WO2004005387A1 - Functionalized elastomer nanocomposite - Google Patents
Functionalized elastomer nanocomposite Download PDFInfo
- Publication number
- WO2004005387A1 WO2004005387A1 PCT/US2003/016944 US0316944W WO2004005387A1 WO 2004005387 A1 WO2004005387 A1 WO 2004005387A1 US 0316944 W US0316944 W US 0316944W WO 2004005387 A1 WO2004005387 A1 WO 2004005387A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rubber
- nanocomposite
- elastomer
- poly
- isoprene
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
Definitions
- the present invention relates to nanocomposites comprising clays and elastomers. More particularly, the present invention relates to nanocomposites suitable for air barriers that are a blend of a clay and a functionalized phenyl- containing, or styrenic-based, elastomer, wherein the functionalization may be carried out via Friedel-Crafts reaction.
- Nanocomposites are polymer systems containing inorganic particles with at least one dimension in the nanometer range.
- Elastomers comprising phenyl groups including, for example, styrenic-based elastomers comprising at least one styrene or substituted styrene unit therein, are one type of elastomer that can be incorporated into a nanocomposite. Some examples of these are disclosed in US 6,060,549, 6,103,817, 6,034,164, 5,973,053, 5,936,023, 5,883,173, 5,807,629, 5,665,183, 5,576,373, and 5,576,372.
- a common type of inorganic particle used in nanocomposites are phyllosilicates, an inorganic substance from the general class of so called “nano-clays” or “clays".
- intercalation should take place in the nanocomposite, wherein the polymer inserts into the space or gallery between the clay surfaces.
- exfoliation wherein the polymer is fully dispersed with the individual nanometer-size clay platelets. Due to the general enhancement in air barrier qualities of various polymer blends when clays are present, there is a desire to have a nanocomposite with low air permeability; especially a dynamically vulcanized elastomer nanocomposite such as used in the manufacture of tires.
- One method to improve nanocomposite performance is to use functionalized polymers blended with clay. This approach has been limited to materials that are soluble in water or to materials that can be incorporated into the polymerization reaction. This approach has been used to prepare nylon nanocomposites, using for example, oligomeric and monomeric caprolactam as the modifier. Polyolefin nanocomposites, such as polypropylene nanocomposites, have utilized maleic anhydride grafted polypropylenes to achieve some success in the formation of nanocomposites.
- elastomers such as isobutylene-based elastomers, for example, poly(isobutylene-c ⁇ -p-alkylstyrene) elastomers and poly(isobutylene-co-isoprene) elastomers. While these elastomers have been functionalized in order to improve compatibility or cross-linkability with other polymers, suitability of such functionalized polymers for nanocomposites has not been demonstrated or disclosed.
- Another background reference includes DE 198 42 845 A.
- the present invention provides a nanocomposite comprising suitable for air barrier applications, the nanocomposite comprising a blend of clay and an elastomer comprising C 2 to Cio olefin derived units; wherein the elastomer also comprises functionalized monomer units pendant to the elastomer.
- Desirable embodiments of the elastomer include poly(isobutylene-co-j_»-alkylstyrene) elastomers and ethylene-propylene-alkylstyrene rubber, which are functionalized via Friedel-Crafts reaction with a Lewis acid and a functionalizing agent such as acid anhydrides and/or acylhalides.
- the clay is exfoliated in one embodiment by the addition of exfoliating agents such as alkyl amines and silanes to the clay.
- the composition can include secondary rubbers such as general purpose rubbers, and curatives, fillers, and the like.
- the nanocomposites of the invention have improved air barrier properties such as are useful for tire innerliners and innertubes.
- the present invention provides a nanocomposite material suitable for air barriers such as innerliners and innertubes for transportation vehicles, trucks, automobiles, and the like.
- the nanocomposite comprises clay, preferably swellable clay, and more preferably exfoliated clay, and an elastomer comprising C 2 to C 10 olefin derived units (which includes isoolefin derived units); wherein the elastomer also comprises functionalized monomer units described by the following groups (I), (II), (III), (IV) and (V) pendant to the elastomer, E:
- R 1 is selected from hydrogen, Ci to C 20 alky Is, alkenyls or aryls, substituted Ci to C 20 alkyls, alkenyls or aryls; wherein the value of x ranges from 0 to 20, preferably from 1 to 10, and more preferably from 1 to 5; and wherein the value of y ranged from 0 to 20, preferably from 0 to 10; and wherein the value of z ranges from 1 to 20, preferably from 1 to 10, and more preferably from 1 to 5; and wherein "A" is selected from an alkyl, alkenyl, and aryl group, any of which are either substituted or not.
- the nanocomposite of the present invention can be described as blend of clay and the reaction product of contacting an elastomer comprising C 2 to Cio olefin derived units, an grafting promoter such as, for example, a Lewis acid, and at least one functionalizing compound, such as, for example, an acid anhydride, acylhalide, or blend thereof.
- the clay may be a swellable clay in one embodiment, or an exfoliated clay in another embodiment, wherein the clay is exfoliated with an exfoliating additive such as an amine or silane compound, as described herein.
- the elastomer may be any suitable elastomer as described herein, desirably isobutylene elastomers such as poly(isobutylene-c ⁇ -j?-alkylstyrene) elastomers and EP rubber such as poly(ethylene-c ⁇ -propylene-co-methylstyrene). These are described further below.
- the nanocomposite may also include other secondary rubbers, fillers, and curatives, and may be cured by such means as, for example, heating, to form an article of manufacture that is suitable for air barriers, etc.
- alkyl refers to a paraffinic hydrocarbon group which may be derived from an alkane by dropping one or more hydrogens from the formula, such as, for example, a methyl group, or CH 3 " , or an ethyl group, CH 3 CH 2 ⁇ etc.
- aryl refers to a hydrocarbon group that forms a ring structure characteristic of aromatic compounds such as, for example, benzene, naphthalene, phenanthrene, anthracene, etc., and typically possess alternate double bonding ("unsaturation") within its structure.
- An aryl group is thus a group derived from an aromatic compound by dropping one or more hydrogens from the formula such as, for example, phenyl, or C 6 H 5 " .
- substituted it is meant substitution of at least one hydrogen group by at least one substituent selected from, for example, halogen (chlorine, bromine, fluorine, or iodine), amino, nitro, sulfoxy (sulfonate or alkyl sulfonate), thiol, alkylthiol, and hydroxy; alkyl, straight or branched chain having 1 to 20 carbon atoms which includes methyl, ethyl, propyl, tert-butyl, isopropyl, isobutyl, etc.; alkoxy, straight or branched chain alkoxy having 1 to 20 carbon atoms, and includes, for example, methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, secondary butoxy, tertiary butoxy, pentyloxy, isopentyloxy, hexyloxy, heptryloxy, octyloxy, nonyloxy,
- substituent selected
- Elastomers suitable for use in the present invention comprise C 2 to C 10 olefin derived units.
- olefin includes “isoolefins” such as, for example, isobutylene, as well as “multiolefins” such as, for example, isoprene.
- the elastomer also comprises monomer units having phenyl groups pendant to the elastomer backbone, the phenyl groups either substituted or not.
- the elastomer also comprises styrenic derived units selected from styrenes and substituted styrenes, non-limiting examples of which include ⁇ - methylstyrene, o- (ortho), m- (meta), and p (para)-methylstyrene, o-, m-, and p- tert-butylstyrene, etc.
- styrenic derived units selected from styrenes and substituted styrenes, non-limiting examples of which include ⁇ - methylstyrene, o- (ortho), m- (meta), and p (para)-methylstyrene, o-, m-, and p- tert-butylstyrene, etc.
- the elastomer is a random copolymer of units selected from C to C 10 olefin derived units (hereinafter, ethylene or "C " is referred to as an olefin derived unit) and styrenic derived unit such as, for example j_»-alkylstyrene derived units; wherein the -alkylstyrene derived units are preferably j_ -methylstyrene containing at least 80%, more preferably at least 90% by weight of the 7-isomer.
- the elastomer is a random copolymer of a C 4 to C 7 isoolefin, such as isobutylene, and a styrenic monomer, such as a -alkylstyrene comonomer, preferably j_»-methylstyrene containing at least 80%, more preferably at least 90% by weight of the ⁇ -isomer.
- the elastomer is a copolymer of a isoolefin such as isobutylene and a multiolefin such as isoprene, or "butyl" rubber.
- the elastomer may be a copolymer of styrenic derived units and/or substituted styrenic derived units, and olefin derived units as described above.
- the styrene derived units are present from 3 wt% to 20 wt% based on the total weight of the polymer in one embodiment, from 5 wt% to 12 wt% in another embodiment, from 5 wt% to 15 wt% in yet another embodiment, and from 8 wt% to 13 wt% in yet another embodiment, wherein a desirable range of styrene derived unit may include any upper wt% limit with any lower wt% limit described herein.
- the olefin is present in the elastomer in a range of from 70 wt% to 99.5 wt% by weight of the elastomer in one embodiment, and 85 wt% to 99.5 wt% in another embodiment.
- Suitable olefins are selected from C 2 to do olefins, non-limiting examples of which include ethylene, propene, 1- butene, isobutylene (an isoolefin), 1-hexene, 1-octene, cyclopentadiene (a multiolefin) and isoprene (a multiolefin).
- a suitable elastomer for nanocomposites of the invention may be a copolymer or terpolymer of any one or two of these monomers with a styrenic monomer such as, for example, ⁇ -methylstyrene, o-methylstyrene, rn-methylstyrene, and p- methylstyrene monomers.
- a styrenic monomer such as, for example, ⁇ -methylstyrene, o-methylstyrene, rn-methylstyrene, and p- methylstyrene monomers.
- Non-limiting examples of elastomers that are suitable for the nanocomposite of the invention include any one or a mixture of natural rubber, poly(isobutylene-co-isoprene), polybutadiene, poly(styrene-co-butadiene), poly(isoprene-co-butadiene), poly(styrene-isoprene-butadiene), poly(isoprene- isobutylene-alkylstyrene), star-branched polyisobutylene rubber, poly(isobutylene-co-/>-meth.ylstyrene), ethylene-propylene-alkylstyrene rubber, ethylene-propylene-styrene rubber, wherein reference to an "alkyl” includes any Ci to Cio straight or branched chain alkyl.
- the elastomer suitable for the nanocomposite is a non-halogenated elastomer, meaning that the elastomer has not been subjected to a halogenation process, or otherwise comprise halogen moieties.
- a suitable elastomer for use in the present invention is poly(isobutylene-co- / r»-methylstyrene), or "XP50" (ExxonMobil Chemical Company, Houston TX). These isoolefin copolymers, their method of preparation and cure are more particularly disclosed in US 5,162,445. These elastomers have a substantially homogeneous compositional distribution such that at least 95% by weight of the polymer has a ⁇ -alkylstyrene content within 10% of the average p- alkylstyrene content of the polymer.
- Desirable copolymers are also characterized by a molecular weight distribution (Mw/Mn) of between 2 and 20 in one embodiment, and less than 10 in another embodiment, and less than 5 in another embodiment, and less than 2.5 in yet another embodiment, and greater than 2 in yet another embodiment; a preferred viscosity average molecular weight in the range of from 200,000 up to 2,000,000 and a preferred number average molecular weight in the range of from 25,000 to 750,000 as determined by gel permeation chromatography.
- Mw/Mn molecular weight distribution
- the "elastomer”, as described herein, may also comprise a composition of one or more of the same elastomer having differing molecular weights to yield a composition having a bimodal molecular weight distribution.
- This bimodal distribution can be achieved by, for example, having a low molecular weight component in the elastomer. This can be accomplished by physically blending two different MW polymers together, or by in situ reactor blending.
- the elastomer has a low molecular weight (weight average molecular weight) component of from 5,000 MW to 80,000 MW in one embodiment, and from 10,000 MW to 60,000 MW in another embodiment; the low molecular weight component comprising from 5 to 40 wt% of the composition in one embodiment, and from 10 to 30 wt% of the composition in another embodiment.
- the >-methylstyrene derived units are present from 3 wt% to 15 wt% based on the total weight of the polymer, and from 5 wt% to 12 wt% in another embodiment, and from 8 wt% to 13 wt% in yet another embodiment, wherein a desirable range of -methylstyrene may include any upper wt% limit with any lower wt% limit described herein.
- the isobutylene derived units are present in the elastomer in a range from 70 to 99.5 wt% by weight of the elastomer in one embodiment, and 85 to 99.5 wt% in another embodiment.
- the elastomer suitable for use in the nanocomposite of the invention is a copolymer of an isomonoolefin (or isoolefin) and a multiolefin, or a "butyl" rubber.
- the elastomer is a copolymer of a C to C 6 isoolefin and a multiolefin.
- the elastomer is a blend of a polydiene or block copolymer, and a copolymer of a C 4 to C 6 isoolefin and a conjugated, or a "star-branched" butyl polymer.
- butyl elastomer useful in the present invention can thus be described as comprising C 4 to C 7 isoolefin derived units and multiolefin derived units, and includes both “butyl rubber” and so called “star-branched” butyl rubber.
- butyl rubber refers to both butyl rubber and so-called “star-branched” butyl rubber, described below.
- the olefin polymerization feeds employed in producing the butyl rubber of the invention are those olefinic compounds conventionally used in the preparation of butyl-type rubber polymers.
- Butyl polymers may be prepared by reacting a comonomer mixture, the mixture having at least (1) a Q to C 6 isoolefin monomer component such as isobutylene with (2) a multiolefin, or conjugated diene, monomer component.
- the isoolefin is in a range from 70 wt% to 99.5 wt% by weight of the total comonomer mixture in one embodiment, and 85 wt% to 99.5 wt% in another embodiment.
- the multiolefin component in one embodiment is present in the comonomer mixture from 30 to 0.5 wt% in one embodiment, and from 15 wt% to 0.5 wt% in another embodiment. In yet another embodiment, from 8 wt% to 0.5 wt% of the comonomer mixture is multiolefin.
- Suitable isoolefins include C 4 to C 7 compounds such as isobutylene, isobutene, 2-methyl-l-butene, 3 -methyl- 1-butene, 2-methyl-2-butene, and 4- methyl-1-pentene.
- the multiolefin is a C 4 to C 14 conjugated diene such as isoprene, butadiene, 2,3 -dimethyl- 1,3 -butadiene, myrcene, 6,6-dimethyl-fulvene, cyclopentadiene, hexadiene and piperylene.
- One embodiment of a butyl rubber suitable for use in the invention comprises from 92 wt% to 99.5 wt% of isobutylene and from 0.5 wt% to 8 wt% isoprene, and from 95 wt% to 99.5 wt% isobutylene and 0.5 wt% to 5.0 wt% isoprene in yet another embodiment.
- the star-branched butyl rubber is a composition of a butyl rubber, either halogenated or not, and a poly diene or block copolymer, either halogenated or not.
- polydienes/block copolymer or branching agents (hereinafter “polydienes”), are typically cationically reactive and are present during the polymerization of the butyl rubber, or can be blended with the butyl or butyl rubber to form the star- branched butyl rubber.
- star-branched butyl rubber is typically a composition of the butyl and a copolymer of a polydiene and a partially hydrogenated polydiene selected from the group including styrene, polybutadiene, polyisoprene, polypiperylene, natural rubber, styrene-butadiene rubber, ethylene-propylene diene rubber, styrene-butadiene-styrene and styrene-isoprene-styrene block copolymers.
- polydienes are present, based on the monomer wt%, greater than 0.3 wt% in one embodiment, and from 0.3 wt% to 3 wt% in another embodiment, and from 0.4 wt% to 2.7 wt% in yet another embodiment.
- the elastomer or functionalized elastomer is present in the nanocomposite of the invention from 10 to 100 phr in one embodiment, from 20 to 80 phr in another embodiment, and from 30 to 70 phr in yet another embodiment, wherein a desirable range may be any combination of any upper phr limit with any lower phr limit.
- Clay Compositions of the invention include at least one functionalized elastomer blended by any suitable means with at least one clay, a swellable clay in one embodiment, which may or may not be exfoliated using an exfoliating agent.
- Swellable clay materials suitable for the purposes of this invention include natural or synthetic phyllosilicates, particularly smectic clays such as montmorillonite, nontronite, beidellite, volkonskoite, laponite, hectorite, saponite, sauconite, magadite, kenyaite, stevensite and the like, as well as vermiculite, halloysite, aluminate oxides, hydrotalcite and the like.
- These swellable clays generally comprise particles containing a plurality of silicate platelets having a thickness of 8-12A, and contain exchangeable cations such as Na + , Ca +2 , K + or Mg +2 present at the interlayer surfaces.
- the swellable clay may be exfoliated by treatment with organic molecules (swelling or exfoliating "agents” or “additives") capable of undergoing ion exchange reactions with the cations present at the interlayer surfaces of the layered silicate.
- Suitable exfoliating agents include cationic surfactants such as ammonium, alkylamines or alkylammonium (primary, secondary, tertiary and quaternary), phosphonium or sulfonium derivatives of aliphatic, aromatic or arylaliphatic amines, phosphines and sulf ⁇ des.
- Desirable amine compounds are those with the structure R 2 R 3 R N, wherein R 2 , R 3 , and R 4 are Ci to C 30 alkyls or alkenes in one embodiment, Ci to C 20 alkyls or alkenes in another embodiment, which may be the same or different.
- the exfoliating agent is a so called long chain tertiary amine, wherein at least R 2 is a C 14 to C 0 alkyl or alkene.
- exfoliating agents include those which can be covalently bonded to the interlayer surfaces. These include polysilanes of the structure -
- Si(R ) R where R is the same or different at each occurrence and is selected from alkyl, alkoxy or oxysilane and R is an organic radical compatible with the matrix polymer of the composite.
- exfoliating agents include protonated amino acids and salts thereof containing 2-30 carbon atoms such as 12-aminododecanoic acid, epsilon- caprolactam and like materials.
- Suitable swelling agents and processes for intercalating layered silicates are disclosed in US 4,472,538, 4,810,734, 4,889,885 as well as WO92/02582.
- the exfoliating agents includes all primary, secondary and tertiary amines and phosphines; alkyl and aryl sulfides and thiols; and their polyfunctional versions.
- Desirable additives include: long-chain tertiary amines such as N,N-dimethyl-octadecylamine, N,N-dioctadecyl-methylamine, so called dihydrogenated tallowalkyl-methylamine and the like, and amine-terminated polytetrahydrofuran; long-chain thiol and thiosulfate compounds like hexamethylene sodium thiosulfate.
- the exfoliating additive such as described herein is present in the composition in an amount to achieve optimal air retention as measured by the permeability testing described herein.
- the additive may be present from 0.1 to 20 phr in one embodiment, and from 0.2 to 15 phr in another embodiment, and from 0.3 to 10 phr in yet another embodiment.
- the exfoliating agent if present, may be added to the composition at any stage; for example, the additive may be added to the interpolymer, followed by addition of the clay, or may be added to the elastomer and clay mixture; or the additive may be first blended with the clay, followed by blending with the interpolymer in yet another embodiment.
- improved elastomer impermeability is achieved by the presence of at least one polyfunctional curative.
- polyfunctional curatives can be described by the formula
- Z--R ⁇ Z' wherein R is one of a Ci to C 15 alkyl, C 2 to C 15 alkenyl, and C 6 to C 12 cyclic aromatic moiety, substituted or unsubstituted; and Z and Z' are the same or different and are one of a thiosulfate group, mercapto group, aldehyde group, carboxylic acid group, peroxide group, alkenyl group, or other similar group that is capable of crosslinking, either intermolecularly or intramolecularly, one or more strands of a polymer having reactive groups such as unsaturation.
- So-called bis- thiosulfate compounds are an example of a desirable class of polyfunctional compounds included in the above formula.
- Non-limiting examples of such polyfunctional curatives are as hexamethylene bis(sodium thiosulfate) and hexamethylene bis(cinnamaldehyde), and others are well known in the rubber compounding arts. These and other suitable agents are disclosed in, for example, the BLUE BOOK, MATERIALS, COMPOUNDING INGREDIENTS, MACHINERY AND SERVICES FOR RUBBER (Don. R. Smith, ed., Lippincott & Petto Inc. 2001).
- the polyfunctional curative if present, may be present in the composition from 0.1 to 8 phr in one embodiment, and from 0.2 to 5 phr in yet another embodiment.
- Treatment with the exfoliating agents described above results in intercalation or "exfoliation" of the layered platelets as a consequence of a reduction of the ionic forces holding the layers together and introduction of molecules between layers which serve to space the layers at distances of greater than 4A, preferably greater than 9A.
- This separation allows the layered silicate to more readily sorb polymerizable monomer material and polymeric material between the layers and facilitates further delamination of the layers when the intercalate is shear mixed with matrix polymer material to provide a uniform dispersion of the exfoliated layers within the polymer matrix.
- the amount of clay or exfoliated clay incorporated in the nanocomposites in accordance with an embodiment of the invention is sufficient to develop an improvement in the mechanical properties and barrier properties of the nanocomposite, for example, tensile strength or oxygen permeability.
- Amounts generally will range from 0.1 wt% to 50 wt% in one embodiment, and from 0.5 wt% to 10 wt% in another embodiment, and from 0.5 wt% to 15 wt% in another embodiment, and from 1 wt% to 30 wt% in yet another embodiment, and from 1 wt% to 5 wt% in yet another embodiment, based on the polymer content of the nanocomposite.
- the clay or exfoliated clay may be present from 1 to 30 phr in one embodiment, and from 5 to 20 phr in another embodiment.
- the exfoliated clay is an alkylamine- exfoliated clay.
- a secondary rubber, or "general purpose rubber” component may be present in compositions and end use articles of the present invention. These rubbers may be blended by any suitable means with the elastomer or elastomer/clay composition. These rubbers include, but are not limited to, natural rubbers, polyisoprene rubber, poly(styrene-c ⁇ -butadiene) rubber (SBR), polybutadiene rubber (BR), poly(isoprene-c ⁇ -butadiene) rubber (IBR), styrene- isoprene-butadiene rubber (SIBR), ethylene-propylene rubber (EPM), ethylene- propylene-diene rubber (EPDM), polysulfide, nitrile rubber, propylene oxide polymers, star-branched butyl rubber and halogenated star-branched butyl rubber, brominated butyl rubber, chlorinated butyl rubber, star-branched polyisobutylene rubber, star-branched bromin
- a desirable embodiment of the secondary rubber component present is natural rubber. Natural rubbers are described in detail by Subramaniam in RUBBER TECHNOLOGY 179-208 (Maurice Morton, ed., Chapman & Hall 1995). Desirable embodiments of the natural rubbers of the present invention are selected from Malaysian rubber such as SMR CV, SMR 5, SMR 10, SMR 20, and SMR 50 and mixtures thereof, wherein the natural rubbers have a Mooney viscosity at 100°C (ML 1+4) of from 30 to 120, more preferably from 40 to 65. The Mooney viscosity test referred to herein is in accordance with ASTM D-1646.
- Polybutadiene (BR) rubber is another desirable secondary rubber useful in the composition of the invention.
- the Mooney viscosity of the polybutadiene rubber as measured at 100°C (ML 1+4) may range from 35 to 70, from 40 to about 65 in another embodiment, and from 45 to 60 in yet another embodiment.
- Some commercial examples of these synthetic rubbers useful in the present invention are NATSYNTM (Goodyear Chemical Company), and BUDENETM 1207 or BR 1207 (Goodyear Chemical Company).
- a desirable rubber is high cis-polybutadiene (cis-BR).
- cis-polybutadiene or "high cis-polybutadiene” it is meant that 1,4- cis polybutadiene is used, wherein the amount of cis component is at least 95%.
- high cis-polybutadiene commercial products used in the composition BUDENETM 1207.
- Rubbers of ethylene and propylene derived units such as EPM and EPDM are also suitable as secondary rubbers.
- suitable comonomers in making EPDM are ethylidene norbornene, 1,4-hexadiene, dicyclopentadiene, as well as others. These rubbers are described in RUBBER TECHNOLOGY 260-283 (1995).
- a suitable ethylene-propylene rubber is commercially available as VISTALONTM (ExxonMobil Chemical Company, Houston TX).
- the secondary rubber is a halogenated rubber as part of the terpolymer composition.
- the halogenated butyl rubber is brominated butyl rubber, and in another embodiment is chlorinated butyl rubber.
- General properties and processing of halogenated butyl rubbers are described in THE VANDERBILT RUBBER HANDBOOK 105-122 (Robert F. Ohm ed., R.T. Vanderbilt Co., Inc. 1990), and in RUBBER TECHNOLOGY 311-321 (1995).
- Butyl rubbers, halogenated butyl rubbers, and star-branched butyl rubbers are described by Edward Kresge and H.C. Wang in 8 KIRK-OTHMER ENCYCLOPEDIA OF CHEMICAL TECHNOLOGY 934-955 (John Wiley & Sons, Inc. 4th ed. 1993).
- the secondary rubber component of the present invention includes, but is not limited to at least one or more of brominated butyl rubber, chlorinated butyl rubber, star-branched polyisobutylene rubber, star-branched brominated butyl (polyisobutylene/isoprene copolymer) rubber; halogenated poly(isobutylene-co-p- methylstyrene), such as, for example, terpolymers of isobutylene derived units, p- methylstyrene derived units, and ⁇ -bromomethylstyrene derived units (BrlBMS), and the like halomethylated aromatic interpolymers as in US 5,162,445; US 4,074,035; and US 4,395,506; halogenated isoprene and halogenated isobutylene copolymers, polychloroprene, and the like, and mixtures of any of the above.
- a so called semi-crystalline copolymer is present as the secondary "rubber” component.
- Semi- crystalline copolymers are described in WO 00/69966.
- the SCC is a copolymer of ethylene or propylene derived units and ⁇ -olefin derived units, the ⁇ -olefin having from 4 to 16 carbon atoms in one embodiment, and in another embodiment the SCC is a copolymer of ethylene derived units and ⁇ -olefin derived units, the ⁇ -olefin having from 4 to 10 carbon atoms, wherein the SCC has some degree of crystallinity.
- the SCC is a copolymer of 1-butene derived units and another ⁇ -olefin derived unit, the other ⁇ -olefin having from 5 to 16 carbon atoms, wherein the SCC also has some degree of crystallinity.
- the SCC can also be a copolymer of ethylene and styrene.
- the secondary rubber component of the elastomer composition may be present in a range from up to 90 phr in one embodiment, from up to 50 phr in another embodiment, from up to 40 phr in another embodiment, and from up to 30 phr in yet another embodiment.
- the secondary rubber is present from at least 2 phr, and from at least 5 phr in another embodiment, and from at least 5 phr in yet another embodiment, and from at least 10 phr in yet another embodiment.
- a desirable embodiment may include any combination of any upper phr limit and any lower phr limit.
- the secondary rubber either individually or as a blend of rubbers such as, for example NR and BR, may be present from 5 phr to 90 phr in one embodiment, and from 10 to 80 phr in another embodiment, and from 30 to 70 phr in yet another embodiment, and from 40 to 60 phr in yet another embodiment, and from 5 to 50 phr in yet another embodiment, and from 5 to 40 phr in yet another embodiment, and from 20 to 60 phr in yet another embodiment, and from 20 to 50 phr in yet another embodiment, the chosen embodiment depending upon the desired end use application of the composition.
- the elastomeric composition may have one or more filler components such as, for example, calcium carbonate, silica, talc, titanium dioxide, and carbon black.
- the filler is carbon black or modified carbon black, and combinations of any of these.
- the filler is a blend of carbon black and silica.
- the preferred filler for such articles as tire treads and sidewalls is reinforcing grade carbon black present at a level of from 10 to 100 phr of the blend, more preferably from 30 to 80 phr in another embodiment, and from 50 to 80 phr in yet another embodiment.
- Useful grades of carbon black as described in RUBBER TECHNOLOGY, 59-85, range from N110 to N990.
- embodiments of the carbon black useful in, for example, tire treads are N229, N351, N339, N220, N234 and N110 provided in ASTM (D3037, D1510, and D3765).
- embodiments of the carbon black useful in, for example, sidewalls in tires are N330, N351, N550, N650, N660, and N762.
- the fillers of the present invention may be any size and typically range, for example, from about 0.0001 ⁇ m to about 100 ⁇ m.
- silica is meant to refer to any type or particle size silica or another silicic acid derivative, or silicic acid, processed by solution, pyrogenic or the like methods and having a surface area, including untreated, precipitated silica, crystalline silica, colloidal silica, aluminum or calcium silicates, fumed silica, and the like.
- One or more crosslinking agents are preferably used in the elastomeric compositions of the present invention, especially when silica is the primary filler, or is present in combination with another filler. More preferably, the coupling agent may be a bifunctional organosilane crosslinking agent.
- an “organosilane crosslinking agent” is any silane coupled filler and/or crosslinking activator and/or silane reinforcing agent known to those skilled in the art including, but not limited to, vinyl friethoxysilane, vinyl-tris-(beta-methoxyethoxy)silane, methacryloylpropyltrimethoxysilane, gamma-amino-propyl friethoxysilane (sold commercially as A1100 by Witco), gamma-mercaptopropyltrimethoxysilane (A189 by Witco) and the like, and mixtures thereof.
- bis-(3- triethoxysilypro ⁇ yl)tetrasulfide is employed.
- a processing aid may also be present in the composition of the invention.
- Processing aids include, but are not limited to, plasticizers, tackifiers, extenders, chemical conditioners, homogenizing agents and peptizers such as mercaptans, petroleum and vulcanized vegetable oils, mineral oils, parraffinic oils, polybutene oils, naphthenic oils, aromatic oils, waxes, resins, rosins, and the like.
- the aid is typically present from 1 to 70 phr in one embodiment, from 3 to 60 phr in another embodiment, and from 5 to 50 phr in yet another embodiment.
- processing aids are SUNDEXTM (Sun Chemicals), a naphthenic processing oil, PARAPOLTM (ExxonMobil Chemical Company), a polybutene processing oil having a number average molecular weight of from 800 to 3000, and FLEXONTM (ExxonMobil Chemical Company), a paraffinic petroleum oil.
- compositions produced in accordance with the present invention typically contain other components and additives customarily used in rubber mixes, such as effective amounts of other nondiscolored and nondiscoloring processing aids, pigments, accelerators, crosslinking and curing materials, antioxidants, antiozonants.
- accelerators include amines, guanidines, thioureas, thiazoles, thiurams, sulfenamides, sulfenimides, thiocarbamates, xanthates, and the like.
- Crosslinking and curing agents include sulfur, zinc oxide, and fatty acids. Peroxide cure systems may also be used.
- the components, and other curatives, are typically present from 0.1 to 10 phr in the composition.
- polymer blends for example, those used to produce tires, are crosslinked. It is known that the physical properties, performance characteristics, and durability of vulcanized rubber compounds are directly related to the number (crosslink density) and type of crosslinks formed during the vulcanization reaction. (See, e.g., Helt et al., The Post Vulcanization Stabilization for NR in RUBBER WORLD, 18-23 (1991).
- polymer blends may be crosslinked by adding curative molecules, for example sulfur, metal oxides, organometallic compounds, radical initiators, etc., followed by heating.
- metal oxides are common curatives that will function in the present invention: ZnO, CaO, MgO, Al 2 O 3 , CrO 3 , FeO, Fe 2 O 3 , and NiO.
- These metal oxides can be used alone or in conjunction with the corresponding metal fatty acid complex (e.g., zinc stearate, calcium stearate, etc.), or with the organic and fatty acids added alone, such as stearic acid, and optionally other curatives such as sulfur or a sulfur compound, an alkylperoxide compound, diamines or derivatives thereof (e.g., DIAK products sold by DuPont).
- This method of curing elastomers may be accelerated and is often used for the vulcanization of elastomer blends.
- the acceleration of the cure process is accomplished in the present invention by adding to the composition an amount of an accelerant, often an organic compound.
- the mechanism for accelerated vulcanization of natural rubber involves complex interactions between the curative, accelerator, activators and polymers. Ideally, all of the available curative is consumed in the formation of effective crosslinks which join together two polymer chains and enhance the overall strength of the polymer matrix.
- Numerous accelerators are known in the art and include, but are not limited to, the following: stearic acid, diphenyl guanidine (DPG), tetramethylthiuram disulfide (TMTD), 4,4'-dithiodimorpholine (DTDM), tetrabutylthiuram disulfide (TBTD), benzothiazyl disulfide (MBTS), hexamethylene- 1,6-bisthiosulfate disodium salt dihydrate (sold commercially as DURALINKTM HTS by Flexsys), 2-(morpholinothio) benzothiazole (MBS or MOR), blends of 90% MOR and 10% MBTS (MOR 90), N-tertiarybutyl-2-benzothiazole sulfenamide (TBBS), and N-oxydiethylene thiocarbamyl-N-oxydiethylene sulfonamide (OTOS), zinc 2-ethyl hexanoate (ZEH),
- the nanocomposites of the present invention comprise a blend of a functionalized elastomer and clay, preferably swellable clay, and more preferably exfoliated clay.
- Elastomers containing such units as / ⁇ -alkylstyrene and other styrenic moieties may be functionalized in accordance with the process of the present invention.
- Particularly suitable / ⁇ -alkylstyrene containing polymers for functionalization are copolymers of an isoolefin or olefin having from 2 to 7 carbon atoms and a/?-alkylstyrene, desirably / ⁇ -methylstyrene, as described above.
- the foregoing elastomers are functionalized by any suitable technique known in the art that will result in the elastomer having a carboxylic acid moiety or ester moiety pendant to the elastomer polymer chain.
- the elastomer is functionalized by reacting the elastomer, such as, for example, butyl rubber and / ⁇ -alkylstyrene containing polymers or copolymers, with a functionalizing compound in the presence of an grafting promoter, either as a melt or in the presence of a diluent, wherein the functionalizing agent is any suitable agent that will facilitate the creation of a carboxylic acid or ester group pendant to the elastomer.
- Suitable functionalizing compounds include acid anhydrides, carboxylic acids and acylhalides, typically reacted in the presence of a Lewis acid and the elastomer.
- an "grafting promoter” is an element, compound, reagent, blend of compounds, or apparatus (e.g., potentiostat) capable of facilitating the grafting of carboxylic acid and/or ester moieties as described above onto an elastomer, particular, elastomers as described herein.
- grafting promoters includes Lewis acids and their equivalents, alkali metals, in particular Li and Na, and alkaline earth metals, in particular Ca.
- the functionalized elastomer that results from contacting the grafting promoter, elastomer and functionalizing compound is an elastomer having one or more carboxylic acid or ester groups pendant to the elastomer backbone.
- These groups pendant to elastomer, E may be described by any number of structures, such as described by one or more of the following groups (I), (II), (III), (IV) and (V) pendant to the elastomer, E:
- R 1 is selected from hydrogen, Ci to C 0 alkyls, alkenyls or aryls, substituted Ci to C 20 alkyls, alkenyls or aryls; wherein the value of x ranges from 0 to 20, preferably from 1 to 10, and more preferably from 1 to 5; and wherein the value of y ranged from 0 to 20, preferably from 0 to 10; and wherein the value of z ranges from 1 to 20, preferably from 1 to 10, and more preferably from 1 to 5; and wherein "A" is an aryl group, either substituted or not.
- R 1 is selected from hydrogen, d to C 6 alkyls, alkenyls and aryls, substituted Ci to C 8 alkyls, alkenyls and aryls, hydroxy 1, and Ci to C 8 alkoxys.
- any part of the elastomer, any monomer unit or any moiety pendant to the elastomer may be functionalized as a result of the functionalization.
- the styrenic or substituted styrenic derived unit of the elastomer, when present, is the functionalized monomer unit.
- the functionalizing compound includes any compound that will either facilitate the addition or “grafting” of the groups represented by (I) through (V) onto the elastomer of the invention or a compound that itself is grafted onto the elastomer.
- the functionalizing compound is selected from CO 2 and the following (VI) and (VII):
- R 2 and R 3 are the same or different and are selected from hydrogen, Ci to C1 0 alkyls, alkenyls and aryls, hydroxyl, and Ci to C 10 alkoxys, wherein R and R may form a ring structure; and wherein X is selected from hydroxyl and halides, preferably bromine and chlorine, and alkoxy groups.
- Suitable alkoxy groups are such groups as -OCH 3 , -OCH 2 CH 3 , -OCH 2 CH 2 CH 3 , -OCH 2 (CH 3 )CH 3 , etc.
- Non-limiting examples of functionalizing compounds include acid anhydrides and acylhalides.
- Particularly useful anhydrides include succinic anhydride, maleic anhydride, phthalic anhydride, glutaric anhydride, citraconic anhydride, itaconic anhydride, and other cyclic anhydrides, and mixtures thereof.
- acylhalides include succinyl chloride, glutaryl chloride, itaconyl chloride, malonyl chloride, adipoyl chloride, diethylmalonyl dichloride, 3-methyladipoyl chloride, pimeloyl chloride, suberoyl chloride, azelaoyl chloride, sebacoyl chloride, isophthaloyl dichloride, phthaloyldichloride, terephthaoyl chloride and mixtures thereof.
- the acylhalide will have from 2 to 14 carbon atoms and the acid anhydride will have from 4 to 12 carbon atoms.
- a suitable Lewis acid catalyst can be used in preparing the functionalized elastomers; desirable Lewis acid catalysts are based on metals such as boron, aluminum, gallium, indium, titanium, zirconium, tin, arsenic, antimony and bismuth. Especially preferred are the halide containing compounds of the foregoing metals such as boron trifluoride, aluminum trichloride, aluminum dichloride and the like.
- the functionalization will be carried out in the presence of a hydrocarbon diluent such as aliphatic hydrocarbons or in the presence of a polar solvent such as carbon disulfide, nitrobenzene, methylene chloride and 1,2 dichloroethane and the like.
- a hydrocarbon diluent such as aliphatic hydrocarbons
- a polar solvent such as carbon disulfide, nitrobenzene, methylene chloride and 1,2 dichloroethane and the like.
- the functionalization of the polymers typically is carried out at temperatures of from -50°C to 150 °C, for times sufficient to add the functional group, that is, the alkyl carbonyl, alkenyl carboxylic acid, to the aromatic ring of the 7-alkylstyrene containing polymer.
- the ratio of functionalizing compound, such as the acylhalide or acid anhydride, to the styrenic units in the (-alkylstyrene containing polymer can vary widely. In general, however, from 0.01 to 10 moles of acylhalide or acid anhydride or unsaturated anhydride per 1 mole of styrenic moieties in the styrene containing polymer will be employed.
- the functional groups "grafted" onto the elastomer backbone may be present from 0.01 wt% to 15 wt%, by weight of the grafted functionalized (or "grafted") elastomer in one embodiment, and from 0.05 wt% to 10 wt% in another embodiment, and from 0.1 wt% to 8 wt% in yet another embodiment.
- One aspect of the invention just described is a nanocomposite comprising clay and an elastomer comprising C 2 to C 10 olefin derived units; wherein the elastomer comprises functionalized monomer units described by the following groups (I), (II), (III), (IV) and (V) pendant to the elastomer, E:
- R 1 is selected from hydrogen, Ci to C 20 alkyls, alkenyls or aryls, substituted Ci to C 0 alkyls, alkenyls or aryls; wherein the value of x ranges from 0 to 20, preferably from 1 to 10, and more preferably from 1 to 5; and wherein the value of y ranged from 0 to 20, preferably from 0 to 10; and wherein the value of z ranges from 1 to 20, preferably from 1 to 10, and more preferably from 1 to 5; and wherein "A" is an aryl group, either substituted or not.
- the nanocomposite of the invention can be described as comprising clay and the reaction product of contacting an elastomer comprising C 2 to C 10 olefin derived units, a grafting promoter and at least one functionalizing compound.
- the product of contacting the elastomer and the functionalizing compound and grafting promoter may be described as an elastomer having one or more carboxylic acid and (or) an ester moieties pendant to the elastomer in one embodiment, or described as any one or more of structures (I) through (IV) above.
- the amount of functionalization (or number of functionalized units) is from 0.01 wt% to 15 wt% in one embodiment, and other ranges as described herein.
- the elastomer also comprises styrene derived units, alkylstyrene derived units in one embodiment, /(-alkylstyrene derived units in another embodiment.
- the elastomer comprises a group selected from ⁇ -methylstyrene, ⁇ -methylstyrene, m- methylstyrene, and (-methylstyrene units.
- the elastomer is poly(isobutylene-co-/? ⁇ methylstyrene).
- the elastomer is a terpolymer comprising ethylene derived units, propylene derived units, and styrene derived units.
- the elastomer is a terpolymer comprising ethylene derived units, propylene derived units, and (-methylstyrene derived units.
- the elastomer comprises from 1 wt% to 15 wt% by weight of the elastomer of the p- alkylstyrene derived unit, (-methylstyrene in one embodiment.
- the elastomer also comprises monomer units selected from styrenic derived units and substituted styrenic derived units.
- the olefin is selected from one or more of isobutylene, isobutene, 2 -methyl- 1-butene, 3 -methyl- 1-butene, 2- methyl-2-butene, and 4-methyl-l-pentene, ethylene, propene, 1-butene, 1-hexene, and 1-octene.
- the styrene derived units are present from 1 to 15 wt% of the elastomer when present.
- the elastomer comprises p- methylstyrene derived units.
- the elastomer also comprises isoolefin derived units and/?-methylstyrene derived units.
- the elastomer also comprises multiolefin derived units.
- the functionalized units are present on the elastomer from 0.01 wt% to 15 wt% of the elastomer.
- the elastomer is selected from any one or a mixture of natural rubber, poly(isobutylene-c ⁇ -isoprene), polybutadiene, poly(styrene-c ⁇ -butadiene) rubber, poly(isoprene-c ⁇ -butadiene), poly(styrene- isoprene-butadiene), star-branched polyisobutylene rubber, poly(isobutylene-c ⁇ -p- methylstyrene), ethylene-propylene-alkylstyrene rubber, ethylene-propylene- styrene rubber; and from any one or a mixture of poly(isobutylene-c ⁇ -isoprene), polybutadiene, pofy(styrene-c ⁇ -butadiene) rubber, poly(isoprene-c ⁇ -butadiene), poly(styrene-isoprene-butadiene), star-branched polyiso
- the clay is swellable, and exfoliated in another embodiment, wherein the clay has been treated with an exfoliating agent to form an exfoliated clay.
- the exfoliating agent may be selected from ammonium ion, alkylamines, alkylammonium ion
- the clay is present from 0.1 wt% to 50 wt% of the nanocomposite in one embodiment; and present from 0.5 wt% to 15 wt% of the nanocomposite in another embodiment; and present from 1 wt% to 30 wt% of the nanocomposite in yet another embodiment.
- the nanocomposite may also comprise other components such as a filler selected from carbon black, modified carbon black, silica, precipitated silica, and blends thereof.
- a filler selected from carbon black, modified carbon black, silica, precipitated silica, and blends thereof.
- the nanocomposite may also comprise one or more curing agents, wherein the curing agent is selected from zinc, zinc stearate, fatty acids, sulfur, diamine, diepoxy, polyamine, polyepoxy and mixtures thereof.
- the curing agent is selected from zinc, zinc stearate, fatty acids, sulfur, diamine, diepoxy, polyamine, polyepoxy and mixtures thereof.
- the nanocomposite may also comprise a secondary rubber or "general purpose rubber", the secondary rubber selected from natural rubber, polybutadiene rubber, nitrile rubber, silicon rubber, polyisoprene rubber, poly(styrene-c ⁇ -butadiene) rubber, poly(isoprene-c ⁇ -butadiene) rubber, styrene- isoprene-butadiene rubber, ethylene-propylene rubber, brominated butyl rubber, chlorinated butyl rubber, halogenated isoprene, halogenated isobutylene copolymers, polychloroprene, star-branched polyisobutylene rubber, star-branched brominated butyl rubber, poly(isobutylene-c ⁇ -isoprene) rubber; halogenated poly(isobutylene-c ⁇ -p-methylstyrene), ethylene-propylene rubber and mixtures thereof.
- the secondary rubber selected from natural rubber, polybutad
- the nanocomposite is formed using any suitable method known in the art into an air barrier such as an innerliner or innertube suitable for vehicle tires, truck tires, automotive and motorcycle tires, and other tires.
- the invention also includes a method of forming a nanocomposite comprising contacting clay, an elastomer, an grafting promoter, and at least one functionalizing compound, wherein the elastomer comprises C to C 10 olefin derived units.
- the elastomer is first contacted with the functionalizing compound, followed by contacting with the clay. In another embodiment, the elastomer, clay and acid functionalizing compound are contacted simultaneously.
- the grafting promoter is a Lewis acid selected from halide and alkyl containing compounds of boron, aluminum, gallium, indium, titanium, zirconium, tin, arsenic, antimony and bismuth, and mixtures thereof.
- the method comprises contacting a diluent selected from carbon disulfide, nitrobenzene, methylene chloride, 1,2 dichloroethane, hexane, cyclohexane and mixtures thereof.
- a diluent selected from carbon disulfide, nitrobenzene, methylene chloride, 1,2 dichloroethane, hexane, cyclohexane and mixtures thereof.
- the elastomer and functionalizing compound are melt blended, thus forming the functionalized elastomer.
- functionalizing compound is selected from CO 2 and the following structures:
- R and R are the same or different and are selected from hydrogen, Ci to do alkyls, alkenyls and aryls, hydroxyl, and to C 10 alkoxy s, wherein R 2 and R 3 may form a ring structure; and wherein X is selected from hydroxyl and halides, preferably bromine and chlorine, and alkoxy groups.
- R 2 and R 3 are the same or different and are selected from hydrogen, Ci to C 8 alkyls, alkenyls and aryls, wherein R 2 and R 3 may form 4 to 6 member ring structures such as maleic anhydride, succinic anhydride, phthalic anhydride and substituted derivatives thereof.
- the average d-spacing between clay plates in the final composite is measured by standard small angle X-Ray Instrumentation using 2D Area Detector System. The scan range is 0 to 10°, 20 and collection time of 900 seconds.
- Example 2 As a comparative example (Example 1), the permeability of poly(isobutylene-co-p-methylstyrene) (“XP 50") comprising 11.5 wt% p- methylstyrene units by weight of the polymer was measured. The permeability data are summarized in Table 2.
- Example 3 XP 50 containing 11.5 % /(-methylstyrene (55 g) and succinic anhydride (1.0 g) were dissolved in CH 2 C1 . To this solution was added A1C1 3 (2.7 g). After being stirred for 1.5 hours, the solution was poured into methanol containing 100 mmol HC1 and the obtained product was washed with acetone and dried under vacuum overnight. Next, the modified product was melt blended in a Brabender at 160 °C and mixed with 4.5 g of clay (Cloisite 6A) for 10 minutes at a rotor speed of 60 rpm. A sample of this composition was tested for permeability, data for which is summarized in Table 2.
- Example 4 XP 50 containing 11.5 % / ⁇ -methylstyrene (75 g) and succinic anhydride (1.03 g) was dissolved in CH 2 C1 2 . To this solution was added A1C1 3 (2.8 g). After being stirred for 1.5 hours, the solution is poured into methanol containing 100 mmol HC1 and the obtained product was washed with acetone and dried under vacuum overnight. Then the functionalized elastomer was melt blended in a Brabender at 160 °C and mixed with 4.5 g of clay (Cloisite 6A) for 10 minutes at a rotor speed of 60 rpm. A sample of this composition was tested for permeability and, data for which is summarized in Table 2.
- Example 5 illustrates the use of functionalized polymer in blend application.
- the following procedure was carried out: Butyl rubber (XP50, 31.5 grams) and modified butyl (9.0 grams) from example 2 were melt in Brabender for three minutes with a rotor speed of 60 rpm at 160 °C. To the melt was added Cloisite 6A (4.5 grams). The mixture was further mixed for 10 minutes. A sample of this composition was tested for permeability and, data for which is summarized in Table 2.
- Nanocomposites of the present invention have a permeation coefficient of less than 7 mm c/(m 2 -day-mmHg) at 40°C in one embodiment, and less than 6 mm ⁇ c/(m 2 -day-mmHg) at 40°C in another embodiment, and less than 5 m_m c/(m 2 -day-mmHg) at 40°C in yet another embodiment, and between 2 and 7 mm-cc/(m 2, day-mmHg) at 40°C in yet another embodiment.
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP03762981.3A EP1527128B1 (en) | 2002-07-05 | 2003-05-30 | Functionalized elastomer nanocomposite |
US10/518,127 US20050277723A1 (en) | 2002-07-05 | 2003-05-30 | Functionalized elastomer nanocomposite |
AU2003243337A AU2003243337A1 (en) | 2002-07-05 | 2003-05-30 | Functionalized elastomer nanocomposite |
CA2490248A CA2490248C (en) | 2002-07-05 | 2003-05-30 | Functionalized elastomer nanocomposite |
JP2004519565A JP4733978B2 (en) | 2002-07-05 | 2003-05-30 | Functionalized elastomeric nanocomposites |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US39409802P | 2002-07-05 | 2002-07-05 | |
US60/394,098 | 2002-07-05 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004005387A1 true WO2004005387A1 (en) | 2004-01-15 |
Family
ID=30115678
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2003/016944 WO2004005387A1 (en) | 2002-07-05 | 2003-05-30 | Functionalized elastomer nanocomposite |
Country Status (8)
Country | Link |
---|---|
US (1) | US20050277723A1 (en) |
EP (1) | EP1527128B1 (en) |
JP (1) | JP4733978B2 (en) |
CN (1) | CN100489021C (en) |
AU (1) | AU2003243337A1 (en) |
CA (1) | CA2490248C (en) |
RU (1) | RU2356922C2 (en) |
WO (1) | WO2004005387A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6861462B2 (en) * | 2001-12-21 | 2005-03-01 | The Goodyear Tire & Rubber Company | Nanocomposite formed in situ within an elastomer and article having component comprised thereof |
WO2005118695A1 (en) * | 2004-05-26 | 2005-12-15 | Pirelli Tyre S.P.A. | Tire comprising an elastomeric polymer including a functional group and crosslinkable elastomeric composition |
KR100737796B1 (en) * | 2005-07-05 | 2007-07-11 | 가부시끼가이샤 도시바 | Information storage medium, information recording method and apparatus, and information reproducing method and apparatus |
EP2156948A1 (en) * | 2008-08-08 | 2010-02-24 | ExxonMobil Chemical Patents Inc. | Elastomeric compositions comprising hydrocarbon polymer additives having improved impermeability |
WO2011056351A1 (en) * | 2009-10-26 | 2011-05-12 | Exxonmobil Chemical Patents Inc. | Elastomer nanocomposites with incorporated process oils |
US8039526B2 (en) | 2006-04-05 | 2011-10-18 | Exxonmobil Chemical Patents Inc. | Thermoplastic vulcanizates including nanoclays and processes for making the same |
US8048947B2 (en) * | 2005-11-08 | 2011-11-01 | Exxonmobil Chemical Patents Inc. | Nanocomposites and methods for making the same |
Families Citing this family (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU2003301053A1 (en) * | 2002-12-18 | 2004-07-22 | Bridgestone Corporation | Method for clay exfoliation, compositions therefore, and modified rubber contaiing same |
US7572855B2 (en) * | 2005-01-28 | 2009-08-11 | Bridgestone Corporation | Nano-composite and compositions manufactured thereof |
US7605205B2 (en) * | 2005-11-07 | 2009-10-20 | Exxonmobil Chemical Patents, Inc. | Nanocomposite compositions and processes for making the same |
JP4823882B2 (en) * | 2005-12-19 | 2011-11-24 | 住友ゴム工業株式会社 | Rubber composition for inner liner and tire having inner liner using the same |
US7935184B2 (en) | 2006-06-19 | 2011-05-03 | Bridgestone Corporation | Method of preparing imidazolium surfactants |
CA2593510A1 (en) * | 2006-08-24 | 2008-02-24 | Lanxess Inc. | Butyl adhesive containing maleic anhydride and optional nanoclay |
US20080142131A1 (en) * | 2006-12-19 | 2008-06-19 | Xiaoping Yang | Pneumatic tire |
US7750070B2 (en) * | 2006-12-19 | 2010-07-06 | The Goodyear Tire & Rubber Company | Process for production of clay nanocomposite |
US20100078110A1 (en) * | 2008-09-30 | 2010-04-01 | Paul Harry Sandstrom | Pneumatic tire |
US9109101B2 (en) * | 2010-06-30 | 2015-08-18 | Sri Lanka Institute Of Nanotechnology (Put) Ltd. | Process for making reinforcing elastomer-clay nanocomposites |
US10988563B2 (en) | 2010-10-13 | 2021-04-27 | Exxonmobil Chemical Patents Inc. | Silane-functionalized hydrocarbon polymer modifiers for elastomeric compositions |
KR101539152B1 (en) * | 2010-10-13 | 2015-07-23 | 엑손모빌 케미칼 패턴츠 인코포레이티드 | Silane-functionalized hydrocarbon polymer modifiers for elastomeric compositions |
SG11201600915QA (en) * | 2013-08-07 | 2016-03-30 | Agency Science Tech & Res | Polymer composites with uv shielding strength |
EP3033382A2 (en) | 2013-08-13 | 2016-06-22 | 3M Innovative Properties Company | Nanocomposites containing nonspherical silica nanoparticles, composites, articles, and methods of making same |
CN103642077B (en) * | 2013-11-28 | 2015-09-30 | 山东永泰化工有限公司 | A kind of Sidewall rubber of diagonal tire for road roller |
US10179479B2 (en) | 2015-05-19 | 2019-01-15 | Bridgestone Americas Tire Operations, Llc | Plant oil-containing rubber compositions, tread thereof and race tires containing the tread |
JP6591666B2 (en) * | 2015-09-30 | 2019-10-16 | エクソンモービル ケミカル パテンツ インコーポレイテッド | Polycyclic aromatic hydrocarbon functionalized isobutylene copolymers for dispersing graphene and graphite |
RU2624294C1 (en) * | 2015-12-28 | 2017-07-03 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Московский авиационный институт (национальный исследовательский университет)" (МАИ) | Method for manufacture of nanocomposite material with biological activity |
US10465064B2 (en) * | 2016-09-23 | 2019-11-05 | Baker Hughes, A Ge Company, Llc | Wear resistant and high temperature resistant elastomer nanocomposites |
CN114901490B (en) * | 2019-12-17 | 2024-03-15 | 埃克森美孚化学专利公司 | Functionalized polymer tread additives for improving winter tyre performance |
CN113912073B (en) * | 2021-11-04 | 2022-12-09 | 浙江工业大学 | Method for stripping black talc |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19842845A1 (en) * | 1997-09-18 | 1999-04-01 | Toyoda Chuo Kenkyusho Kk | Resin composite including organophilic clay and functionalized (co)polymer, useful for injection, extrusion, blow and compression molding and for films |
Family Cites Families (46)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3288714A (en) * | 1961-12-06 | 1966-11-29 | Monsanto Co | Lubricating oil compositions containing alkenyl succinic anhydrides |
US4228254A (en) * | 1978-08-07 | 1980-10-14 | Exxon Research & Engineering Co. | Functional group containing cyclic diolefin butyl rubbers |
BR8907906A (en) * | 1989-10-03 | 1992-07-21 | Exxon Chemical Patents Inc | GRAFT COPOLIMER, PROCESS FOR COMPATIBILIZING A MIXTURE OF POLYMERS, AND MIXTURE OF POLYMERS |
DE68927328T2 (en) * | 1989-10-03 | 1997-02-20 | Exxon Chemical Patents Inc | FUNCTIONALIZED COPOLYMERS OF PARA-ALKYLSTYROL AND ISOOLEFINES PRODUCED BY NUCLEOPHILE SUBSTITUTION |
DE69207902T2 (en) * | 1991-03-25 | 1996-06-20 | Exxon Chemical Patents Inc | GRAFT POLYMERS MADE OF ISOMONOOLEFIN AND ALKYLSTYROL |
JPH05330307A (en) * | 1992-06-02 | 1993-12-14 | Polytec Design:Kk | Inner liner for tire |
DE69411161T2 (en) * | 1993-04-05 | 1999-02-25 | Exxon Chemical Patents Inc | MIXTURES FOR INNER LAYER AND TUBES OF TIRES |
US5576373A (en) * | 1993-04-05 | 1996-11-19 | Exxon Chemical Patents Inc. | Composite tire innerliners and inner tubes |
US5576372A (en) * | 1993-04-05 | 1996-11-19 | Exxon Chemical Patents Inc. | Composite tire innerliners and inner tubes |
JPH08509261A (en) * | 1993-04-19 | 1996-10-01 | エクソン・ケミカル・パテンツ・インク | Compatibilized blend containing graft polymer of p-alkylstyrene and isoolefin |
WO1995006090A1 (en) * | 1993-08-23 | 1995-03-02 | Alliedsignal Inc. | Polymer nanocomposites comprising a polymer and an exfoliated particulate material derivatized with organo silanes, organo titanates and organo zirconates dispersed therein and process of preparing same |
US5435608A (en) * | 1994-06-17 | 1995-07-25 | General Electric Company | Radiation imager with common passivation dielectric for gate electrode and photosensor |
US6015862A (en) * | 1994-11-18 | 2000-01-18 | The Penn State Research Foundation | Functionalized α-olefin/para-alkylstyrene terpolymers |
US5498673A (en) * | 1994-11-29 | 1996-03-12 | Exxon Research & Engineering Co. | Functional para alkylstyrene polymers and copolymers |
JPH11505287A (en) * | 1995-05-19 | 1999-05-18 | エクソン・ケミカル・パテンツ・インク | Metallization and functionalization of polymers and copolymers |
DE69615090T2 (en) * | 1995-06-05 | 2002-06-06 | Toyota Chuo Kenkyusho Aichi Kk | Composite clay material and process for its manufacture, compound material and composite clay rubber using it, and process for their manufacture |
EP0833863A4 (en) * | 1995-06-23 | 1999-04-14 | Exxon Research Engineering Co | Polymer nanocomposite formation by emulsion synthesis |
US5679748A (en) * | 1996-04-05 | 1997-10-21 | Exxon Chemical Patents Inc. | Process for oxidative functionalization of polymers containing alkylstyrene |
JP3377159B2 (en) * | 1996-09-04 | 2003-02-17 | 株式会社豊田中央研究所 | Manufacturing method of clay composite rubber material |
US5807629A (en) * | 1996-11-15 | 1998-09-15 | Exxon Research And Engineering Company | Tactoidal elastomer nanocomposites |
KR20000057192A (en) * | 1996-11-26 | 2000-09-15 | 엑손 케미칼 패턴츠 인코포레이티드 | High impact styrene/acrylonitrile polymer blend compositions |
US6034164A (en) * | 1997-02-21 | 2000-03-07 | Exxon Research And Engineering Co. | Nanocomposite materials formed from inorganic layered materials dispersed in a polymer matrix |
US6060549A (en) * | 1997-05-20 | 2000-05-09 | Exxon Chemical Patents, Inc. | Rubber toughened thermoplastic resin nano composites |
JP3356026B2 (en) * | 1997-09-24 | 2002-12-09 | 株式会社豊田中央研究所 | Resin composite |
JP3356025B2 (en) * | 1997-09-18 | 2002-12-09 | 株式会社豊田中央研究所 | Manufacturing method of resin composite |
JP3236257B2 (en) * | 1998-01-13 | 2001-12-10 | 横浜ゴム株式会社 | Thermoplastic elastomer composition and pneumatic tire using the same |
JP3880720B2 (en) * | 1998-02-19 | 2007-02-14 | 豊田合成株式会社 | Rubber composition for anti-vibration rubber |
JP4410868B2 (en) * | 1998-03-04 | 2010-02-03 | 株式会社ブリヂストン | Rubber composition and pneumatic tire using the same |
JP4547727B2 (en) * | 1998-04-14 | 2010-09-22 | 横浜ゴム株式会社 | Refrigerant transport hose and manufacturing method thereof |
US6372855B1 (en) * | 1998-08-31 | 2002-04-16 | The Yokohama Rubber Co., Ltd. | Polymer containing isobutylene as repeating unit and rubber composition containing the same |
JP3384344B2 (en) * | 1998-12-01 | 2003-03-10 | 株式会社豊田中央研究所 | Rubber composite material and method for producing the same |
JP4606529B2 (en) * | 1999-01-11 | 2011-01-05 | 住友ゴム工業株式会社 | Rubber composition |
KR20020063283A (en) * | 1999-12-30 | 2002-08-01 | 소시에떼 드 테크놀로지 미쉐린 | Rubber composition for tyres, comprising a coupling agent(white filler/elastomer) with an ester function |
US6632868B2 (en) * | 2000-03-01 | 2003-10-14 | Amcol International Corporation | Intercalates formed with polypropylene/maleic anhydride-modified polypropylene intercalants |
US6414070B1 (en) * | 2000-03-08 | 2002-07-02 | Omnova Solutions Inc. | Flame resistant polyolefin compositions containing organically modified clay |
JP2002005346A (en) * | 2000-04-21 | 2002-01-09 | Bridgestone Corp | Rubber hose for refrigerant conveyance |
JP3830341B2 (en) * | 2000-05-30 | 2006-10-04 | Nok株式会社 | Butyl rubber composition |
JP4588177B2 (en) * | 2000-06-30 | 2010-11-24 | 株式会社ブリヂストン | Pneumatic tire and manufacturing method thereof |
FR2810987B1 (en) * | 2000-07-03 | 2002-08-16 | Rhodianyl | POLYMERIC COMPOSITIONS WITH IMPROVED MECHANICAL PROPERTIES |
JP2002047382A (en) * | 2000-08-02 | 2002-02-12 | Mitsui Chemicals Inc | Rubber composition for heat resistant and vibration- insulating rubber |
WO2002032992A2 (en) * | 2000-10-18 | 2002-04-25 | Exxonmobil Chemical Patents Inc. | Elastomeric composition |
ATE325155T1 (en) * | 2001-03-02 | 2006-06-15 | Southern Clay Prod Inc | PRODUCTION OF POLYMER NANOVER COMPOSITE MATERIALS BY DISPERSION DESTABILIZATION |
US6759464B2 (en) * | 2001-12-21 | 2004-07-06 | The Goodyear Tire & Rubber Company | Process for preparing nanocomposite, composition and article thereof |
JP2003221473A (en) * | 2002-02-01 | 2003-08-05 | Yokohama Rubber Co Ltd:The | Rubber composition |
US6656995B2 (en) * | 2002-03-12 | 2003-12-02 | Equistar Chemicals, Lp | Process for producing olefin polymer composites having improved melt strength |
CA2489875C (en) * | 2002-07-05 | 2011-01-04 | Exxonmobil Chemical Patents Inc. | Functionalized elastomer nanocomposite |
-
2003
- 2003-05-30 EP EP03762981.3A patent/EP1527128B1/en not_active Expired - Lifetime
- 2003-05-30 AU AU2003243337A patent/AU2003243337A1/en not_active Abandoned
- 2003-05-30 RU RU2005102926/04A patent/RU2356922C2/en active
- 2003-05-30 JP JP2004519565A patent/JP4733978B2/en not_active Expired - Fee Related
- 2003-05-30 WO PCT/US2003/016944 patent/WO2004005387A1/en active Application Filing
- 2003-05-30 CA CA2490248A patent/CA2490248C/en not_active Expired - Fee Related
- 2003-05-30 US US10/518,127 patent/US20050277723A1/en not_active Abandoned
- 2003-05-30 CN CNB038158078A patent/CN100489021C/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19842845A1 (en) * | 1997-09-18 | 1999-04-01 | Toyoda Chuo Kenkyusho Kk | Resin composite including organophilic clay and functionalized (co)polymer, useful for injection, extrusion, blow and compression molding and for films |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6861462B2 (en) * | 2001-12-21 | 2005-03-01 | The Goodyear Tire & Rubber Company | Nanocomposite formed in situ within an elastomer and article having component comprised thereof |
WO2005118695A1 (en) * | 2004-05-26 | 2005-12-15 | Pirelli Tyre S.P.A. | Tire comprising an elastomeric polymer including a functional group and crosslinkable elastomeric composition |
KR100737796B1 (en) * | 2005-07-05 | 2007-07-11 | 가부시끼가이샤 도시바 | Information storage medium, information recording method and apparatus, and information reproducing method and apparatus |
US8048947B2 (en) * | 2005-11-08 | 2011-11-01 | Exxonmobil Chemical Patents Inc. | Nanocomposites and methods for making the same |
US8039526B2 (en) | 2006-04-05 | 2011-10-18 | Exxonmobil Chemical Patents Inc. | Thermoplastic vulcanizates including nanoclays and processes for making the same |
EP2156948A1 (en) * | 2008-08-08 | 2010-02-24 | ExxonMobil Chemical Patents Inc. | Elastomeric compositions comprising hydrocarbon polymer additives having improved impermeability |
WO2011056351A1 (en) * | 2009-10-26 | 2011-05-12 | Exxonmobil Chemical Patents Inc. | Elastomer nanocomposites with incorporated process oils |
US9475910B2 (en) | 2009-10-26 | 2016-10-25 | Exxonmobil Chemical Patents Inc. | Elastomer nanocomposites with incorporated process oils |
Also Published As
Publication number | Publication date |
---|---|
EP1527128A1 (en) | 2005-05-04 |
RU2005102926A (en) | 2005-10-27 |
JP2005532448A (en) | 2005-10-27 |
AU2003243337A1 (en) | 2004-01-23 |
RU2356922C2 (en) | 2009-05-27 |
CA2490248A1 (en) | 2004-01-15 |
JP4733978B2 (en) | 2011-07-27 |
EP1527128B1 (en) | 2015-07-01 |
CN100489021C (en) | 2009-05-20 |
CA2490248C (en) | 2011-12-20 |
CN1665871A (en) | 2005-09-07 |
US20050277723A1 (en) | 2005-12-15 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CA2490248C (en) | Functionalized elastomer nanocomposite | |
CA2489875C (en) | Functionalized elastomer nanocomposite | |
US7960454B2 (en) | Processing aids for elastomeric compositions | |
EP1358265B1 (en) | Elastomeric composition | |
JP5438972B2 (en) | Nanocomposite composition and method for producing the same | |
US7425591B2 (en) | Elastomeric composition | |
US7923491B2 (en) | Graphite nanocomposites | |
JP5651592B2 (en) | Graphite nanocomposite | |
US20060167184A1 (en) | Innerliners for use in tires | |
WO2004009700A1 (en) | Elastomeric blend for air barriers | |
US7772308B2 (en) | Air barrier composition for innertubes | |
US8247496B2 (en) | Processing aids for elastomeric compositions |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ OM PH PL PT RO RU SC SD SE SG SK SL TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
DFPE | Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101) | ||
WWE | Wipo information: entry into national phase |
Ref document number: 3970/DELNP/2004 Country of ref document: IN |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2490248 Country of ref document: CA |
|
WWE | Wipo information: entry into national phase |
Ref document number: 20038158078 Country of ref document: CN |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2004519565 Country of ref document: JP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2003762981 Country of ref document: EP |
|
ENP | Entry into the national phase |
Ref document number: 2005102926 Country of ref document: RU Kind code of ref document: A |
|
WWP | Wipo information: published in national office |
Ref document number: 2003762981 Country of ref document: EP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 10518127 Country of ref document: US |