one of said hinge elements
includes more than one meshing eye.
15. The roller cradle as in claim 1 , in which at least a portion of said roller extends at
least one of above said cradle and below said cradle.
16. The roller cradle as in claim 1, in which said roller has a shape selected from a
group consisting of spherical and cylindrical.
17. A modular conveying assembly for conveying an object in a direction of travel,
said assembly comprising:
a plurality of chain modules assembled in an edge to edge relation to form a continuous
belt;
at least one hinge pin joining adjacent chain modules, and pivotally connecting the
adjacent modules in the direction of belt travel;
at least one cradle adjacent at least one of said modules is retained by said at least one
pin, said cradle having an upper edge and a lower edge
a roller supported by said cradle and extending beyond at least one of said edges.
18. The modular conveying assembly as in claim 17, in which said cradle includes:
a first half including a first hinge element; and
a second half formed separately from said first half and including a second hinge
element spaced from said first hinge element and defining a space therebetween.
19. The modular conveying assembly as in claim 18, in which a shaft extends
between said first and second halves through said space, and said shaft retains said roller in said
space.
20. The modular conveying assembly as in claim 19, in which said shaft is aligned in
a direction selected from a group consisting of the direction of conveyor travel, transverse to the direction of conveyor travel, and at an acute angle between the direction of conveyor travel and transverse to the direction of conveyor travel.
21. The modular conveying assembly as in claim 19, in which said shaft extends
through said roller to rotatably mount said roller in said space.
22. The modular conveying assembly as in claim 19, in which each of said hinge
elements include a shaft aperture that receives one end of said shaft.
23. The modular conveying assembly as in claim 19, in which said shaft is formed
from two shaft halves, and each shaft half has a semicircular cross section.
24. The modular conveying assembly as in claim 19, in which said shaft extends
between said first and second hinge elements through said space.
25. The modular conveying assembly as in claim 18, including a first cradle side wall
having first and second ends, said first end being joined to one of said hinge elements, and said
second end extending toward the other of said hinge elements.
26. The modular conveying assembly as in claim 25, in which said second end abuts
an end of said other of said hinge elements.
- I f
27. The modular conveying assembly as in claim 25, in which said second end
interlocks with said other of said hinge elements.
28. The modular conveying assembly as in claim 25, including a second cradle side
wall having a first end and a second end, said first end of said second cradle side wall being
joined to said other of said hinge elements, and said second end of said second cradle side wall
extending toward said one of said hinge element to frame said space between said hinge
elements.
29. The modular conveying assembly as in claim 28, in which a shaft extends through
said space between said first and second side walls, and said shaft retains said roller in said
space.
30. The modular conveying assembly as in claim 25, in which said first cradle side
wall and said one of said hinge elements are formed as an integral piece.
31. The modular conveying assembly as in claim 18, in which at least one of said
hinge elements includes more than one meshing eye.
32. The modular conveying assembly as in claim 17, in which at least a portion of
said roller extends at least one of above said cradle and below said cradle.
33. The modular conveying assembly as in claim 17, in which said roller has a shape
selected from a group consisting of spherical and cylindrical.
PCT/US2004/006296 2003-03-03 2004-03-02 Modular conveying assembly having roller cradles WO2004078619A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
MXPA05009355A MXPA05009355A (en) 2003-03-03 2004-03-02 Modular conveying assembly having roller cradles.
JP2006508982A JP4564001B2 (en) 2003-03-03 2004-03-02 Modular transport assembly with roller cradle
BRPI0408016A BRPI0408016B1 (en) 2003-03-03 2004-03-02 roller cradle for use in a modular transport assembly having a travel direction in which an object is transported
EP04716446A EP1599397B1 (en) 2003-03-03 2004-03-02 Modular conveying assembly having roller cradles
DE602004001674T DE602004001674T2 (en) 2003-03-03 2004-03-02 MODULAR CONVEYOR ASSEMBLY WITH WHEEL BASES
CA2517677A CA2517677C (en) 2003-03-03 2004-03-02 Modular conveying assembly having roller cradles

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US45152003P 2003-03-03 2003-03-03
US60/451,520 2003-03-03
US52953903P 2003-12-15 2003-12-15
US60/529,539 2003-12-15

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WO2004078619A1 true WO2004078619A1 (en) 2004-09-16

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PCT/US2004/006151 WO2004078621A1 (en) 2003-03-03 2004-03-02 Roller cradle and modular conveying assembly formed therefrom

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US (3) US7246700B2 (en)
EP (2) EP1599398B1 (en)
JP (2) JP4592686B2 (en)
KR (2) KR20050113630A (en)
AT (2) ATE334086T1 (en)
BR (2) BRPI0408016B1 (en)
CA (2) CA2517677C (en)
DE (2) DE602004001674T2 (en)
DK (2) DK1599398T3 (en)
ES (2) ES2294478T3 (en)
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EP1591383A3 (en) * 2004-04-28 2006-03-01 Tsubakimoto Chain Co. Conveyor chain
EP1591383A2 (en) * 2004-04-28 2005-11-02 Tsubakimoto Chain Co. Conveyor chain
EP1632443A1 (en) * 2004-09-03 2006-03-08 Tsubakimoto Chain Co. Conveyor chain using freely rotating balls
US7137504B2 (en) 2004-09-03 2006-11-21 Tsubakimoto Chain Co. Conveyor chain
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US7252191B2 (en) 2004-12-24 2007-08-07 Tsubakimoto Chain Company Multifunctional conveyance type conveyor chain
AU2005322875B2 (en) * 2005-01-03 2011-06-16 Laitram, L.L.C. Conveyor having a roller-conveyor belt with flights
WO2006074077A2 (en) * 2005-01-03 2006-07-13 Laitram, L.L.C. Conveyor having a conveyor belt with flights, including segmented flights for gapless end transfer
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CN101094799B (en) * 2005-01-03 2012-07-25 莱特拉姆有限责任公司 Conveyor having a conveyor belt with flights, including segmented flights for gapless end transfer
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US7419052B2 (en) 2005-05-23 2008-09-02 Tsubakimoto Chain Co. Conveyor chain
DE102006044371B4 (en) 2005-09-20 2017-03-30 Uni-Chains A/S Conveyor module with one or more rollers
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KR20050113629A (en) 2005-12-02
CA2517685A1 (en) 2004-09-16
CA2517685C (en) 2012-06-12
MXPA05009355A (en) 2005-11-04
ES2294478T3 (en) 2008-04-01
US7331448B2 (en) 2008-02-19
BRPI0408016B1 (en) 2016-04-26
US6997309B2 (en) 2006-02-14
EP1599398A1 (en) 2005-11-30
ATE373615T1 (en) 2007-10-15
JP2006519745A (en) 2006-08-31
ES2270354T3 (en) 2007-04-01
KR20050113630A (en) 2005-12-02
EP1599397B1 (en) 2006-07-26
US20060070856A1 (en) 2006-04-06
ATE334086T1 (en) 2006-08-15
WO2004078621A1 (en) 2004-09-16
DE602004009044D1 (en) 2007-10-31
DK1599398T3 (en) 2008-01-28
US20050109583A1 (en) 2005-05-26
JP4592686B2 (en) 2010-12-01
CA2517677C (en) 2012-05-22
CA2517677A1 (en) 2004-09-16
BRPI0408030A (en) 2006-02-14
DE602004009044T2 (en) 2008-06-26
JP4564001B2 (en) 2010-10-20
DE602004001674T2 (en) 2007-12-13
MXPA05009354A (en) 2005-11-04
DK1599397T3 (en) 2006-11-20
US20070221481A1 (en) 2007-09-27
US7246700B2 (en) 2007-07-24
EP1599398B1 (en) 2007-09-19
BRPI0408030B1 (en) 2016-04-26
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BRPI0408016A (en) 2006-02-14
DE602004001674D1 (en) 2006-09-07

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