汽油割炬 技术领域 TECHNICAL FIELD
本发明涉及一种切割装置, 具体地说是涉及一种汽油割炬的改进。 The invention relates to a cutting device, in particular to an improvement of a gasoline cutting torch.
背景技术 Background technique
目前常用的汽油割炬是利用氧气、汽油经过混合后形成的氧气与汽油燃烧 气进行切割, 预热时间短, 切割速度快, 但普通存在汽油气体雾化不均匀, 雾 化颗粒较大, 易产生漏油、滴油、断火、喘火等缺点,而且燃烧不充分不稳定, 易造成能源浪费, 污染环境较为严重,再有就是割嘴易结碳堵塞, 割嘴寿命较 低, 从而造成不必要的经济损失。 目前常用的汽油割炬一般包括割嘴, 割嘴由 内嘴和外套构成, 内嘴一般釆用黄铜制作, 内嘴上开有切割氧孔, 切割氧孔的 直径很小, 要用钻头加工, 光洁度不高, 切割线不明显; 另外加工时很难保证 小孔与大孔的同心度, 这样会使切割线歪斜, 影响切割效果; 再就是由于长时 间工作,切割氧孔上易结碳堵塞, 需要及时清理, 清理时会破坏切割氧孔的光 洁度, 从而影响切割效果。另外由于汽油加油控制精度不高, 在工作中易造成 汽油雾化不好, 易产生滴油、 冒火、 燃烧不稳定等问题。 At present, the commonly used gasoline cutting torch uses oxygen and the oxygen formed by mixing gasoline and gasoline combustion gas to cut. The preheating time is short and the cutting speed is fast. However, there is usually a non-uniform atomization of gasoline gas, large atomized particles, and easy to cut. There are shortcomings such as oil leakage, dripping oil, fire break, panting, etc., and the combustion is not sufficient and unstable, which is likely to cause waste of energy and pollute the environment more seriously. In addition, the cutting nozzle is prone to carbon blockage and the life of the cutting nozzle is low. Unnecessary economic losses. The commonly used gasoline torch currently includes a cutting nozzle, which is composed of an inner nozzle and a jacket. The inner nozzle is generally made of brass. The inner nozzle has a cutting oxygen hole. The diameter of the cutting oxygen hole is very small. , The finish is not high, and the cutting line is not obvious; in addition, it is difficult to ensure the concentricity of the small hole and the large hole during processing, which will skew the cutting line and affect the cutting effect; and because of long-term work, it is easy to form carbon on the cutting oxygen hole The clogging needs to be cleaned in time. The cleanliness of the cutting oxygen hole will be destroyed during the cleaning, thereby affecting the cutting effect. In addition, because the gasoline refueling control accuracy is not high, gasoline atomization is not good during work, and problems such as dripping oil, fire, and unstable combustion are easy to occur.
发明公开 Invention Disclosure
本发明所要解决的技术问题是提供一种改进型汽油割炬, 其汽油雾化均 匀, 不易漏油、 滴油。 The technical problem to be solved by the present invention is to provide an improved gasoline cutting torch, which has uniform gasoline atomization and is not easy to leak oil or drip oil.
本发明还有一个目的,在于解决现有的汽油割炬存在的割嘴内嘴的切割氧 孔加工时光洁度不高、 不同心、 切割线歪斜等技术问题。 Another object of the present invention is to solve the technical problems such as the low smoothness, misalignment, and skewed cutting lines of cutting oxygen holes in the cutting nozzle existing in the existing gasoline cutting torch.
本发明提供了一种汽油割炬,包括汽油加油控制装置和割嘴,所述割嘴还 包括内开有切割氧孔的内嘴和外套,其特点在于:所述内嘴上设有间隔排列的 环形叶片, 所述叶片上开有一缺口。 The invention provides a gasoline cutting torch, which includes a gasoline refueling control device and a cutting nozzle. The cutting nozzle further includes an inner nozzle and a jacket with a cutting oxygen hole inside, and is characterized in that the inner nozzle is provided with an interval arrangement A circular blade, the blade is provided with a gap.
上述的汽油割炬, 其特点在于: 所述缺口沿轴线方向呈斜螺旋状排列。 上述的汽油割炬, 其特点在于: 每 7个所述叶片上的螺旋缺口旋转一周。 上述的汽油割炬, 其特点在于: 所述切割氧孔内镶嵌有嵌套。 The aforementioned gasoline cutting torch is characterized in that the notches are arranged in an oblique spiral shape along the axial direction. The above-mentioned gasoline cutting torch is characterized in that: every seven spiral notches on the blade rotate one revolution. The above gasoline torch is characterized in that: the cutting oxygen hole is inlaid with a nest.
上述的汽油割炬, 其特点在于: 所述嵌套为不锈钢嵌套。 The above gasoline torch is characterized in that: the nest is a stainless steel nest.
上述的汽油割炬, 其特点在于: 所述嵌套为出气孔为拉伐尔快速孔型。 本发明还具有以下特征: 汽油加油控制装置采用了工艺性好的短阀针结构
以提高汽油加油控制精度,并将控制后的汽油利用毛细管输送到割嘴雾化。另 外为了防止汽油外泄增加了汽油进油阀,并在接口处增加了高密度滤芯,防止 灰尘进入油路引起毛细管阻塞, 同时具有防止回火的作用。 The above-mentioned gasoline cutting torch is characterized in that: the nesting is a Laval quick-hole type with an air outlet. The invention also has the following features: The gasoline refueling control device adopts a short valve needle structure with good processability. In order to improve the control accuracy of gasoline refueling, the controlled gasoline is delivered to the cutting nozzle for atomization by using a capillary tube. In addition, in order to prevent gasoline leakage, a gasoline inlet valve is added, and a high-density filter element is added at the interface to prevent dust from entering the oil circuit and causing capillary blockage. At the same time, it has the effect of preventing tempering.
•采用上述结构的汽油割炬, 由于在割嘴内嘴上设有间隔排列的环形叶片, 可以阻拦喷出的尚未雾化的汽油,解决了滴、漏油问题。又由于每片叶片上开 有一缺口,所有缺口沿轴线方向呈斜螺旋状排列, 尚未雾化的汽油滴到叶片上 后, 沿螺旋状的缺口向下走, 延长了汽油通路, 由 75mm增加到 360mm, 使 得汽油与氧气充分混合, 从而达到很好的雾化效果, 而且燃烧更稳定。 另外, 由于本发明在切割氧孔内镶嵌了不锈钢嵌套,钻切割氧孔时,其直径可加工的 较大些, 提高了同心度, 使得切割线加长, 提高了切割效果; 同时不锈钢嵌套 耐热性好, 内壁光滑, 切割线明显, 使用寿命长。 • The gasoline torch adopting the above structure, because the annular blades arranged on the inner nozzle of the cutting nozzle are arranged at intervals, can block the sprayed gasoline that has not been atomized, and solves the problems of dripping and oil leakage. Because each blade has a notch, all the notches are arranged in an oblique spiral along the axis direction. After the gasoline that has not been atomized is dropped on the blade, it goes down the spiral notch, extending the gasoline path, increasing from 75mm to 360mm, make gasoline and oxygen fully mixed, so as to achieve a good atomization effect, and the combustion is more stable. In addition, the present invention is embedded with a stainless steel nest in the oxygen cutting hole. When the oxygen cutting hole is drilled, the diameter can be processed larger, which improves the concentricity, makes the cutting line longer, and improves the cutting effect. Good heat resistance, smooth inner wall, obvious cutting line and long service life.
附图的简要说明 Brief description of the drawings
图 1本发明所示一种汽油割炬的主视图; 1 is a front view of a gasoline cutting torch according to the present invention;
图 2本发明割嘴的剖面图; 2 is a sectional view of a cutting nozzle of the present invention;
图 3是图 2中 I部放大图; FIG. 3 is an enlarged view of part I in FIG. 2;
图 4是图 2中 A向视图; FIG. 4 is a view in the direction of the arrow A in FIG. 2;
图 5是图 2中叶片的放大图; 5 is an enlarged view of a blade in FIG. 2;
图 6是图 1中软管接嘴与快速接头的装配剖面图。 Fig. 6 is an assembly sectional view of the hose nozzle and the quick connector in Fig. 1.
其中, 1-割嘴, 2-割嘴外套, 3-割嘴密封螺母, 4-割嘴接头, 5-切割氧管, 6-混合气管, 7-预热氧调节阀, 8-切割氧调节阀, 9-汽油调节阀, 10-软管接嘴, 11-快速接头, 12-汽油滤芯, 13-进油阀, 14-阀针, 15-毛细管, 16-割嘴内嘴, 17-不锈钢嵌套, 18-切割氧孔, 19-叶片, 20-缺口, 52-接头接嘴, 53-活门弹簧, 54-密封圈, 55-活门, 56-0型密封圈, 57-钢球, 58-接头外套, 59-弹簧。 实现本发明的最佳方式 Among them, 1-cut nozzle, 2-cut nozzle jacket, 3-cut nozzle sealing nut, 4-cut nozzle joint, 5-cut oxygen tube, 6-mixed gas tube, 7-preheated oxygen regulating valve, 8-cut oxygen adjustment Valve, 9-gasoline regulating valve, 10-hose nipple, 11-quick coupling, 12-gasoline filter element, 13-oil inlet valve, 14-valve needle, 15-capillary tube, 16-cut nozzle inner nozzle, 17-stainless steel Nesting, 18-cut oxygen hole, 19-blade, 20-notch, 52-connector mouthpiece, 53-valve spring, 54-sealing ring, 55-valve, 56-0 type sealing ring, 57-steel ball, 58 -Joint jacket, 59-spring. The best way to implement the invention
在图 1-图 5所示本发明的实施例中, 该汽油割炬由割嘴 1、割嘴外套 2、割 嘴密封螺母 3、 割嘴接头 4、 切割氧管 5、 混合气管 6、 预热氧调节阀 7、 切割 氧调节阀 8、 汽油调节阀 9、 软管接嘴 10、 快速接头 11、 汽油滤芯 12、 进油 阀 13、 阀针 14、 毛细管 15组成。 其中, 在割嘴 1中又包括割嘴内嘴 16和割 嘴外套 2,割嘴内嘴 16上开有切割氧孔 18,在切割氧孔 18内镶嵌有不锈钢嵌 套 17。 割嘴内嘴 16上设有间隔排列的环形叶片 19, 每片叶片 19上开有一缺 口 20, 所有缺口 20沿轴线方向呈斜螺旋状排列, 每 7个叶片 19上的缺口 20
旋转一周, 大大地延长了汽油通路。 尚未雾化的汽油滴到叶片 19上后, 沿螺 旋状的缺口 20向下走, 延长了汽油通路, 由 75mm增加到 360mm, 使得汽油 与氧气充分混合, 从而达到很好的雾化效果, 而且燃烧更稳定。 In the embodiment of the present invention shown in FIGS. 1-5, the gasoline cutting torch consists of a cutting nozzle 1, a cutting nozzle jacket 2, a cutting nozzle sealing nut 3, a cutting nozzle joint 4, a cutting oxygen pipe 5, a gas mixture pipe 6, and a Composed of hot oxygen regulating valve 7, cutting oxygen regulating valve 8, gasoline regulating valve 9, hose nipple 10, quick connector 11, gasoline filter 12, oil inlet valve 13, valve needle 14, capillary tube 15. Among them, the cutting nozzle 1 further includes a cutting nozzle inner nozzle 16 and a cutting nozzle jacket 2. The cutting nozzle inner nozzle 16 is provided with a cutting oxygen hole 18, and the cutting oxygen hole 18 is inlaid with a stainless steel nest 17. The inner nozzle 16 of the cutting nozzle is provided with annular blades 19 arranged at intervals. Each blade 19 is provided with a gap 20, and all the gaps 20 are arranged in an oblique spiral along the axis direction. The gaps 20 on every 7 blades 19 One rotation makes the gasoline passage greatly longer. After the gasoline that has not been atomized is dropped on the blade 19, it goes down the spiral notch 20, extending the gasoline path, increasing from 75mm to 360mm, so that the gasoline and oxygen are fully mixed, so as to achieve a good atomization effect, and Burning is more stable.
在图 2和图 3中, 本发明的汽油割炬, 在切割氧孔 18内镶嵌有不锈钢嵌 套 17, 从而降低了切割内嘴 16的加工难度。 In FIGS. 2 and 3, the gasoline cutting torch of the present invention is inlaid with a stainless steel insert 17 in the cutting oxygen hole 18, thereby reducing the processing difficulty of the cutting inner nozzle 16.
在图 1 中, 本发明为提高汽油加油控制精度采用了工艺性好的短阀针结 构, 并将控制后的汽油利用毛细管输送到割嘴雾化。 In FIG. 1, the present invention uses a short valve needle structure with good processability to improve the control accuracy of gasoline refueling, and sends the controlled gasoline to the cutting nozzle for atomization by using a capillary tube.
另外,为了防止汽油外泄增加了汽油进油阔,并在接口处增加了高密度滤 芯 12, 防止灰尘进入油路引起毛细管阻塞, 同时具有防止回火的作用。 In addition, in order to prevent gasoline from leaking, the gasoline inlet is increased, and a high-density filter element 12 is added at the interface to prevent dust from entering the oil path and causing capillary blockage, and at the same time it has the effect of preventing flashback.
在图 5中, 本发明实施例中, 该汽油割炬的软管接嘴 10可与快速接头 11 快速插装在一起, 当把软管接嘴 10插入快速接头 11内时, 快速接头 11内的 活门弹簧 53被压缩,软管接嘴 10插入快速接头 11内的活门 15压下, '快速接 头 11上的钢球 57被接头外套 58压入软管接嘴 10的凹槽 53内, 从而实现快 速插接。 In FIG. 5, in the embodiment of the present invention, the hose nozzle 10 of the gasoline torch can be quickly inserted into the quick connector 11. When the hose nozzle 10 is inserted into the quick connector 11, the quick connector 11 is inserted into the quick connector 11. The valve spring 53 is compressed, the hose nozzle 10 is inserted into the valve 15 in the quick connector 11 and the steel ball 57 on the quick connector 11 is pressed into the groove 53 of the hose nozzle 10 by the joint jacket 58, so that Achieve quick docking.
在图 2、 图 3中切割氧风孔采用拉伐尔快速孔型, 出口风速高, 风线长、 切割速度比普通割嘴提高 20-30%。 穿透能力强, 切割厚度比普通割嘴可提高 一个号档, 排渣好, 割缝背面挂渣少, 易清除。 In Fig. 2 and Fig. 3, the cutting oxygen air hole adopts Laval fast hole type, the outlet wind speed is high, the wind line is long, and the cutting speed is 20-30% higher than that of ordinary cutting nozzle. The penetrating ability is strong, the cutting thickness can be increased by one grade than the ordinary cutting nozzle, the slag is discharged well, the slag on the back of the slit is less, and it is easy to remove.
当然, 上述实施例并非是对本发明的限制, 本发明也并不限于上述举例, 本技术领域的普通技术人员, 在本发明的实质范围内, 作出的变化、 改型、添 加或替换, 也应属于本发明的保护范围。 Of course, the foregoing embodiments are not a limitation on the present invention, and the present invention is not limited to the above examples. Those skilled in the art should also make changes, modifications, additions or substitutions within the essential scope of the present invention. It belongs to the protection scope of the present invention.
工业应用性 Industrial applicability
由于本发明在切割氧孔内镶嵌了不锈钢嵌套,钻切割氧孔时,其直径可加 工的较大些, 提高了同心度, 使得切割线较直, 提高了切割效果; 同时不锈钢 嵌套耐热性好, 内壁光滑, 切割线明显, 使用寿命长。 另外, 由于本发明在割 嘴内嘴上设有间隔排列的环形叶片,可以阻拦喷出的尚未雾化的汽油,解决了 滴、漏油问题; 另外由于每片叶片上开有一缺口, 所有缺口沿轴线方向呈斜螺 旋状排列, 尚未雾化的汽油滴到叶片上后, 沿螺旋状的缺口向下走, 延长了汽 油通路, 由 75mm增加到 360min, 使得汽油与氧气充分混合, 从而达到很好 的雾化效果, 而且燃烧更稳定。
Because the present invention is embedded with a stainless steel nest in the oxygen cutting hole, the diameter of the oxygen cutting hole can be processed larger when drilling the oxygen hole, which improves the concentricity, makes the cutting line straight, and improves the cutting effect. Good heat resistance, smooth inner wall, obvious cutting line and long service life. In addition, the present invention has annular blades arranged at intervals on the inner nozzle of the cutting nozzle, which can block the sprayed gasoline that has not been atomized, and solves the problems of dripping and oil leakage. In addition, each blade has a gap, and all gaps Arranged in an oblique spiral along the axis direction. After the non-atomized gasoline drops on the blades, it goes down the spiral notch, extending the gasoline path, increasing from 75mm to 360min, so that the gasoline and oxygen are fully mixed to achieve a very good Good atomization effect, and more stable combustion.