WO2004039229A1 - Deep frying appliance - Google Patents

Deep frying appliance Download PDF

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Publication number
WO2004039229A1
WO2004039229A1 PCT/AU2003/001431 AU0301431W WO2004039229A1 WO 2004039229 A1 WO2004039229 A1 WO 2004039229A1 AU 0301431 W AU0301431 W AU 0301431W WO 2004039229 A1 WO2004039229 A1 WO 2004039229A1
Authority
WO
WIPO (PCT)
Prior art keywords
appliance
bowl
thermostat
power
pylon
Prior art date
Application number
PCT/AU2003/001431
Other languages
French (fr)
Inventor
Ian Geoffrey Wilson
Original Assignee
Ian Geoffrey Wilson
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ian Geoffrey Wilson filed Critical Ian Geoffrey Wilson
Priority to CA2504649A priority Critical patent/CA2504649C/en
Priority to EP03769039.3A priority patent/EP1562460B1/en
Priority to US10/533,364 priority patent/US7211770B2/en
Priority to AU2003277953A priority patent/AU2003277953B2/en
Publication of WO2004039229A1 publication Critical patent/WO2004039229A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/78Heating arrangements specially adapted for immersion heating
    • H05B3/80Portable immersion heaters
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00Baking; Roasting; Grilling; Frying
    • A47J37/12Deep fat fryers, e.g. for frying fish or chips
    • A47J37/1257Deep fat fryers, e.g. for frying fish or chips electrically heated
    • A47J37/1261Details of the heating elements; Fixation of the heating elements to the frying vessel

Definitions

  • the present invention relates to equipment for the d ⁇ -. ⁇ sp frying of food, and more particularly to electric deep frying appliances for domestic or small commercial use.
  • the deep frying of foods in oil such as for example fish and chips has long been practiced on a commercial basis.
  • the equipment used is generally in the form of large volume stainless steel tanks, frequently gas fired.
  • heating source or- sources are so arranged as to maximize the useful life of the large volumes of expensive cooking oil by minimizing the harmful carbonizing of the oil.
  • carbonizing is caused by high concentrations of heat per unit area at the heating source.
  • the elements and electrical control unit of deep fryers in the first category are generally removable as a unit.
  • the heating elements of these units generally employ a • tubular heating coil bent into some suitable pattern to distribute heat to the oil in which the element is immersed. Because the length of such tubular coils is limited by practical restrictions inherent in their manufacture, the resulting ratio of heat energy emitted per unit area to achieve a required deep frying temperature is very high; sufficiently high to induce carbonizing.
  • thermostat thermocouple Another difficulty in this .first category of deep frying appliances is the. positioning of the thermostat thermocouple. It is. necessary to control not only the coo ' king oil temperature prior to the addition of cold food, but also to quickly sense the temperature reduction as a
  • thermocouple must react both to the oil when present, and the heating element when no oil is present.
  • thermocouples and their connection tubes have been attached to the coils but this renders them vulnerable and makes cleaning difficult.
  • the heating element is often attached to the underside of the bowl. This inevitably leads to considerable inefficiency as only a proportion of the heat emitted by the element can foe transferred to the oil inside the bowl. Again the configuration of the heating element is generally that of a single coil so that the heat induced per unit of surface area of the bowl is likely to be considerably higher than desirable.
  • This second category of fryers has traditionally used thermostats attached to the outside of the heating bowl. As a result, it is difficult for these to quickly sense a drop in internal oil temperature, and thus cooking performance suffers.
  • an electric deep frying appliance adapted for the heating of cooking oil comprising a bowl and heating assembly; said heating assembly ' including a heat distributor wherein said heat distributor is in the ' form of an annular dished member; said heating assembly further including a control pylon adapted to provide power and temperature control to said heat distributor.
  • said bowl is formed of a substantially, vertical wall part and a dished base part.
  • said bowl is formed of mild steel.
  • said bowl is formed of stainless steel.
  • said bowl is formed of aluminium.
  • said bowl is supported in a suitable support structure .
  • said dished base part is provided with a central depression, said central depression adapted to the accumulation of oil contaminants.
  • annular dished member extends substantially between- the perimeter of said central depression and the internal surface of said wall part.
  • heating assembly is removable from said bowl .
  • said annular dished member contains a heat emitting tubular element.
  • said annular dished member is formed of pressure die-cast aluminium,, said die cast aluminium enveloping said tubular element.
  • tubular element is in the form of a steel tube having an insulated heating coil spring along the axis of said tube; said coil spring connected to terminals at the outer ends of said spring.
  • annular dished member is provided with an integrally die-cast raised pylon connector spigot.
  • said annular dished member is provided with integrally cast support members projecting from the underside of said dished member so as to raise said .dished member above the surface of said dished base part of said bowl.
  • said terminals of said coil spring project upwardly in said connector spigot.
  • said control pylon includes a vert ⁇ al tubular member and a control module, said control module sealably connected to the upper end of said tubular member.
  • said raised pylon connector spigot is sealably connected to the lower end of said tubular member.
  • said tubular member is of a length sufficient to position said control module above the rim of, said bowl when said annular dished member of • said heat distributor is resting with said support members on said dished base part of said bowl.
  • said- heating assembly includes a thermostat and power connection module, said module adapted to mount to said connector spigot within said vertical tubular member .
  • said thermostat and power connection module includes an adjustable thermostat mechanism, said mechanism provided with a vertically projecting adjustment shaft.
  • thermostat and power connection module includes connector means adapted to provide electrical connection with said terminals of said heating coil spring when said thermostat and power connection module is located on said connector spigot.
  • control module is provided with a safety switch projecting from said module such that said switch is in a first "power enabled” position when said heating assembly is properly installed in said. owl.
  • said safety switch is in a second "power disabled" ' position when said heating assembly is removed from said bowl.
  • power conductors extending the length of said tubular member are connected between said connector means and said safety switch.
  • control module is provided with a main- power switch adapted to provide mains power to said safety switch.
  • control module is provided with, a thermostat control knob, said control knob connected to said thermostat adjustment shaft by a connector rod.
  • thermostat control knob and said adjustment shaft are adapted to the setting of said thermostat module to transfer ' power to said heating element up to a desired temperature of cooking oil within a predetermined range of temperatures.
  • thermostat control knob and said adjustment shaft are adapted to the re-setting of said thermostat module.
  • control module is provided with a power socket adapted to receive a power input plug.
  • the electrical characteristics of said heat emitting tubular element and the surface area of said annular dished member are adapted to have a maximum heat flux density of less than 5 watts per centimeter squared.
  • a sludge strain basket is provided; said basket adapted to restrict turbulent flow of oil proximate to said dished part of said bowl; said basket adapted to • capture particulate carbon.
  • an electric deep frying appliance adapted for the heating of cooking oil comprising a bowl and heating assembly; said heating assembly including a heat distributor wherein said heat distributor is in the form of a tubular heating element; said heating assembly further including a control pylon adapted to provide power and temperature control to said heat distributor.
  • said bowl is formed of a substantially vertical wall part and a dished base part.
  • said bowl is formed of mild steel.
  • said bowl is formed of stainless steel.
  • said bowl is formed of aluminium.
  • said bowl is supported in a suitable support structure
  • said heat distributor is in the form of a tubular heating element; said tubular heating element arranged in a symmetrical pattern projecting generally in a horizontal plane from the lower end of said control pylon; said pattern adapted to an even distribution of heat emanating from said tubular heating element.
  • tubular heating element is comprised f a steel tube having an insulated heating coil spring along the axis of said tube; said coil spring connected to terminals at the outer ends of said spring.
  • control pylon includes a vertical tubular member and a control module, said control module sealably connected to the upper end of said tubular member.
  • control pylon is provided with an end cap sealably connected to the lower end of said control pylon.
  • said heating assembly includes a thermostat and power connection module, said module adapted to mount within said end cap.
  • said thermostat and power connection module includes an adjustable thermostat mechanism, said mechanism provided with a vertically projecting adjustment shaft.
  • thermostat and power connection module includes connector means adapted to provide electrical connection with said terminals of said heating coil spring when said thermostat and power connection module is located on said connector spigot.
  • control module is provided with a safety switch adapted to prevent transmission of power to said heating coil spring when said heating assembly is improperly installed in said bowl.
  • said safety switch is adapted to prevent transmission of power to said heating coil spring when said heating assembly is not installed in said bowl.
  • a first thermostat and a second thermostat are in thermal communication with said end cap.
  • said end cap is in thermal communication by bridging means with a portion of said tubular heating -element; said portion being thermally remote from said end cap.
  • said first thermostat is adapted to cut power to said heating element at a predetermined temperature; said temperature being a desired- temperature of said cooking il.
  • said second thermostat is adapted to cut power to said ' heating element at a temperature significantly higher than any desired temperature of said cooking oil.
  • an • electric, deep frying apparatus adapted for the heating of cooking oil comprising a bowl and a heat sourc ; said heat source supplied by power cables conducted through a sealed control pylon extending between said heat source and the bowl entry.
  • said heat source comprises a • heating element in heat conducting communication with a heat distributor.
  • said heat distributor is in the form of a dish having a central aperture.
  • control pylon defines an oil-free volum .
  • a temperature control device is located at the base of said control .pylon.
  • said temperature control device includes a bi-metallic strip; at least a portion of said strip being in thermal communication with said heat distributor.
  • said temperature control device is adjustable; an adjustment shaft passing from said temperature control device through said control pylon to a Control module .
  • a sludge strain basket is provided; said basket adapted to restrict turbulent flow of oil blow said central aperture of said heat distributor; said basket adapted to capture particulate carbon.
  • an electric deep frying apparatus adapted for the heating of cooking oil comprising a bowl and a heat source; said heat source supplied by power conductor cables passing through a sealed vertical control pylon extending between said heat source and the bowl entry,
  • said heat source is in the form of a heating coil, said coil suspended spaced away from the base of said bowl by said control pylon.
  • heating coil is provided with terminals issuing from an end cap sealably connected to the base of said pylon.
  • said end cap is provided with a heat conducting bridge in thermal communication with a portion of said heating coil.
  • dual self resetting thermostat units are mounted in the base of said control pylon; said thermostat units in thermal communication with said end cap and said heat conducting bridge.
  • a first of said thermostat units is adapted to prevent the supply of electrical power to said heating coil above a predetermined temperature of the cooking oil as thermally ' communicated to said casting; said predetermined temperature being associated with an optimum temperature for deep frying.
  • a second of said thermostat units is adapted to act as a safety power cut-off means, acting to prevent supply of electrical power to said heating coil at a temperature significantly higher than said predetermined temperature as thermally communicated through said heat conducting bridge.
  • said die cast dish envelops a tubular heating element in heat conducting communication with said heat distributor.
  • said die cast dish extends substantially between the internal confines of said bowl and the periphery of said central depression.
  • tubular heating element is supplied with electrical power via a control pylon sealably attached to' a portion of said die cast dish.
  • control pylon extends vertically to at least the rim of said bowl; the upper end of said, pylon sealably attached to a power control module.
  • a temperature control module in the form of a thermostat is positioned at the base of said control pylon and i thermal communication with said die cast dish.
  • said temperature control module is adjustable by means of a control rod extending up through said control pylon from said temperature control module to a control knob mounted to said power control module.
  • the surface area of said die cast dish and the electrical characteristics of said tubular heating element are adapted to emit no greater than said maximum heat flux density of 5 watts per centimeter squared.
  • Figure 1 is a perspective view of an assembled deep frying appliance according to the invention.
  • Figure 2 is a perspective view of a heating assembly of the appliance of figure 1.
  • Figure 3 is a sectioned view of a lower portion of the deep frying appliance of figure 1.
  • Figure 4 is a plan view of a part of the heating assembly of figure ?..
  • Figure 5 is a plan view of a further embodiment of the invention.
  • Figure 6 is a sectioned view of the embodiment of figure 5.
  • Figure 7 is a perspective exploded view- of a further preferred embodiment of the invention.
  • Figure 8 is ⁇ a sectioned side view of figure 7 when assembled.
  • a bowl 11 having generally vertical walls 12 and a dished base part 13 is adapted to hold a quantity of cooking oil 14 and is mounted in a support structure (not shown) .
  • the support structure may be a simple stand or. an enveloping shell of, for example, a suitable injection moulded polymer so as t° provide both support and prevent contact with the outside of the bowl 11 when this is hot.
  • the bowl 11 may be formed of any suitable material including mild steel, stainless steel or aluminium.
  • the base 13 of bowl 11 is provided with a central depression 15.
  • the bowl may be provided with a lid (not shown) which may be loose or hinged to the bowl 11 or to an enveloping shell.
  • Bowl 11 may be of circular or oblong or any other suitable shape.
  • a heating assembly 16 is comprised of a heat distributor 17 and a control pylon 18.
  • Control pylon 18 is further comprised of pylon tube 19 and control module 20.
  • bowl 11 is provided with a protruding vertical channel 22 as shown in figure 1, adapted to at least partially accommodate control pylon' 18 so as to minimize its intrusion into the cooking area of bowl 11.
  • Heat distributor 17 has an annular dished form extending between the periphery 23 of central depression 15 and vertical walls 12 as may best be seen in figure 3. Heat distributor 17 is provided with a circular shaped pylon connector spigot 24 projecting upwardly at a point on its periphery. The plate 17 and spigot 24 form a single unit of, for example, pressure die-cast aluminium construction. Heat distributor 17 is cast around a tubular heating element 25 shown in dashed outline in figures 3 and 4.
  • the heat distributor 17 casting includes at least three projections from its underside: in the form of supporting pillars 26 so as to position the heat distributor at some distance above the base 13 of the bowl 11, Plate 17 is provided with a central aperture 27 adapted to allow cooler oil and any contaminants such as food particles to sink to the central depression 15 of bowl 11.
  • the dished shape of sides 28 of heat distributor 17 allows for a greater surface contact area as well as aiding in the directing of particulate matter towards the aperture 27 and central depression 15.
  • tubular heating element 25 is of conventional construction, comprising an outer steel tube 29 containing a heating coil spring 30 and an insulating material 31.
  • tubular heating element 25 forms an almost closed loop within heat distributor 17 with the ends 32 of the element bending upwardly to emerge from the casting at raised pylon connector spigot 24.
  • terminal rods 33 connected to the two ends of the heating coil spring 30, project from the tubular heating element ends 32 to provide connections for power input to the heating coil spring 30.
  • the control pylon tube 19 is a metal tube having a circular section adapted to attach to pylon connector spigot 24 of heat distributor 17.
  • control module 20 is : fitted to the upper end of control pylon tube 19.
  • the length of pylon tube 19 is "such that control module 20 ' locates just above the rim 36 of bowl 11 when heating assembly 16 is placed in the bowl (refer figure 1).
  • Control module 20 is comprised of an enclosure having a base portion , 37 sealably attached to pylon tube 19 and a closure portion 38, When assembled to form heating assembly 16, control module 20, pylon tube 19 and heat distributor 17 form a sealed unit.
  • Control module 20 is provided with a temperature selector knob 40 a power switch 41 and. a power safety switch 42.
  • Power safety switch 42 projects from he bottom of base portion 37 of control module 20 so as to contact the rim 36 of bowl 11 or the bowl support- structure.
  • safety switch 42 is caused to assume a "power on” position.
  • safety switch 42 assumes its default position of "power off”. Prior to the assembly of closure portion 38.
  • thermostat module 21 is installed in the base of pylon tube 19.
  • Thermostat module 21 is comprised of a housing 39 containing a thermostat mechanism (not shown) and spring clip power connector means 43 which project from housing 39. Housing 39 is adapted to slide into pylon tube 19 and seat against control pylon connector spigot 24. When fixed in this position, power connector means 43 are engaged to the terminal rods 33 of heating coil spring 30, Power connector means 43 are provided with power via the thermostat mechanism (not shown) located in housing 39, The thermostat mechanism is in turn connected by power conductor cables 44 to safety switch 42. Safety switch 42 is in turn connected by conductor means to power switch 41.
  • the thermostat mechanism is provided with adjustment shaft 45 projecting upwardly from housing ' 39 and is connected to temperature selector knob 40 by means of connector rod 46.
  • the thermostat mechanism comprises a bi-metallic strip at least a portion of which is in thermal communication with the pylon connector spigot .
  • the surface area of heat distributor 17 a d the electrical characteristics of tubular heating element 25 are adapted to the size and oil volume of a given bowl to provide a heat source having a heat - flux density of no greater than approximately 5 watts per square centimeter. It has been found that heat fluxes higher than this can cause carbonization of cooking oils with a concomitant reduction in oil life and adverse health indications. This relatively low power level is sufficient to limit the maximum heat distributor temperature to a level relatively close to that of the optimum cooking temperature of the oil. In addition to avoiding carbonizing, the large surface area of the heat distributor when compared with prior art heat sources, decreases the degree of the sudden drop in oil temperature when cold food is introduced into the bowl. This is aided by the locating of the thermostat
  • the heat distributor is a casting which has the loop of the tubular steel heating element attached to its underside, for example by brazing. The ends of the heating element then pass upwardly through the base of the pylon connector spigot to emerge in the base of the communication pylon for attachment to the thermostat control module as described above.
  • the heat distributor is comprised of concentric and dished rings of flattened heating elements issuing from the communication pylon spigot.
  • the thermostat module is in thermal contact with the spigot so as to maximize the sensitivity of the thermostat to changes in the oil temperature.
  • the heat distributor 17 is in the form of a heating element tube 50 bent into a suitable heat distributing pattern 51 and issuing from an end cap 52 at the base of communicat on pylon 18.
  • the end cap 52 at the base of the pylon 18 is formed either as a casting or a metal pressing sealably connected to the end of pylon tube 19.
  • a thermal bridge 53 is attached to the base of the end , cap 52 and at a point 54 on the heating element tube 50 of the heat distributor, preferably at a point thermally remote from end cap 54 along the length of the tube 50.
  • the bridge 53 serves to transfer heat to the end cap 52 at the base of the pylon in the event that the heating element has been switched on with no, or insufficient oil in the bowl 11.
  • Dual self re-setting thermostat units 55 and 56 are located in the end cap 52 of the pylon tube 19 and arranged so as to be in thermal communication with the end ' cap.
  • the first of hese thermostat units is set to cut power to the heating element when the heat transfer from heated oil around the end cap reaches a predetermined temperatur .
  • the second thermostat unit responds to cut power at a significantly higher temperature, acting as a safety backup to the first.
  • Heating assembly 116 again includes heat distributor 117 interconnected with control module 120 by control pylon 118.
  • Heat distributor 117 is provided with pylon connector spigot 124 which in this embodiment is provided with annular seating portion 153 and external thread 154.
  • Pylon tube 119 is provided with projecting annular flange 151 and internally threaded ring 150 free to slide downwardly around the outer surface of pylon tube 119 until arrested by flange 151.
  • flange 151 The underside of flange 151 is a flat surface .as is annular seating portion 153; each surface being normal to the axes of pylon tube 119 and connector spigot 124 respectively. Both surfaces are defined by similar outer and inner diameters .
  • An "0" ring 152 is provided of a diameter to be supported on annular seating portion 153.
  • the function of "0" ring 152 may be served by any suitable ring sealing means.
  • Thermostat module 121 is seated within the lower portion of pylon tube 119, attached to connector spigot 124. Power is fed via cables or other suitable power conducting means (not shown) down through pylon tube 119 to attach to terminals of thermostat module 121. Power, is transmitted through thermostat module 121 to heating coil ends 133. The setting of thermostat module 121 for control of a desired temperature of cooking oil is effected by thermostat control rod. 158 extending upwardly from the module through pylon tube 119 to control module 120.
  • Control module 120 is comprised of an enclosure having a base portion 137 sealably attached to pylon tube 119, a back closure portion 138 and control cap 139.
  • Base portion 137 is attached to -upper end of pylon tube 119 by means of adaptor 155.
  • Adaptor . 155 includes a lower skirt portion 156, an annular projecting flange portion 157 and an upper externally threaded portion 158.
  • Lower skirt portion 156 is adapted to slide into pylon tube 119- and is affixed to the tube.
  • Preferably pylon tube 119 and adaptor 155 are made of stainless steel. '
  • control module 120 The components forming control module 120 are preferably injection moulded from a suitable heat resistant polymer, Base portion 137 of control module 120 is provided with aperture 159 adapted to fit over externally threaded portion 158 of adaptor 155 to seat on projecting flange portion 157. on assembly, a threaded securing ring 160 is screwed down onto externally threaded portion 158 to secure base portion 137 to pylon tube 119-
  • Control module 120 is provided with thermostat control knob 140, rotation of which is transmitted via thermostat control rod 158. Control, knob 140 movement is adapted to change the temperature setting in a first direction of rotation and affect the resetting of the thermostat overheat cutout condition when rotated fully in an opposite second direction. Control module 120 is further provided, with power on/off switch 141. In this preferred embodiment power on/off switch 141 is integrated with safety switch mechanism 142 such that if heating assembly 116- is not properly located on the rim of its bowl, safety switch mechanism 142 prevents power on/off switch 141 being set to its "on" position.
  • a sludge strain basket 165 is provided for the prevention of turbulent flow of oil through the central aperture of the heat distributor and for the purpose of trapping particulate carbonate matter.
  • the basket clips into the internal periphery of, the heat distributor so as to be readily removable for cleaning. It is provided in at least some forms with the internal partition grating as shown in plan view in figure 8.
  • basket 165 may be supported or releasably retained at the base of the bowl (not shown in figure 8)

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Frying-Pans Or Fryers (AREA)
  • Control Of Resistance Heating (AREA)

Abstract

An electric deep frying appliance adapted for the heating of cooking oil comprising a bowl and heating assembly; said heating assembly including a heat distributor wherein said heat distributor is in the form of an annular dished member; said heating assembly further including a control pylon adapted to provide power and temperature control to said heat distributor.

Description

DEE:-? F ΪTNG APPLIANCE
The present invention relates to equipment for the d<-.<sp frying of food, and more particularly to electric deep frying appliances for domestic or small commercial use.
BACKS OO-STD
The deep frying of foods in oil such as for example fish and chips has long been practiced on a commercial basis. The equipment used is generally in the form of large volume stainless steel tanks, frequently gas fired.
Commonly the heating source or- sources are so arranged as to maximize the useful life of the large volumes of expensive cooking oil by minimizing the harmful carbonizing of the oil. Such carbonizing is caused by high concentrations of heat per unit area at the heating source.
It is usual also in such commercial systems to incorporated a cool ar a at the base of the tank which allows any carbonized particles which may form to collect in this cool area and thus be isolated from further heating. This is an important consideration in the design of deep frying equipment since some studies have linked carbonized heating oil to detrimental health effects.
In recent years the market has seen the development f a range of electric deep frying appliances, primarily intended for domestic use. They generally fall into w categories: bowls with separate heating elements depending into the bowl and bowls with fixed external heating elements. Both categories suffer from a number of disadvantages.
In the interest of cleaning, the elements and electrical control unit of deep fryers in the first category, are generally removable as a unit. The heating elements of these units generally employ a tubular heating coil bent into some suitable pattern to distribute heat to the oil in which the element is immersed. Because the length of such tubular coils is limited by practical restrictions inherent in their manufacture, the resulting ratio of heat energy emitted per unit area to achieve a required deep frying temperature is very high; sufficiently high to induce carbonizing.
Another difficulty in this .first category of deep frying appliances is the. positioning of the thermostat thermocouple. It is. necessary to control not only the coo'king oil temperature prior to the addition of cold food, but also to quickly sense the temperature reduction as a
result of the addition of such food. If the temperature controlling device does not sense ' a reduction in oil temperature quickly enough and re-energises the heating element, the food will absorb excessive amounts of oil. To compensate for this lag in thermal response, many deep fryers have higher than desirable initial oil temperature settings, which results in the inevitable rapid degradation of the oil.
Additionally, because of- the danger of igniting cooking oil, regulatory authorities subject deep fryers to rigorous testing. It is a requirement of sale, for example, that if a deep fryer is turned on with either no oil, Or only a remaining oil residue after emptying, that, no fire will be ignited. The thermocouple must react both to the oil when present, and the heating element when no oil is present.
A known solution has been to attach the thermocouples and their connection tubes to the coils but this renders them vulnerable and makes cleaning difficult. in deep frying appliances of the second category, the heating element is often attached to the underside of the bowl. This inevitably leads to considerable inefficiency as only a proportion of the heat emitted by the element can foe transferred to the oil inside the bowl. Again the configuration of the heating element is generally that of a single coil so that the heat induced per unit of surface area of the bowl is likely to be considerably higher than desirable. This second category of fryers has traditionally used thermostats attached to the outside of the heating bowl. As a result, it is difficult for these to quickly sense a drop in internal oil temperature, and thus cooking performance suffers.
Additionally, carbonised materials gravitate to the hottest part of the container and degrade the oil rapidly
It is an object of the present invention to address or ameliorate at least some of the above disadvantages.
BRIEF DESCRIPTION OP INVENTIQH
Accordingly, in one broad form of the invention there is provided an electric deep frying appliance adapted for the heating of cooking oil comprising a bowl and heating assembly; said heating assembly ' including a heat distributor wherein said heat distributor is in the ' form of an annular dished member; said heating assembly further including a control pylon adapted to provide power and temperature control to said heat distributor. Preferably said bowl is formed of a substantially, vertical wall part and a dished base part.
Preferably said bowl is formed of mild steel.
Preferably said bowl is formed of stainless steel.
Preferably said bowl is formed of aluminium. Preferably said bowl is supported in a suitable support structure .
Preferably said dished base part is provided with a central depression, said central depression adapted to the accumulation of oil contaminants.
Preferably said annular dished member extends substantially between- the perimeter of said central depression and the internal surface of said wall part.
Preferably said heating assembly is removable from said bowl .
Preferably . said annular dished member contains a heat emitting tubular element.
Preferably said annular dished member is formed of pressure die-cast aluminium,, said die cast aluminium enveloping said tubular element.
Preferably said tubular element is in the form of a steel tube having an insulated heating coil spring along the axis of said tube; said coil spring connected to terminals at the outer ends of said spring. Preferably said annular dished member is provided with an integrally die-cast raised pylon connector spigot.
Preferably said annular dished member is provided with integrally cast support members projecting from the underside of said dished member so as to raise said .dished member above the surface of said dished base part of said bowl.
Preferably said terminals of said coil spring project upwardly in said connector spigot. Preferably said control pylon includes a vert σal tubular member and a control module, said control module sealably connected to the upper end of said tubular member.
Preferably said raised pylon connector spigot is sealably connected to the lower end of said tubular member. Preferably said tubular member is of a length sufficient to position said control module above the rim of, said bowl when said annular dished member of said heat distributor is resting with said support members on said dished base part of said bowl. Preferably said- heating assembly includes a thermostat and power connection module, said module adapted to mount to said connector spigot within said vertical tubular member .
Preferably said thermostat and power connection module includes an adjustable thermostat mechanism, said mechanism provided with a vertically projecting adjustment shaft.
Preferably said thermostat and power connection module includes connector means adapted to provide electrical connection with said terminals of said heating coil spring when said thermostat and power connection module is located on said connector spigot.
Preferably said control module is provided with a safety switch projecting from said module such that said switch is in a first "power enabled" position when said heating assembly is properly installed in said. owl.
Preferably said safety switch is in a second "power disabled"' position when said heating assembly is removed from said bowl. Preferably power conductors extending the length of said tubular member are connected between said connector means and said safety switch.
Preferably said control module is provided with a main- power switch adapted to provide mains power to said safety switch.
Preferably said control module is provided with, a thermostat control knob, said control knob connected to said thermostat adjustment shaft by a connector rod.
Preferably said thermostat control knob and said adjustment shaft are adapted to the setting of said thermostat module to transfer ' power to said heating element up to a desired temperature of cooking oil within a predetermined range of temperatures. Preferably said thermostat control knob and said adjustment shaft are adapted to the re-setting of said thermostat module.
Preferably said control module is provided with a power socket adapted to receive a power input plug.
Preferably the electrical characteristics of said heat emitting tubular element and the surface area of said annular dished member are adapted to have a maximum heat flux density of less than 5 watts per centimeter squared. Preferably a sludge strain basket is provided; said basket adapted to restrict turbulent flow of oil proximate to said dished part of said bowl; said basket adapted to • capture particulate carbon.
In a further broad form of the invention there is provided an electric deep frying appliance adapted for the heating of cooking oil comprising a bowl and heating assembly; said heating assembly including a heat distributor wherein said heat distributor is in the form of a tubular heating element; said heating assembly further including a control pylon adapted to provide power and temperature control to said heat distributor.
Preferably said bowl is formed of a substantially vertical wall part and a dished base part.
Preferably said bowl is formed of mild steel. Preferably said bowl is formed of stainless steel.
Preferably said bowl is formed of aluminium.
Preferably said bowl is supported in a suitable support structure, Preferably said heat distributor is in the form of a tubular heating element; said tubular heating element arranged in a symmetrical pattern projecting generally in a horizontal plane from the lower end of said control pylon; said pattern adapted to an even distribution of heat emanating from said tubular heating element.
Preferably said tubular heating element is comprised f a steel tube having an insulated heating coil spring along the axis of said tube; said coil spring connected to terminals at the outer ends of said spring. Preferably said control pylon includes a vertical tubular member and a control module, said control module sealably connected to the upper end of said tubular member.
Preferably said control pylon is provided with an end cap sealably connected to the lower end of said control pylon.
Preferably said heating assembly includes a thermostat and power connection module, said module adapted to mount within said end cap. Preferably said thermostat and power connection module includes an adjustable thermostat mechanism, said mechanism provided with a vertically projecting adjustment shaft.
Preferably said thermostat and power connection module includes connector means adapted to provide electrical connection with said terminals of said heating coil spring when said thermostat and power connection module is located on said connector spigot.
Preferably said control module is provided with a safety switch adapted to prevent transmission of power to said heating coil spring when said heating assembly is improperly installed in said bowl.
Preferably said safety switch is adapted to prevent transmission of power to said heating coil spring when said heating assembly is not installed in said bowl.
Preferably a first thermostat and a second thermostat are in thermal communication with said end cap.
Preferably said end cap is in thermal communication by bridging means with a portion of said tubular heating -element; said portion being thermally remote from said end cap.
Preferably said first thermostat is adapted to cut power to said heating element at a predetermined temperature; said temperature being a desired- temperature of said cooking il.
Preferably said second thermostat is adapted to cut power to said ' heating element at a temperature significantly higher than any desired temperature of said cooking oil.
In yet a further broad form of the invention there ' is provided an • electric, deep frying apparatus adapted for the heating of cooking oil comprising a bowl and a heat sourc ; said heat source supplied by power cables conducted through a sealed control pylon extending between said heat source and the bowl entry.
Preferably said heat source comprises a heating element in heat conducting communication with a heat distributor.
Preferably said heat distributor is in the form of a dish having a central aperture.
Preferably said control pylon defines an oil-free volum . Preferably a temperature control device is located at the base of said control .pylon.
Preferably said temperature control device includes a bi-metallic strip; at least a portion of said strip being in thermal communication with said heat distributor. Preferably said temperature control device is adjustable; an adjustment shaft passing from said temperature control device through said control pylon to a Control module . Preferably a sludge strain basket is provided; said basket adapted to restrict turbulent flow of oil blow said central aperture of said heat distributor; said basket adapted to capture particulate carbon.
In yet a further broad form of the invention there is provided an electric deep frying apparatus adapted for the heating of cooking oil comprising a bowl and a heat source; said heat source supplied by power conductor cables passing through a sealed vertical control pylon extending between said heat source and the bowl entry, Preferably said heat source is in the form of a heating coil, said coil suspended spaced away from the base of said bowl by said control pylon.
Preferably said heating coil is provided with terminals issuing from an end cap sealably connected to the base of said pylon.
Preferably said end cap is provided with a heat conducting bridge in thermal communication with a portion of said heating coil. Preferably dual self resetting thermostat units are mounted in the base of said control pylon; said thermostat units in thermal communication with said end cap and said heat conducting bridge. Preferably a first of said thermostat units is adapted to prevent the supply of electrical power to said heating coil above a predetermined temperature of the cooking oil as thermally ' communicated to said casting; said predetermined temperature being associated with an optimum temperature for deep frying.
Preferably a second of said thermostat units is adapted to act as a safety power cut-off means, acting to prevent supply of electrical power to said heating coil at a temperature significantly higher than said predetermined temperature as thermally communicated through said heat conducting bridge.
In yet a further broad form of the invention there is provided a method for the heating of cooking oil in a bowl by means of a heat distributor wherein the maximum heat flux density of said heat distributor is not greater than 5 watts per centimeter squared; said method including the steps of:
(a) Providing a heat distributor in the form of a die cast dish having a central aperture, (b) positioning said heat distributor in a bowl having a dished base and central depression,
(c) supporting said heat source clear of said dished base. Preferably said die cast dish envelops a tubular heating element in heat conducting communication with said heat distributor.
Preferably said die cast dish extends substantially between the internal confines of said bowl and the periphery of said central depression.
Preferably said tubular heating element is supplied with electrical power via a control pylon sealably attached to' a portion of said die cast dish.
Preferably said control pylon extends vertically to at least the rim of said bowl; the upper end of said, pylon sealably attached to a power control module.
Preferably a temperature control module in the form of a thermostat is positioned at the base of said control pylon and i thermal communication with said die cast dish. Preferably said temperature control module is adjustable by means of a control rod extending up through said control pylon from said temperature control module to a control knob mounted to said power control module. Preferably the surface area of said die cast dish and the electrical characteristics of said tubular heating element are adapted to emit no greater than said maximum heat flux density of 5 watts per centimeter squared.
BRIEF DESCRIPTION OF THE DRAWINGS
' Embodiments of the present invention will now be described with reference to the accompanying drawings wherein: Figure 1 is a perspective view of an assembled deep frying appliance according to the invention.
Figure 2 is a perspective view of a heating assembly of the appliance of figure 1.
Figure 3 is a sectioned view of a lower portion of the deep frying appliance of figure 1.
Figure 4 is a plan view of a part of the heating assembly of figure ?..
Figure 5 is a plan view of a further embodiment of the invention. Figure 6 is a sectioned view of the embodiment of figure 5.
Figure 7 is a perspective exploded view- of a further preferred embodiment of the invention. Figure 8 is ■ a sectioned side view of figure 7 when assembled.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS A first preferred embodiment of an electric deep frying appliance 10 according to the present invention will now be described with reference to figure 1, A bowl 11 having generally vertical walls 12 and a dished base part 13 is adapted to hold a quantity of cooking oil 14 and is mounted in a support structure (not shown) . The support structure may be a simple stand or. an enveloping shell of, for example, a suitable injection moulded polymer so as t° provide both support and prevent contact with the outside of the bowl 11 when this is hot. The bowl 11 may be formed of any suitable material including mild steel, stainless steel or aluminium. The base 13 of bowl 11 is provided with a central depression 15. Optionally, the bowl may be provided with a lid (not shown) which may be loose or hinged to the bowl 11 or to an enveloping shell. Bowl 11 may be of circular or oblong or any other suitable shape.
With reference to figures 2 and 3, a heating assembly 16 is comprised of a heat distributor 17 and a control pylon 18. Control pylon 18 is further comprised of pylon tube 19 and control module 20. In a preferred embodiment bowl 11 is provided with a protruding vertical channel 22 as shown in figure 1, adapted to at least partially accommodate control pylon' 18 so as to minimize its intrusion into the cooking area of bowl 11.
Heat distributor 17 has an annular dished form extending between the periphery 23 of central depression 15 and vertical walls 12 as may best be seen in figure 3. Heat distributor 17 is provided with a circular shaped pylon connector spigot 24 projecting upwardly at a point on its periphery. The plate 17 and spigot 24 form a single unit of, for example, pressure die-cast aluminium construction. Heat distributor 17 is cast around a tubular heating element 25 shown in dashed outline in figures 3 and 4.
Preferably the heat distributor 17 casting includes at least three projections from its underside: in the form of supporting pillars 26 so as to position the heat distributor at some distance above the base 13 of the bowl 11, Plate 17 is provided with a central aperture 27 adapted to allow cooler oil and any contaminants such as food particles to sink to the central depression 15 of bowl 11. The dished shape of sides 28 of heat distributor 17 allows for a greater surface contact area as well as aiding in the directing of particulate matter towards the aperture 27 and central depression 15.
With reference to figure 3, tubular heating element 25 is of conventional construction, comprising an outer steel tube 29 containing a heating coil spring 30 and an insulating material 31. As can best be seen in figure 4, tubular heating element 25 forms an almost closed loop within heat distributor 17 with the ends 32 of the element bending upwardly to emerge from the casting at raised pylon connector spigot 24. Again with reference to figure 3, terminal rods 33 connected to the two ends of the heating coil spring 30, project from the tubular heating element ends 32 to provide connections for power input to the heating coil spring 30. The control pylon tube 19 is a metal tube having a circular section adapted to attach to pylon connector spigot 24 of heat distributor 17. Sealing between control pylon tube 19 and pylon connector, spigot 24 may be effected for example, by means of at least one . "o" ring seal 34 together with a crimping of the edge 35 of the pylon tube 19 into a suitably formed recess as illustrated in figure 3. Alternatively, pylon tube 19 may be affixed to the connector spigot 24, by means of welding or brazing. Control module 20 is : fitted to the upper end of control pylon tube 19. The length of pylon tube 19 is "such that control module 20' locates just above the rim 36 of bowl 11 when heating assembly 16 is placed in the bowl (refer figure 1). Control module 20 is comprised of an enclosure having a base portion , 37 sealably attached to pylon tube 19 and a closure portion 38, When assembled to form heating assembly 16, control module 20, pylon tube 19 and heat distributor 17 form a sealed unit. Control module 20 is provided with a temperature selector knob 40 a power switch 41 and. a power safety switch 42. Power safety switch 42 projects from he bottom of base portion 37 of control module 20 so as to contact the rim 36 of bowl 11 or the bowl support- structure. When heating assembly 16 is properly installed in bowl 11, safety switch 42 is caused to assume a "power on" position. When beating assembly 16 is removed from bowl 11 or not correctly positioned in it, safety switch 42 assumes its default position of "power off". Prior to the assembly of closure portion 38. to base portion 37, thermostat module 21 is installed in the base of pylon tube 19. Thermostat module 21 is comprised of a housing 39 containing a thermostat mechanism (not shown) and spring clip power connector means 43 which project from housing 39. Housing 39 is adapted to slide into pylon tube 19 and seat against control pylon connector spigot 24. When fixed in this position, power connector means 43 are engaged to the terminal rods 33 of heating coil spring 30, Power connector means 43 are provided with power via the thermostat mechanism (not shown) located in housing 39, The thermostat mechanism is in turn connected by power conductor cables 44 to safety switch 42. Safety switch 42 is in turn connected by conductor means to power switch 41. The thermostat mechanism is provided with adjustment shaft 45 projecting upwardly from housing '39 and is connected to temperature selector knob 40 by means of connector rod 46. Preferably, the thermostat mechanism comprises a bi-metallic strip at least a portion of which is in thermal communication with the pylon connector spigot .
The surface area of heat distributor 17 a d the electrical characteristics of tubular heating element 25 are adapted to the size and oil volume of a given bowl to provide a heat source having a heat - flux density of no greater than approximately 5 watts per square centimeter. It has been found that heat fluxes higher than this can cause carbonization of cooking oils with a concomitant reduction in oil life and adverse health indications. This relatively low power level is sufficient to limit the maximum heat distributor temperature to a level relatively close to that of the optimum cooking temperature of the oil. In addition to avoiding carbonizing, the large surface area of the heat distributor when compared with prior art heat sources, decreases the degree of the sudden drop in oil temperature when cold food is introduced into the bowl. This is aided by the locating of the thermostat
• module in close proximity to the heat distributor. Thus the efficiency of the cooking process in both time and energy expenditure is improved.
In a second preferred embodiment, the heat distributor is a casting which has the loop of the tubular steel heating element attached to its underside, for example by brazing. The ends of the heating element then pass upwardly through the base of the pylon connector spigot to emerge in the base of the communication pylon for attachment to the thermostat control module as described above.
In yet a further preferred embodiment, the heat distributor is comprised of concentric and dished rings of flattened heating elements issuing from the communication pylon spigot. The thermostat module is in thermal contact with the spigot so as to maximize the sensitivity of the thermostat to changes in the oil temperature. In yet a further preferred embodiment as shown in figures 5 and 6, the heat distributor 17 is in the form of a heating element tube 50 bent into a suitable heat distributing pattern 51 and issuing from an end cap 52 at the base of communicat on pylon 18. In this embodiment the end cap 52 at the base of the pylon 18 is formed either as a casting or a metal pressing sealably connected to the end of pylon tube 19.
A thermal bridge 53 is attached to the base of the end , cap 52 and at a point 54 on the heating element tube 50 of the heat distributor, preferably at a point thermally remote from end cap 54 along the length of the tube 50. The bridge 53 serves to transfer heat to the end cap 52 at the base of the pylon in the event that the heating element has been switched on with no, or insufficient oil in the bowl 11.
Dual self re-setting thermostat units 55 and 56 are located in the end cap 52 of the pylon tube 19 and arranged so as to be in thermal communication with the end' cap. The first of hese thermostat units is set to cut power to the heating element when the heat transfer from heated oil around the end cap reaches a predetermined temperatur . The second thermostat unit responds to cut power at a significantly higher temperature, acting as a safety backup to the first.
A further preferred embodiment of a heating assembly according to . the invention is described with reference to the exploded views of figure 7 and the sectioned side view of figure 8 wherein like features are numbered as before but with the addition of 100. Heating assembly 116 again includes heat distributor 117 interconnected with control module 120 by control pylon 118. Heat distributor 117 is provided with pylon connector spigot 124 which in this embodiment is provided with annular seating portion 153 and external thread 154. Pylon tube 119 is provided with projecting annular flange 151 and internally threaded ring 150 free to slide downwardly around the outer surface of pylon tube 119 until arrested by flange 151. The underside of flange 151 is a flat surface .as is annular seating portion 153; each surface being normal to the axes of pylon tube 119 and connector spigot 124 respectively. Both surfaces are defined by similar outer and inner diameters . An "0" ring 152 is provided of a diameter to be supported on annular seating portion 153.
On assembly "0" ring 152 is placed on annular seating portion 153, pylon tube flange 151 is seated on the uO" ring and the internally threaded ring 150 screwed down onto threaded portion 154 thereby compressing "0" ring 152 between the opposing surfaces of the annular seating portion 153 and underside of flange 151 respectively to effect an oil-tight seal between heat' distributor 117 ' and pylon tube 119.
In at least some alternative forms of this embodiment the function of "0" ring 152 may be served by any suitable ring sealing means. Thermostat module 121 is seated within the lower portion of pylon tube 119, attached to connector spigot 124. Power is fed via cables or other suitable power conducting means (not shown) down through pylon tube 119 to attach to terminals of thermostat module 121. Power, is transmitted through thermostat module 121 to heating coil ends 133. The setting of thermostat module 121 for control of a desired temperature of cooking oil is effected by thermostat control rod. 158 extending upwardly from the module through pylon tube 119 to control module 120. Control module 120 is comprised of an enclosure having a base portion 137 sealably attached to pylon tube 119, a back closure portion 138 and control cap 139. Base portion 137 is attached to -upper end of pylon tube 119 by means of adaptor 155. Adaptor .155 includes a lower skirt portion 156, an annular projecting flange portion 157 and an upper externally threaded portion 158. Lower skirt portion 156 is adapted to slide into pylon tube 119- and is affixed to the tube. Preferably pylon tube 119 and adaptor 155 are made of stainless steel. '
The components forming control module 120 are preferably injection moulded from a suitable heat resistant polymer,, Base portion 137 of control module 120 is provided with aperture 159 adapted to fit over externally threaded portion 158 of adaptor 155 to seat on projecting flange portion 157. on assembly, a threaded securing ring 160 is screwed down onto externally threaded portion 158 to secure base portion 137 to pylon tube 119-
Control module 120 is provided with thermostat control knob 140, rotation of which is transmitted via thermostat control rod 158. Control, knob 140 movement is adapted to change the temperature setting in a first direction of rotation and affect the resetting of the thermostat overheat cutout condition when rotated fully in an opposite second direction. Control module 120 is further provided, with power on/off switch 141. In this preferred embodiment power on/off switch 141 is integrated with safety switch mechanism 142 such that if heating assembly 116- is not properly located on the rim of its bowl, safety switch mechanism 142 prevents power on/off switch 141 being set to its "on" position.
In at least one preferred embodiment of the invention as shown in figure 8, a sludge strain basket 165 is provided for the prevention of turbulent flow of oil through the central aperture of the heat distributor and for the purpose of trapping particulate carbonate matter. Preferably the basket clips into the internal periphery of, the heat distributor so as to be readily removable for cleaning. It is provided in at least some forms with the internal partition grating as shown in plan view in figure 8. As an alternative to its retention in the aperture of the heat distributor, basket 165 may be supported or releasably retained at the base of the bowl (not shown in figure 8)
Clearly the embodiments described in detail above may be modified ' by those skilled in the art without departing from the concept and spirit of the invention. Thus for example a variety of bowl and heat distributor shapes may be employed without affecting the function and advantages of the invention.

Claims

1. An electric deep frying appliance adapted for the heating of cooking oil comprising a bowl and heating assembly; said heating assembly including a heat distributor wherein said heat distributor is in the form of an annular dished member; said heating assembly further including a control pylon adapted to provide power and temperature control to said heat distributor. 2. The appliance of claim 1 wherein said bowl is formed of a substantially vertical wall part and a dished base part. 3. The appliance of claim 1 or 2 wherein said bowl is formed of mild steel. 4. The appliance of claim 1 or 2 wherein said bowl is formed of stainless steel.
5. The appliance of claim 1 or 2 wherein said bowl is formed of aluminium.'
6. The appliance of any one of claims 1 to 5 wherein said bowl is supported in a suitable support structure,
7. The appliance of any one of claims 1 to 5 wherein said dished base part is provided with a central depression, s id central depression adapted to the accumulation of oil contaminants.
8. The appliance of claim 7 wherein said annular dished member extends substantially between the perimeter of said central depression and the internal surface of said wall part. 9. The appliance of any one of claims 1 to 8 wherein said heating assembly is removable from said bowl. 10. The appliance of any one of claims 1 to 9 wherein said annular dished member contains a heat emitting tubular element. 11. The appliance of claim 10 wherein said annular dished member is formed of pressure die-cast aluminium, said die cast aluminium enveloping said tubular element.
12. The appliance of claim 10 or 11 wherein said tubular element is in the form of ' a steel tube having an insulated heating coil spring along the axis of said tube; said coil spring connected to terminals at the outer ends of said spring.
13. The appliance of any one of claims 1 to 12 wherein said annular dished member is provided with an integrally die-cast raised pylon connector spigot.
14. The appliance of any one of claims -2 to ' 13 wherein said annular dished member is provided with integrally cast support members projecting from the underside of said dished member so as to raise said dished member above the Surface of said dished base part of said bowl.
15. The appliance of claim 13 wherein said terminals of said coil spring project upwardly in said connector spigot.
16. The appliance of any one of claims 1 to 15 wherein said control pylon includes a vertical tubular member and a control module, said control module sealably connected to the upper end of said tubular member. 17. The appliance of claim 16 wherein said raised pylon connector spigot is sealably. connected to the lower end of said tubular member.
18. The appliance of claim 16 or 17 wherein said tubular member is of a length sufficient to position said control module above the rim of said bowl when said annular dished member of said heat distributor is resting with said support- members on said dished base part of said bowl.
19. The appliance of any one of claims 13 to 18 wherein said heating assembly includes a thermostat and power connection module, said module adapted to mount to said connector spigot within said vertical .tubular mem e .
20. The appliance of claim 19 wherein said thermostat and powe'r connection module includes an adjustable thermostat mechanism, said mechanism provided with a vertically projecting adjustment shaft, 5 21. The appliance of claim 19 or • 20 wherein said thermostat and power connectio module includes connector means adapted to provide electrical connection with said terminals of said heating coil spring when said thermostat and power connection ]0 module is located on said connector spigot.
22. The appliance of any one of claims 16 to 21 wherein said control module is provided with a safety switch projecting from said module such that said switch is in a first "power enabled" position when said heating
15 assembly is properly installed in said bowl.
23. The appliance of claim 22 wherein said safety switch is in a second "power disabled" 'position when said heating assembly is removed from said bowl.
24. The appliance of any one of claims 16 to 23 wherein 0 power conductors extending the length of said tubular member .are connected between said connector means and said safety switch.
25. The appliance of any one of claims 22 to 24 wherein said control module is provided with a main power switch adapted to provide mains power to said safety switch. 26.- The appliance of any one of claims 16 to 25 wherein said control module is provided with a thermostat control knob, said control knob connected to said thermostat adjustment shaft by a connector rod.
27. The appliance of claim 26 wherein said thermostat control knob and said adjustment shaft are adapted to the setting of said thermostat module to transfer power to said heating element up to a desired temperature of cooking oil within a predetermined range of temperatures.
28. The appliance of claim 26 or 27 wherein said thermostat control knob and said adjustment shaft are adapted to the re-setting -of said thermostat module.
29. The appliance of any one of claims 16 to 28 wherein said control module is provided with a power socket adapted to receive a power input plug.
30. The appliance of any one of claims 10 to 29 wherein the electrical characteristics of said heat emitting tubular element and the surface area of said annular dished member are adapted to have a maximum heat flux density of less than 5 watts per centimeter squared.
31. The appliance of any one of claims 2 to 30 wherein a sludge strain basket ^is provided; said basket adapted to restrict turbulent flow of oil proximate to said dished part of said bowl; said basket adapted to capture particulate carbon.
32. An electric deep frying appliance adapted for the heating of cooking oil comprising a bowl and heating assembly; said heating assembly including a heat distributor wherein said heat distributor is in the form of a tubular heating element; said heating assembly further including a control pylon adapted to provide power and temperature control to said heat distributor.
33. The appliance of claim 32 wherein said bowl is formed of a substantially vertical wall part and a dished base part.
34. The appliance of claim 32 or 33 wherein said bowl is formed of mild teel.
35. The appliance of claim 32 or 33 wherein said bowl is formed of stainless steel.
36. The appliance of claim 32 or 33 wherein said bowl is formed of aluminium.
37. The appliance of any one of claims 32 to 36 wherein said bowl is supported in a suitable support structure,
38. The appliance of any one of claims 32 to 37 wherein said heat distributor is in the form of ' a tubular heating element; said tubular heating element arranged in a symmetrical pattern projecting generally, in a horizontal plane from the lower end of said control pylon; said pattern adapted to an even distribution of heat emanating from said tubular heating element.
39. The appliance of any one of claims 32 to 38 wherein said tubular heating element is comprised of a steel tube having an insulated heating coil spring along the axis of said tube; said coil spring connected to terminals at the outer ends of said spring.
40. The appliance of any one of claims 32 to 98 wherein said control pylon includes a vertical tubular member and a control module, said control module sealably connected to the upper end of said tubular member. 41. The appliance of any one of claims 32 to 40 wherein said control pylon is provided with an end cap sealably connected to the lower end of said control pylon. 42, The appliance of claim 41 wherein said heating assembly includes a thermostat and ' power connection module, said module adapted to mount within said end ca . 43. The appliance of claim 42 wherein said thermostat and power connection module includes an adjustable thermostat mechanism, said mechanism provided with a vertically projecting adjustment shaft. 44. The appliance of claim 42 or 43 wherein said thermostat and power connection module includes connector means adapted to provide electrical connection with said terminals of said heating coil spring when said thermostat and power connection module is located on said connector spigot . 45, The appliance of any one of claims 40 to 44 wherein said control module is provided with a safety switch adapted to prevent transmission of power to said heating coil spring when said heating assembly is- improperly installed in said bowl. 46. The appliance of claim 45 wherein said safety switch is adapted to prevent transmission of power to said heating coil spring when said heating assembly is not installed in said bowl. '47. The appliance of any one of claims 32 to 46 wherein a first thermostat and a second thermostat are in thermal communication with said end cap. 48. The appliance of any one of claims 41 to 47 wherein said end cap is in thermal communication by bridging means with a portion of said tubular heating element; said portion being thermally remote from said end cap.
49. The appliance of claim' 47 or .48 wherein said first thermostat is adapted to cut power to said heating element at a predetermined temperature; said ■temperature being a desired temperature of said cooking oil.
50. The appliance of any one of claims 47 to 49 wherein said second thermostat is adapted to cut power to said heating element at a temperature significantly higher than any desired temperature of said cooking oil.
51. An electric deep frying apparatus adapted for the heating of cooking oil comprising a bowl and a heat source; said heat source supplied by power cables conducted through a sealed control pylon extending between said heat source and the bowl entry.
52. The deep frying apparatus of claim 51 wherein said heat source comprises a heating element in heat conducting communication with a heat distributor.
53. The deep frying apparatus of claim 52 wherein said heat distributor is in the form of a dish having a central aperture.
54. The deep frying apparatus of any one of claims 51 to 52 wherein said control pylon defines an oil-free volume.
55. The deep frying apparatus of any one of claims 51 to 54 wherein a temperature control device is located at the base of said control pylon. 56. The deep frying apparatus of claim 55 wherein said temperature control device includes a bi-metallic strip; at least a portion of said strip being in thermal communication with said heat distributor.
57. The deep frying apparatus of claim 55 or 56 wherein said temperature control device is adjustable; an adjustment shaft passing from said temperature control device through said control pylon to a control module.
- 58. The deep frying apparatus of any one of claims 52 to
57 wherein a sludge strain basket is provided; said basket adapted to restrict turbulent flow of oil blow said central aperture of said heat distributor; said basket adapted to capture particulate carbon.
59. An electric deep frying apparatus adapted for the heating of cooking oil comprising a bowl and a heat source; said heat source supplied by power conductor cables passing through a sealed vertical control pylon extending between said heat source and the bowl entry.
60. The deep frying apparatus of claim 59 wherein said heat source is in the form of a heating coil, said coil suspended spaced away from the base of said bowl by said control pylon.
61. The deep frying apparatus of claim 60 wherein said heating coil is provided with terminals issuing from an end cap sealably connected to the base of said pylon.
62. The. deep frying apparatus of claim 61 wherein said end cap is provided with a heat conducting bridge in thermal communication with a portion of said heating coil.
63. The deep frying apparatus of claim 62 wherein dual self resetting thermostat units are mounted in the base of said control pylon; said thermostat units iii thermal communication with said end cap and said heat conducting bridge.
64. The deep frying apparatus of claim 63 wherein a first of said thermostat units is adapted to prevent the supply of electrical power to said heating coil above a predetermined temperature of the- cooking oil as thermally communicated to said casting; said predetermined temperature being associated with an optimum temperature for deep frying.
65. The deep frying apparatus of claim 63 or 64 wherein a second of said thermostat units is adapted to act as a safety power cut-off means, acting to prevent supply of electrical power to said heating coil at a temperature significantly higher than said predetermined temperature as thermally communicated through said heat conducting bridge.
66. A method for the heating of cooking oil in a bowl by means of a heat distributor wherein the maximum heat flux density of said heat distributor is not greater than 5 .watts per . centimeter squared; said method including the steps of:
(a) Providing a heat distributor in the form of a die cast dish having a central aperture,
(b) positioning said heat distributor in a bowl having a dished base and central depression, (c) supporting said heat source clear of said dished base.
67. The method of claim 66 wherein said die cast dish envelops a tubular heating element in heat conducting communication with.said heat distributor.
68. The method of claim 66 or 67 wherein said die cast dish extends substantially between the internal confines of said bowl and the periphery of said central depression. 69. The method of claim 67 wherein said tubular heating element is supplied with electrical power via a control pylon sealably attached to a portion of said die cast dish.
70. The method of claim 69 wherein said control pylon extends vertically to at least the rim of said bowl; the upper end of said pylon sealably attached to a power control module.
71. The method of claim 69 or 70 wherein a temperature control module in the form of a thermostat is positioned at the base of said control pylon and in thermal communication with said die cast dish.
72. The method of claim 71 wherein said temperature control module is adjustable by means of a control rod extending up through said control pylon from said temperature control module to a control knob mounted to said power control module.
73. The method of any one of claims 66 to 72 wherein the surface area of said die cast dish and the electrical characteristics of said tubular heating element are adapted to emit no greater than said maximum heat flux density of 5 watts per centimeter squared.
PCT/AU2003/001431 2002-10-31 2003-10-31 Deep frying appliance WO2004039229A1 (en)

Priority Applications (4)

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CA2504649A CA2504649C (en) 2002-10-31 2003-10-31 Deep frying appliance
EP03769039.3A EP1562460B1 (en) 2002-10-31 2003-10-31 Deep frying appliance
US10/533,364 US7211770B2 (en) 2002-10-31 2003-10-31 Deep frying appliance
AU2003277953A AU2003277953B2 (en) 2002-10-31 2003-10-31 Deep frying appliance

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AU2002952394 2002-10-31

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EP (1) EP1562460B1 (en)
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AU (1) AU2002952394A0 (en)
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US20060151464A1 (en) 2006-07-13
CN1722972A (en) 2006-01-18
US7211770B2 (en) 2007-05-01
EP1562460A4 (en) 2015-09-16
EP1562460B1 (en) 2016-12-14
CA2504649C (en) 2012-06-19
CA2504649A1 (en) 2004-05-13
EP1562460A1 (en) 2005-08-17
AU2002952394A0 (en) 2002-11-14

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