WO2003072871A1 - Systeme de catalyseur et procede de fabrication de materiaux ignifuges - Google Patents
Systeme de catalyseur et procede de fabrication de materiaux ignifuges Download PDFInfo
- Publication number
- WO2003072871A1 WO2003072871A1 PCT/US2003/005087 US0305087W WO03072871A1 WO 2003072871 A1 WO2003072871 A1 WO 2003072871A1 US 0305087 W US0305087 W US 0305087W WO 03072871 A1 WO03072871 A1 WO 03072871A1
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- WIPO (PCT)
- Prior art keywords
- fabric
- treated
- tea
- cotton
- btca
- Prior art date
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- 239000003054 catalyst Substances 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 title claims description 12
- 239000004744 fabric Substances 0.000 claims abstract description 148
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims abstract description 69
- -1 nitrogen-containing organic base Chemical class 0.000 claims abstract description 36
- 239000003063 flame retardant Substances 0.000 claims abstract description 30
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000002253 acid Substances 0.000 claims abstract description 24
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 20
- RLHGFJMGWQXPBW-UHFFFAOYSA-N 2-hydroxy-3-(1h-imidazol-5-ylmethyl)benzamide Chemical compound NC(=O)C1=CC=CC(CC=2NC=NC=2)=C1O RLHGFJMGWQXPBW-UHFFFAOYSA-N 0.000 claims abstract description 5
- 150000002903 organophosphorus compounds Chemical class 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 24
- 229920002678 cellulose Polymers 0.000 claims description 23
- 239000001913 cellulose Substances 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 20
- 230000032050 esterification Effects 0.000 claims description 13
- 238000005886 esterification reaction Methods 0.000 claims description 13
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims 1
- 229920000742 Cotton Polymers 0.000 abstract description 109
- 239000011575 calcium Substances 0.000 abstract description 62
- 229910052791 calcium Inorganic materials 0.000 abstract description 61
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 abstract description 58
- 238000004900 laundering Methods 0.000 abstract description 16
- 125000002843 carboxylic acid group Chemical group 0.000 abstract description 15
- 229910021205 NaH2PO2 Inorganic materials 0.000 abstract description 13
- 159000000007 calcium salts Chemical class 0.000 abstract description 13
- 150000001735 carboxylic acids Chemical class 0.000 abstract description 7
- NQXGLOVMOABDLI-UHFFFAOYSA-N sodium oxido(oxo)phosphanium Chemical compound [Na+].[O-][PH+]=O NQXGLOVMOABDLI-UHFFFAOYSA-N 0.000 abstract description 3
- 230000003467 diminishing effect Effects 0.000 abstract description 2
- 229960004418 trolamine Drugs 0.000 abstract 3
- 239000000243 solution Substances 0.000 description 29
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 12
- 230000015572 biosynthetic process Effects 0.000 description 12
- 239000001110 calcium chloride Substances 0.000 description 12
- 229910001628 calcium chloride Inorganic materials 0.000 description 12
- 229910001868 water Inorganic materials 0.000 description 12
- 150000002148 esters Chemical class 0.000 description 11
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 11
- 239000000126 substance Substances 0.000 description 9
- 150000007513 acids Chemical class 0.000 description 7
- 238000004132 cross linking Methods 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 239000003431 cross linking reagent Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 239000003599 detergent Substances 0.000 description 5
- 230000014759 maintenance of location Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 238000004566 IR spectroscopy Methods 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 239000008399 tap water Substances 0.000 description 4
- 235000020679 tap water Nutrition 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- 150000008064 anhydrides Chemical class 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000012757 flame retardant agent Substances 0.000 description 3
- 238000002329 infrared spectrum Methods 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- 238000010561 standard procedure Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 229910001424 calcium ion Inorganic materials 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- VONWDASPFIQPDY-UHFFFAOYSA-N dimethyl methylphosphonate Chemical compound COP(C)(=O)OC VONWDASPFIQPDY-UHFFFAOYSA-N 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- IOLCXVTUBQKXJR-UHFFFAOYSA-M potassium bromide Chemical compound [K+].[Br-] IOLCXVTUBQKXJR-UHFFFAOYSA-M 0.000 description 2
- 238000000985 reflectance spectrum Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- 238000000954 titration curve Methods 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- LHHMNJZNWUJFOC-UHFFFAOYSA-N 1-chloro-2-[2-chloroethoxy(ethenyl)phosphoryl]oxyethane Chemical compound ClCCOP(=O)(C=C)OCCCl LHHMNJZNWUJFOC-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GSSXLFACIJSBOM-UHFFFAOYSA-N 2h-pyran-2-ol Chemical compound OC1OC=CC=C1 GSSXLFACIJSBOM-UHFFFAOYSA-N 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 238000002835 absorbance Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 238000005576 amination reaction Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229940058344 antitrematodals organophosphorous compound Drugs 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 231100000357 carcinogen Toxicity 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000013256 coordination polymer Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- BSBSDQUZDZXGFN-UHFFFAOYSA-N cythioate Chemical compound COP(=S)(OC)OC1=CC=C(S(N)(=O)=O)C=C1 BSBSDQUZDZXGFN-UHFFFAOYSA-N 0.000 description 1
- 238000006209 dephosphorylation reaction Methods 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- YWEUIGNSBFLMFL-UHFFFAOYSA-N diphosphonate Chemical compound O=P(=O)OP(=O)=O YWEUIGNSBFLMFL-UHFFFAOYSA-N 0.000 description 1
- 238000005525 durable press finishing Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 125000005113 hydroxyalkoxy group Chemical group 0.000 description 1
- 238000012844 infrared spectroscopy analysis Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000007974 melamines Chemical class 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 229940050176 methyl chloride Drugs 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 229910000403 monosodium phosphate Inorganic materials 0.000 description 1
- 235000019799 monosodium phosphate Nutrition 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- DLYUQMMRRRQYAE-UHFFFAOYSA-N phosphorus pentoxide Inorganic materials O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 1
- 229920001444 polymaleic acid Polymers 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 239000012925 reference material Substances 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- AKXUUJCMWZFYMV-UHFFFAOYSA-M tetrakis(hydroxymethyl)phosphanium;chloride Chemical compound [Cl-].OC[P+](CO)(CO)CO AKXUUJCMWZFYMV-UHFFFAOYSA-M 0.000 description 1
- 238000009988 textile finishing Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- NCPXQVVMIXIKTN-UHFFFAOYSA-N trisodium;phosphite Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])[O-] NCPXQVVMIXIKTN-UHFFFAOYSA-N 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/44—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen containing nitrogen and phosphorus
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/192—Polycarboxylic acids; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/46—Compounds containing quaternary nitrogen atoms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/667—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing phosphorus in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
Definitions
- the durable flame retardant finishes for cotton and other cellulosic fabrics commonly used by the industry include the tetrakis-(hydroxylmethyl)phosphonium chloride (THPC)- based system with the commercial name of "Proban”, and dimethyl (N- hydroxylmethylcarbamoylethyl) phosphonate and its analog, known as reactive organophosphorous chemicals with the trade name of "Pyrovetax CP" (1-2).
- THPC tetrakis-(hydroxylmethyl)phosphonium chloride
- Proban dimethyl (N- hydroxylmethylcarbamoylethyl) phosphonate and its analog, known as reactive organophosphorous chemicals with the trade name of "Pyrovetax CP" (1-2).
- THPC tetrakis-(hydroxylmethyl)phosphonium chloride
- Proban dimethyl (N- hydroxylmethylcarbamoylethyl) phosphonate and its analog, known as reactive organophosphorous chemicals with the trade name of
- the reactive organophosphorous chemicals technology involves the use of a N-methylol phosphorous-containing flame retardant agent and aN-methylol crosslinking agent, and both compounds lead to the emission of high levels of formaldehyde, a known carcinogen, during the application of the finish to cotton fabric as well as during the use of finished cotton products by consumers. Therefore, the flame retardant chemicals for cotton commercially available to the textile industry are very limited.
- Polycarboxylic acids such as 1,2,3,4-butane-tetracarboxylic acid (BTCA), have been used as nonformaldehyde crosslinking agents for cotton and wood pulp cellulose (4-5).
- Alkali metal salts of phosphoric, phosphorous and hypophosphorous acids such as sodium dihydrogen phosphate (NaH PO ), sodium phosphite (Na HPO 3 ), and sodium hypophosphite (NaH 2 PO 2 ), have been used as catalysts for the esterification and crosslinking of cellulose by polycarboxylic acids (6-9). In the presence of those catalysts, a polycarboxylic acid molecule esterifies cellulose and forms multiple ester linkages with cellulose, thus crosslinking cellulose and imparting wrinkle resistance to cotton fabrics (10).
- United States Patent 6,309,565 reports fabric treatments with a formaldehyde-free hydroxylalkyl-functional organophosphorous flame retardant compound (FR) and a cross-linking agent such as 1,2,3,4-butanetetracarboxylic acid (BTCA).
- BTCA apparently functions as a binding agent between the flame retardant compound and cotton cellulose. It is reported that a catalyst such as NaH 2 PO 2 may be used if adequate cross- linking is to be achieved.
- the present invention relates to a catalyst system for a nonformaldehyde durable flame retardant finish for fabrics.
- One preferred flame retardant finish comprises a hydroxylalkyl- functional organophosphorous compound (FR) and a polycarboxylic acid.
- the new catalyst system comprises (1) hypophosphorous acid (H 3 PO 2 ) or salts thereof and (2) a nitrogen-containing organic base, such as triethanolamine (TEA).
- the nitrogen-containing organic base reacts with H PO 2 in an aqueous solution to form a salt of hypophosphorous acid (Scheme 1), which functions as the catalyst for the esterification of a carboxylic acid with cellulose and FR.
- Scheme 1 More specifically, provided is a method of binding a flame retardant compound or composition to cellulose comprising: applying a composition comprising a hydroxyl- functional flame retardant, a polycarboxylic acid, hypophosphorous acid and a nitrogen- containing organic base to a cellulose-containing material. This method may fiirther comprise curing the cellulose-containing material. Also provided is a catalyst system for bonding flame retardants to fabric through a polycarboxylic acid comprising hypophosphorous acid and a nitrogen-containing organic base.
- polycarboxylic acid includes any organic structure with more than one carboxylic acid functional group.
- Some examples of polycarboxylic acids include 1,2,3,4-butanetetracarboxylic acid, citric acid, poly(maleic acid), polyritaconic acid), copolymer of maleic acid and itaconic acid, poly(fumaric acid) or mixtures of two or more of these acids.
- nitrogen containing organic base does not include ammonia and other bases that do not contain carbon.
- a preferred nitrogen containing organic base is triethanolamine (TEA).
- compositions and methods of the invention can be treated with the compositions and methods of the invention as long as they contain cellulose.
- Various salts of hypophosphorous acid may be used, as known in the art.
- the flame retardant compound is any of a number of flame retardants known in the art, such as a hydroxylalkyl-functionalized organophosphorous compounds.
- Monomeric, oligomeric (which generally contain from about two to ten repeat units) and polymeric (which generally contain over about ten repeat units) hydroxyalkyl- functional organophosphorus flame retardant additives are intended for use herein.
- a preferred embodiment has the following structure:
- Ri is independently selected from methyl and hydroxyethyl
- R 2 is independently selected from methyl, methoxy, and hydroxyethoxy
- n is equal to or greater than 1.
- This embodiment is made by a multistep process from dimethyl methylphosphonate, phosphorus pentoxide, ethylene glycol, and ethylene oxide and is available under the registered trademark FYROL® 51 from Akzo Nobel Chemicals Inc.
- the endgroups are principally hydroxyl groups.
- Another class of materials for use herein includes water soluble oligomeric alkenylphosphonate materials, examples of which are described in U.S. Pat. Nos. 3,855,359 and 4,017,257, both to E. D. Weil.
- alkenyl substituents in these materials provide an additional mechanism for permanence utilizing free radical curing conditions (described in the patents above).
- a preferred species of this type is available under the trademark PYROL® 76 from Akzo Nobel Chemicals Inc. and is produced by reacting bis(2- chloroethyl) vinylphosphonate and dimethyl methylphosphonate with the substantial elimination of methyl chloride.
- hydroxyalkyl- functional organophosphorus flame retardant that can be employed are oligomeric phosphoric acid esters that carry hydroxyalkoxy groups as described in U.S. Pat. Nos. 2,909,559, 3,099,676, 3,228,998, 3,309,427, 3,472,919, 3,767,732, 3,850,859, 4,244,893, 4,382,042, 4,458,035, 4,697,030, 4,820,854, 4,886,895, 5,117,033, and 5,608,100.
- the nitrogen- containing organic base is bound to cotton through its esterification with the polycarboxylic acid. It also has the following functions:
- Figure 7 The ester carbonyl band intensity of the cotton fabric treated with 24% FR, 9.6% BTCA, %H 3 PO in combination with different concentrations of TEA, and cured at 185 ° C for 2 min as a function of the TEA concentration.
- Figure 8 The calcium concentration on the cotton fabric treated with 24%) FR, 9.6% BTCA,7 %H 3 PO 2 in combination with TEA of different concentrations, and cured at 185°C for 2 min, and finally treated with 0.5M CaCl 2 for 30 min as a function of the TEA concentration.
- Figure 9 The LOI (%)of the cotton fabric treated with 24% FR, 9.6% BTCA, 7%H 3 PO 2 in combination with TEA of different concentrations, and cured at 185° C for 2 min and finally subjected to 5 HLWD cycles as a function of the TEA concentration.
- DETAILED DESCRIPTION OF THE INVENTION The following nonlimiting examples will assist in understanding the invention.
- the fabrics used in the investigation include: (1) a dark brown 100% cotton twill weave fabric weighing 246 g/m 2 ; (2) a white 60/40 cotton/polyester blend plain weave fabric weighing 136g/m 2 .
- the flame retardant agent (FR) was a hydroxyl-functional organophosphorous oligomer with the trade name of Fyrol 51 supplied by Akzo Nobel Chemical Corporation, New York.
- BTCA hypophosphorous acid
- TAA triethanolamine
- NaH 2 PO 2 sodium hypophosphite
- the melamine-formaldehyde crosslinker with the trade name of Ecco Rez M-300 was supplied by Eastern Color & Chemical Company, Greenville, South Carolina.
- the fabric was first immersed in a finish solution containing FR, BTCA, and the catalyst, then passed through a laboratory padder with two dips and two nips, dried at 90°C for 3 min, and finally cured in a Mathis curing oven at a specified temperature. All the concentrations presented here are based on weight (w/w, %>). The wet pick-up of the cotton and cotton/polyester blend fabrics was approximately 85 and 80%, respectively. After curing, the treated fabric was first subjected to a washing/drying cycle without use of a detergent (specified here as "water wash") to remove FR and BTCA not bound to cotton and the catalyst. The home laundering wash/dry process was done according to AATCC Test Method 124-1996 (Appearance of Fabrics After Repeated Home Laundering). The detergent used was a commercial Tide detergent without bleach. The water temperature was approximately 45°C.
- the fabric sample thus treated is dried at 80°C for 5 min.
- the fabric sample was finely ground in a Wiley mill to form a powder before infrared spectroscopy analysis.
- the ester carbonyl band intensity in the infrared spectra was normalized against the 1318 cm "1 band associated with a C-H bending mode of cellulose.
- the sample thus prepared was analyzed with a Thermo-Farrell-Ash Model 965 induced current plasma atomic emission spectrometer (ICP/AES) to determine the % concentrations of phosphorous and calcium. Formation of Calcium Salt on the Cotton Fabric Treated with BTCA
- the cotton fabric treated with 9.6% BTCA and 4.8%NaH 2 P0 2 was cured at 185°C for 2 min.
- the treated fabric was first washed in water to remove the catalyst and BTCA not bound to cotton, then treated in CaCl 2 solutions of different concentrations at room temperature for 30 min.
- the calcium concentration of the CaCl solutions ranged from 0J0 to 4.00%).
- the cotton fabric thus treated was thoroughly washed in deionized water for 30 min to remove any residual calcium ions not bound to the fabric, and finally dried.
- the calcium concentration on the cotton fabric determined by ICP/AES is plotted against the calcium concentration of the CaCl 2 solutions used to treat the fabric ( Figure 1).
- the calcium concentration on the fabric reached approximately 0.3% when the calcium concentration of the solution was increased to 1.00%), and it stabilized at the 0.3%> level as the calcium concentration of the solution increased further ( Figure 1).
- the data indicate that the calcium cations form salt with the free carboxylic acid group on the fabric, which has low solubility in water (Scheme 3).
- the formation of calcium salt on the treated cotton fabric reached saturation when the calcium concentration in the solution was increased to 1.00% as shown in Figure 1.
- the calcium concentration on the cotton fabric is plotted against the number of the home laundering washing/drying (HLWD) cycles ( Figure 2).
- HLWD home laundering washing/drying
- the data show that the calcium cations of the tap water form salt with the free carboxylic acid group bound to the treated cotton fabric.
- 0J g of the powder sample was suspended in 50 ml distilled water, and then titrated with a 0J0 M CaCl 2 solution.
- the pH of the fiber/water mixture was plotted against the volume of the CaCl solution added to the mixture ( Figure 3).
- the pH of the fiber/water mixture decreased as the volume of the added CaCl 2 solution increased.
- the steady decline in pH value was evidently a result of the formation of calcium salt on the fiber as shown in Scheme 3, which liberated the proton from the carboxylic acid groups on the fabric.
- the pH value stabilized at approximately 4.65 when the volume of the CaCl solution was increased to 14.0 ml, indicating the formation of calcium salt on the fiber reached saturation. All the data demonstrated that calcium cation reacts with the free carboxylic acid bound to the cotton fabric to form insoluble salt.
- the cotton fabric was treated with 16% FR and BTCA of different concentrations.
- the fabric thus treated was subject to 10 HLWD cycles, followed by thoroughly rinsing in deionized water for 30 min to remove the calcium physically absorbed on the fabric.
- the calcium concentration on the treated cotton fabric before and after 10 HLWD cycles are presented in Table 1.
- the calcium concentration on the fabric before washing is insignificant, and it became substantially larger after 10 HLWD cycles.
- larger number of carboxylic acid groups on the cotton fabric as a result of higher BTCA concentration used to treat the fabric led to the increased calcium concentration after home laundering.
- the cotton fabric was treated with 24% FR, 9.6% BTCA and 4.8%NaH 2 PO 2 , cured at 185°C for 2 min, then subjected to different number of HLWD cycles.
- the LOI, char length, percent phosphorous retention, and calcium concentration of the fabric thus treated is shown in Table 2.
- the char length exceeded 300 mm and LOI also decreased significantly.
- the calcium concentration increased from 0.008% to 0.110% after 3 HLWD cycles ( Figure 5).
- the diminished flame resistance of the treated cotton fabric is due to the formation of calcium salt of carboxylic acid on the fabric during the laundering process.
- New Catalyst System NaH 2 PO 2 has been the most effective catalyst for esterification and crosslinking of cotton by a polycarboxylic acid.
- the combination of H 3 P0 2 and TEA was used as a new catalyst system to replace NaH 2 PO 2 .
- 20 ml of a 0.30 M H 3 PO 2 was titrated with 0.30 M TEA.
- the pH of H 3 PO 2 is presented as a function of the volume of TEA added ( Figure 6).
- H 3 PO is a relatively strong acid with K a value of 5.9xl0 "2 whereas TEA is a weak base with K value of 5.75xl0 "7 .
- the original pH of H 3 PO 2 was 1.56 before the titration was started.
- H 3 PO was neutralized to form TEA salt as TEA was gradually added as shown in Scheme 1.
- the esterification of cotton cellulose by a polycarboxylic acid proceeds in two steps: formation of a 5-membered cyclic anhydride intermediate by dehydration of two adjacent carboxylic acid groups, and the reaction between cellulose and the anhydride intermediate to form ester (12-13).
- the cotton fabric was treated with 24% FR, 9.6% BTCA, 7% H 3 P0 2 in combination with different concentrations, of TEA.
- the pH of all the finish solutions was adjusted to 3.0 using either NaOH or HC1 solutions.
- the fabric was cured at 185°C for 2 min, and washed in deionized water to remove any FR, BTCA and TEA not bound to cotton.
- the samples were treated with 0J M NaOH to convert the free carboxylic acid groups to carboxylate anions so that the ester carbonyl band was not overlapped by the carboxylic carbonyl, therefore could be measured quantitatively (15).
- the ester carbonyl of the cotton fabric thus treated is plotted against the TEA concentration in Figure 7.
- the amount of ester formed on the treated cotton fabric increased notably as the TEA concentration was increased, and the ester carbonyl band intensity reached its maximum when the TEA concentration was increased to 8%.
- the infrared spectroscopy data evidently show that addition of TEA to the finish system resulted in esterification of BTCA with TEA during the curing process, thus increasing the total amount of ester formed on cotton.
- a further increase in the TEA concentration from 8% to 14% reduces the ester carbonyl band intensity (Figure 7).
- the calcium concentration of the cotton fabric treated with 24% FR, 9.6%> BTCA, 7%oH 3 PO 2 in combination with different concentrations of TEA and cured at 185°C for 2 min was treated in a 0.5 M CaCl 2 solution for 30 mins.
- the calcium concentration of the fabric thus treated is plotted against the TEA concentration ( Figure 8).
- Figure 8 One observes a significant decrease in calcium concentration as the TEA concentration was increased, and the calcium concentration reached its minimum when the TEA concentration was increased to 8%>. Previously, it was found that ester formation reached its maximum when TEA concentration was increased to 8%>.
- the LOI (%) for the cotton fabric treated with FR, BTCA and H 3 P0 2 without the presence of TEA was only 24. L It increased to 30.7 when 5% TEA was presented in the finish and it reached its maximum (31.1) when TEA concentration was 10%. The same trend remained after the treated cotton fabric was subject to different number of home laundering cycles.
- the LOI (%) of the treated cotton fabric after 5 laundering cycles is presented as a function of the TEA concentration in the finish system ( Figure 9).
- the increased LOI is attributed to two factors: the reduction in calcium concentration as shown in Figure 8 and the increase in nitrogen concentration as a result of more TEA bonding to cotton through its esterification with BTCA.
- the data also indicate that a further increase to 12% in TEA concentration reduced the LOI (Figure 9). This is consistent with the change in ester carbonyl band intensity as demonstrated in Figures 7.
- the TEA added to the finish system esterifies the free carboxylic acid group, thus reducing the calcium concentration on the treated fabric.
- the TEA bound to cotton through its esterification with cellulose also provides phosphorous-nitrogen synergism. Consequently, the H 3 PO 2 /TEA catalyst system significantly enhances the flame retardant properties of the treated cotton fabric.
- the cotton fabric was treated with 28% FR, 14% BTCA and 7% H 3 PO 2 in combination with TEA of different concentrations.
- the pH of the finish solutions was adjusted to 3.0 using either NaOH or HCl solutions.
- the treated fabric was cured at 185°C for 2 min.
- the calcium concentration and LOI of the fabric treated with different TEA concentrations are presented in Table 4. The data show that calcium concentration increased as the number of laundering cycles were increased. When TEA is present, however, the calcium concentration on the fabric was drastically reduced and LOI was increased. One also observes that TEA concentration at 8-10% resulted in the highest LOI. This is consistent with the data presented in Figures 9.
- the performance of the FR/BTCA finish with different catalysts was compared.
- the cotton fabric was treated with 28% FR and 14% BTCA in the presence of two different catalysts: (1) 7% H 3 P0 2 in combination of 10% TEA and (2) 7% NaH 2 PO 2 .
- the fabric was then cured at 185°C for 2 min.
- the calcium concentration, LOI, and char length of the cotton fabric thus treated are presented in Tables 6, 1, and 8, respectively.
- the calcium concentration on the fabric after 5 HLWD cycles was increased to 0J96%> whenNaH 2 P0 2 was used as the catalyst, whereas it was only 0.045%> when H 3 PO 2 /TEA was used.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
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AU2003215331A AU2003215331A1 (en) | 2002-02-22 | 2003-02-20 | Catalyst system andmethod for preparing flame resistant materials |
US10/497,374 US20040261191A1 (en) | 2002-02-22 | 2003-02-20 | Catalyst system and method for preparing flame resistant materials |
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US35893802P | 2002-02-22 | 2002-02-22 | |
US60/358,938 | 2002-02-22 |
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WO2015179426A1 (fr) * | 2014-05-19 | 2015-11-26 | MegaMatter Inc. | Retardateurs de flamme polymériques à grandes molécules |
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US9228093B2 (en) | 2013-10-18 | 2016-01-05 | Weyerhaeuser Nr Company | Colored water-repellant and crocking-resistant compositions |
CN107025379B (zh) * | 2017-04-17 | 2020-02-07 | 东南大学 | 一种基于余弦函数的海洋潮汐区干湿循环参数等效方法 |
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US6372811B2 (en) * | 1997-07-25 | 2002-04-16 | Sachchida N. Singh | Flame resistant rigid polyurethane foams blown with hydrofluorocarbons |
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- 2003-02-20 US US10/497,374 patent/US20040261191A1/en not_active Abandoned
- 2003-02-20 WO PCT/US2003/005087 patent/WO2003072871A1/fr not_active Application Discontinuation
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AU2003215331A1 (en) | 2003-09-09 |
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