WO2004029419A1 - Appareil a blocage de couplage elastique - Google Patents

Appareil a blocage de couplage elastique Download PDF

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Publication number
WO2004029419A1
WO2004029419A1 PCT/CN2003/000767 CN0300767W WO2004029419A1 WO 2004029419 A1 WO2004029419 A1 WO 2004029419A1 CN 0300767 W CN0300767 W CN 0300767W WO 2004029419 A1 WO2004029419 A1 WO 2004029419A1
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WO
WIPO (PCT)
Prior art keywords
elastic
coupling
large gear
casing
rotor
Prior art date
Application number
PCT/CN2003/000767
Other languages
English (en)
French (fr)
Inventor
Zijing Pang
Original Assignee
Zijing Pang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=4748314&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2004029419(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Zijing Pang filed Critical Zijing Pang
Priority to CA2500079A priority Critical patent/CA2500079C/en
Priority to AU2003264316A priority patent/AU2003264316A1/en
Priority to EP03798036A priority patent/EP1550792B1/en
Priority to DE60321024T priority patent/DE60321024D1/de
Priority to US10/529,283 priority patent/US8549946B2/en
Publication of WO2004029419A1 publication Critical patent/WO2004029419A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B11/00Parts or details not provided for in, or of interest apart from, the preceding groups, e.g. wear-protection couplings, between turbine and generator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B11/00Parts or details not provided for in, or of interest apart from, the preceding groups, e.g. wear-protection couplings, between turbine and generator
    • F03B11/006Sealing arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B11/00Parts or details not provided for in, or of interest apart from, the preceding groups, e.g. wear-protection couplings, between turbine and generator
    • F03B11/04Parts or details not provided for in, or of interest apart from, the preceding groups, e.g. wear-protection couplings, between turbine and generator for diminishing cavitation or vibration, e.g. balancing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/60Assembly methods
    • F05B2230/604Assembly methods using positioning or alignment devices for aligning or centering, e.g. pins
    • F05B2230/608Assembly methods using positioning or alignment devices for aligning or centering, e.g. pins for adjusting the position or the alignment, e.g. wedges or excenters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/19Gearing
    • Y10T74/19633Yieldability in gear trains
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/19Gearing
    • Y10T74/19642Directly cooperating gears
    • Y10T74/19647Parallel axes or shafts
    • Y10T74/19651External type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/19Gearing
    • Y10T74/19642Directly cooperating gears
    • Y10T74/19679Spur
    • Y10T74/19684Motor and gearing

Definitions

  • the invention relates to a special tool for a vertical hydraulic turbine generator set and other rotating equipment shaft adjustment centers, and the rotor is driven by an elastic force moment, in particular to an elastic force disc turning device.
  • the shaft center adjustment center of the vertical hydro-generator set requires external force to drive the rotor in order to check the radial swing value of each section of the shaft system. This requires that the driving speed is uniform and stable, and the stopping points are accurate. At each stopping point, the rotor is placed in a fully free state to eliminate the interference of the external force on the rotor. At the same time, it is required to be convenient and fast to operate at the scene.
  • the applicant of this patent has two patents, and proposed a new automatic cranking device to improve the traditional cranking method: one is the patent No.
  • the purpose of the present invention is to overcome the shortcomings in the above-mentioned technology, and propose an elastic coupling disc turning device, which can reduce the shaft center of vertical hydro-generator units and other rotating equipment when adjusting the center. Labor intensity, improve labor conditions, reduce operation adjustment time, improve work efficiency, improve the accuracy of adjustment, so that the original cumbersome unit crank can be completed easily and quickly.
  • the elastic coupling device is characterized in that an elastic bracket 5 is connected to the upper frame 6 of the passive equipment, and a U-shaped housing 4 is connected to the elastic bracket to make the passive
  • the upper frame 6 of the device is elastically connected with the elastic coupling device.
  • the casing is fastened to the casing cover 3, and the reducer 2 and the motor 1 are installed on the casing cover.
  • the reducer 2 and the motor 1 Installed uniformly, or arranged in a symmetrical position of 180 Q , the output shaft of the reducer projects into the housing 4 under the housing cover 3, and the output shaft is connected to the pinion 7 and the teeth of the large gear 8 in the housing.
  • the body 81 is engaged, and the large gear 8 and the coupling 9 are connected by a parallel key 10 through a key groove 83 or a column 84, and the coupling 9 is fixedly connected to the passive device rotor 12.
  • the elastic bracket includes an upper ring 51 and a lower ring 52, and a plurality of elastic bodies 53 are connected between the upper ring and the lower ring.
  • the elastic body 53 is made of an elastic material, and its cross-sectional shape is rectangular, or slot-shaped, or T-shaped, or I-shaped, or ring-shaped, or other shapes.
  • the coupling 9 is integral or halved.
  • the coupling 9 and the passive equipment rotor 12 are connected by several radial coupling plates 11 So that the force of the passive device rotor 12 is balanced and stable.
  • the gear body 81 of the large gear in the housing forms an axial sliding gap 13 and a radial sliding gap 14 between the horizontal plane and the inner side of the housing to form a sliding bearing to ensure that the large gear 8 has a U-shaped housing in cross section.
  • 4 Concentric rotation. There is an air gap between the inner wall of the large gear and the coupling, and at the corresponding position, three top screws 15 for adjusting the concentricity are evenly distributed along the circumferential direction of the coupling. By adjusting the expansion and contraction of the top screw 15, the concentricity of the stationary part and the rotating part can be adjusted.
  • the casing 4 is an oil tank, and its inner cavity is filled with lubricating oil to ensure the normal operation of the sliding bearing.
  • the inner circular wall 82 of the large gear is provided with a key groove 83, and the key groove is provided with a rotating empty angle, which facilitates the device's rotor to be disengaged from external forces and leaves the rotor in a fully free state.
  • a column 84 is provided on the large gear at a position corresponding to the parallel key 10 for transmitting torque.
  • the key of the coupling corresponds to the height of the column. At this time, it is equivalent to 180 Q empty angle.
  • the working principle of the elastic coupling device is: When the control mechanism is powered, the motor 1 uniformly distributed in the circumferential direction or at a symmetrical position of 180 Q drives the reducer 2 and the pinion 7 respectively, and the pinion drives the large meshing gear.
  • the gear 8 rotates. Since the large gear is restrained by the balanced tangential force and the sliding bearing formed by the axial sliding gap 13 and the radial sliding gap 14, the operation is smooth.
  • the large gear 8 drives the coupling 9 through the parallel key 10, and the coupling 9 drives the passive device rotor 12 to rotate smoothly through the coupling plate 11.
  • the elastic force disc turning device rotates the passive device rotor 12 to a certain position and stops, and slightly reverses the rotation, and rotates the parallel key 10 to the empty return angle, so that the external force is separated from the passive device rotor, and the passive device rotor is in a fully free state, ensuring that Accuracy of measurements.
  • the concentricity of the stationary and rotating parts is adjusted by three top screws 15 that adjust the concentricity.
  • the elastic bracket 5 is fastened to the passive equipment upper frame 6, The three concentricity adjustment top screws 15 are withdrawn.
  • the advantage of the invention is that the structure is more reasonable and simple. Since the position of the top screw for adjusting the concentricity is set more reasonably, the adjustment of the concentricity is more convenient.
  • the elastic bracket replaces the previous rigid support. Frame, increase the self-stabilizing adjustment performance, make operation easier, reduce the shake when rotating; the use of the housing cover, the original cantilever structure is changed to a fixed structure, eliminating the deformation due to the cantilever, the gear meshing operation process It is more stable, improves the accuracy and precision of operation, and the gear meshing transmission is in a closed housing, which improves safety and facilitates maintenance; and avoids entanglement of wires.
  • FIG. 1 is a schematic structural diagram of an elastic coupling disc device installed on a passive equipment rotor
  • FIG. 2 is a schematic structural diagram of the elastic coupling disc device
  • FIG. 3 is a schematic structural diagram of an elastic bracket
  • Figure 5 is a sectional view taken along A-A;
  • FIG. 6 is a schematic structural diagram of a pillar provided on a large gear
  • FIG. 7 is a schematic structural diagram of an elastic coupling disc device when a column is provided on a large gear; a specific embodiment is described with reference to the accompanying drawings.
  • FIG. 1 shows that the elastic coupling disc device is used for a shaft system adjustment center of a light hydro-generator set, and is installed on the upper frame 6 of the unit.
  • An elastic bracket 5 is connected to the rack 6 on the passive device.
  • 2 and 3 show that the elastic bracket 5 includes an upper ring 51 and a lower ring 52, and eight elastic bodies 53 are connected between the upper ring and the lower ring.
  • the upper ring 51 is a ring with a diameter of 2.6 meters
  • the lower ring 52 is a ring with a diameter of 3.8 meters
  • the elastic body 53 is made of a spring steel sheet with a rectangular cross section.
  • a casing 4 is connected to the elastic bracket.
  • the casing 4 is in the shape of a ring and has a U-shaped cross section.
  • the shell 4 is fastened to the shell cover 3 on the shell 4, A pair of two speed reducers 2 and a motor 1 are mounted on the cover plate, and are arranged symmetrically at 180 Q to form a force couple.
  • the reducer 2, the cover plate 3 and the case 4 are rigidly connected.
  • the power of the selected motor is 1.1 kW and the speed is 1500 rpm; the output speed of the reducer is 1 rpm.
  • the output shaft of the reducer projects into the housing 4 under the cover plate 3 of the reducer.
  • the modulus of the small gear 7 and the large gear 8 meshing with the small gear are 10.
  • the gear body 81 of the large gear is in the housing 4, and the inner circular wall 82 of the large gear has a key groove 83, and the large gear 8 and the coupling 9 are connected by two parallel keys 10 to transmit a force coupling moment.
  • the two parallel keys 10 are distributed at a symmetrical position of 180 Q.
  • the coupling 9 is an integrated structure, and the coupling 9 is connected to one end of the passive device rotor 12.
  • the tooth body 81 of the large gear located in the casing forms an axial sliding gap 13 between the horizontal plane and the inner side in the casing, which is a plane sliding friction; the radial sliding gap 14 is about 0.5 mm on one side to form a sliding bearing to ensure The large gear 8 is concentric with the housing 4.
  • the casing 4 is an oil tank, and the inner cavity is filled with lubricating oil to ensure the normal operation of the sliding bearing.
  • the elastic coupling device is used for the shafting adjustment center of a heavy-duty hydro-generator set, and is installed on the upper frame 6 of the unit.
  • An elastic bracket 5 is connected to the rack 6 on the passive device. 2 and 3 show that the elastic bracket 5 includes an upper ring 51 and a lower ring 52, and 12 elastic bodies 53 are connected between the upper ring and the lower ring.
  • the upper ring 51 is a ring with a diameter of 2.8 meters
  • the lower ring 52 is a ring with a diameter of 4.1 meters
  • the elastic body 53 is made of a spring steel sheet, and the cross section is groove-shaped.
  • the casing 4 is a ring shape and has a U-shaped cross section.
  • the top of the casing 4 is fastened to the casing cover 3, and two pairs of the reducer and the motor are installed on the casing cover. Each pair of the two reducers and the motor is symmetrically arranged at 180 Q to form two force couples.
  • the synchronous equalization acts on the rotor of the hydro-generator.
  • the power of the selected motor is 0.75 kW and the speed is 1500 rpm; the output speed of the reducer is 0.8 rpm.
  • the output shaft of the reducer projects into the casing 4 below the casing cover 3, and the modulus of the small gear 7 and the large gear 8 is 10.
  • the gear body 81 of the large gear is in the housing, and the inner circular wall 82 of the large gear has a key groove 83.
  • the large gear and the coupling 9 are connected by a parallel key 10.
  • the two parallel keys 10 are distributed symmetrically at 180 Q.
  • the coupling 9 is a bipartite structure composed of two halves. There are 10 radial directions between the coupling 9 and the passive device rotor 12. The joint plate 11 is connected.
  • the elastic coupling device is used for the shaft adjustment center of a heavy-duty hydro-generator set.
  • the elastic coupling device uses three pairs of six reducers and motors of the same type. Each pair of 2 reducers and the motor are arranged symmetrically at 180 Q to form 3 force couples, which act on the rotor of the hydro-generator unit in a balanced manner.
  • FIG. 6 shows that a column 84 is provided on the top of the large gear 8 at a position corresponding to the parallel key for transmitting torque. In this case, the key of the coupling corresponds to the height of the column, which is equivalent to a 180 Q empty angle.
  • the structure of the elastic coupler device at this time is shown in FIG. 7.
  • the object of the present invention can be achieved.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Gear Transmission (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Springs (AREA)
  • External Artificial Organs (AREA)
  • Testing Of Balance (AREA)
  • Basic Packing Technique (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
  • Hydraulic Turbines (AREA)

Description

弹性力偶盘车装置
技术领域
本发明涉及一种用于立式水轮发电机组及其它转动设备轴系调整中 心, 靠弹性力偶矩驱动转子的专用工具, 具体说是一种弹性力偶盘车装置。 背景技术
立式水轮发电机组轴系调整中心, 需要靠外力驱动转子, 以便校核轴 系各截面径向摆度值。 这就要求驱动转速均匀平稳, 停点准, 而且在各停 点时, 置转子于充分自由状态, 排除外力对转子施加的干扰, 同时要求在 现场操作方便、 快捷。 然而现在大部分设备制造厂家能够提供的驱动方法 仍然沿用原始的人力直接驱动、 吊车牵引的驱动方法, 其安全性差、 劳动 强度大、 工作效率低。 本专利申请人曾有过两项专利, 提出新的自动盘车 装置, 对传统的盘车方法进行改进: 一项是 92219180.8号专利, 另一项是 99222132.3 号专利。 但是还存在一些缺点: 该两项自动盘车装置与转动设 备的同心度标准低, 自动盘车装置与转动设备的机架采用刚性连接, 当盘 车装置的轴线与转动设备转子的轴线稍有偏差时, 驱动力矩过大和驱动力 矩不平稳, 使用时需花费许多调整时间; 由于原装置力臂过长, 小齿轮也 为悬臂结构装配, 二者在受力后容易产生较大变形, 影响到齿间正确啮合, 此外, 电动机随着装置一起旋转, 会产生电线缠绕。
发明内容
本发明目的在于克服上述技术中的缺点, 提出一种弹性力偶盘车装置, 使其在用于立式水轮发电机组及其他转动设备轴系调整中心时, 能够降低 劳动强度, 改善劳动条件, 减少操作调整时间, 提高工作效率, 提高调整 的准确度, 使原来繁琐笨重的机组盘车能够轻便快捷的完成。
.本发明目的由以下技术方案实现: 本弹性力偶盘车装置, 其特征在于 在被动设备上机架 6上连接有弹性支架 5, 弹性支架上连接有断面呈 U形 的壳体 4, 使被动设备上机架 6与弹性力偶盘车装置之间为弹性连接, 壳体 上面紧固连接壳体盖板 3, 在壳体盖板上面安装有减速机 2和电机 1, 减速 机 2和电机 1均布安装, 或者成 180Q对称位置布置, 减速机的输出轴伸入 壳体盖板 3下面的壳体 4内, 输出轴上连接小齿轮 7, 与同在壳体内的大齿 轮 8的齿体 81啮合, 由平行键 10通过键槽 83或者立柱 84连接大齿轮 8 和联轴器 9, 联轴器 9固定连接在被动设备转子 12上。
弹性支架包括有上环 51和下环 52, 上环与下环之间有数个弹性体 53 连接。 弹性体 53是由弹性材料制作的, 其截面形状是矩形, 或者是槽形, 或者是 T形, 或者是工字形, 或者是圆环形, 或者是其他的形状。 当弹性 力偶盘车装置中心与被动转子中心稍有偏差时, 弹性支架 5缓解因此产生 的径向反抗应力。 更便于现场操作, 运行更加平稳与安全。
根据被动设备转子具体结构, 联轴器 9是整体式或对分式, 当联轴器 是对分式结构时, 联轴器 9与被动设备转子 12之间用数块径向联板 11连 接, 使得被动设备转子 12受力均衡、 平稳。
位于壳体内大齿轮的齿体 81, 与壳体内的水平面和内侧面之间形成轴 向滑动间隙 13和径向滑动间隙 14, 构成滑动轴承, 以保证大齿轮 8与断面 呈 U形的壳体 4同心旋转。 大齿轮内圆壁与联轴器之间留有空气间隙, 并在相对应的位置上, 沿 联轴器圆周方向均匀分布三个调整同心度的顶螺钉 15。调整顶螺钉 15的伸 缩, 就可以调整静止部分与转动部分的同心度。 壳体 4为油箱, 其内腔装 有润滑油, 保证滑动轴承正常工作。
大齿轮的内圆壁 82上有键槽 83, 键槽上设有旋转空回角,便于设备的 转子与外力脱开, 使转子处于充分自由状态。 或者在大齿轮的上面与平行 键 10对应的位置设有立柱 84, 用来传递扭矩。这种情况下, 联轴器的键与 立柱高度相对应, 此时, 相当于有 180Q空回角。
弹性力偶盘车装置的工作原理是: 当控制机构送电后, 沿圆周方向均 匀分布的或成 180Q对称位置的电机 1分别带动减速机 2、 小齿轮 7转动, 小齿轮带动与其啮合的大齿轮 8转动。 由于大齿轮受到均衡切向力的作用, 以及轴向滑动间隙 13和径向滑动间隙 14构成的滑动轴承的约束, 运行平 稳。大齿轮 8通过平行键 10带动联轴器 9, 联轴器 9通过联板 11带动被动 设备转子 12平稳转动。 弹性力偶盘车装置将被动设备转子 12旋转到某一 位置停止后, 稍许倒车, 将平行键 10旋转至空回角处, 使外力与被动设备 转子脱离, 被动设备转子便处于充分自由状态, 确保测数的精确性。 弹性 力偶盘车装置在应用初装时, 静止与转动部分的同心度用三支调整同心度 的顶螺钉 15调整, 调整后, 再将弹性支架 5紧固连接在被动设备上机架 6 上, 三支调整同心度的顶螺钉 15退出。
本发明的优点是结构更加合理、 简单, 由于将调整同心度的顶螺钉位 置设置的更加合理, 调整同心度更加方便; 弹性支架代替了以前的刚性支 架, 增加了自稳定调整性能, 使得操作更加容易, 转动时晃动减小; 壳体 盖板的使用, 将原有的悬臂结构改为固定结构, 根除了由于悬臂产生的变 形, 齿轮啮合运行过程更加平稳, 提高了运行的准确性和精度, 齿轮啮合 传动在封闭的壳体内, 提高了安全性, 便于保养; 也避免了电线缠绕。 附图说明
图 1是一种弹性力偶盘车装置装在一台被动设备转子上的结构示意图; 图 2是该弹性力偶盘车装置结构示意图;
图 3是弹性支架结构示意图;
'图 4是大齿轮结构示意图;
图 5是 A— A剖视图;
图 6是大齿轮上设有立柱的结构示意图;
图 7是在大齿轮上面设有立柱时的弹性力偶盘车装置结构示意图; 具体实施方式, 对照附图说明。
实施例 1
图 1表示该弹性力偶盘车装置用于轻型水轮发电机组的轴系调整中心, 安装在机组的上机架 6上。在被动设备上机架 6上连接有弹性支架 5。图 2、 图 3中表示出弹性支架 5包括有上环 51和下环 52,上环与下环之间有 8个 弹性体 53连接。 上环 51是直径为 2.6米的圆环, 下环 52是直径为 3.8米 的圆环, 弹性体 53是由弹簧钢片制成的, 截面为矩形。 弹性支架上连接有 壳体 4, 壳体 4是圆环形状, 截面呈 U形。 水轮发电机组的上机架 6与弹 性力偶盘车装置之间为弹性连接。壳体 4上面紧固连接壳体盖板 3,在壳体 盖板上面安装一对 2台减速机 2和电机 1, 成 180Q对称布置, 形成一个力 偶。 减速机 2、 壳体盖板 3及壳体 4之间为刚性连接。 选用电机的功率为 1.1千瓦、 转速为 1500转 /分钟; 减速机的输出转速 1转 /分钟。 减速机输出 轴伸入壳体盖板 3下面的壳体 4内,输出轴上连接的小齿轮 7, 以及与小齿 轮啮合的大齿轮 8的模数均为 10。大齿轮的齿体 81在壳体 4内,大齿轮的 内圆壁 82上有键槽 83, 由 2个平行键 10连接大齿轮 8和联轴器 9, 传递 力偶矩。
两个平行键 10成 180Q对称位置分布,根据被动设备转子具体结构,联 轴器 9是整体式结构, 联轴器 9连接在被动设备转子 12的一端。
位于壳体内的大齿轮的齿体 81, 与壳体内的水平面和内侧面之间形成 轴向滑动间隙 13, 是平面滑动摩擦; 径向滑动间隙 14单侧约 0.5 毫米, 构 成滑动轴承, 以保证大齿轮 8与壳体 4同心。
大齿轮内圆壁与联轴器相对应的位置上, 沿联轴器圆周方向均匀分布 三个调整同心度的顶螺钉 15。 壳体 4为油箱, 其内腔装有润滑油, 保证滑 动轴承正常工作。
实施例 2
该弹性力偶盘车装置, 用于重型水轮发电机组的轴系调整中心, 安装 在机组的上机架 6上。 在被动设备上机架 6上连接有弹性支架 5。 图 2、 图 3中表示出弹性支架 5包括有上环 51和下环 52, 上环与下环之间有 12个 弹性体 53连接。 上环 51是直径为 2.8米的圆环, 下环 52是直径为 4.1米 的圆环, 弹性体 53是由弹簧钢片制成的, 截面为槽形。 弹性支架上连接有 壳体 4, 壳体 4是圆环形状, 断面呈 U形。 水轮发电机组的上机架 6与弹 性力偶盘车装置之间为弹性连接。壳体 4上面紧固连接壳体盖板 3,在壳体 盖板上面安装两对共包括 4台减速机和电机, 每一对两台减速机和电机成 180Q对称布置, 形成两个力偶, 同步均衡作用在水轮发电机组的转子上。 选用电机的功率为 0.75千瓦、 转速为 1500转 /分钟; 减速机的输出转速 0.8 转 /分钟。 减速机输出轴伸入壳体盖板 3下面的壳体 4内, 小齿轮 7、 大齿 轮 8的模数均为 10。 大齿轮的齿体 81在壳体内, 大齿轮的内圆壁 82上有 键槽 83, 由平行键 10连接大齿轮和联轴器 9。
两个平行键 10成 180Q对称位置分布,根据被动设备转子具体结构, 联 轴器 9是对分式结构, 由两半组成, 联轴器 9与被动设备转子 12之间用 10 块径向联板 11连接。
实施例 3
该弹性力偶盘车装置用于特重型水轮发电机组的轴系调整中心, 弹性 力偶盘车装置采用三对共包括 6台同型号的减速机和电机。 每一对 2台减 速机和电机成 180Q对称布置, 形成 3个力偶, 同步均衡作用在水轮发电机 组的转子上。图 6表示在大齿轮 8的上面与平行键对应的位置设有立柱 84, 用来传递扭矩。这种情况下,联轴器的键与立柱高度相对应,相当于有 180Q 空回角。 此时的弹性力偶盘车装置结构由图 7表示。
将弹性力偶盘车装置安装在被动设备的机架时, 不论是偶数个或者奇 数个, 只要均匀布置安装, 都能实现本发明目的。

Claims

权利要求书
1、 一种弹性力偶盘车装置, 其特征在于在被动设备上机架 (6) 上 连接有弹性支架 (5), 弹性支架上连接有截面呈 U形的壳体 (4), 使被动 设备上机架 (6) 与弹性力偶盘车装置之间为弹性连接, 壳体上面紧固连接 壳体盖板(3 ), 在壳体盖板上面安装有减速机(2)和电机(1 ), 减速机(2) 和电机(1 )均布安装, 或者成 180ΰ对称位置布置, 减速机的输出轴伸入壳 体盖板 (3 ) 下面的壳体 (4) 内, 输出轴上连接小齿轮 (7), 与同在壳体 内的大齿轮 (8) 的齿体 (81 ) 啮合, 由平行键 (10) 通过键槽 (83 ) 或者 立柱 (84) 连接大齿轮和联轴器 (9), 联轴器 (9) 固定连接在被动设备转 子 ( 12) 上。
2、 按照权利要求 1所述的弹性力偶盘车装置, 其特征在于弹性支架包 括有上环 (51 ) 和下环 (52), 上环与下环之间有数个弹性体 (53 ) 连接。
3、按照权利要求 2所述的弹性力偶盘车装置,其特征在于弹性体(53 ) 由弹性材料制作, 其截面形状是矩形, 或者是槽形, 或者是 Τ形, 或者是 工字形, 或者是圆环形。
4、 按照权利要求 1所述的弹性力偶盘车装置, 其特征在于联轴器(9) 是整体式或对分式, 联轴器 (9) 与被动设备转子 (12) 之间用数块径向联 板 (11 ) 连接。
5、 按照权利要求 1所述的弹性力偶盘车装置, 其特征在于位于壳体内 的大齿轮的齿体 (81 ), 与壳体之间形成轴向滑动间隙 (13)和径向滑动间 隙 (14)。
6、 按照权利要求 1所述的弹性力偶盘车装置, 其特征在于大齿轮内圆 壁与联轴器之间留有空气间隙, 并在相对应的位置上沿联轴器圆周方向均 匀分布三个调整同心度的顶螺钉(15)。
7、 按照权利要求 1所述的弹性力偶盘车装置, 其特征在于大齿轮的内 圆壁(82)上有键槽(83), 键槽上设有旋转空回角, 或者在大齿轮的上面 设有立柱(84)。
PCT/CN2003/000767 2002-09-30 2003-09-12 Appareil a blocage de couplage elastique WO2004029419A1 (fr)

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CA2500079A CA2500079C (en) 2002-09-30 2003-09-12 Elastic couple barring apparatus
AU2003264316A AU2003264316A1 (en) 2002-09-30 2003-09-12 An elastic couple barring apparatus
EP03798036A EP1550792B1 (en) 2002-09-30 2003-09-12 Elastically coupled barring apparatus
DE60321024T DE60321024D1 (de) 2002-09-30 2003-09-12 Elastisch gelagerte wellendrehvorrichtung
US10/529,283 US8549946B2 (en) 2002-09-30 2003-09-12 Elastic couple barring apparatus

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