WO2004019785A2 - Vorrichtung zur bearbeitung von teilen - Google Patents
Vorrichtung zur bearbeitung von teilen Download PDFInfo
- Publication number
- WO2004019785A2 WO2004019785A2 PCT/DE2003/002846 DE0302846W WO2004019785A2 WO 2004019785 A2 WO2004019785 A2 WO 2004019785A2 DE 0302846 W DE0302846 W DE 0302846W WO 2004019785 A2 WO2004019785 A2 WO 2004019785A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tool
- housing
- actuating unit
- machined
- relative
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/16—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans
- A61B17/1613—Component parts
- A61B17/1626—Control means; Display units
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/20—Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/16—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans
- A61B17/17—Guides or aligning means for drills, mills, pins or wires
- A61B17/1739—Guides or aligning means for drills, mills, pins or wires specially adapted for particular parts of the body
- A61B17/1757—Guides or aligning means for drills, mills, pins or wires specially adapted for particular parts of the body for the spine
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/20—Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
- A61B2034/2046—Tracking techniques
- A61B2034/2065—Tracking using image or pattern recognition
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/70—Manipulators specially adapted for use in surgery
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
- A61B90/36—Image-producing devices or illumination devices not otherwise provided for
- A61B90/361—Image-producing devices, e.g. surgical cameras
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S5/00—Position-fixing by co-ordinating two or more direction or position line determinations; Position-fixing by co-ordinating two or more distance determinations
- G01S5/16—Position-fixing by co-ordinating two or more direction or position line determinations; Position-fixing by co-ordinating two or more distance determinations using electromagnetic waves other than radio waves
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S5/00—Position-fixing by co-ordinating two or more direction or position line determinations; Position-fixing by co-ordinating two or more distance determinations
- G01S5/18—Position-fixing by co-ordinating two or more direction or position line determinations; Position-fixing by co-ordinating two or more distance determinations using ultrasonic, sonic, or infrasonic waves
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/45—Nc applications
- G05B2219/45168—Bone prosthesis
Definitions
- the invention relates to a device for processing parts of any kind, in particular bones, organs, etc. of the human / animal body, with a housing, a tool assigned to the housing and an actuating unit causing a relative movement between the housing and the tool.
- Passive navigators are already known for the surgical manipulation of bones, particularly in orthopedic surgery, which support the user in orienting the tool to the patient and in the precise operative planning of the operation. However, all work steps are carried out by the user himself.
- a disadvantage of these navigation systems is that computer-navigated tools do not automatically reach the desired position because muscle tremor and involuntary transient movements by the surgeon during the work cycle prevent this.
- the preoperative planning is implemented with errors.
- robots are known in particular in hip and knee arthroplasty as well as in the revision operation of the hip joint and in the replacement of the anterior cruciate ligament, which independently perform surgical steps on the patient as active navigators. These can be programmed beforehand on a workstation or directly in the operating room.
- a disadvantage of such systems is, on the one hand, the longer operation time, on the other hand, the very high acquisition and maintenance costs as well as the additional space requirement of such systems.
- a device of the generic type is already known from DE 197 00 402 C2.
- the instrument described there makes it possible to largely compensate for the involuntary hand tremors (tremors) when working manually on fine structures. This compensation of the muscle tremor is particularly important in microsurgery. Acceleration and angular velocity sensors are attached to the instrument, which provide a mechanical or electrical signal correlated with the movement of the instrument.
- These sensor signals are first amplified and then analyzed with regard to the frequency, the amplitude and the direction or acceleration of the tool. In this way, the unwanted movements can be evaluated and differentiated from intended movements.
- the actuators can be controlled in such a way that they cause relative movements of the movable section to compensate for the undesired deflection of the hand-held section.
- the present invention has for its object to provide a device for processing parts of any kind, in particular bones, organs etc. of the human / animal body, of the type mentioned, which the user using the specific possibilities of robotics and computer-assisted navigation high process control and a fast and safe workflow.
- the above object is achieved by the features of patent claim 1.
- the device in question is designed such that the position of the tool can be detected and the position of the part to be machined can be detected and / or specified, the actuating unit being so controlled What is bar is that the tool is brought into a predeterminable relative position with respect to the part to be machined within a predetermined work area.
- the positions of the tool and the part to be machined are first detected.
- the detected position data are then compared with predetermined position data.
- an actuation unit is actuated, which brings the tool into a predeterminable relative position with respect to the part to be machined.
- the actuating unit causes a relative movement of the tool relative to a housing held by the user, so that the predeterminable positioning of the tool - within a certain working range - takes place in the manner according to the invention independently of the movements of the user and independently of the movements of the part to be machined.
- the reaction movements of the user caused by the machining process due to mechanical feedback between the tool and the user's hand are corrected during the entire machining process.
- the hand-held application gives the surgeon a higher process control than with the known robot systems.
- the device advantageously comprises an adaptive and fast controller unit. This first evaluates the detected position data and then generates the control variables for the actuation unit. These two processes - the detection of the positions of the tool and the part to be machined and the actuation of the actuating unit - are preferably carried out continuously or repetitively. This makes it possible to also move the tool quickly or at high frequency - e.g. B. caused by the surgeon's muscle tremor - as well Record movements of the part to be machined - for example, the patient's tremors - and correct them accordingly.
- high frequency e.g. B. caused by the surgeon's muscle tremor -
- the tool could be movable with respect to the housing in all six degrees of freedom.
- the degrees of freedom are composed of displacements along the three Cartesian axes (x, y, z), a displacement along the z axis representing the feed of the tool.
- the pitch angle ⁇ and the yaw angle ⁇ relative to the housing could also be changeable.
- the sixth degree of freedom is the rotation of the tool around the z-axis, which corresponds to the actual drill rotation.
- the housing which is held in the hand of the user during processing, could be designed as a handle, pistol grip or the like. This configuration results in good handling of the device, which means a maximum of control over the work process for the user.
- an external position detection system could be provided, which could advantageously work with optical and / or acoustic, magnetic, mechanical or radioactive signals. From application DE 102 25 007.4, which was not yet open on the filing date of the present invention, the following is already known with regard to optical tracking systems:
- redundancy can be introduced in tracking systems, which among other things - but not only - can be used to increase tracking accuracy, speed and robustness.
- a moving sensor can be calibrated using the information from currently immobile sensors.
- the use of passive or active color markings on the objects to be tracked enables the differentiation of the different markers, which among other things leads to an increase in the tracking speed.
- the image processing involved in optical tracking can be significantly accelerated by using special hardware, for example FPGAs (Field Programmable Gate Arrays).
- FPGAs Field Programmable Gate Arrays
- a corresponding hardware can be assigned to each image sensor.
- a possibly existing host or control system is partially or completely relieved by using, for example, FPGA hardware.
- the user thus has a large, flexible and unshaded work area at his disposal, which enables work to be carried out without changing the operational environment and operational sequence.
- the current position of the marker arranged on the bone to be processed can be compared with a preoperative CT of the patient.
- At least three spaced markers could be assigned to the tool, whereby not only the position of the tool tip, for example, can be detected, but also the orientation of the tool in space can be determined.
- a detectable marker could be associated with the housing in a particularly advantageous manner.
- an inner sensor that is indirectly or directly assigned to the housing and / or the tool could then be provided, which serves to determine the relative position between the housing and the tool. Mechanical displacement sensors or angle sensors could preferably be used for this. This indirect position determination of the tool ensures the functioning of the device during the entire work process, in particular also after the tool tip has penetrated into the part to be machined.
- the actuation unit could comprise actuators which could apply static and / or dynamic forces in the given working area of the tool in any spatial direction.
- actuators which could apply static and / or dynamic forces in the given working area of the tool in any spatial direction.
- the technical implementation of the actuation unit could advantageously be given by a hexapod (steward or flight simulator platform). This could be formed by particularly small and highly dynamic linear motors, so that a unit with the appropriate size could be realized. This could easily be integrated into the hand-held housing.
- the Hexapod offers the possibility of executing movements in all six degrees of freedom in a work area that is large enough for the application.
- the actuation unit could have a construction that is based on the parallel arrangement of two epicyclic gears. This would allow a purely rotary control to move the drill axis in four degrees of freedom, namely displacements in the x and y directions and rotations about the x and y axes. The movements can be carried out very precisely, quickly and space-saving due to the small number of components and the favorable arrangement.
- the tool in principle, there are no limits to the design of the tool.
- drills are conceivable, milling tools for milling cavities in bones or forceps for use in a biopsy.
- the use of the device according to the invention is not limited to medical, in particular surgical interventions, but also that precise carrying out of cutting, cutting, sawing or similar processing operations in the field of automated industrial production and / or is possible in the home improvement area.
- the tool in a special embodiment has a cylindrical working area of 40 mm in diameter and 40 mm in length. This would correspond to an angular mobility of the tool in the zx and zy plane of + 20 °.
- the accuracy of the position control of the tool within the working area could be so high that the tool tip is always defined in a cube with an edge length of 0.1 mm.
- the orientation of the tool should not deviate from the ideal direction by more than 0.1 °.
- both the tool and the housing can be sterilized.
- the work process for. B. the drilling process is initially blocked. Only when the device has been brought into the vicinity of the planned drilling position by the operator and the actuating unit has correctly aligned the drill in its angular position and position, the bean operation is automatically released. This could be indicated, for example, by an acoustic and / or an optical signal.
- Certain machining parameters could be monitored automatically during the operation. In the case of a bean operation, the feed rate, the feed force and the speed of the drill must be considered in particular. After the planned drilling depth has been reached, the drill could be switched off automatically.
- the position detection system advantageously has a sampling rate of at least 50 Hz. This frequency is necessary in order to be able to also detect rapid movements or higher-frequency vibrations which are in the range of around 12 Hz in the case of muscle tremor.
- the system could be designed in such a way that a total of six markers with a sampling rate of 50 Hz can be detected. With regard to the accuracy in determining the position, the position detection system could do so be designed so that the error is less than 0.1 mm, depending on the application even less than 0.07 mm.
- FIG. 1 is a schematic representation of an embodiment of a device according to the invention for processing parts of any kind, in particular bones, organs etc. of the human / animal body,
- Fig. 2 is a schematic front and side view of an embodiment of a hand-held device of the device according to the invention.
- Fig. 3 in a block diagram, schematically, the interaction of the individual components of the device according to the invention.
- the exemplary embodiment of a device according to the invention shown schematically in FIG. 1 has a tool 1 designed as a drill, which is clamped in a tool holder 2.
- the drill 1 can be moved relative to a housing 3 in six lines of freedom: displacements along the three Cartesian axes x, y and z and rotations around the three axes, the displacement in z -Direction the drilling or thrust and the rotation around the z-axis means the drill rotation.
- An optical position detection system detects the objects of interest.
- the objects to be detected are the drill 1 and / or the housing 3 and a part to be machined, which is shown in FIG. 1 in the form of a spine 5.
- the images from the cameras 4 are analyzed in the PC.
- the position of the objects in the room can be determined from the camera images by stereoscopic rear projection.
- FIG. 2 shows an exemplary embodiment of a hand-held device of the device according to the invention in a schematic side and front view.
- a carrier 6 Arranged within a housing 3 is a carrier 6, the front end of which has a tool holder 2, in which different tools can be clamped interchangeably.
- the carrier 6 comprises an electrically controlled axis of rotation for driving the tool, for. B. a drill.
- Linear actuators 7 act between the carrier 6 and the housing 3 and can move the carrier 6 and thus the drill into an arbitrary relative position with respect to the housing 3 within a predetermined working range.
- the feed of the tool is generated via an electrically controlled z-axis 8 arranged on the drill axis behind the carrier 6.
- a pneumatic impact unit 9 is provided so that the device can be used flexibly for processing parts of different properties, in particular of different hardness.
- the housing 3 is provided with a handle 10 which has a counterweight 11 on its end facing away from the housing 3 to compensate for the weight of the actuating unit.
- An actuation switch 12 is arranged on the handle 10, with which the user can also interrupt or continue the work process manually.
- the housing opening through which the carrier 6 exits is closed with a sealing membrane 13 to protect the actuating unit and the internal sensor system from damage and soiling.
- FIG. 3 illustrates in a schematic representation the interaction of the individual components of a device according to the invention.
- a position detection system 14 detects the actual coordinates A of a patient 15 or quite generally of a part to be machined and the actual coordinates B of the hand-held device 16 or more precisely the actual coordinate of the tool with a specific scanning rate.
- the corresponding points to be detected are e.g. B. in the sense the above application DE 102 25 007.4 marked.
- the actual position of the tool can either be determined directly, or the actual position of the housing is determined via the position detection system 14 and, with an additional sensor (not shown in FIG. 2), the relative position C of the drill in the coordinate system of the housing measured.
- the relative position C and the relative position D of the housing 3 in the patient-specific coordinate system are passed on to an adaptive and fast controller unit 17 for evaluation.
- This compares the ACTUAL position data with the TARGET position data E from the (preoperative) OR planning and generates a control variable F for an actuation unit, also not shown.
- the actuation unit comprises actuators and brings the tool into the desired position independently of the movements of the surgeon and the patient 15.
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003266186A AU2003266186A1 (en) | 2002-08-26 | 2003-08-25 | Device for processing parts |
EP03790750A EP1531744B1 (de) | 2002-08-26 | 2003-08-25 | Vorrichtung zur bearbeitung von teilen |
DE50312024T DE50312024D1 (de) | 2002-08-26 | 2003-08-25 | Vorrichtung zur bearbeitung von teilen |
AT03790750T ATE445367T1 (de) | 2002-08-26 | 2003-08-25 | Vorrichtung zur bearbeitung von teilen |
US11/068,099 US9119638B2 (en) | 2002-08-26 | 2005-02-28 | Device and method for treating parts of a human or animal body |
HK05110744.3A HK1080279A1 (en) | 2002-08-26 | 2005-11-25 | Device for processing parts |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10239673.6 | 2002-08-26 | ||
DE10239673A DE10239673A1 (de) | 2002-08-26 | 2002-08-26 | Vorrichtung zur Bearbeitung von Teilen |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/068,099 Continuation US9119638B2 (en) | 2002-08-26 | 2005-02-28 | Device and method for treating parts of a human or animal body |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2004019785A2 true WO2004019785A2 (de) | 2004-03-11 |
WO2004019785A3 WO2004019785A3 (de) | 2004-04-29 |
Family
ID=31502079
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2003/002846 WO2004019785A2 (de) | 2002-08-26 | 2003-08-25 | Vorrichtung zur bearbeitung von teilen |
Country Status (8)
Country | Link |
---|---|
US (1) | US9119638B2 (de) |
EP (1) | EP1531744B1 (de) |
CN (1) | CN100400003C (de) |
AT (1) | ATE445367T1 (de) |
AU (1) | AU2003266186A1 (de) |
DE (2) | DE10239673A1 (de) |
HK (1) | HK1080279A1 (de) |
WO (1) | WO2004019785A2 (de) |
Cited By (18)
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WO2007060099A1 (de) | 2005-11-24 | 2007-05-31 | Aesculap Ag & Co. Kg | Chirurgisches führungsinstrument |
US8894654B2 (en) | 2010-03-31 | 2014-11-25 | Smart Medical Devices, Inc. | Depth controllable and measurable medical driver devices and methods of use |
US9119655B2 (en) | 2012-08-03 | 2015-09-01 | Stryker Corporation | Surgical manipulator capable of controlling a surgical instrument in multiple modes |
US9226796B2 (en) | 2012-08-03 | 2016-01-05 | Stryker Corporation | Method for detecting a disturbance as an energy applicator of a surgical instrument traverses a cutting path |
US9232937B2 (en) | 2008-10-14 | 2016-01-12 | Elite I.P., Inc. | Rearchitecting the spine |
US9480534B2 (en) | 2012-08-03 | 2016-11-01 | Stryker Corporation | Navigation system and method for removing a volume of tissue from a patient |
US9526511B2 (en) | 2008-06-26 | 2016-12-27 | Wayne Anderson | Depth controllable and measurable medical driver devices and methods of use |
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Also Published As
Publication number | Publication date |
---|---|
EP1531744A2 (de) | 2005-05-25 |
AU2003266186A8 (en) | 2004-03-19 |
AU2003266186A1 (en) | 2004-03-19 |
WO2004019785A3 (de) | 2004-04-29 |
HK1080279A1 (en) | 2006-04-21 |
CN1688258A (zh) | 2005-10-26 |
US20050171553A1 (en) | 2005-08-04 |
CN100400003C (zh) | 2008-07-09 |
EP1531744B1 (de) | 2009-10-14 |
DE10239673A1 (de) | 2004-03-11 |
US9119638B2 (en) | 2015-09-01 |
ATE445367T1 (de) | 2009-10-15 |
DE50312024D1 (de) | 2009-11-26 |
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