Description
Drill equipped with vibrating hammer with eccentric masses for tool support.
This patent application concerns a drill equipped with vibrating hammer for tool support to give the tool a percussion motion in addition to the traditional perforation motion.
Drills equipped with vibrating hammers are currently available on the market. Vibrating hammers are used in case of non-solid ground, such as sandy gtound that would continuously tend to slide down inside the hole during drilling. In these cases vibrating hammers are used to drive a series of cylindrical support jackets, in which drilling is carried out, into the ground.
In this type of drills, therefore, vibrating hammers are not used to give a percussion motion to the excavating tool that is applied at the base of the series of telescopic rods. As a matter of fact, the tool is actuated separately, after the vibrating hammer.
This type of drills normally used traditional vibrating hammers with eccentric masses that can be found on the market. Vibrating hammers are suitably installed under the rotary, i.e. the powered crown designed to drive into rotation the series of telescopic rods, on whose base the excavating tool is mounted.
The purpose of the present invention is to install a vibrating hammer in a drill, in order to increase the perforation capacity of the tool, thanks to the possibility of giving a roto-vibrating motion to the tool.
For this end, the perforation tool is directly supported by a vibrating hammer with eccentric masses, installed at the base of the series of telescopic rods that give the perforation motion to the tool.
However, the realisation of the invention has required the solution of a series of problems, among which designing a new vibrating hammer with eccentric masses smaller than traditional excavating tools, since the vibrating hammer goes down the drilling hole together with the excavating tool.
Another problem was represented by the hydraulic power supply of the vibrating hammer, since the hammer is mobile and driven into rotation together with the excavating tool.
Moreover, it was necessary to avoid that the vibrations given to the tool by the vibrating hammer were transmitted to the rotary, through the series of telescopic rods on which the vibrating hammer is mounted.
In order to reduce the overall dimensions of the vibrating hammer, the hydraulic motors have been located above - and not at the ends, as in the models of known type - of the two splined shafts of the pairs of eccentric masses. Each eccentric mass operates on offset vertical planes, in such a way that he shafts, can be placed at a smaller distance than the diameter of the eccentric masses.
As regards the hydraulic power supply of the vibrating hammer, a special rotating platform has been designed to support the two winding reels of the supply tubes of the two motors of the vibrating hammer. The platform is installed directly on the rotary and equipped with a hydraulic rotating joint used to power the pair of reels that turns together with the series of telescopic rods.
The vibrating hammer is mounted at the base of the series of telescopic rods by means of a special shock-absorbing joint, which transfers the perforation motion from the series of rods to the vibrating hammer, without transmitting the vibrations imposed on the excavating tool by the vibrating hammer to the rods.
For major clarity the description of the drill according to the present invention continues with reference to the enclosed drawings, which are intended for purposes of illustration and not in a limiting sense, whereby:
- Fig. 1 is a schematic view of the drill of the invention equipped with a screw tool;
- Fig. 2 is an axonometric view of the assembly that comprises the shock- absorbing joint and the vibrating hammer, equipped with a toothed excavating tool;
- Fig. 3 is a cross-section of the vibrating hammer of Fig. 2 with a plane
passing through the rotation axes of the pairs of eccentric masses;
- Fig. 4 is a cross-section of the assembly that comprises' the joint, the vibrating hammer and the tool of Fig. 2 with an axial vertical plane diametrical to the rotation axes of the pairs of eccentric masses; - Fig. 5 is an axonometric view of the hydraulic rotating joint mounted on the rotary to power the rotating pair of winding reels of the supply tubes of the hydraulic motors of the vibrating hammer;
- Fig. 6 is a cross-section of the hydraulic rotating joint of Fig. 5 with a diametrical vertical plane orthogonal to the rotation axes of the winding reels of the supply tubes of the hydraulic motors of the vibrating hammer.
- Fig. 7 js a cross-section of the hydraulic rotating joint of Fig. 5 with a diametrical vertical plane parallel to the rotation axes of the winding reels of the supply tubes of the hydraulic motors of the vibrating hammer.
With reference to the aforementioned figures, the drill of the invention comprises a rotary (1) that drives into rotation a series of telescopic rods (2), which give a rotating motion and an axial thrust to the excavating tool (3 or 3a).
The peculiarity of the machine of the invention is represented by the fact that the tool (3 or 3a) is flanged under a special vibrating hammer (4) with eccentric masses, which is in turn fixed to the base of the series of telescopic rods (2) by means of a special shock-absorbing joint (5).
With special reference to Figs. 2, 3 and 4, the vibrating hammer (4) is formed by a first box-type body (6) that contains the pairs of eccentric masses (7) and a second box-type body (8) that is positioned above the first body and contains the hydraulic motors (9) and the transmission gears (10).
More precisely, a parallel pair of small shafts (11) is housed inside the first box-type body (6), on which the eccentric masses (7) and the two gear wheels (12) are splined, mutually engaged and at the same time engaged with the transmission gears (10). It must be noted that the opposite pairs of eccentric masses (7) lay on offset vertical planes (as shown in Fig. 3), in such a way that the splining shafts (11) can be positioned at a smaller distance than the diameter of the
eccentric masses (7).
This means that, during synchronised rotation, the opposite pairs of eccentric masses (7) pass one through the other, with comb-like mutual co- penetration. In short it can be said that the position of the hydraulic motors (9) above the eccentric masses (7) and the adoption of offset rotation planes for the eccentric masses allow for using large diameter masses, while maintaining the overall dimensions within reasonable values. The tool (3 or 3a) is flanged under the box-type body (6). The vibrating hammer (4) is mounted at the base of the series of telescopic rods (2) through a special shock-absorbing joint (5), which comprises a bracket (13) from which a tube (13a) centrally protrudes, being exactly inserted in a second tube (14a), in which it slides, fixed in the centre and under a circular platform (14), provided in the upper section with ordinary fixing means (15) to anchor it to the base of the series of telescopic rods (2). A first radial series of vertical partitions (16) is welded above the bracket (13), opposed to a second corresponding radial series of vertical partitions (17) externally welded on the bigger tube (14a).
Rubber buffers (18) are tightened between the two corresponding opposite series of partitions (16 and 17), in order to absorb the vibrations transmitted by the vibrating hammer (4) to the series of telescopic rods (2).
With special reference to Figs. 1 , 5 and 6, the drill of the invention comprises a pair of winding reels (20) for the supply tubes (21) of the hydraulic motors (9) mounted under a rotating platform (22) with central hole (22a) for the series of telescopic rods (2).
A central collar (23) protrudes from the platform (22), featuring an upper flange (23a) used to fix it with screws (24) under the rotary (1) that drives into rotation the platform (22) together with the telescopic rods (2).
The collar (23) is inserted and turns inside a fixed jacket (25) that has an upper flange (25a) used to fix it with screws (26) to the bearing frame of the rotary (1).
The external surface of the rotating collar (23) has an annular groove
(23b) exactly opposed to the hole (27) on the fixed jacket (25) used to insert the hydraulic supply tube of the motors (9).
On the other hand, the rotating collar (23) has an opposite pair of axial channels (23c) that end into the annular groove (23b), on whose opening (23d) the supply tubes (21) are inserted.