WO2004010813A1 - Fabric surface fastener, and method and device for forming ear part thereof - Google Patents

Fabric surface fastener, and method and device for forming ear part thereof Download PDF

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Publication number
WO2004010813A1
WO2004010813A1 PCT/JP2003/008519 JP0308519W WO2004010813A1 WO 2004010813 A1 WO2004010813 A1 WO 2004010813A1 JP 0308519 W JP0308519 W JP 0308519W WO 2004010813 A1 WO2004010813 A1 WO 2004010813A1
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WO
WIPO (PCT)
Prior art keywords
surface fastener
ear
fastener
forming
fiber
Prior art date
Application number
PCT/JP2003/008519
Other languages
French (fr)
Japanese (ja)
Inventor
Shinichi Daijyogo
Ryuichi Murasaki
Masaaki Fuda
Original Assignee
Ykk Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ykk Corporation filed Critical Ykk Corporation
Priority to AU2003246271A priority Critical patent/AU2003246271A1/en
Publication of WO2004010813A1 publication Critical patent/WO2004010813A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00Fasteners of the touch-and-close type; Making such fasteners
    • A44B18/0003Fastener constructions

Definitions

  • Fiber-made surface fastener and method and apparatus for forming ears thereof
  • the present invention relates to a multi-layered structure that stands on the surface of a substrate obtained by weaving or knitting.
  • the present invention relates to a fiber surface fastener, a method of forming ears thereof, and an apparatus for forming the same.
  • a surface fastener made of fiber is formed by weaving or knitting a base material, and at the same time, weaving or knitting a monofilament or a multifilament into a base material in a loop shape, and locally cutting the loop-shaped monofilament to form a hook or mushroom.
  • a multi-filament in the form of a loop is formed by baffling or the like to disperse a loop of a single fiber so as to spread upward from the root.
  • ears for sewing are formed on both side edges along the longitudinal direction of this type of hook-and-loop fastener.
  • a general ear is formed by forming a normal ear from a base material without weaving or knitting the monofilament or the multifilament in the ear forming regions on both side edges. For this reason, each hook-and-loop fastener tape had to be woven or knitted independently, which hindered productivity. In order to increase this productivity, when manufacturing a wide hook-and-loop fastener tape by weaving or knitting, at least one engaging element non-forming area with a predetermined width is created in the width direction, and the non-forming area is formed. To No filament or multifilament is not woven or knitted into the base material.First, an area of the base material alone is formed.
  • an electric shaved parikan is arranged for each width of a desired narrow tape in a wide-width fabric for hook-and-loop fasteners, and thereby, the surface texture is reduced.
  • the center is cut by a cutting cutter to produce a plurality of narrow tapes with ears.
  • Japanese Patent Publication No. 52-244252 discloses that a wide-width hook-and-loop fabric is cut to form a narrow tape, and then the engagement is provided on both side edges of each narrow tape. Cut the base of the element with a disk-shaped force-tapper that rotates around a vertical axis to manufacture a narrow-width hook-and-loop fastener tape with ears.
  • a wide fiber surface fastener having a synthetic resin coating layer formed on the back surface for preventing the engagement element from coming off projects from the surface.
  • the engaging elements to be engaged are trimmed linearly along the longitudinal direction from the base with a grinding wheel arranged at the width interval of the narrow tape with ears to form a flat portion for forming the ear portion, and the flatness is formed. It cuts and separates from the center of the part to produce narrow tapes with ears.
  • 4,209,094 discloses that a surface of a wide fiber surface fastener running in a longitudinal direction on a side where an engaging element protrudes is pressed by a pressing roller having an ear forming width, and the back surface thereof is pressed.
  • a surface of a wide fiber surface fastener running in a longitudinal direction on a side where an engaging element protrudes is pressed by a pressing roller having an ear forming width, and the back surface thereof is pressed.
  • the engaging element pressed by the pressing roller is melted by internal heating and welded to the base material surface to form a flat surface of the ear portion.
  • the loop fiber is not cut off while leaving the loop shape.
  • the protruding portion is left on the base material, and often protrudes from the side of the ear portion where the flat surface is to be formed. Due to the protruding fibers, the vertical plane formed by the engagement element row at the boundary between the ear and the unremoved engagement element does not form a substantially flat surface, which is not only unfavorable in appearance, but also subsequent sewing. It makes it difficult to achieve accurate and clean sewing in the process. In addition, it is difficult to operate the cutter blade or parikan blade on the surface of the base material, and the root of the engaging element remains in a bush shape. It tends to be protruded from the substrate surface.
  • the engaging element when the engaging element is cut from the root using a grindstone as disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 62-194482, the engaging element is rich in elasticity and flexibility.
  • the cutting surface tends to be uneven, and the grinding wheel tends to be clogged with the resin used as the material of the engaging element. It was unbearable for hours of operation.
  • the cut surface is heated to a high temperature by frictional heat with the rotating grindstone, and the base material surface is melt-hardened, so that the base material surface becomes hard and the flexibility as a fiber surface fastener may be lost.
  • the engaging element is melted by using the internal heating of the engaging element, and the surface of the base material is melted.
  • the melted resin penetrates into the base material, and the surface of the base material becomes harder, increasing the load on the sewing needle in the subsequent sewing process.
  • the present invention has been made to solve such a problem, and a resin film or the like is not formed on the surface of the ear portion, so that flexibility and flatness of the ear portion formation region are ensured, and the present invention relates to the ear portion formation region. It is an object of the present invention to provide a fibrous surface fastener capable of securing the flatness of a vertical surface on a boundary line with a composite element forming region, an efficient method for forming ears of the same surface fastener, and an apparatus for forming the same. . Disclosure of the invention
  • the first invention in the present application relates to a surface fastener made of fiber, the basic structure of which is a fiber having a large number of male and / or female engaging elements rising from at least one surface of a base material obtained by weaving or knitting.
  • the engaging element which is formed in a hook-and-loop fastener made of stainless steel and has a lug extending linearly along both side edges in the width direction of the hook-and-loop fastener, is substantially flush with a part of the one surface of the base material. Characterized in that substantially no constituent fibers of the engagement element intersect with a vertical plane along the boundary between the ear portion and the non-sheared region of the engagement element. I do.
  • the surface fastener made of fiber obtained by weaving or knitting has a male engaging element such as a hook-shaped or mushroom-shaped monofilament on one surface of the base material.
  • a male engaging element such as a hook-shaped or mushroom-shaped monofilament on one surface of the base material.
  • the hook-shaped male engaging elements form a monofilament loop.
  • the mushroom-shaped male engagement element a part is cut, and after cutting the upper end of the loop, the tip is melted to form an umbrella-shaped engagement head.
  • the female engaging element made of a multifilament is completed by separating each constituent fiber by puffing or the like while maintaining the loop shape, and expanding the fiber in all directions.
  • hook and loop fasteners are often fixed to various products such as various kinds of fabrics and various kinds of natural or synthetic leathers by sewing. Therefore, as described above, when weaving or knitting a single narrow tape, the engaging element is formed in the ear forming area on both side edges in the width direction.
  • the ears are not woven or knitted and form ears composed only of the constituent fibers of the substrate.
  • a wide surface fastener tape is woven or knitted without forming the above-mentioned ears on both side edges, and the surface fastener has a width in a width direction for commercial use. After dividing the engaging element at the boundary with a width more than twice the width of the ear, divide the ear into two. On the other hand, at the both side edges of the wide surface fastener tape, the engaging elements existing on the both side edges are simultaneously cut off with a required ear width.
  • the present invention provides a fiber surface fan having an ear formed by cutting out a part of an engagement element. About Sunaichi.
  • the surface fastener according to the present invention has the above-described configuration.
  • the root of the engaging element that is cut off and left is a molten resin or a penetrating resin as in the related art. Does not exist, and the shear surface at the root is almost coplanar with the surface of the base material, and when viewed from above, it has excellent smoothness.
  • the spatial cross-sectional shape of the ear region surrounded by the engaging element and the base material has an accurate rectangular shape, and the ear is formed from the vertical wall surface formed by the engaging element group at the boundary between the ear forming region and the engaging element. Almost no constituent fiber of the engaging element protrudes toward the space above the part forming region. In other words, the engaging element has a beautiful shape in which the constituent fibers hardly protrude into the space above the ear forming area.
  • the base material is solidified with a molten resin except for a back coating made to prevent the engaging element from coming off. Since there is no bent portion and there is no excess in the space above the ear forming region, and the shearing surface of the engaging element is almost flush with the surface of the base material and has smoothness. The sheared surface is glossy and the ear area is clear, so that not only can it be stably sewn, but there is no trapping such as breakage of sewing needles.
  • the shear surface of the engagement element is formed by shearing the shear blade from the same direction.
  • the shearing surface of the engagement element does not have multidirectionality like the shearing by the conventional disk-shaped rotary blade rotating around the vertical axis.
  • the reflected light is unidirectional, making it easy to see the ears, and it is possible to eliminate sewing errors during sewing.
  • the basic structure of the invention according to the ear forming method is a fiber surface fastener having a large number of male and / or female engaging elements rising from at least one surface of a wide substrate obtained by weaving or knitting.
  • a method for forming an ear portion comprising: supplying a long surface fastener continuously along a supply path; at least one desired means for rotating around a rotation axis extending parallel and orthogonal to the supply path.
  • a method for forming ears of a surface fastener made of fiber characterized in that a part of the element is sheared linearly in the longitudinal direction of the substrate substantially on the same plane as the surface of the substrate to form ears. It is in.
  • This ear portion forming method is a basic structure of the ear portion forming device for a fiber surface fastener according to the third invention, which is a male and female member standing up from at least one surface of a wide base material obtained by weaving or knitting.
  • An ear forming device for a surface fastener made of a fiber having a large number of engaging elements of a hook or a female comprising: a supply means for continuously feeding a long surface fastener along a supply path; It has a width and has a plurality of shearing blades along the peripheral surface, is arranged at intervals of the substrate thickness in the supply path, and rotates around a rotation axis extending parallel to and orthogonal to the supply path.
  • This is effectively achieved by an ear forming device for a fiber surface fastener, comprising at least one disk-shaped rotary blade.
  • the rotating blade is rotated around the rotation axis orthogonal to the hook-and-loop fastener supply path in the transverse direction, and the engaging element present in the ear forming region of the base material is sheared from its base.
  • the roots of the fibers constituting the engaging elements are sheared in the same direction, and at the boundary between the remaining engaging elements and the engaging elements that are not sheared at the same time, all of the engaging elements that remain without being sheared Even if the constituent fibers are not sheared and some of the loop-shaped roots are sheared and the sheared fibers are left on the substrate, a part of the root is sheared.
  • the loop-shaped fiber projecting into the space above the ear forming region is sheared by the shearing blade at the axial end edge of the rotary blade, so that the fiber projecting into the space does not exist as a result.
  • the spatial cross section of the ear portion has an accurate rectangular shape, but also high flatness and gloss are generated in the ear portion forming region as described above.
  • the method includes removing the sheared chips sheared by the rotary blade from the shearing region by air. As described above, by using air to remove the shear debris, the shear debris can be easily and reliably removed from the shear region.
  • an air ejection means arranged on the upstream side in the supply direction of the surface fastener across the shear area of the rotary blade, and a shear area of the rotary blade And suction means disposed downstream of the hook-and-loop fastener in the supply direction with the interposed member therebetween, so that the sheared engaging element debris is blown toward the suction side beyond the periphery of the rotary blade by the air ejection means. And is reliably excluded from the shear zone.
  • FIG. 1 is an overall perspective view showing a schematic configuration of an ear forming apparatus according to the present invention.
  • FIG. 2 is a side view showing an embodiment of an ear forming section according to the present invention.
  • FIG. 3 is a front view schematically showing the form around the ear of the hook-and-loop fastener according to the present invention.
  • FIG. 4 is a perspective view of the same.
  • Fig. 5 is an explanatory view showing an enlarged photograph of the front shape around the ear portion of the female surface fastener formed by the method of the present invention. '
  • FIG. 6 is an explanatory diagram of the same perspective.
  • FIG. 7 is an explanatory view showing an enlarged photograph of the front shape around the one ear part formed by the method of the present invention.
  • FIG. 8 is an explanatory diagram of the same perspective. BEST MODE FOR CARRYING OUT THE INVENTION
  • FIG. 1 shows a schematic configuration example of an apparatus for forming a plurality of ears in a wide and long fiber surface fastener 11.
  • This type of surface fastener made of fiber is used for weaving or knitting a wide tape-shaped base material and simultaneously using a large number of monofilaments or a large number of multifilaments (not shown) made of synthetic resin alone or a large number of multifilaments.
  • Monofilaments or multiple multifilaments are mixed, and each monofilament and multifilaments are woven or knitted together by a usual method while forming a loop from the surface of the base material, and then the back surface of the base material is formed. Then, a back coating layer 12 of a synthetic resin for preventing the engagement element from being pulled out is formed, and then the monofilament loop is hooked or mushroom-shaped male engagement element, or the multifilament loop is puffed and female. It is processed into an engagement element.
  • the wide surface fastener 11 that is unwound from the raw roll 10 passes through the ear forming portion 13 and extends in the width direction of the engaging surface 14 formed of a number of engaging elements formed on the surface thereof.
  • the engaging element in the ear forming area 15 having a width slightly more than twice the width of the ear on the dividing line is sheared and then wound up by the winder 16.
  • the ear forming area 15 is cut in a width direction by a cutter (not shown) for two minutes.
  • the ear forming area 15 may be divided into two in the width direction by a cutter again. .
  • the ear forming portion 13 includes a plurality of rotating force cutters 1 arranged opposite to the hook-and-loop fastener supply path between the raw material roll 10 and the winding portion 16. It has seven.
  • the plurality of rotary cutters 17 are fixed to a rotary shaft 18 that is arranged parallel to the surface fastener supply path and perpendicular to the transverse direction at a required interval, and is driven by a drive source (not shown). Actively rotate in one direction.
  • Each rotary cutter 17 has a large number of saw blades 17a having a saw-like cross section formed at the same pitch on the peripheral surface thereof, and the shear width thereof is set to be more than twice as large as the ear to be formed. I have.
  • the pitch of the plurality of cutters 17 is not limited to the same pitch but may be arbitrarily determined, but in any case, is equal to the tape width of the narrow surface fastener tape to be a product. Therefore, in the present embodiment, the rotary cutter 17 can be fixed at an arbitrary position in the axial direction of the rotary shaft 1 using, for example, a keyway and a spacer.
  • FIG. 2 shows a specific configuration example of the ear forming section 13.
  • Reference numeral 19 in the drawing denotes a table constituting a supply path for the wide surface fastener 11-1 supplied from the material roll 10, and predetermined tables are provided upstream and downstream of the surface fastener supply path. They are separated and arranged on a straight line. Between the first staple 19a on the upstream side and the second table 19b on the downstream side, a number of hook-and-loop fastener supporting members 20 corresponding to the number of the rotary force meters 17 are arranged. . The distance between the hook-and-loop fastener 11 running on the upper surface of the support member 20 and the cutter blade 17a of the rotating force 17 is finely adjusted by a fine adjustment device (not shown). By the way, the gap is just the thickness of the base material 11a including the back coating layer 12 of the surface fastener 11. Is set substantially equal to
  • the engaging element 1 1 which is sheared from the root in the ear forming area 15 of the surface fastener 11 from the surface fastener introduction side to the discharge side periphery of the rotary cutter 17
  • a scattering prevention cover 21 is provided to prevent the shearing debris b from scattering around the cutter.
  • the air suction pipe 23 and the air ejection pipe are respectively opposed to the hook-in fastener inlet 22 a and the outlet 22 b of the scattering prevention cover 21 and the running hook-and-loop fastener 11.
  • a pipe 24 is disposed, and the shavings of the engaging element 1 1b sheared by the rotary cutter 17 are discharged from the surface fastener outlet 22b by the air jetted from the air jet pipe 24. It is blown off toward the inlet 22a, and the sheared debris sent on the air is sucked by the air suction pipe 23 provided in the hook-and-loop fastener inlet 22a to the collection section (not shown). And actively carry it out.
  • the wide fiber surface fastener 11 delivered from the raw material roll 10 is wound in the middle of being wound.
  • a plurality of rotating forces that rotate from the downstream side to the upstream side in the traveling direction of the hook-and-loop fastener 11 1, and the base material surface of the hook-and-loop fastener 11 by the force-tutter blades 17 a The base of the engaging element lib existing in the plurality of ear forming regions 15 of the engaging surface 14 formed of a large number of engaging elements 1 1b formed on the base 11 is almost the same as the surface of the base material 11a.
  • Shearing is performed on a plane to form ears 11 c having a flat surface without a flat engaging element in each of a plurality of ear forming areas 15 on a straight line.
  • the shearing chips of the engagement element 11b generated by the shearing are actively discharged to the outside by using the air suction pipe 23 and the air ejection pipe 24. Is discharged.
  • the wide area fastener 1 1 is wound. It is wound up positively at Toribu 16.
  • FIG. 1 a plurality of ears 11 c are simply formed and wound on the wide surface fastener 11, but the ears 11 c are formed. After that, it is also possible to cut each ear 11c at the center in the width direction with a plurality of cutters (not shown) to continuously form the narrow width surface fastener.
  • FIGS. 3 and 4 schematically show the shape of the periphery of the ear portion of the wide-width fiber surface fastener 11 thus obtained.
  • FIGS. 5 to 8 are enlarged photographs showing the configuration around the ears of the fiber surface fastener obtained by the ear forming apparatus of the present invention having the above configuration.
  • these fiber fasteners woven a base material using a fiber yarn composed of a large number of synthetic resin fine filaments (multifilaments), and simultaneously synthesized synthetic resin thick filaments (monofilaments) or multifilaments.
  • Wide tape was manufactured by weaving while forming a loop.
  • the multifilament loop is separated into constituent fiber units by puffing or the like, and the wide tape becomes a female hook-and-loop, and a monofilament loop is formed. The part is cut to form a male fastener.
  • Fig. 5 and Fig. 6 show a female fastener with a multifilament formed in a loop on a base material woven using a multifilament fiber yarn.
  • Fig. 8 shows a monofilament formed into a loop on a base material woven using multifilament fiber yarns, and then a part of the monofilament was cut to form ears on a male fastener. Things.
  • the ears 11 c are formed by the engagement elements 11 b arranged on both the left and right sides. Side wall projects into the space 25 above the ears 1 1 c. A vertical wall surface 26 where virtually no fiber is generated is formed, and the surface of the ear forming region 15 has a smooth shear surface. Therefore, the cross section of the ear 11c is formed in a very clear rectangular shape.
  • a part of the engaging element of the wide fiber surface fastener 11 is located at the ear 11 c formed by cutting linearly from the base, and in the present invention, it is cut by the rotary blade 17 a.
  • the root of the remaining engaging element 11b there is no molten resin or penetrating resin due to internal heat generation or frictional heat of the grindstone as in the past, and the shearing surface at the root is almost flush with the base material surface. Yes, when viewed from above, it has excellent smoothness.
  • the spatial cross-sectional shape of the ear forming area 15 surrounded by the engaging element lib of the ear 11 c formed as described above and the base material 11 a has an accurate rectangular shape, and the ear forming area
  • the structure of the engaging element 1 1b that protrudes from the vertical wall surface 26 formed by the engaging element group at the boundary between the engaging element 11 and the engaging element 11 1b into the space 25 above the ear forming area 15 Almost no synthetic fibers are present. That is, the upper part 25 of the ear part formation region 15 has a beautiful shape in which the constituent fibers of the engagement element hardly protrude.
  • some of the loop-shaped constituent fibers are left at the root without reaching the synthetic fibers.
  • the remaining fibers are still cut fibers.
  • the cut loop-shaped fibers remain in the state of being left on the base material, and their tips protrude and remain in the space 25 above the ear formation area 1.5.
  • the shape of the part is ambiguous.
  • the cross-sectional shape of the ear 11c formed by the above-described ear forming method and apparatus of the present invention has an accurate rectangular shape, and the ear 11c is heated by internal heating or frictional heat. Not only does the melted resin adhere to the surface of the base material 11a, or does not have a solidified part that penetrates into the base material 11a, as well as an extra space 25 above the ear forming area 15 And the shear surface of the engaging element lib is almost flush with the surface of the base material 11a and has lubricity. In order to clarify the area of the part 11c, the ear 11c is clearly distinguished from the engaging surface on which the engaging element lib is present. Even if the sewing needle does not break, the sewing will be smoother, stable work will be secured without skill, and the fatigue of sewing staff will be reduced. Sometimes high quality products can be obtained for finished products.

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  • Slide Fasteners, Snap Fasteners, And Hook Fasteners (AREA)
  • Slide Fasteners (AREA)

Abstract

A fabric surface fastener having no resin film formed on the surface of the ear part thereof and having a clear shape of the ear part and a method and a device for efficiently forming the ear part of the surface fastener, the fabric surface fastener wherein a linearly extending ear part (11c) is formed along both lateral side edge parts of the surface fastener (11); the method of forming the ear part of the surface fastener comprising the step of linearly shearing a part of an engagement element (11b) substantially on the same plane as the surface of a base material and in the longitudinal direction of the surface fastener by the rotation of a disk rotating cutter (17), wherein the component fibers of the engagement element (11b) projected into the upper space of the ear part (11c) are not substantially present on a boundary line between the ear part (11c) and the non-shearing area of the engagement element (11b).

Description

繊維製面ファスナーと、 その耳部の形成方法及び形成装置 Fiber-made surface fastener, and method and apparatus for forming ears thereof
技術分野 Technical field
本発明は、 織成または編成により得られる基材の表面に起立する多数 明  The present invention relates to a multi-layered structure that stands on the surface of a substrate obtained by weaving or knitting.
のフック状、 きのこ状などの雄係合素子を単独に有するか、 又は多数の ループからなる雌係合素子を単独に田有し、 あるいは前記雄係合素子と雌 係合素子とが混在する繊維製面ファスナーとその耳部の形成方法及びそ の形成装置に関する。 Male engaging element such as a hook-shaped or mushroom-shaped element, or a female engaging element composed of a number of loops alone, or the male engaging element and the female engaging element are mixed. The present invention relates to a fiber surface fastener, a method of forming ears thereof, and an apparatus for forming the same.
背景技術 Background art
繊維製面ファスナーは、 基材を織成又は編成すると同時に、 モノフィ ラメント又はマルチフィラメントをループ状に基材に織り込み又は編み 込み、 ループ状のモノフィラメントを局部的に切断してフック状又はき のこ状の雄係合素子を形成し、 ループ状のマルチフィラメントはバフィ ングなどにより単繊維からなるループを根元から上方に広がるように分 散処理することにより得られる。 一方、 この種の面ファスナーの長手方 向に沿つた両側縁部には縫製のための耳部が形成されている。  A surface fastener made of fiber is formed by weaving or knitting a base material, and at the same time, weaving or knitting a monofilament or a multifilament into a base material in a loop shape, and locally cutting the loop-shaped monofilament to form a hook or mushroom. A multi-filament in the form of a loop is formed by baffling or the like to disperse a loop of a single fiber so as to spread upward from the root. On the other hand, ears for sewing are formed on both side edges along the longitudinal direction of this type of hook-and-loop fastener.
一般的な耳部の形成は、 前記両側縁部の耳部形成領域には上記モノフ イラノント又はマルチフィラメントを織り込まず又は編み込まずに、 基 材によって通常の耳部を形成する。 そのため、 面ファスナーテープの一 本一本を独立して織成又は編成しなければならず、 生産性を阻害する一 因となっていた。 この生産性を上げるため、 広幅の面ファスナーテープ を織成又は編成により製造するにあたって、 その幅方向に所定の幅をも つ少なく とも 1つの係合素子の非形成領域を作り、 同非形成領域にはモ ノフイラメ ント又はマルチフィラメントを基材に織り込まず又は編み込 まずに基材だけの領域を形成し、 以降の工程で前記非形成領域に沿ってA general ear is formed by forming a normal ear from a base material without weaving or knitting the monofilament or the multifilament in the ear forming regions on both side edges. For this reason, each hook-and-loop fastener tape had to be woven or knitted independently, which hindered productivity. In order to increase this productivity, when manufacturing a wide hook-and-loop fastener tape by weaving or knitting, at least one engaging element non-forming area with a predetermined width is created in the width direction, and the non-forming area is formed. To No filament or multifilament is not woven or knitted into the base material.First, an area of the base material alone is formed.
2分して切断し耳部とすることも考えられた。 It was conceivable to cut it in 2 minutes to make an ear.
しかしながら、 耳部の幅が一律ならばともかく として、 近年のように 多品種少量生産が要求されるようになると、 面ファスナーテープの耳部 形成位置も変更を余儀なく される回数が増え、 織成又は編成時に係合素 子の非形成領域からなる耳部を形成する場合には、 耳部位置の変更にあ たってその変更作業に手間がかかるだけでなく、 その耳部の設計をも変 更しょうとする場合には、 更にその準備作業が煩雑化して、 多くの変更 が余儀なく されるため生産性が低下し、 到底、 実用化にはそぐわない。 こう した耳部の変更にも容易に対応できる耳部の形成技術も開発され ている。 例えば、 特開昭 5 0— 1 4 4 3 8号公報では、 広巾の面ファス ナー用織物に所望の細巾テープの巾毎に電気式の毛刈りパリカンを配置 して、 これにより表面の係合素子を長手方向に直線状に切除したのち、 その中央を切断カッターにより切断して複数本の耳付細巾面ファスナー テープを製造している。 また、 例えば特公昭 5 2— 4 4 2 5 2号公報で は、 広巾の面ファス "一用織物を切断して細巾テープを形成したのち、 各細巾テープの両側縁部にある係合素子の根元を垂直軸回りを回転する 円板状の力ッターで切断し、 耳付の細幅面ファスナーテープを製造する o  However, regardless of the width of the ears, the demand for high-mix low-volume production has increased in recent years, and the number of times that the position of the ears on the hook-and-loop fastener tapes has to be changed. When forming ears consisting of non-forming areas of engaging elements during knitting, changing the position of the ears not only takes time and effort, but also changes the design of the ears. In such a case, the preparation work is further complicated, and many changes have to be made, which lowers the productivity and is far from practical use. Ear forming technology has also been developed that can easily respond to such ear changes. For example, in Japanese Patent Application Laid-Open No. 50-144438, an electric shaved parikan is arranged for each width of a desired narrow tape in a wide-width fabric for hook-and-loop fasteners, and thereby, the surface texture is reduced. After cutting the combined element linearly in the longitudinal direction, the center is cut by a cutting cutter to produce a plurality of narrow tapes with ears. In addition, for example, Japanese Patent Publication No. 52-244252 discloses that a wide-width hook-and-loop fabric is cut to form a narrow tape, and then the engagement is provided on both side edges of each narrow tape. Cut the base of the element with a disk-shaped force-tapper that rotates around a vertical axis to manufacture a narrow-width hook-and-loop fastener tape with ears.
また、 例えば特開昭 6 2 - 1 9 4 8 0 2号公報では、 裏面に係合素子 の抜脱防止用の合成樹脂のコーティング層を形成した広幅の繊維製面フ ァスナ一の表面に突出する係合素子を、 耳付細巾テープの巾間隔で配さ れた研摩砥石によって、 その根元から長手方向に沿って直線状に刈り取 り、 耳部形成用平坦部を形成し、 その平坦部の中央より切断分離して耳 付細巾面ファスナーテープを製造している。 更には、 例えば特開平 5— 4 2 0 0 9号公報では、 長さ方向に走行する広幅の繊維製面ファスナー の係合素子が突出する側の表面を、 耳部形成幅をもつ押圧ローラをもつ て押圧するとともに、 その裏面側から超音波や高周波ホーンを作動して 、 内部加熱により前記押圧ローラで押圧された係合素子を溶融させて基 材表面に溶着し耳部の平坦面を形成している。 Also, for example, in Japanese Patent Application Laid-Open No. 62-194482, a wide fiber surface fastener having a synthetic resin coating layer formed on the back surface for preventing the engagement element from coming off projects from the surface. The engaging elements to be engaged are trimmed linearly along the longitudinal direction from the base with a grinding wheel arranged at the width interval of the narrow tape with ears to form a flat portion for forming the ear portion, and the flatness is formed. It cuts and separates from the center of the part to produce narrow tapes with ears. In addition, for example, No. 4,209,094 discloses that a surface of a wide fiber surface fastener running in a longitudinal direction on a side where an engaging element protrudes is pressed by a pressing roller having an ear forming width, and the back surface thereof is pressed. By operating an ultrasonic or high-frequency horn from the side, the engaging element pressed by the pressing roller is melted by internal heating and welded to the base material surface to form a flat surface of the ear portion.
ところで、 この種の繊維製面ファス^ "一にあって、 そこに織り込まれ 又は編み込まれて形成される雄及び雌の係合素子は、 いずれもその根元 が 2本以上の繊維 (モノフィラメント、 マルチフィラメント) から構成 され、 それらの繊維が立ち上がってループを形成している。  By the way, in this type of fiber surface fastener, the male and female engaging elements formed by weaving or knitting there are two or more fibers (monofilament, multifilament). Filaments), and these fibers stand up to form loops.
そのため、 上記特開昭 5 0— 1 4 4 3 8号公報ゃ特公昭 5 2— 4 4 2 Therefore, the above-mentioned Japanese Patent Application Laid-Open No. Sho 50-144 4
5 2号公報に開示されているような、 円板状カッターや電気バリカンで 面ファスナー表面の係合素子を基材表面と平行な平面上で根元から切除 して耳部を形成する場合に、 特に、 通常の繊維製面ファスナーのごとく 係合素子同士が接近し、 且つ僅かではあるが正確には一直線上に並んで いない係合素子に対して、 その切除するための刃先を 1つの係合素子の 根元を構成する全ての繊維を完全に網羅するように作動させることは難 しい。 As disclosed in No. 52, when the engaging element on the surface fastener surface is cut off from the base with a disk-shaped cutter or an electric clipper on a plane parallel to the surface of the base material to form an ear, In particular, for engaging elements that are close to each other and that are slightly, but not exactly aligned, like regular fiber surface fasteners, the cutting edge for cutting them is one engagement. It is difficult to operate to completely cover all the fibers that make up the root of the element.
その結果、 係合素子を構成する 1本のループ状繊維に対して、 その根 元の 2本の繊維の 1本を切断した場合には、 そのループ繊維はループ形 状を残したまま切除されないで基材上に残ることになり、 折角平坦面を 形成しよう とする耳部領域に横からはみ出して突出することが多い。 こ の突出する繊維により、 耳部と切除されない係合素子との境界の係合素 子列により作られる垂直面が実質的な平面を作らず、 外観的に好ましく ないばかりでなく、 以降の縫製工程における正確で且つ綺麗な縫製加工 の実現を難しくする。 また、 基材の表面上でカッター刃やパリカン刃を 作動させることも難しく、 どう しても係合素子の根元がブッシュ状に残 り基材表面から飛び出た状態となりやすい。 As a result, when one of the two fibers at the root of one of the loop fibers constituting the engagement element is cut, the loop fiber is not cut off while leaving the loop shape. In many cases, the protruding portion is left on the base material, and often protrudes from the side of the ear portion where the flat surface is to be formed. Due to the protruding fibers, the vertical plane formed by the engagement element row at the boundary between the ear and the unremoved engagement element does not form a substantially flat surface, which is not only unfavorable in appearance, but also subsequent sewing. It makes it difficult to achieve accurate and clean sewing in the process. In addition, it is difficult to operate the cutter blade or parikan blade on the surface of the base material, and the root of the engaging element remains in a bush shape. It tends to be protruded from the substrate surface.
一方、 上記特開昭 6 2 - 1 9 4 8 0 2号公報に開示されているような 、 砥石を使って係合素子を根元から刈り取る場合には、 係合素子が弾性 と柔軟性に富んでいることも手伝って、 剪断により刈り取るというより も、 むしろ削り取ることになり、 その切断面が不揃いとなりやすく、 あ るいは係合素子の素材である樹脂をもって砥石に目詰まりが起こりやす く、 長時間の稼働に耐えられないものであった。 更には、 回転砥石との 摩擦熱によりその切断面が高温化して、 基材表面が溶融硬化するため、 基材表面が硬くなり、 繊維面ファスナーとしての柔軟性が失われること がある。 この点は、 上記特開平 5— 4 2 0 0 9号公報に開示された耳部 の形成方法にあっても、 係合素子の内部加熱を利用して係合素子を溶融 させて基材表面に溶着させるため、 その溶融した樹脂が基材に浸入して 基材表面が更に硬くなり、 以降の縫製工程において縫針に対する負担が 増加する。  On the other hand, when the engaging element is cut from the root using a grindstone as disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 62-194482, the engaging element is rich in elasticity and flexibility. The cutting surface tends to be uneven, and the grinding wheel tends to be clogged with the resin used as the material of the engaging element. It was unbearable for hours of operation. Furthermore, the cut surface is heated to a high temperature by frictional heat with the rotating grindstone, and the base material surface is melt-hardened, so that the base material surface becomes hard and the flexibility as a fiber surface fastener may be lost. In this respect, even in the method of forming the ear portion disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 5-42009, the engaging element is melted by using the internal heating of the engaging element, and the surface of the base material is melted. In this case, the melted resin penetrates into the base material, and the surface of the base material becomes harder, increasing the load on the sewing needle in the subsequent sewing process.
本発明は、 こうした課題を解決すべくなされたものであり、 耳部表面 に樹脂膜などが形成されず、 柔軟性と耳部形成領域の平面性が確保され るとともに、 耳部形成領域と係合素子形成領域との境界線上の垂直面の 平面性をも確保される繊維性面ファスナ一と、 同面ファスナーの効率的 な耳部の形成方法及びその形成装置を提供することを目的としている。 発明の開示  The present invention has been made to solve such a problem, and a resin film or the like is not formed on the surface of the ear portion, so that flexibility and flatness of the ear portion formation region are ensured, and the present invention relates to the ear portion formation region. It is an object of the present invention to provide a fibrous surface fastener capable of securing the flatness of a vertical surface on a boundary line with a composite element forming region, an efficient method for forming ears of the same surface fastener, and an apparatus for forming the same. . Disclosure of the invention
本願における第 1の発明は繊維製面ファスナーに関するものであり、 その基本構成は織成または編成により得られる基材の少なく とも一表面 から起立する雄及び 又は雌の多数の係合素子を有する繊維製の面ファ スナ一にあって、 その面ファスナーの幅方向両側縁部に沿って直線状に 延びる耳部が、 基材の前記一表面の一部と実質的に面一な前記係合素子 の剪断面を含んでなるとともに、 同耳部と前記係合素子の非剪断領域と の境界線に沿った鉛直面に交差する前記係合素子の構成繊維が実質的に 存在しないことを特徴とする。 The first invention in the present application relates to a surface fastener made of fiber, the basic structure of which is a fiber having a large number of male and / or female engaging elements rising from at least one surface of a base material obtained by weaving or knitting. The engaging element, which is formed in a hook-and-loop fastener made of stainless steel and has a lug extending linearly along both side edges in the width direction of the hook-and-loop fastener, is substantially flush with a part of the one surface of the base material. Characterized in that substantially no constituent fibers of the engagement element intersect with a vertical plane along the boundary between the ear portion and the non-sheared region of the engagement element. I do.
織成又は編成により得られる繊維製の面ファスナーは、 織成又は編成 時には、 既述したとおり、 その基材の一表面に、 モノフィラメントから なるフック状、 きのこ状などの雄係合素子と、 マルチフィラメントから なる複数本の繊維ループ形状の雌係合素子とを、 多数単独で又は混在さ せてループ状に起立して織り込んだあとで、 フック状の雄係合素子では 、 モノフィラメントからなるループの一部を切断し、 きのこ状の雄係合 素子では、 ループの上端を切断したのち、 その先端を溶融させて傘状の 係合頭部を形成する。 マルチフィラメントからなる雌係合素子は、 ルー プ形状を保持させた状態で、 パフィングなどにより各構成繊維をばらば らに分離させて四方に拡げて完成させる。  As described above, the surface fastener made of fiber obtained by weaving or knitting has a male engaging element such as a hook-shaped or mushroom-shaped monofilament on one surface of the base material. After a plurality of fiber-engaged female engaging elements composed of filaments are erected and woven in a loop shape by using a large number of them alone or in combination, the hook-shaped male engaging elements form a monofilament loop. In the mushroom-shaped male engagement element, a part is cut, and after cutting the upper end of the loop, the tip is melted to form an umbrella-shaped engagement head. The female engaging element made of a multifilament is completed by separating each constituent fiber by puffing or the like while maintaining the loop shape, and expanding the fiber in all directions.
これらの面ファスナーは、 各種の布帛や、 天然又は合成の各種皮革類 などの各種製品に縫着により固定されることが多い。 そのため、 前述の ごとく、 作成された繊維製面ファスナーにあっては、 単一の細幅テープ を織成又は編成するときは、 その幅方向の両側縁部の耳部形成領域に係 合素子を織り又は編み込まず、 基材の構成繊維だけで構成される耳部を 形成する。 一方、 生産性などを考慮したとき、 両側縁部に前述のような 耳部を形成することなく広幅の面ファスナーテープを織成又は編成し、 これを幅方向に市販に供する幅をもつ面ファスナーの幅単位に 1以上に 区画するとともに、 その境界部に存在する係合素子を耳部の 2倍強の幅 をもって切除したのち、 その耳部を 2分する。 一方、 前記広幅面ファス ナーテープの両側縁部では、 同時に同両側縁部に存在する係合素子を所 要の耳部幅をもって切除する。  These hook and loop fasteners are often fixed to various products such as various kinds of fabrics and various kinds of natural or synthetic leathers by sewing. Therefore, as described above, when weaving or knitting a single narrow tape, the engaging element is formed in the ear forming area on both side edges in the width direction. The ears are not woven or knitted and form ears composed only of the constituent fibers of the substrate. On the other hand, in consideration of productivity, etc., a wide surface fastener tape is woven or knitted without forming the above-mentioned ears on both side edges, and the surface fastener has a width in a width direction for commercial use. After dividing the engaging element at the boundary with a width more than twice the width of the ear, divide the ear into two. On the other hand, at the both side edges of the wide surface fastener tape, the engaging elements existing on the both side edges are simultaneously cut off with a required ear width.
本発明は、 一部の係合素子を切除して耳部を形成された繊維製面ファ スナ一に関する。 本発明に係る面ファスナーは上述の構成を備えている 。 すなわち、 これを換言すると、 係合素子が根元から切除されて形成さ れる耳部にあって、 本発明では切除されて残される係合素子の根元には 、 従来のごとく、 溶融樹脂や浸透樹脂が存在せず、 しかもその根元の剪 断面は基材表面とほぼ同一平面上にあり、 これを上方から見たとき平滑 性に優れたものとなる。 また、 係合素子と基材により囲まれる耳部領域 の空間断面形状は正確な矩形状を呈し、 耳部形成領域と係合素子との境 界に係合素子群により作られる垂直壁面から耳部形成領域上方の空間に 向けて突出する係合素子の構成繊維が殆ど存在していない。 すなわち、 耳部形成領域上方の空間には係合素子の構成繊維がほとんど飛び出して いない美麗な形状を有している。 SUMMARY OF THE INVENTION The present invention provides a fiber surface fan having an ear formed by cutting out a part of an engagement element. About Sunaichi. The surface fastener according to the present invention has the above-described configuration. In other words, in other words, in the ear portion formed by cutting out the engaging element from the base, in the present invention, the root of the engaging element that is cut off and left is a molten resin or a penetrating resin as in the related art. Does not exist, and the shear surface at the root is almost coplanar with the surface of the base material, and when viewed from above, it has excellent smoothness. Further, the spatial cross-sectional shape of the ear region surrounded by the engaging element and the base material has an accurate rectangular shape, and the ear is formed from the vertical wall surface formed by the engaging element group at the boundary between the ear forming region and the engaging element. Almost no constituent fiber of the engaging element protrudes toward the space above the part forming region. In other words, the engaging element has a beautiful shape in which the constituent fibers hardly protrude into the space above the ear forming area.
かかる耳部の構成により、 本発明の面ファスナーを各種製品に鏠着し て固定するとき、 基材には係合素子の抜脱を防ぐためになされたバック コーティングを除く と、 溶融樹脂により固められた部分がなく、 且つ耳 部形成領域上方の空間に余計なものが存在せず、 しかも係合素子の剪断 面が基材表面とほぼ同一平面上にあり平滑性を有しているため、 同剪断 面に光沢が生じ、 耳部の領域を明確にするため、 安定した縫製を行うこ とができるだけでなく、 縫針の折損などのトラプルの発生がない。  With such a configuration of the ear portion, when the hook-and-loop fastener of the present invention is attached and fixed to various products, the base material is solidified with a molten resin except for a back coating made to prevent the engaging element from coming off. Since there is no bent portion and there is no excess in the space above the ear forming region, and the shearing surface of the engaging element is almost flush with the surface of the base material and has smoothness. The sheared surface is glossy and the ear area is clear, so that not only can it be stably sewn, but there is no trapping such as breakage of sewing needles.
また、 本発明にあって前記係合素子の剪断面が同一方向からの剪断刃 の剪断により形成されていることが望ましい。 このように、 係合素子の 剪断面が一方向からの剪断により形成されていると、 従来の垂直軸回り に回転する円板状回転刃による剪断のごとく剪断面が多方向性をもたな いため、 反射光に一方向性が生じ、 耳部に対する視認が容易となり、 縫 製時の縫製ミスなどを生じなくすることができるようになる。  Further, in the present invention, it is preferable that the shear surface of the engagement element is formed by shearing the shear blade from the same direction. Thus, when the shearing surface of the engagement element is formed by shearing from one direction, the shearing surface does not have multidirectionality like the shearing by the conventional disk-shaped rotary blade rotating around the vertical axis. As a result, the reflected light is unidirectional, making it easy to see the ears, and it is possible to eliminate sewing errors during sewing.
これは、 以下に述べる第 2発明である耳部形成方法と第 3発明である 耳部形成装置により、 始めて得られる形状である。 耳部形成方法に係る発明の基本構成は、 織成または編成により得られ た広幅の基材の少なく とも一表面から起立する雄及び/又は雌の多数の 係合素子を有する繊維製面ファスナーの耳部形成方法であって、 長尺の 面ファスナーを供給路に沿って連続して供給すること、 前記供給路に平 行で且つ直交して延びる回転軸回りに回転する少なく とも 1つの所望の 幅と周面に沿って複数の剪断刃とをもつ円板型回転刃を、 前記供給路と 実質的に基材の厚さ間隔をもって配すること、 及び前記回転刃の回転に より前記係合素子の一部を、 基材表面と実質的に同一平面上で且つ基材 の長さ方向に直線的に剪断して耳部を形成することを特徴とする繊維製 面ファスナーの耳部形成方法にある。 This is the first shape obtained by the ear forming method of the second invention and the ear forming apparatus of the third invention described below. The basic structure of the invention according to the ear forming method is a fiber surface fastener having a large number of male and / or female engaging elements rising from at least one surface of a wide substrate obtained by weaving or knitting. A method for forming an ear portion, comprising: supplying a long surface fastener continuously along a supply path; at least one desired means for rotating around a rotation axis extending parallel and orthogonal to the supply path. Disposing a disk-shaped rotary blade having a plurality of shear blades along a width and a peripheral surface at substantially the thickness interval of the base material with the supply path; and rotating the rotary blade to perform the engagement. A method for forming ears of a surface fastener made of fiber, characterized in that a part of the element is sheared linearly in the longitudinal direction of the substrate substantially on the same plane as the surface of the substrate to form ears. It is in.
この耳部形成方法は、 第 3発明に係る繊維製面ファスナーの耳部形成 装置の基本構成である、 織成または編成により得られた広幅の基材の少 なくとも一表面から起立する雄及ぴノ又は雌の多数の係合素子を有する 繊維製面ファスナーの耳部形成装置であって、 長尺の面ファスナーを供 給路に沿って連続して供給する供給手段と、 耳部の形成幅を有するとと もに周面に沿って複数の剪断刃をもち、 前記供給路に基材厚みの間隔を もって配され、 同供給路に平行で且つ直交して延びる回転軸回りを回転 する少なく とも 1つの円板型回転刃とを備えてなることを特徴とする繊 維製面ファスナーの耳部形成装置により効果的に実現される。  This ear portion forming method is a basic structure of the ear portion forming device for a fiber surface fastener according to the third invention, which is a male and female member standing up from at least one surface of a wide base material obtained by weaving or knitting. An ear forming device for a surface fastener made of a fiber having a large number of engaging elements of a hook or a female, comprising: a supply means for continuously feeding a long surface fastener along a supply path; It has a width and has a plurality of shearing blades along the peripheral surface, is arranged at intervals of the substrate thickness in the supply path, and rotates around a rotation axis extending parallel to and orthogonal to the supply path. This is effectively achieved by an ear forming device for a fiber surface fastener, comprising at least one disk-shaped rotary blade.
このように、 回転刃を面ファスナー供給路に対して横断方向に直交す る回転軸回りに回転させて、 基材の耳部形成領域に存在する係合素子を 、 その根元から剪断するため、 係合素子を構成する繊維の根元が同一方 向に向けて剪断され、 同時に剪断されないで残る係合素子と剪断される 係合素子との境界において、 たとえ剪断されないで残る係合素子の全て の構成繊維が剪断されず、 ループ状の根元の数本が剪断され、 同剪断さ れた繊維が基材上に残されるような場合でも、 根元の一部が剪断されて 耳部形成領域の上方空間に突出するループ状繊維は、 前記回転刃の軸方 向端縁に剪断刃により剪断されるため、 結果的に前記空間に突出する繊 維が存在しなくなる。 これにより、 耳部の空間断面が正確な矩形状を呈 するようになるばかりでなく、 上述のような耳部形成領域に高い平坦度 と光沢が生じる。 In this way, the rotating blade is rotated around the rotation axis orthogonal to the hook-and-loop fastener supply path in the transverse direction, and the engaging element present in the ear forming region of the base material is sheared from its base. The roots of the fibers constituting the engaging elements are sheared in the same direction, and at the boundary between the remaining engaging elements and the engaging elements that are not sheared at the same time, all of the engaging elements that remain without being sheared Even if the constituent fibers are not sheared and some of the loop-shaped roots are sheared and the sheared fibers are left on the substrate, a part of the root is sheared. The loop-shaped fiber projecting into the space above the ear forming region is sheared by the shearing blade at the axial end edge of the rotary blade, so that the fiber projecting into the space does not exist as a result. As a result, not only the spatial cross section of the ear portion has an accurate rectangular shape, but also high flatness and gloss are generated in the ear portion forming region as described above.
上記第 2発明にあっては、 前記回転刃により剪断された剪断屑をエア 一により剪断領域から排除することを含んでいることが好ましい。 この ように、 剪断屑の排除にエアーを利用することにより、 容易に且つ確実 に剪断領域から剪断屑を排除することができるようになる。 このとき、 上記製造装置に係る第 3発明の好ましい形態として、 前記回転刃の剪断 領域を挟んだ面ファスナ一の供給方向の上流側に配されたエアー噴出手 段と、 前記回転刃の剪断領域を挟んだ面ファスナーの供給方向の下流側 に配された吸気手段とを更に備えるようにすると、 剪断された係合素子 屑はエアー噴出手段によって回転刃の周辺を越えて吸気側へと吹き飛ば されて、 剪断領域から確実に排除される。 図面の簡単な説明  In the second invention, it is preferable that the method includes removing the sheared chips sheared by the rotary blade from the shearing region by air. As described above, by using air to remove the shear debris, the shear debris can be easily and reliably removed from the shear region. At this time, as a preferred embodiment of the third invention according to the above manufacturing apparatus, as a preferred embodiment, an air ejection means arranged on the upstream side in the supply direction of the surface fastener across the shear area of the rotary blade, and a shear area of the rotary blade And suction means disposed downstream of the hook-and-loop fastener in the supply direction with the interposed member therebetween, so that the sheared engaging element debris is blown toward the suction side beyond the periphery of the rotary blade by the air ejection means. And is reliably excluded from the shear zone. BRIEF DESCRIPTION OF THE FIGURES
図 1は本発明に係る耳部形成装置の概略構成を示す全体斜視図である 図 2は本発明による耳部形成部の実施例を示す側面図である。  FIG. 1 is an overall perspective view showing a schematic configuration of an ear forming apparatus according to the present invention. FIG. 2 is a side view showing an embodiment of an ear forming section according to the present invention.
図 3は本発明に係る面ファスナーの耳部周辺の形態を模式的に示す正 面図である。  FIG. 3 is a front view schematically showing the form around the ear of the hook-and-loop fastener according to the present invention.
図 4は同斜視図である。 , 図 5は本発明方法により形成された雌面ファスナーの耳部周辺の正面 形状を拡大写真で示す説明図である。 '  FIG. 4 is a perspective view of the same. Fig. 5 is an explanatory view showing an enlarged photograph of the front shape around the ear portion of the female surface fastener formed by the method of the present invention. '
図 6は同斜視説明図である。 図 7は本発明方法により形成された雄面ファス ? "一の耳部周辺の正面 形状を拡大写真で示す説明図である。 FIG. 6 is an explanatory diagram of the same perspective. FIG. 7 is an explanatory view showing an enlarged photograph of the front shape around the one ear part formed by the method of the present invention.
図 8は同斜視説明図である。 発明を実施するための最良の形態  FIG. 8 is an explanatory diagram of the same perspective. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明の好適な実施形態を図示実施例に基づいて具体的に説明 する。  Hereinafter, preferred embodiments of the present invention will be specifically described based on illustrated examples.
図 1は広幅で長尺の繊維製面ファスナー 1 1に複数本の耳部を形成す るための装置の概略構成例を示している。  FIG. 1 shows a schematic configuration example of an apparatus for forming a plurality of ears in a wide and long fiber surface fastener 11.
この種の繊維製面ファスナーは、 広幅テープ状の基材を織成または編 成すると同時に、 図示せぬ合成樹脂製の多数本のモノフイラメント又は 多数本のマルチフィラメントを単独に、 若しくは多数本のモノフィラメ ント又は多数本のマルチフィラメントを混在させて、 各モノフィラメン トとマルチフィラメントを前記基材のー表面からループを形成しながら 、 通常の手法により一体に織り込みまたは編み込んだあと、 基材の裏面 に係合素子の抜脱防止用の合成樹脂のバックコーティング層 1 2を形成 し、 次いでモノフイラメントのループがフック状またはきのこ状の雄係 合素子に、 或いはマルチフィラメントのループがパフィングして雌係合 素子に加工される。  This type of surface fastener made of fiber is used for weaving or knitting a wide tape-shaped base material and simultaneously using a large number of monofilaments or a large number of multifilaments (not shown) made of synthetic resin alone or a large number of multifilaments. Monofilaments or multiple multifilaments are mixed, and each monofilament and multifilaments are woven or knitted together by a usual method while forming a loop from the surface of the base material, and then the back surface of the base material is formed. Then, a back coating layer 12 of a synthetic resin for preventing the engagement element from being pulled out is formed, and then the monofilament loop is hooked or mushroom-shaped male engagement element, or the multifilament loop is puffed and female. It is processed into an engagement element.
これを卷き取って面ファスナー 1 1の広幅の原反ロール 1 0を製造す る。 前記原反ロール 1 0から繰り出される広幅の面ファスナー 1 1は、 耳部形成部 1 3を通って、 その表面に形成された多数の係合素子からな る係合面 1 4の幅方向に複数区画された区画線上の耳部の 2倍強の幅を もつ耳部形成領域 1 5内の係合素子を剪断したのち卷取部 1 6にて巻き 取る。 このとき、 広幅の面ファスナー 1 1が卷取部 1 6で卷き取られる 前に、 図示せぬカッターをもって前記耳部形成領域 1 5を幅方向に 2分 割することもでき、 あるいは広幅の面ファスナー 1 1を卷取部 1 6で卷 き取ったのちに、 改めてカッターをもって前記耳部形成領域 1 5を幅方 向に 2分割するようにしてもよい。 This is wound up to produce a wide material roll 10 of the hook-and-loop fastener 11. The wide surface fastener 11 that is unwound from the raw roll 10 passes through the ear forming portion 13 and extends in the width direction of the engaging surface 14 formed of a number of engaging elements formed on the surface thereof. The engaging element in the ear forming area 15 having a width slightly more than twice the width of the ear on the dividing line is sheared and then wound up by the winder 16. At this time, before the wide hook-and-loop fastener 11 is wound by the winding section 16, the ear forming area 15 is cut in a width direction by a cutter (not shown) for two minutes. Alternatively, after the wide hook-and-loop fastener 11 is wound by the winding section 16, the ear forming area 15 may be divided into two in the width direction by a cutter again. .
前記耳部形成部 1 3は、 図 1に示すように、 原反ロール 1 0と卷取部 1 6との間の面ファスナー供給路に対向して配される複数個の回転力ッ ター 1 7を備えている。 この複数個の回転カッター 1 7は、 前記面ファ スナー供給路に平行で且つ横断する方向に直交して配される回転軸 1 8 に所要の間隔をおいて固着され、 図示せぬ駆動源により一方向に積極的 に駆動回転する。 各回転カッター 1 7は、 その周面に多数の鋸状断面の カッター刃 1 7 aが同一ピッチで形成されており、 その剪断幅は形成し ようとする耳部の 2倍強に設定されている。 また、 複数個のカッター 1 7のピッチは、 等ピッチとは限らず任意に決めることができるが、 いず れにしても製品となる細幅面ファスナーテープのテープ幅に等しい。 そ のため、 本実施例にあっては、 回転カッター 1 7を、 例えばキー溝とス ぺーサなどを使って、 前記回転軸 1の軸方向に任意の位置で固定できる ようにされている。  As shown in FIG. 1, the ear forming portion 13 includes a plurality of rotating force cutters 1 arranged opposite to the hook-and-loop fastener supply path between the raw material roll 10 and the winding portion 16. It has seven. The plurality of rotary cutters 17 are fixed to a rotary shaft 18 that is arranged parallel to the surface fastener supply path and perpendicular to the transverse direction at a required interval, and is driven by a drive source (not shown). Actively rotate in one direction. Each rotary cutter 17 has a large number of saw blades 17a having a saw-like cross section formed at the same pitch on the peripheral surface thereof, and the shear width thereof is set to be more than twice as large as the ear to be formed. I have. The pitch of the plurality of cutters 17 is not limited to the same pitch but may be arbitrarily determined, but in any case, is equal to the tape width of the narrow surface fastener tape to be a product. Therefore, in the present embodiment, the rotary cutter 17 can be fixed at an arbitrary position in the axial direction of the rotary shaft 1 using, for example, a keyway and a spacer.
図 2は、 前記耳部形成部 1 3の具体的な構成例を示している。 図中の 符号 1 9は、 上記原反ロール 1 0から供給される広幅の上記面ファスナ - 1 1の供給路を構成するテーブルであり、 面ファスナー供給路の上流 側と下流側とに所定の間隔をおいて別れて一直線上に配されている。 上 流側の第 1テープル 1 9 a と下流側の第 2テーブル 1 9 bとの間には、 上記回転力ッター 1 7の数に見合った数の面ファスナー支持部材 2 0が 配されている。 この支持部材 2 0は、 図示せぬ微調整装置により上面を 走行する面ファスナー 1 1 と前記回転力ッター 1 7のカッター刃 1 7 a との間隔を微調整されるようになっている。 因みに、 その間隙は丁度面 ファスナー 1 1のバックコーティング層 1 2をも含めた基材 1 1 aの厚 さと略等しく設定される。 FIG. 2 shows a specific configuration example of the ear forming section 13. Reference numeral 19 in the drawing denotes a table constituting a supply path for the wide surface fastener 11-1 supplied from the material roll 10, and predetermined tables are provided upstream and downstream of the surface fastener supply path. They are separated and arranged on a straight line. Between the first staple 19a on the upstream side and the second table 19b on the downstream side, a number of hook-and-loop fastener supporting members 20 corresponding to the number of the rotary force meters 17 are arranged. . The distance between the hook-and-loop fastener 11 running on the upper surface of the support member 20 and the cutter blade 17a of the rotating force 17 is finely adjusted by a fine adjustment device (not shown). By the way, the gap is just the thickness of the base material 11a including the back coating layer 12 of the surface fastener 11. Is set substantially equal to
本実施例にあっては、 前記回転カッター 1 7の面ファスナー導入側か ら導出側の周辺にかけて、 面ファスナー 1 1の耳部形成領域 1 5にて根 元から剪断された係合素子 1 1 bの剪断屑がカッター周辺に飛散するこ とを防ぐため、 飛散防止カバー 2 1が配設されている。 更に本実施例で は、 前記飛散防止カバー 2 1 と走行する面ファスナー 1 1 との面ファス ナー導入口 2 2 a及び導出口 2 2 bに対向させて、 それぞれエアー吸引 パイプ 2 3とエアー噴出パイプ 2 4とが配され、 回転カッター 1 7によ り剪断された係合素子 1 1 bの剪断屑を、 エアー噴出パイプ 2 4から噴 出するエアーにより面ファスナー導出口 2 2 bから面ファスナー導入口 2 2 aに向けて吹き飛ばし、 エアーに乗って送られてくるそれらの剪断 屑を面ファスナー導入口 2 2 aに配されたエアー吸引パイプ 2 3で吸引 して、 図示せぬ回収部へと積極的に運び出す。  In the present embodiment, the engaging element 1 1 which is sheared from the root in the ear forming area 15 of the surface fastener 11 from the surface fastener introduction side to the discharge side periphery of the rotary cutter 17 A scattering prevention cover 21 is provided to prevent the shearing debris b from scattering around the cutter. Further, in the present embodiment, the air suction pipe 23 and the air ejection pipe are respectively opposed to the hook-in fastener inlet 22 a and the outlet 22 b of the scattering prevention cover 21 and the running hook-and-loop fastener 11. A pipe 24 is disposed, and the shavings of the engaging element 1 1b sheared by the rotary cutter 17 are discharged from the surface fastener outlet 22b by the air jetted from the air jet pipe 24. It is blown off toward the inlet 22a, and the sheared debris sent on the air is sucked by the air suction pipe 23 provided in the hook-and-loop fastener inlet 22a to the collection section (not shown). And actively carry it out.
以上のごとく構成された本実施例による繊維製面ファスナ一の耳部形 成装置によれば、 原反ロール 1 0から送り出される広幅の繊維製面ファ スナー 1 1は、 卷き取られる途中の耳部 1 1 cにおいて、 面ファスナー 1 1の走行方向下流側から上流側に向けて駆動回転する複数個の回転力 ッター 1 7の力ッター刃 1 7 aにより、 面ファスナー 1 1の基材表面に 形成された多数の係合素子 1 1 bからなる係合面 1 4の複数本の耳部形 成領域 1 5に存在する係合素子 l i bの根元を基材 1 1 aの表面とほぼ 同一平面上で剪断して、 直線上の複数の耳部形成領域 1 5に、 それぞれ 平坦な係合素子の存在しない平坦な表面をもつ耳部 1 1 cを形成する。 この耳部 1 1 cの形成時には、 上述のようにして、 エアー吸引パイプ 2 3とエアー噴出パイプ 2 4を使って、 剪断により生じる係合素子 1 1 b の剪断屑が積極的に外部へと排出される。  According to the apparatus for forming ears of a fiber surface fastener according to the present embodiment configured as described above, the wide fiber surface fastener 11 delivered from the raw material roll 10 is wound in the middle of being wound. At the ears 1 1 c, a plurality of rotating forces that rotate from the downstream side to the upstream side in the traveling direction of the hook-and-loop fastener 11 1, and the base material surface of the hook-and-loop fastener 11 by the force-tutter blades 17 a The base of the engaging element lib existing in the plurality of ear forming regions 15 of the engaging surface 14 formed of a large number of engaging elements 1 1b formed on the base 11 is almost the same as the surface of the base material 11a. Shearing is performed on a plane to form ears 11 c having a flat surface without a flat engaging element in each of a plurality of ear forming areas 15 on a straight line. During the formation of the lug 11c, as described above, the shearing chips of the engagement element 11b generated by the shearing are actively discharged to the outside by using the air suction pipe 23 and the air ejection pipe 24. Is discharged.
こう して耳部 l i eが形成されたのち、 広幅の面ファスナー 1 1は卷 取部 1 6にて積極的に卷き取られる。 After the ear lie is formed in this way, the wide area fastener 1 1 is wound. It is wound up positively at Toribu 16.
なお本実施例にあっては、 図 1に示すように、 広幅の面ファスナー 1 1に単に複数本の耳部 1 1 cを形成して卷き取っているが、 耳部 1 1 c を形成したあと、 図示せぬ複数のカッターをもって各耳部 1 1 cをその 幅方向の中央で切断して、 細幅の面ファスナーを連続して形成すること も可能である。 図 3及び図 4は、 こうして得られた広幅の繊維製面ファ スナー 1 1の耳部周辺の形状を模式的に示している。  In this embodiment, as shown in FIG. 1, a plurality of ears 11 c are simply formed and wound on the wide surface fastener 11, but the ears 11 c are formed. After that, it is also possible to cut each ear 11c at the center in the width direction with a plurality of cutters (not shown) to continuously form the narrow width surface fastener. FIGS. 3 and 4 schematically show the shape of the periphery of the ear portion of the wide-width fiber surface fastener 11 thus obtained.
図 5〜図 8は、 上記構成を備えた本発明の耳部形成装置により得られ る繊維製面ファスナーの耳部周辺の形態を示す拡大写真である。 因みに 、 これらの繊維製面ファスナーは、 多数の合成樹脂製細線条 (マルチフ イラメント) からなる繊維糸条を使って基材を織成すると同時に、 合成 樹脂製太線条 (モノフィラメント) 又はマルチフィラメントを、 ループ を形成しながら織り込んで広幅テープを製造したものである。 次いで、 基材の裏面にバックコーティングがなされたのち、 マルチフィラメント からなるループはパフイングなどにより構成繊維単位に分離されて、 広 幅テープは雌の面ファス^ "一となり、 モノフィラメントからなるループ の一部が切断されて雄面ファスナーとなる。  FIGS. 5 to 8 are enlarged photographs showing the configuration around the ears of the fiber surface fastener obtained by the ear forming apparatus of the present invention having the above configuration. By the way, these fiber fasteners woven a base material using a fiber yarn composed of a large number of synthetic resin fine filaments (multifilaments), and simultaneously synthesized synthetic resin thick filaments (monofilaments) or multifilaments. Wide tape was manufactured by weaving while forming a loop. Next, after a back coating is applied to the back surface of the base material, the multifilament loop is separated into constituent fiber units by puffing or the like, and the wide tape becomes a female hook-and-loop, and a monofilament loop is formed. The part is cut to form a male fastener.
図 5及ぴ図 6はマルチフィラメントからなる繊維糸条を使って織成さ れる基材にマルチフィラメントをループ状に形成した雌面ファスナーに 耳部を形成したものであり、 図 7及ぴ図 8はマルチフィラメントからな る繊維糸条を使って織成される基材にモノフイラメントをループ状に形 成したのち、 その一部を切断して得られる雄面ファスナ一に耳部を形成 したものである。  Fig. 5 and Fig. 6 show a female fastener with a multifilament formed in a loop on a base material woven using a multifilament fiber yarn. Fig. 8 shows a monofilament formed into a loop on a base material woven using multifilament fiber yarns, and then a part of the monofilament was cut to form ears on a male fastener. Things.
これらの図からも理解できるように、 本発明による上述の耳部形成方 法及び装置によれば、 従来とは異なり、 耳部 1 1 cが左右両側に並ぶ係 合素子 1 1 bにより形成される側壁部が耳部 1 1 cの上方空間 2 5に突 出する繊維が事実上存在しない垂直壁面 2 6が形成されるとともに、 そ の耳部形成領域 1 5の表面の剪断面は平滑性を有している。 そのため、 耳部 1 1 cの断面形状は極めて明確な矩形状に形成されている。 As can be understood from these drawings, according to the above-described ear forming method and apparatus according to the present invention, unlike the conventional method, the ears 11 c are formed by the engagement elements 11 b arranged on both the left and right sides. Side wall projects into the space 25 above the ears 1 1 c. A vertical wall surface 26 where virtually no fiber is generated is formed, and the surface of the ear forming region 15 has a smooth shear surface. Therefore, the cross section of the ear 11c is formed in a very clear rectangular shape.
すなわち、 広幅の繊維製面ファスナー 1 1の係合素子の一部が直線状 に根元から切除されて形成される耳部 1 1 cにあって、 本発明では回転 刃 1 7 aにより切除されて残される係合素子 1 1 bの根元には、 従来の ごとく内部発熱や砥石の摩擦熱による溶融樹脂や浸透樹脂が存在せず、 しかもその根元の剪断面は基材表面とほぼ同一平面上にあり、 これを上 方から見たとき平滑性に優れたものとなる。 また、 前述のごとく形成さ れた耳部 1 1 cの係合素子 l i bと基材 1 1 aにより囲まれる耳部形成 領域 1 5の空間断面形状は正確な矩形状を呈し、 耳部形成領域 1 5と係 合素子 1 1 bとの境界に係合素子群により作られる垂直壁面 2 6から耳 部形成領域 1 5の上方空間 2 5内に向けて突出する係合素子 1 1 bの構 成繊維が殆ど存在していない。 すなわち、 耳部形成領域 1 5の上方空間 2 5には係合素子の構成繊維がほとんど飛び出していない美麗な形状を 有している。  In other words, a part of the engaging element of the wide fiber surface fastener 11 is located at the ear 11 c formed by cutting linearly from the base, and in the present invention, it is cut by the rotary blade 17 a. At the root of the remaining engaging element 11b, there is no molten resin or penetrating resin due to internal heat generation or frictional heat of the grindstone as in the past, and the shearing surface at the root is almost flush with the base material surface. Yes, when viewed from above, it has excellent smoothness. In addition, the spatial cross-sectional shape of the ear forming area 15 surrounded by the engaging element lib of the ear 11 c formed as described above and the base material 11 a has an accurate rectangular shape, and the ear forming area The structure of the engaging element 1 1b that protrudes from the vertical wall surface 26 formed by the engaging element group at the boundary between the engaging element 11 and the engaging element 11 1b into the space 25 above the ear forming area 15 Almost no synthetic fibers are present. That is, the upper part 25 of the ear part formation region 15 has a beautiful shape in which the constituent fibers of the engagement element hardly protrude.
これは、 たとえば係合素子 1 1 bの根元を回転力ッター 1 7により剪 断しているとき、 耳部形成領域 1 5と係合素子 1 1 bとの境界において 、 たとえ係合素子 1 1 bの構成繊維の一部が係合素子群により作られる 垂直壁面 2 6から耳部形成領域 1 5の上方空間 2 5内に向けて突出して いるとしても、 回転する回転刃 1 7 aによって、 前記垂直壁面 2 6上に おいて同構成繊維が剪断されるがためである。 これに対して、 従来の垂 直軸回りに回転する回転刃やバリカンによると、 係合素子の根元を単に 切除するだけであって、 回転刃の刃先が係合素子の根元にある全ての構 成繊維までとどかず、 そのループ状構成繊維の一部がその根元に残され る場合がある。 この場合に、 残された繊維は相変わらず切断された繊維 とループ状につながつており、 切断されたループ状の繊維は相変わらず 基材上に残された状態のまま、 その先端が耳部形成領域 1 .5の上方空間 2 5内に突出して残り、 耳部の形状を曖昧なものとする。 This is because, for example, when the root of the engagement element 11b is sheared by the rotary force cutter 17, at the boundary between the ear forming region 15 and the engagement element 11b, even if the engagement element 11b Even if a part of the constituent fiber of b protrudes from the vertical wall surface 26 formed by the engagement element group into the space 25 above the ear formation region 15, the rotating blade 17 a rotates. This is because the constituent fibers are sheared on the vertical wall surface 26. On the other hand, according to the conventional rotary blade or hair clipper rotating around the vertical axis, the root of the engaging element is simply cut off, and all the blades of the rotary blade at the root of the engaging element are cut off. In some cases, some of the loop-shaped constituent fibers are left at the root without reaching the synthetic fibers. In this case, the remaining fibers are still cut fibers The cut loop-shaped fibers remain in the state of being left on the base material, and their tips protrude and remain in the space 25 above the ear formation area 1.5. The shape of the part is ambiguous.
このように耳部の形状が明確となっていない場合には、 面ファスナー を各種製品に縫着して固定しようとするとき、 鏠着線が耳部から外れや すくなって、 外観的にも鏠着強度の面からも、 製品としての歩留りに影 響する。 そのため、 縫製作業時に正確な縫製をするためには、 十分な縫 製技術をもつ熟練者によらねばならず、 コス トの増加にもつながりかね ない。 '  If the shape of the ears is not clear in this way, when the hook-and-loop fastener is sewn to various products and fixed, it is easy for the attachment wire to come off from the ears, and the appearance is also reduced.鏠 Even in terms of adhesion strength, it affects the yield as a product. Therefore, in order to perform accurate sewing at the time of sewing work, it is necessary to rely on a skilled worker having sufficient sewing techniques, which may lead to an increase in cost. '
これに対して、 本発明の上記耳部形成方法及び装置によって形成され る耳部 1 1 cの断面形状は正確な矩形状を呈しており、 耳部 1 1 cが内 部加熱や摩擦熱によって溶融する樹脂が基材 1 1 aの表面に溶着したり 、 基材 1 1 aの内部に浸透して固化した部分が存在しないばかりでなく 、 耳部形成領域 1 5の上方空間 2 5に余計なものが存在せず、 しかも係 合素子 l i bの剪断面が基材 1 1 aの表面とほぼ同一平面上にあって平 滑性を有しているため、 同剪断面に光沢が生じ、 耳部 1 1 cの領域を明 確にするため、 外観的に耳部 1 1 c と係合素子 l i bが存在する係着面 とが明確に区別されるようになり、 製品への鏠着にあたつても縫針の折 損などがなく縫製がしゃすくなり、 熟練を要さずに安定した作業が確保 され、 縫製員の疲労も少なくなり、 同時に完成品も高品質の製品が得ら れるようになる。  On the other hand, the cross-sectional shape of the ear 11c formed by the above-described ear forming method and apparatus of the present invention has an accurate rectangular shape, and the ear 11c is heated by internal heating or frictional heat. Not only does the melted resin adhere to the surface of the base material 11a, or does not have a solidified part that penetrates into the base material 11a, as well as an extra space 25 above the ear forming area 15 And the shear surface of the engaging element lib is almost flush with the surface of the base material 11a and has lubricity. In order to clarify the area of the part 11c, the ear 11c is clearly distinguished from the engaging surface on which the engaging element lib is present. Even if the sewing needle does not break, the sewing will be smoother, stable work will be secured without skill, and the fatigue of sewing staff will be reduced. Sometimes high quality products can be obtained for finished products.

Claims

請 求 の 範 囲 The scope of the claims
1 . 織成または編成により得られる基材の少なく とも一表面から起ち上 がる雄及ぴノ又は雌の多数の係合素子を有する繊維製の面ファスナーに あって、 1. A fibrous surface fastener having a large number of male and female or female engaging elements rising from at least one surface of a substrate obtained by weaving or knitting,
その面ファスナー(11)の幅方向両側縁部に沿つて直線状に延びる耳部 (11c) 力 S、基材(11a) の前記一表面の一部と実質的に面一な前記係合素子 (lib) の剪断面を含んでなるとともに、 同耳部(11c) と前記係合素子 (lib) の非剪断領域との境界線に沿った鉛直面に交差して同耳部(11c) の上方空間に突出する前記係合素子(lib) の構成繊維が実質的に存在し ないことを特徴とする繊維製面ファスナー。  Ears (11c) extending linearly along both side edges in the width direction of the surface fastener (11), a force S, and the engaging element substantially flush with a part of the one surface of the substrate (11a). (lib), and intersects a vertical plane along a boundary between the lug (11c) and the non-shear region of the engagement element (lib). A surface fastener made of fiber, wherein constituent fibers of the engagement element (lib) projecting into the upper space are substantially absent.
2 . 前記係合素子(lib) の剪断面が同一方向からの剪断刃の剪断により 形成されてなることを特徴とする請求の範囲 1に記載の繊維製面ファス ナー。  2. The fiber fastener according to claim 1, wherein the shear surface of the engaging element (lib) is formed by shearing a shear blade from the same direction.
3 . 織成または編成により得られた広幅の基材の少なく とも一表面から 起立する雄及び/又は雌の多数の係合素子を有する繊維製面ファスナー の耳部を形成する方法であって、 3. A method of forming ears of a fiber surface fastener having a large number of male and / or female engaging elements rising from at least one surface of a wide substrate obtained by weaving or knitting,
長尺の面ファスナー(11)を供給路に沿って直線的に連続して供給する こと、  Supplying a long surface fastener (11) linearly and continuously along a supply path;
前記供給路に平行で且つ直交して延びる回転軸(18)回りに回転する少 なく とも 1つの所望の幅と周面に沿って複数の剪断刃(17a) とをもつ円 板型回転力ッター(17)を、 前記供給路と実質的に基材の厚さ間隔をもつ て配すること、 及び  A disk-type rotating force meter having at least one desired width and a plurality of shearing blades (17a) along a peripheral surface rotating around a rotation axis (18) extending parallel to and perpendicular to the supply path. (17) is disposed at a distance substantially equal to the thickness of the base material and the supply path; and
前記回転カッター(17)の回転により前記係合素子(lib) の一部を、 基 材表面と実質的に同一平面上で且つ面ファスナーの長さ方向に直線的に 剪断して耳部(11c) を形成すること、 を特徴とする繊維製面ファスナーの耳部の形成方法。 By rotating the rotary cutter (17), a part of the engagement element (lib) is sheared linearly substantially in the same plane as the substrate surface and in the length direction of the hook-and-loop fastener, thereby making the ear (11c). ), A method for forming an ear portion of a surface fastener made of fiber, characterized in that:
4 . 前記回転力ッター(17)により剪断された剪断屑をエアーにより剪断 領域から排除することを含んでなることを特徴とする請求の範囲 3に記 載の耳部の形成方法。  4. The method according to claim 3, wherein the method includes removing the sheared chips sheared by the rotary force cutter (17) from the shearing region with air.
5 . 織成または編成により得られた広幅の基材の少なく とも一表面から 起立する雄及び/又は雌の多数の係合素子を有する繊維製面ファスナー の耳部を形成する装置であって、  5. A device for forming ears of a fibrous surface fastener having a large number of male and / or female engaging elements rising from at least one surface of a wide substrate obtained by weaving or knitting,
長尺の面ファスナー(11)を供給路に沿って連続して直線的に供給する 供給手段(10)と、  Supply means (10) for continuously supplying a long surface fastener (11) linearly along the supply path;
耳部(11c) の形成幅を有するとともに周面に沿って複数の剪断刃(17a) をもち、 前記供給路に基材厚みの間隔をもって配され、 同供給路に平行 で且つ直交して延びる回転軸(18)回りに回転する少なく とも 1つの円板 型回転力ッター(17)と、  It has a width of forming the ear portion (11c), has a plurality of shearing blades (17a) along the peripheral surface, is arranged at intervals of the base material thickness in the supply path, and extends parallel to and perpendicular to the supply path. At least one disk-type rotating force meter (17) rotating about a rotation axis (18),
を備えてなることを特徴とする繊維製面ファスナーの耳部の形成装置。 An apparatus for forming ears of a surface fastener made of fiber, characterized by comprising:
6 . 前記回転力ッター(17)の剪断領域を挟んだ面ファスナー(11)の供給 方向の上流側に配されたエアー噴出手段 (24)と、 前記回転力ッター(17) の剪断領域を挟んだ面ファスナー(11)の供給方向の下流側に配された吸 気手段 (23)とを更に備えてなることを特徴とする耳部の形成装置。 6. Air blowing means (24) arranged on the upstream side in the supply direction of the hook-and-loop fastener (11) sandwiching the shearing area of the rotating force cutter (17), and sandwiching the shearing area of the rotating force cutter (17). An ear forming device, further comprising suction means (23) disposed downstream of the surface fastener (11) in the supply direction.
PCT/JP2003/008519 2002-07-26 2003-07-04 Fabric surface fastener, and method and device for forming ear part thereof WO2004010813A1 (en)

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JP5782231B2 (en) * 2010-04-03 2015-09-24 株式会社大和 Manufacturing method of floor mat
JP2014027989A (en) * 2012-07-31 2014-02-13 Kuraray Fastening Co Ltd Hook-and-loop fastener with ear
US11284681B2 (en) 2017-04-03 2022-03-29 Ykk Corporation Molded surface fastener

Citations (3)

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Publication number Priority date Publication date Assignee Title
JPS62194802A (en) * 1986-02-20 1987-08-27 ワイケイケイ株式会社 Method and apparatus for forming tab part in plane fastener
JPH0542009A (en) * 1991-08-13 1993-02-23 Kuraray Co Ltd Preparation of edge part of face fastener and device therefor
JPH10183461A (en) * 1996-12-24 1998-07-14 Shibata Masao Shirring machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62194802A (en) * 1986-02-20 1987-08-27 ワイケイケイ株式会社 Method and apparatus for forming tab part in plane fastener
JPH0542009A (en) * 1991-08-13 1993-02-23 Kuraray Co Ltd Preparation of edge part of face fastener and device therefor
JPH10183461A (en) * 1996-12-24 1998-07-14 Shibata Masao Shirring machine

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