复合电热水器内胆 Composite electric water heater liner
【技术领域】 [Technical Field]
本实用新 涉及」种贮水式电热水器内胆的技术改进。 The utility model relates to the technical improvement of the inner tanks of "water storage type electric water heaters".
【背景技术】 【Background technique】
; 目前, 贮水式电热水器包括单内胆电热水器、 双内胆电热水器和多内胆 电热水器。 影响贮水式电热水器, 特别是其中出口封闭式产品质量的核心问 题是内胆漏水, 由于其不可修复性, 已经给很多企业造成巨大损失, 所以电 热水器内胆的制备技术是当前的重要课题。 现在, 制作内胆用材料及方法有 多种, 一般包括不锈钢内胆、 钛合^内胆、 钢制搪瓷内胆、 钢制内胆内壁加 涂各种防腐涂料等。 用不锈钢及钛合金制造内胆工艺复杂, 设备要求高、 加 工费用高、 价格昂贵。 由于部分地区水质差和不锈钢的焊接工艺问题, 不锈 钢的焊缝也有腐蚀, 导致渗漏。 搪瓷内胆由于运输及在压力导致的钢胆膨胀 情况下易裂及易碎。 也会导致钢胆腐蚀漏水。 使用各种涂料方式, 对涂料的 要求很高, 与金属的粘接力、 强度、 无毒、 无味、 耐温、 伸展性等等, 满足 条件的几乎没有。 At present, the storage-type electric water heaters include single-inner electric water heaters, double-inner electric water heaters, and multiple-inner electric water heaters. The core problem that affects the quality of water storage electric water heaters, especially the export-closed products, is the leakage of the inner liner. Due to its irreparability, it has caused huge losses to many enterprises, so the preparation technology of the inner liner of the electric water heater is an important current topic . At present, there are a variety of materials and methods for making liners, which generally include stainless steel liners, titanium liners, steel enamel liners, and the inner walls of steel liners are coated with various anticorrosive coatings. The process of manufacturing the inner tank using stainless steel and titanium alloy is complicated, the equipment is high, the processing cost is high, and the price is expensive. Due to poor water quality and welding process problems of stainless steel in some areas, the welds of stainless steel are also corroded, leading to leakage. Enameled liners are brittle and brittle due to transport and expansion of the steel liner due to pressure. It can also cause corrosion and leakage of steel gall. The use of various coating methods has high requirements for coatings, and its adhesion to metals, strength, non-toxicity, odorlessness, temperature resistance, stretchability, etc., almost meet the conditions.
【发明内容】 [Summary of the Invention]
本实用新型要解决的技术问题是提供一种耐腐烛、 耐高温、 抗老化、 抗 压力、 无毒、 无味、 制造简单、 成本低廉的复合电热水器内胆。 The technical problem to be solved by the utility model is to provide a composite electric water heater liner with anticorrosive candle, high temperature resistance, aging resistance, pressure resistance, non-toxicity, tastelessness, simple manufacture and low cost.
复合电热水器内胆, 包括钢制内胆壳体、 橡胶内胆和内置加热器, 橡胶 内胆的外形与钢制内胆壳体的内壁形状一致, 橡胶内胆设置在钢制内胆壳体 内, 内置加热器的后端密封固定在不锈钢法兰盘上, 不锈钢法兰盘的前端密 封扣设在钢制内胆壳体的封口上。 A composite electric water heater liner includes a steel liner shell, a rubber liner, and a built-in heater. The shape of the rubber liner is consistent with the shape of the inner wall of the steel liner shell. The rubber liner is disposed in the steel liner shell. The rear end of the built-in heater is sealed and fixed on the stainless steel flange, and the front end of the stainless steel flange is buckled on the seal of the steel inner casing.
上述的钢制内胆壳体的下端分别固定设置有进水口和出水口, 在进水口 和出水口相对应的 ¾胶内胆下端固定设置有橡胶进水管和橡胶出水管, 橡胶 进水管和橡胶出水管分别从钢制内胆壳体的内侧插设在钢制内胆壳体下端 的进水口和出水口内, 橡胶进水管和橡胶出水管的下端且位于进水口和出水 口的外端分别固定设置有橡胶胶垫, 橡胶胶垫分别与迸水口和出水口的头部 相吻合, 橡胶进水管、 橡胶出水管、 橡胶胶垫分别与橡胶内胆为一次成型结 构。
上述的橡胶内胆位于钢制内胆壳体一侧封口处向外延伸园定设置有 O型 橡胶胶圈, ό型橡胶胶圈与橡胶内胆为一次成型结构, 不锈钢法兰盘与 ο型 橡胶胶圈紧密配合。 ' A water inlet and a water outlet are fixedly arranged at the lower end of the steel inner casing, respectively. A rubber water inlet pipe and a rubber water outlet pipe are fixedly arranged at the lower end of the ¾ plastic liner corresponding to the water inlet and the water outlet. The rubber water inlet pipe and rubber The water outlet pipe is inserted into the water inlet and the water outlet of the lower end of the steel housing from the inside of the steel housing, respectively. The lower ends of the rubber inlet pipe and the rubber outlet pipe are respectively fixed at the outer ends of the water inlet and the water outlet. A rubber pad is provided, and the rubber pad is respectively matched with the heads of the water outlet and the water outlet, and the rubber inlet pipe, the rubber outlet pipe, the rubber pad and the rubber liner are formed into a single molding structure. The above-mentioned rubber liner is located at the seal of one side of the steel liner shell and extends outward. An O-shaped rubber apron is fixed. The rubber apron and the rubber lining are a one-time forming structure. The stainless steel flange and ο The rubber aprons fit tightly. '
上述的钢制内胆壳体的内壁与橡胶内胆的外壁粘固连接。' - 上述的橡胶内胆为硅橡胶内胆。 The inner wall of the steel liner shell is fixedly connected to the outer wall of the rubber liner. '-The above rubber liner is a silicone rubber liner.
上述的橡胶进水管和橡胶出水管分别为硅橡胶进水管和硅橡胶出水管。 上述的橡胶胶垫为硅橡胶胶垫。 The rubber water inlet pipe and the rubber water outlet pipe are respectively a silicone rubber water inlet pipe and a silicone rubber water outlet pipe. The rubber pad is a silicone rubber pad.
上述的 Ο型橡胶胶圈为硅橡胶胶垫。 The above-mentioned O-type rubber apron is a silicone rubber pad.
本实用新型在双胆热水器使用时, 在其中一个复合内胆的钢制内胆壳体 的上端分别固定设置有进水连接口和出水连接口, 在橡胶内胆上端与进水连 接口和出水连接口相对应部位分别 定设置有橡胶进水连接管和橡胶出水 连接管, 橡胶内胆上端的橡胶进水连接管和橡胶出水连接管分别插设在钢制 内胆壳体上端的进水连接口和出水连接口内 在橡胶进水连接管和橡胶出水 连接管的上端且位于进水连接口和出水连接口的外端分别固定设置有橡胶 胶垫, 橡胶进水连接管、 橡胶出水连接管、 橡胶胶垫分别与橡胶内胆为一次 成型结构。 钢制内胆壳体上端的进水连接口和出水连接口分别可通过不锈钢 或铜件与另一个复合内胆中的钢制内胆壳体下端的进水口和出水口内密封 连接。 When the utility model is used in a double-bladder water heater, a water inlet connection port and a water outlet connection port are fixed on the upper end of a steel liner casing of a composite liner, respectively, and the upper end of the rubber liner is connected to the water inlet port and the water outlet port. Corresponding parts of the connection port are respectively provided with a rubber water inlet connection pipe and a rubber water outlet connection pipe. The rubber water inlet connection pipe and the rubber water outlet connection pipe at the upper end of the rubber liner are respectively inserted into the water inlet connection of the upper end of the steel liner housing The rubber inlets and outlet connections are fixed at the upper end of the rubber inlet connection pipe and the rubber outlet connection pipe, and are located at the outer ends of the inlet connection and outlet connection, respectively, with rubber pads. The rubber inlet connection pipe, the rubber outlet connection pipe, The rubber pad and the rubber inner liner are formed in one time. The water inlet connection and the water outlet connection at the upper end of the steel liner housing can be sealedly connected to the water inlet and outlet of the steel liner housing in the other composite liner through stainless steel or copper parts, respectively.
本实用新型的优点是: 利用外部钢制内胆来承受压力, 利用硅橡胶内胆 耐温、 防腐。 水与钢制内胆之间没有任何接触, 不存在水对于金属的腐蚀, 也永远不会渗漏。 ' The utility model has the advantages of using an external steel liner to bear pressure, and using a silicone rubber liner to withstand temperature and corrosion. There is no contact between water and the steel liner, there is no water corrosion on the metal, and it will never leak. '
【附图说明】 [Brief Description of the Drawings]
图 1是本实用新型一种实施例结构示意图, 图 2是本实用新型另一种实 施例结构示意图。 FIG. 1 is a schematic structural diagram of an embodiment of the present invention, and FIG. 2 is a structural schematic diagram of another embodiment of the present invention.
【具体实施方式】 【detailed description】
实施例一 Example one
复合电热水器内胆, 包括钢制内胆壳体 1、 橡胶内胆 2和内置加热器 3, 橡胶内胆 2为硅橡胶内胆。橡胶内胆 的外形与钢制内胆壳体 1的外 ¾一致, 橡胶内胆 2的规格尺寸与钢制内胆壳体 1内壁尺寸符合。 橡胶内胆 2设置在 钢制内胆壳体 1内, 钢制内胆壳体 1的下端分别焊固有进水口 4、 出水口 5, 橡胶内胆.2的下端面且位于进水口 4和出水口 5相对应部位分别固定有橡胶 进水管 6和橡胶出水管 7, 橡胶进水管 6和橡胶出水管 7分别为硅橡胶进水
管 硅 ¾胶出 *管。 橡胶迸水管 6和橡胶出水管 7分别插设在进水口 4和出 水口 5内, 在橡胶进水管 6和橡胶出水管 7的下端且位于进 口 4和出水口 5的外端分别固定连接有橡胶胶垫 8,橡胶胶垫 8为硅橡胶胶 ,¾胶胶垫 8 分别与进水口 4和出水口 5的头部相吻合, 橡胶进水管 :¾胶出水管 7、 橡胶胶垫?分别与橡胶内胆 2为一次成型结构。 ¾橡胶内胆 2位于钢制内胆 壳体 1—侧封口处向外延伸固定设置有 O型橡胶胶圈 9, P型橡胶胶圈 9为 O型硅橡胶胶圈。 O型橡胶胶圈 9与橡胶内胆 2为一次成犁结构。 内置加热 器.3的前端设置在橡胶内胆 2内, 内置加热器 3的后端密封周定在不锈钢法 兰盘 10上, 不锈钢法兰盘 10扣设在钢制内胆壳体 1的封口上, 不锈钢法兰 盘 10与 O型橡胶胶圈 9 ^密 合。 . The inner liner of the composite electric water heater includes a steel inner liner housing 1, a rubber inner liner 2, and a built-in heater 3. The rubber inner liner 2 is a silicon rubber inner liner. The outer shape of the rubber liner is consistent with the outer ¾ of the steel liner shell 1, and the specifications and dimensions of the rubber liner 2 are consistent with the size of the inner wall of the steel liner shell 1. The rubber liner 2 is arranged in a steel liner housing 1. The lower end of the steel liner housing 1 is respectively welded with the natural water inlet 4, the water outlet 5, and the rubber liner .2 at the lower end and located at the water inlet 4 and the outlet. Corresponding parts of the water inlet 5 are respectively fixed with a rubber water inlet pipe 6 and a rubber water outlet pipe 7, and the rubber water inlet pipe 6 and the rubber water outlet pipe 7 are silicone rubber water inlets, respectively. Tube silicon ¾ glue out * tube. The rubber hose 6 and the rubber outlet pipe 7 are inserted into the water inlet 4 and the water outlet 5, respectively, and rubber is fixedly connected to the lower ends of the rubber inlet pipe 6 and the rubber outlet pipe 7 and located at the outer ends of the inlet 4 and the water outlet 5, respectively. Rubber pad 8, rubber pad 8 is silicone rubber, ¾ rubber pad 8 matches the heads of water inlet 4 and water outlet 5, respectively. Rubber inlet pipe : ¾ rubber outlet pipe 7, rubber pad? It is a one-time molding structure with the rubber liner 2 respectively. ¾ The rubber liner 2 is located at the side of the steel liner housing 1-the side seal is extended and fixed with an O-shaped rubber ring 9. The P-shaped rubber ring 9 is an O-type silicone rubber ring. The O-shaped rubber apron 9 and the rubber inner liner 2 have a ploughing structure. The front end of the built-in heater .3 is set in the rubber liner 2. The rear end of the built-in heater 3 is sealed on the stainless steel flange 10, and the stainless steel flange 10 is buckled on the seal of the steel liner housing 1. On the other hand, the stainless steel flange 10 is in close contact with the O-shaped rubber ring 9 ^. .
实施例二 Example two
' 实施例二与实施例一的结构基 相同, 其不同之处是在双胆热水器使用 时, 其中一个复合内胆的钢制内胆壳体 1的上端分别固定设置有进水连接口 11和出水连接口 12, 在钢制内胆壳体 1 内的橡胶内胆 2上端与进水连接口 11和出水连接口 12相对应部位分别固定连接有橡胶进水连接管 13和橡胶出 水连接管 14,橡胶进水连接管 13和橡胶出水连接管 14分别插设在进水连接 口 11和出水连接口 12内。在橡胶进水连接管 13和橡胶出水连接管 14的上 端且位于进水连接口 11和出水连接口 12的外端分别固定设置有橡胶胶垫 8, 橡胶胶垫 8分别与迸水连接口 11和出水连接口 12的头部相吻合, 橡胶进水 连接管 13、 橡胶出水连接管 14、 橡胶胶垫 8分别与橡胶内胆 2为一次成型 结构。 进水连接口 11和出水连接口 12分别通过不锈钢件与另一个复合内胆 的钢制内胆壳体 1下端的迸水口 4和出水口 5密封连接。
'The second embodiment has the same structural base as the first embodiment, except that when a double-bladder water heater is used, the upper end of one of the steel liner shells 1 of the composite liner is fixedly provided with a water inlet 11 and The water inlet connection 12 is fixedly connected to the rubber inlet connection pipe 13 and the rubber outlet connection pipe 14 at the upper end of the rubber liner 2 in the steel liner housing 1 corresponding to the water inlet connection 11 and the water outlet connection 12 respectively. The rubber water inlet connection pipe 13 and the rubber water outlet connection pipe 14 are respectively inserted in the water inlet connection 11 and the water outlet connection 12. Rubber rubber pads 8 are fixed on the upper ends of the rubber water inlet connection pipe 13 and the rubber water outlet connection pipe 14 and located at the outer ends of the water inlet connection 11 and the water outlet connection 12, respectively. Corresponding to the head of the water outlet connection port 12, the rubber water inlet connection pipe 13, the rubber water outlet connection pipe 14, the rubber pad 8 and the rubber liner 2 are formed into a single molding structure, respectively. The water inlet connection port 11 and the water outlet connection port 12 are sealedly connected to the lower end water inlet 4 and the water outlet 5 of another steel liner case 1 of a composite liner through a stainless steel part.