WO2003042265A1 - Polymer and ophthalmic lenses made by using the same - Google Patents

Polymer and ophthalmic lenses made by using the same Download PDF

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Publication number
WO2003042265A1
WO2003042265A1 PCT/JP2002/011776 JP0211776W WO03042265A1 WO 2003042265 A1 WO2003042265 A1 WO 2003042265A1 JP 0211776 W JP0211776 W JP 0211776W WO 03042265 A1 WO03042265 A1 WO 03042265A1
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weight
parts
monomer
monomer component
polymer
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PCT/JP2002/011776
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French (fr)
Japanese (ja)
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Kazuhiko Fujisawa
Naoki Shimoyama
Mitsuru Yokota
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Toray Industries, Inc.
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Publication of WO2003042265A1 publication Critical patent/WO2003042265A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • C08F290/068Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/12Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G

Definitions

  • the present invention relates to polymers.
  • the polymer is suitably used as an ophthalmic lens such as a contact lens, an intraocular lens, and a human cornea.
  • Polymers for ophthalmic lenses are required to balance various properties such as transparency, oxygen permeability, hydrophilicity, and mechanical properties (such as resistance to breakage).
  • various materials using silicone components have been studied as polymers focusing on oxygen permeability, hydrophilicity, and elasticity.
  • the polymer obtained by polymerizing polydimethylsiloxane having a methacrylic group at one end has the characteristics of rubber elasticity and good shape recovery properties, but such as N, N-dimethylacrylamide.
  • the compatibility is low.
  • the obtained lens becomes cloudy. Disclosure of the invention
  • the present invention is transparent, has an appropriate modulus of elasticity and elongation at break, and has good shape recovery.
  • An object of the present invention is to provide a reversible polymer and an ophthalmic lens using the same.
  • the present invention has the following configuration.
  • the total amount of the monomer components (A), (B) and (C) is 100 parts by mass, and the total content of the monomer components (A) and (B) is 30 to 50 parts by mass. 95 parts by weight, a polymer having a monomer component (C) content of 5 to 70 parts by weight.
  • the polymer of the present invention needs to have excellent transparency so that it can be suitably used for an ophthalmic lens. If the transparency is poor, the field of view becomes large when used as an ophthalmic lens, and sufficient visual acuity cannot be obtained.
  • Shape recovery is extremely important especially when the polymer of the present invention is used as a soft contact lens.
  • the soft contact lens is supported by the upper and lower eyelids so that it does not fall off the cornea of the eyeball when worn, and is constantly receiving forces from various directions from the eyelids. For example, when blinking, the upper eyelid exerts a force that pushes down the lens in the downward direction, and the lower eyelid exerts a resistance to it, and then when the eyelid rises, a force in the opposite direction acts. . If the shape of the soft contact lens changes while repeatedly receiving such a force, the soft contact lens will gradually adhere to the cornea. Then, the metabolic waste of the cornea accumulated under the lens cannot be discharged by the movement of the lens, causing damage to the cornea and the propagation of bacteria in the air into the waste, thereby causing infectious diseases and other diseases. May cause ulcers and other complications.
  • the cornea has no blood vessels in its tissues, oxygen required for metabolism is dissolved in tears.
  • Existing oxygen is used.
  • the lens floats on the tears, which hinders the dissolution of oxygen from the air into the tears.
  • the eyelids are closed during bedtime, the dissolution of oxygen from the air into the tears is limited, and oxygen is supplied from the capillaries behind the eyelids, but the lens is still connected to the oxygen supply route. Is an obstacle. Therefore, high oxygen permeability is important in order not to disturb the corneal metabolic system.
  • a siloxanyl monomer having a hydroxyl group (hereinafter, referred to as a monomer component (A)) is added to one end to obtain high oxygen permeability while achieving both transparency and shape recovery. It is essential to contain two types of silicon-containing components, ie, polydimethylsiloxane having a polymerizable substituent (hereinafter, referred to as a monomer component (B)). If only one of the components is contained, problems such as poor transparency and poor shape recovery occur.
  • the monomer component (A) is used for permeating oxygen by the action of siloxanyl groups and ensuring compatibility with water contained in the polymer by the action of hydroxyl groups.
  • R 3 and R 4 each represent a hydrogen atom or a methyl group.
  • R 5 and R 6 represents an alkyl group respectively substituted by a hydroxyl group.
  • A represents an organosiloxane group, p represents an integer from 0 to 200, and k represents an integer from 1 to 20.
  • siloxanyl monomers having a hydroxyl group a monomer represented by the following general formula (1) can be most preferably used.
  • II represents an integer of 1 to 3.
  • the monomer component (A) has a hydroxyl group.
  • (A) has compatibility with both polydimethylsiloxane (monomer component (B)) and hydrophilic monomer (monomer component (C) described below), and has an effect of increasing transparency.
  • having a hydroxyl group has an effect of enhancing shape recovery of the polymer by hydrogen bonding. In other words, if there is no hydroxyl group, the compatibility with the hydrophilic monomer (monomer component (C)) is reduced, so that the transparency is lowered. Properties, especially shape recovery, are degraded.
  • the polymer's shape recovery is such that when the sample is repeatedly pulled with the rheometer, the sample changes shape, resulting in zero stress between the pull and the next pull. It can be expressed in time (hereinafter referred to as “zero stress time”). The method of measuring the zero stress time will be described later.
  • the zero stress time of the polymer of the present invention is preferably 3 seconds or less.
  • the polymerizable substituent includes a monomer component
  • the monomer component (B) of the present invention has a polymerizable substituent only at one end.
  • having a polymerizable substituent at one end means having only one polymerizable substituent in one molecule.
  • Phase separation with (monomer component (C)) is likely to occur. Furthermore, when polymerizable substituents are present at both ends, the polydimethylsiloxane chain is fixed to the main chain of other components at both ends, resulting in an excessively high modulus of elasticity or a decrease in elongation at break. However, the mechanical properties deteriorate, which is not preferable. When no polymerizable substituent is present at any of the terminals, copolymerization cannot be performed, and a polymer having desired properties cannot be obtained.
  • the elastic modulus is extremely important when the polymer of the present invention is used especially as a soft contact lens. If the elastic modulus is too high, the feeling of foreign matter when worn is too strong.
  • the elastic modulus of the polymer of the present invention is preferably in the range of 0.34 to 1.03 MPa, and preferably in the range of 0.41 to 0.75 MPa. More preferably, it is even more preferably in the range of 0.44 to 0.69 MPa.
  • the elongation at break has a close relationship with breakage during handling of the lens.
  • Softcon Tact lenses are so soft that they deform significantly during handling. However, if the breaking elongation is small, they cannot withstand this deformation and may be damaged. If the elongation at break is too large, the shape recovery tends to be poor. Therefore, the elongation at break is preferably from 200% to 600%, more preferably from 250% to 500%.
  • the molecular weight of the monomer component (B) affects the transparency of the obtained polymer. In other words, the higher the molecular weight, the more other components, especially hydrophilic monomers (monomer components)
  • the compatibility with (C)) is degraded and the phase tends to separate. If the molecular weight is too small, the oxygen permeability coefficient tends to decrease.
  • the molecular weight of the monomer component (B) is preferably in the range of 200 to 100,000.
  • the molecular weight of the monomer component (B) is more preferably 500 or less, more preferably 400 or less, and even more preferably 300 or less. Further, the molecular weight of the monomer component (B) is more preferably 500 or more.
  • hydrophilic monomer used in the polymer of the present invention (hereinafter referred to as a monomer component
  • (C) can be any hydrophilic monomer as used for ordinary contact lenses.
  • An example is 2—Hydroxyshetil
  • acrylates having a hydroxyl group methacrylates having a hydroxyl group
  • acrylamides methacrylamides
  • One or more monomers selected from the group consisting of burlactams can be preferably used.
  • one or two or more monomers selected from the group consisting of ,, ⁇ -dimethylaquinoleamide, 2-hydroxyshethyl methacrylate, and ⁇ -bulpyrrolidone can be most preferably used.
  • the monomer component (C) used in the present invention is used to give the polymer of the present invention water absorption and water content.
  • the polymer of the present invention becomes flexible by being hydrated, and can be suitably used, for example, as a soft contact lens.
  • the monomer component ( ⁇ ), the monomer component ( ⁇ ) and the monomer component (C) in a total of 100 parts by weight, total 3 0-9 5 parts by weight of the content of Alpha) and (beta), and the monomer component (C) the content is for 5-7 0 parts by weight is preferred c in this case, the monomer component (a ) Is preferably 5 to 90 parts by weight, and the content of the monomer component (B) is preferably 5 to 90 parts by weight.
  • the monomer component (A) is contained in an amount of 5 to 75 parts by weight, based on the total of 100 parts by weight of the monomer component (A), the monomer component (B) and the monomer component (C), and the monomer component (B). Content of 5 to 75 parts by weight, monomer component More preferably, the total content of (A) and (B) is 40 to 80 parts by weight, and the content of the hydrophilic monomer (C) is 20 to 60 parts by weight.
  • the content of the monomer component (A) is 5 to 60 parts by weight
  • the content of the monomer component (B) is 5 to 60 parts by weight
  • the total content of the monomer components (A) and (B) is 50%. It is more preferable that the content of the monomer component (C) is 25 to 50 parts by weight.
  • a monomer having two or more polymerizable substituents in one molecule (hereinafter, referred to as a monomer) in order to obtain good mechanical properties and good resistance to a disinfecting solution and a cleaning solution.
  • Component D) is preferably used as a copolymerization component.
  • the polymerizable substituent is not particularly limited as long as it is copolymerizable with other monomer components, and may be a (meth) acrylic group, a styryl group, an aryl group, a vinyl group, or another polymerizable carbon-carbon unsaturated group. Bonding can be used.
  • the monomer component (D) is not particularly limited as long as it has two or more polymerizable substituents in one molecule, and is the same as the monomer components (A), (B) and (C). Excluding Examples of such monomers include ethylenedial glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, and tetraethylene glycol di (meth) acrylate. Polyethylene glycol di (meth) acrylate, biel (meth) acrylate, aryl (meth) acrylate, stilbene, polydimethylsiloxane having (meth) acrylyl groups at both ends, and the like. No.
  • the copolymerization ratio of the monomer component (D) is preferably at least 0.1 part by weight, more preferably at least 0.3 part by weight, based on 100 parts by weight of the total of the monomer components (A), (B) and (C). And more preferably 0.5 part by weight or more.
  • the copolymerization ratio of the monomer component (D) is
  • the total amount of (A), (B) and (C) is preferably 100 parts by weight or less based on 100 parts by weight.
  • the polymer of the present invention may contain an ultraviolet absorber, a dye, a colorant, and the like. Further, an ultraviolet absorber, a dye, or a colorant having a polymerizable group may be contained by copolymerization.
  • a peroxide may be used to facilitate the polymerization.
  • a thermal polymerization initiator represented by a diazo compound or a photopolymerization initiator.
  • those having the optimum decomposition characteristics for the desired reaction temperature are selected and used.
  • azo initiators and peroxide initiators having a 10-hour half-life temperature of 40 ° C. to 120 ° C. are suitable.
  • the photopolymerization initiator include a carbonyl compound, a peroxide, an azo compound, a sulfur compound, a halogen compound, and a metal salt. These polymerization initiators are used alone or as a mixture, and are used in an amount of up to about 1 part by weight.
  • a polymerization solvent can be used.
  • Various organic and inorganic solvents can be used as the solvent, and there is no particular limitation. Examples include water, various alcoholic solvents such as methanol, ethanol, propanol, 2-propanol, butanol, and tert-butanol, various aromatic hydrocarbon solvents such as benzene, toluene, and xylene, hexane, heptane, octane.
  • the polymerization method and the molding method of the polymer of the present invention ordinary methods can be used. For example, there is a method in which the material is once formed into a round bar or a plate shape and then processed into a desired shape by cutting or the like, a mold polymerization method, a spin casting method, or the like. —As an example, the case where the polymer of the present invention is obtained by a mold polymerization method will be described below.
  • the monomer composition is filled into the space between two molds having a certain shape. Then, photopolymerization or thermal polymerization is performed to shape the mold.
  • the mold is made of resin, glass, ceramic, metal, etc. An optically transparent material such as glass is used.
  • An optically transparent material such as glass is used.
  • voids are often formed by two opposing molds, and the voids are filled with the monomer composition, but depending on the shape of the mold and the nature of the monomer, the polymer A gasket may be used in combination with a gasket having a predetermined thickness to prevent leakage of the filled monomer composition.
  • the mold filled with the monomer composition in the voids is subsequently irradiated with an actinic ray such as ultraviolet light, or is heated by being opened or placed in a liquid tank and polymerized.
  • an actinic ray such as ultraviolet light
  • photopolymerization for example, it is common to irradiate light containing a large amount of ultraviolet light from a mercury lamp or insect trap as a light source for a short time (usually 1 hour or less).
  • the condition is to gradually raise the temperature from around room temperature and raise it to a temperature of 60 ° C to 200 ° C over several hours to several tens of hours. Preferred for maintaining uniformity, quality, and improving reproducibility.
  • the polymer of the present invention can be modified by various methods. In order to improve the surface wettability, it is preferable to perform the modification treatment.
  • Specific methods for modifying the polymer include electromagnetic wave (including light) irradiation, plasma irradiation, chemical vapor deposition such as evaporation and sputtering, heating, base treatment, acid treatment, and other suitable surface treatment agents. Use, and combinations thereof. Of these reforming means, simple and preferred are a base treatment and an acid treatment.
  • Examples of the base treatment or the acid treatment include a method of contacting a molded article comprising the polymer of the present invention with a basic or acidic solution, a method of contacting a molded article with a basic or acidic gas, and the like. More specific methods include, for example, a method of dipping a molded article in a basic or acidic solution, a method of spraying a basic or acidic solution on a molded article, a method of spraying a basic or acidic gas on a molded article, Examples thereof include a method of applying a basic or acidic solution to a molded article with a spatula or a brush, and a method of applying a basic or acidic solution to a molded article by a spin coating method or a dip coating method.
  • the simplest and most effective method for obtaining a large reforming effect is to immerse the molded article in a basic or acidic solution.
  • the temperature at which the molded article is immersed in a basic or acidic solution is not particularly limited. It is usually performed within a temperature range of about 50 ° C. to 300 ° C. From the viewpoint of workability, the temperature range is more preferably from 10 ° C to 150 ° C, and most preferably from ⁇ 5 ° C to 60 ° C.
  • the time for immersing the molded article in a basic or acidic solution varies depending on the temperature, but is generally preferably within 100 hours, more preferably within 24 hours, most preferably within 12 hours. preferable. If the contact time is too long, not only will workability and productivity deteriorate, but also adverse effects such as a decrease in oxygen permeability and a decrease in mechanical properties may occur.
  • Bases include alkali metal hydroxides, alkaline earth metal hydroxides, various carbonates, various borates, various phosphates, ammonia, various ammonium salts, various amines, and polyethyleneimine, polybutylamine, etc. High molecular weight bases can be used. Among these, alkali metal hydroxides are most preferred because of their low cost and great treatment effect.
  • various inorganic acids such as sulfuric acid, phosphoric acid, hydrochloric acid, and nitric acid
  • various organic acids such as acetic acid, formic acid, benzoic acid, and phenol
  • various high molecular weight acids such as polyacrylic acid and polystyrene sulfonate can be used. is there.
  • high molecular weight acids are most preferred because of their high treatment effect and little adverse effect on other physical properties.
  • Various inorganic or organic solvents can be used as the solvent for the basic or acidic solution.
  • various alcohols such as water, methanol, ethanol, propanol, 2-propanol, butanol, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol, and glycerin, benzene, Various aromatic hydrocarbons such as toluene and xylene, hexane, heptane, octane, decane, petroleum ether, various aliphatic hydrocarbons such as kerosene, lignin, paraffin, acetone, methyl ethyl ketone, methyl isobutyl ketone Various esters such as ketones, ethyl acetate, butyl acetate, methyl benzoate, dioctyl phthalate, getyl ether, tetrahydrofuran, furan, dioxane
  • the basic or acidic solution used in the present invention may contain components other than the basic or acidic substance and the solvent.
  • the molded article can be subjected to a base treatment or an acid treatment, and then a basic or acidic substance can be removed by washing.
  • washing solvent Various inorganic or organic solvents can be used as the washing solvent.
  • various alcohols such as water, methanol, ethanol, propanol, 2-propanol, butanol, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol, glycerin, etc.
  • Benzene, toluene, xylene, etc. various aromatic hydrocarbons, hexane, heptane, octane, decane, petroleum ether, kerosene, lignin, paraffin, etc., various aliphatic hydrocarbons, acetone, methyl ethyl ketone, Various ketones such as methylisobutyl ketone, various esters such as ethyl acetate, butyl acetate, methyl benzoate, and dioctyl phthalate, getyl ether, tetrahydrofuran, dioxane, ethylene glycol resin alkylene Ether, diethylene glycol diolequine oleate ⁇ , triethylene glycol dianolequinoleate ethere, tetraethylene glycol dialkyl ether, polyethylene glycol dialkyl ether, and other ethers, dimethylformamide , Non-protonic polar solvents
  • the washing solvent a mixture of two or more solvents can be used.
  • the cleaning solvent contains components other than the solvent, for example, inorganic salts, surfactants, or cleaning agents. You may.
  • the modification treatment may be performed on the entire molded article, or may be performed only on a part of the molded article such as the surface. When only the surface is modified, it is possible to improve only the water wettability of the surface without greatly changing the properties of the entire polymer forming the molded article.
  • the polymer of the present invention can be suitably used for an ophthalmic lens such as a contact lens, an intraocular lens, and an artificial cornea. Among them, it is particularly suitable for contact lenses.
  • the measurement of the “zero stress time” in this example was performed as follows. Using a Rheometer R D-300 manufactured by Sun Science Co., Ltd., the distance between the chucks was set to 5 mm, and the measurement sample was gripped. The measurement sample was pulled at 10 Oram at a speed of 100 OmZmin, and then returned at a speed of 100 Oram / min. Then, the same operation was repeated twice. If the shape recovery of the sample is poor, the length of the sample is longer than the original length even after performing the first pulling and returning operations and then performing the second pulling operation. Therefore, in the early stage of the second pull, the stress remains zero, and the stress is detected only when the pulling distance is increased.
  • the time during which the stress remains zero becomes longer, and only if the pulling distance is longer than the second pulling operation. Stress is detected. In this measurement, the time from the start of the third pulling until the start of stress detection was measured, and this was defined as “zero stress time”.
  • the measurement of the elastic modulus and elongation at break was performed as follows. As a sample, a polymer molded product having a size of about 15 mm ⁇ 10 mm ⁇ 0.1 mm was used, and the measurement was performed using a Tensilon RTM-100 model manufactured by Toyo Boldwin Co., Ltd. The pulling speed was 100 mm / min and the distance between grips was 5 mm.
  • Example 1 30 parts by weight of a siloxanyl monomer represented by the following formula (a), 30 parts by weight of a polydimethylsiloxane having a methacryl group at one end and having a molecular weight of about 10000 (manufactured by Chisso, FM0771), N, N-dimethyl Acrylamide (hereinafter referred to as DMAA) 40 parts by weight, polydimethylsiloxane with a molecular weight of about 2,000 having methacrylic groups at both terminals (Shin-Etsu Chemical, X-22-164A) 4.98 parts by weight, butyl acetate 10 parts by weight were uniformly mixed, and 2-hydroxy-2-methylpropiophenone ("Darocure (registered trademark)" 1173, manufactured by CIBA) was added as a polymerization initiator. The monomer mixture was degassed under an argon atmosphere.
  • DMAA N, N-dimethyl Acrylamide
  • the polymer molded article was prepared as 1.2 wt% polyacrylic acid (average molecular weight:
  • a polymer molded article was obtained in the same manner as in Example 1 except that the mixing ratio of the siloxanyl monomer represented by the formula (a), polydimethylsiloxane, and DMAA was changed as shown in Table 1. All of the obtained polymer molded articles were transparent and free from turbidity. The stress-free time [sec] of these samples is shown in Table 1, and all polymers were transparent and had good shape recovery properties.
  • a polymer molded product was obtained in the same manner as in Example 1 except that 30 parts by weight was used.
  • the obtained polymer molded product was transparent, and although the elastic modulus was slightly high, the stress-free time was short at 2.5 seconds, indicating good shape recovery.
  • a polymer molded product was obtained in the same manner as in Example 1 except that 30 parts by weight was used.
  • the obtained polymer molded article was transparent, and although the elastic modulus was slightly low, the stress-free time was short at 2.4 seconds, indicating good shape recovery.
  • a polymer molded article was obtained in the same manner as in Example 1, except that 65 parts by weight of the siloxanyl monomer ( a ) and 35 parts by weight of DMAA were used without adding polydimethylsiloxane.
  • the stress-free time [sec] of the obtained polymer molded product was as shown in Table 1 below, and the shape recovery property was poor.
  • a polymer molded article was obtained in the same manner as in Example 1 except that 30 parts by weight of polydimethylsiloxane having a polymerizable unsaturated group at one end and 40 parts by weight of N, N-dimethylacrylamide were used.
  • the resulting polymer molded article had a short stress opening time of 2.2 seconds, which was good, but was cloudy and could not be used for ophthalmic lenses.
  • a polymer molded article was obtained in the same manner as in Example 1, except that 29 parts by weight and 35 parts by weight of N, N-dimethylacrylamide were used. Although the obtained polymer molded article was transparent, the elastic modulus was as high as 1.2 IMPa, the elongation at break was small, and the mechanical properties were inferior. .
  • the polymer of the present invention is useful for ophthalmic lenses, particularly for contact lenses.

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Abstract

The invention aims at providing a transparent polymer exhibiting a proper modulus of elasticity, a proper breaking extension and good form recovery properties, and ophthalmic lenses made by using the same. This aim is attained by a polymer comprising as monomer components a siloxanyl monomer (A) having a hydroxyl group, a polydimethylsiloxane (B) having a poly- merizable substituent at one end, and a hydrophilic monomer (C) with proviso that the total content of the monomers (A) and (B) and the content of the monomer (C) are 30 to 95 parts by weight and 5 to 70 parts by weight respectively per 100 parts by weight of the total of the monomers (A), (B), and (C).

Description

明細書 ポリマーおよびそれを用いた眼用レンズ 技術分野  TECHNICAL FIELD Polymer and ophthalmic lens using the same
本発明はポリマーに関する。 該ポリマーはコンタク トレンズ、 眼内レンズ、 人 ェ角膜などの眼用レンズとして好適に用いられる。 背景技術  The present invention relates to polymers. The polymer is suitably used as an ophthalmic lens such as a contact lens, an intraocular lens, and a human cornea. Background art
眼用レンズ用ポリマーには、 透明性、 酸素透過性、 親水性、 機械的性質 (破れ にくさ等) などの各種特性のバランスが求められている。 このうち酸素透過性と 親水性、 および、 弾力性に着目したポリマーとして、 シリコーン成分を用いた素 材が種々検討されてきた。  Polymers for ophthalmic lenses are required to balance various properties such as transparency, oxygen permeability, hydrophilicity, and mechanical properties (such as resistance to breakage). Among these, various materials using silicone components have been studied as polymers focusing on oxygen permeability, hydrophilicity, and elasticity.
例えば、 下記式 (a ) で表されるシロキサニルモノマー For example, a siloxanyl monomer represented by the following formula (a)
Figure imgf000003_0001
Figure imgf000003_0001
と、 親水性モノマーである N , N—ジメチルァク リルァミ ドとを共重合させて得 られるポリマーが知られている。 このポリマーは高い透明性を有するが、 形状回 復性に劣るという欠点があった。 And a polymer obtained by copolymerizing N, N-dimethylacrylamide, which is a hydrophilic monomer, with N, N-dimethylacrylamide. Although this polymer has high transparency, it has a drawback that shape recovery is poor.
また、 片末端にメタクリル基を有するポリジメチルシロキサンを重合させて得 られるポリマーはゴム弾性を有し、 良好な形状回復性を示すという特長を有する が、 N , N—ジメチルアク リルアミ ドのような親水性モノマーと共重合させよう とすると相溶性が低いため、 例えばコンタク トレンズとして使用した場合、 得ら れたレンズが白濁してしまうという欠点があった。 発明の開示  Also, the polymer obtained by polymerizing polydimethylsiloxane having a methacrylic group at one end has the characteristics of rubber elasticity and good shape recovery properties, but such as N, N-dimethylacrylamide. When the copolymerization is attempted with a hydrophilic monomer, the compatibility is low. For example, when used as a contact lens, there is a disadvantage that the obtained lens becomes cloudy. Disclosure of the invention
本発明は、 透明で、 適度な弾性率および破断伸度を有し、 かつ、 良好な形状回 復性を有するポリマー、 およびそれを用いた眼用レンズを提供することを目的と する。 The present invention is transparent, has an appropriate modulus of elasticity and elongation at break, and has good shape recovery. An object of the present invention is to provide a reversible polymer and an ophthalmic lens using the same.
上記の目的を達成するために、 本発明は下記の構成を有する。  In order to achieve the above object, the present invention has the following configuration.
モノマー成分として、  As a monomer component,
水酸基を有するシロキサニルモノマー (モノマー成分 (A) ) 、 Siloxanyl monomer having a hydroxyl group (monomer component (A)),
片末端に重合性置換基を有するポリジメチルシロキサン (モノマー成分 (B ) ) 、 および、 ' Polydimethylsiloxane having a polymerizable substituent at one end (monomer component (B)), and '
親水性モノマー (モノマー成分 (C ) ) Hydrophilic monomer (monomer component (C))
を含み、 該モノマー成分 (A ) 、 ( B ) および (C ) め含有量の合計 1 0 0 ¾量 部に対して、 モノマー成分 (A ) および (B ) の含有量の合計が 3 0〜 9 5重量 部、 モノマー成分 (C ) の含有量が 5〜 7 0重量部であるポリマー。 発明を実施するための最良の形態 And the total amount of the monomer components (A), (B) and (C) is 100 parts by mass, and the total content of the monomer components (A) and (B) is 30 to 50 parts by mass. 95 parts by weight, a polymer having a monomer component (C) content of 5 to 70 parts by weight. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明の実施の形態を説明する。  Hereinafter, embodiments of the present invention will be described.
本発明のポリマーは眼用レンズに好適に用いることができるように、 透明性に 優れることが必要である。 透明性が悪いと眼用レンズとして用いた際に視界が喑 くなり、 充分な視力が得られなくなる。  The polymer of the present invention needs to have excellent transparency so that it can be suitably used for an ophthalmic lens. If the transparency is poor, the field of view becomes large when used as an ophthalmic lens, and sufficient visual acuity cannot be obtained.
また形状回復性は、 特に本発明のポリマーをソフトコンタク トレンズとして用 いる場合に極めて重要である。 すなわちソフ トコンタク トレンズは装用の際に上 下の瞼によって眼球の角膜上から落ちないように支持されると共に、 常に瞼から 種々の方向からの力を受けている。 例えば瞬きの際、 上の瞼からはレンズを下の 方向に押し下げる力が働くと共に、 下の瞼からはこれに対する抵抗力が働いた後、 瞼が上がる際にはこれと逆方向の力が働く。 この様な力を繰り返し受ける間にソ フトコンタク トレンズの形状が変化してしまうと、 次第にソフ トコンタク トレン ズが角膜に密着してしまう。 すると、 レンズ下に蓄積される角膜の代謝老廃物を レンズの動きによって排出することができなくなり、 角膜に傷がついたり、 老廃 物中に空気中の細菌が繁殖することなどによって、 感染症や潰瘍等の合併症を引 き起こすおそれがある。  Shape recovery is extremely important especially when the polymer of the present invention is used as a soft contact lens. In other words, the soft contact lens is supported by the upper and lower eyelids so that it does not fall off the cornea of the eyeball when worn, and is constantly receiving forces from various directions from the eyelids. For example, when blinking, the upper eyelid exerts a force that pushes down the lens in the downward direction, and the lower eyelid exerts a resistance to it, and then when the eyelid rises, a force in the opposite direction acts. . If the shape of the soft contact lens changes while repeatedly receiving such a force, the soft contact lens will gradually adhere to the cornea. Then, the metabolic waste of the cornea accumulated under the lens cannot be discharged by the movement of the lens, causing damage to the cornea and the propagation of bacteria in the air into the waste, thereby causing infectious diseases and other diseases. May cause ulcers and other complications.
また、 角膜は組織中に血管を有さないため、 代謝に必要な酸素は、 涙液中の溶 存している酸素が用いられている。 特にコンタク トレンズの場合、 レンズは涙液 上に浮くことになるので、 空気から涙液への酸素の溶解の障害となる。. また就寝 中には瞼が閉じられるため、 空気から涙液への酸素の溶解は制限され、 かわりに 瞼の裏側の毛細血管から酸素が供給されるが、 この場合もレンズは酸素供給ルー トの障害となる。 従って酸素透過性が高いことが角膜の代謝系を乱さないために 重要となる。 In addition, because the cornea has no blood vessels in its tissues, oxygen required for metabolism is dissolved in tears. Existing oxygen is used. Especially in the case of contact lenses, the lens floats on the tears, which hinders the dissolution of oxygen from the air into the tears. Also, because the eyelids are closed during bedtime, the dissolution of oxygen from the air into the tears is limited, and oxygen is supplied from the capillaries behind the eyelids, but the lens is still connected to the oxygen supply route. Is an obstacle. Therefore, high oxygen permeability is important in order not to disturb the corneal metabolic system.
本発明のポリマーにおいては、 透明性と形状回復性を両立させつつ、 高酸素透 過性を得るために、 水酸基を有するシロキサニルモノマー (以下、 モノマー成分 ( A ) と呼ぶ) と片末端に重合性置換基を有するポリジメチルシロキサン (以下、 モノマー成分 (B ) と呼ぶ) の 2種類のケィ素含有成分を含有することが必須で ある。 一方のみの成分しか含まない場合には、 透明性が不良であったり、 形状回 復性に劣るという問題が発生する。  In the polymer of the present invention, a siloxanyl monomer having a hydroxyl group (hereinafter, referred to as a monomer component (A)) is added to one end to obtain high oxygen permeability while achieving both transparency and shape recovery. It is essential to contain two types of silicon-containing components, ie, polydimethylsiloxane having a polymerizable substituent (hereinafter, referred to as a monomer component (B)). If only one of the components is contained, problems such as poor transparency and poor shape recovery occur.
本発明のポリマーにおいて、 モノマー成分 (A ) は、 シロキサニル基の作用に よって酸素を透過させると共に、 水酸基の作用によってポリマー中に含まれる水 との相溶性を確保するために用いられる。 その例をあげれば次のようなものがあ る。  In the polymer of the present invention, the monomer component (A) is used for permeating oxygen by the action of siloxanyl groups and ensuring compatibility with water contained in the polymer by the action of hydroxyl groups. Some examples are as follows.
Figure imgf000005_0001
Figure imgf000006_0001
ここで R 3および R 4は、 それぞれ水素原子またはメチル基を表す。 R 5および R 6 は、 それぞれ水酸基で置換されたアルキル基を示す。 Aはオルガノシロキサン基 を表し、 pは 0〜 2 0 0までの整数、 kは 1〜 2 0までの整数をあらわす。
Figure imgf000005_0001
Figure imgf000006_0001
Here, R 3 and R 4 each represent a hydrogen atom or a methyl group. R 5 and R 6 represents an alkyl group respectively substituted by a hydroxyl group. A represents an organosiloxane group, p represents an integer from 0 to 200, and k represents an integer from 1 to 20.
これらの水酸基を有するシロキサニルモノマーの中でも、 下記一般式 (1 ) で 表されるモノマーをもっとも好ましく用いることができる。  Among these siloxanyl monomers having a hydroxyl group, a monomer represented by the following general formula (1) can be most preferably used.
Figure imgf000006_0002
式中 IIは 1〜 3までの整数を表す。
Figure imgf000006_0002
In the formula, II represents an integer of 1 to 3.
本発明においてはモノマー成分 (A) が水酸基を有することが必須である。 1 分子中にシロキサニル基と水酸基の両方を有することにより、 モノマー成分  In the present invention, it is essential that the monomer component (A) has a hydroxyl group. By having both siloxanyl and hydroxyl groups in one molecule, the monomer component
( A ) は、 ポリジメチルシロキサン (モノマー成分 (B ) ) と親水性モノマー (後述のモノマー成分 (C ) ) との両方に相溶性を有し、 透明性を高める効果を 有する。 また、 水酸基を有することにより、 水素結合によって、 ポリマーの形状 回復性を高める効果を有する。 すなわち、 水酸基がないと親水性モノマー (モノ マー成分 (C ) ) との相溶性が低下するために透明性が低下すると共に、 水素結 合の様な分子間相互作用が働きにくくなるために機械的性質、 特に形状回復性が 悪化する。  (A) has compatibility with both polydimethylsiloxane (monomer component (B)) and hydrophilic monomer (monomer component (C) described below), and has an effect of increasing transparency. In addition, having a hydroxyl group has an effect of enhancing shape recovery of the polymer by hydrogen bonding. In other words, if there is no hydroxyl group, the compatibility with the hydrophilic monomer (monomer component (C)) is reduced, so that the transparency is lowered. Properties, especially shape recovery, are degraded.
ポリマーの形状回復性は、 レオメータでサンプルを繰り返し引っ張る際に、 サ ンプルの形状変化の結果、 引っ張りとその次の引っ張りの間の応力がゼロになる 時間 (以後、 「応力ゼロ時間」 とよぶ) で表すことができる。 応力ゼロ時間の測 定方法については、 後述する。 本発明のポリマーの応力ゼロ時間は 3秒以下が好 ましい。 The polymer's shape recovery is such that when the sample is repeatedly pulled with the rheometer, the sample changes shape, resulting in zero stress between the pull and the next pull. It can be expressed in time (hereinafter referred to as “zero stress time”). The method of measuring the zero stress time will be described later. The zero stress time of the polymer of the present invention is preferably 3 seconds or less.
また、 式 (1 ) 中、 nが大きくなると弾性率が高くなり、 小さくなると弾性率 が低くなるので、 これらを混合して用いることにより所望の弾性率を有するポリ マーを得ることが可能である。 なお、 n = 2の場合に望ましい機械的性質を有す るポリマーが得られやすい。  In addition, in the formula (1), when n is large, the elastic modulus is high, and when n is small, the elastic modulus is low. Therefore, it is possible to obtain a polymer having a desired elastic modulus by mixing them and using them. . When n = 2, a polymer having desirable mechanical properties is easily obtained.
本発明のモノマー成分 (B ) において、 重合性置換基としては、 モノマー成分 In the monomer component (B) of the present invention, the polymerizable substituent includes a monomer component
( A ) の重合性基と共重合可能なものであれば特に制限はなく、 (メタ) アタリ ル基、 スチリル基、 ァリル基、 ビュル基、 その他の重合可能な炭素炭素不飽和結 合を用いることができる。 本発明のモノマー成分 (B ) においては、 片末端のみ に重合性置換基を有することが必須である。 ここで、 片末端に重合性置換基を有 するとは、 1分子中に重合性置換基を 1個だけ有することを意味する。 すなわち、 両末端に重合性置換基を有する場合には、 モノマー成分 ( A ) との相溶性は良い ものの、 シロキサン成分のみの相をポリマー内に作りやすく、 親水性モノマーThere is no particular limitation as long as it is copolymerizable with the polymerizable group of (A), and (meth) acrylyl, styryl, aryl, butyl, and other polymerizable carbon-carbon unsaturated bonds are used. be able to. It is essential that the monomer component (B) of the present invention has a polymerizable substituent only at one end. Here, having a polymerizable substituent at one end means having only one polymerizable substituent in one molecule. In other words, when the polymerizable substituents are present at both ends, although the compatibility with the monomer component (A) is good, it is easy to form a phase containing only the siloxane component in the polymer, and the hydrophilic monomer
(モノマー成分 (C ) ) との相分離が起こりやすくなる。 さらに両末端に重合性 置換基を有する場合には、 ポリジメチルシロキサン鎖の両末端にて他成分の主鎖 にて固定されるため、 弾性率が高くなりすぎたり、 破断伸度が低下する等、 機械 的性質が悪化して好ましくない。 また、 いずれの末端にも重合性置換基が存在し ない場合には、 共重合が行えず、 目的の特性を有するポリマーが得られない。 弾性率は本発明のポリマーを特にソフトコンタク トレンズとして用いる場合に 極めて重要である。 弾性率が高すぎると装用した際の異物感が強すぎる。 特に就 寝時も装用する連続装用を行う場合には角膜に弧状の傷がつく等の合併症が発生 するおそれがある。 一方、 弾性率が低すぎる場合にはレンズ形状の自己保持性が 悪くなり、 装用する際にレンズを目に挿入することが困難となる。 従って、 本発 明のポリマーの弾性率は、 0 . 3 4〜 1 . 0 3 M P aの範囲であることが好まし く、 0 . 4 1〜0 . 7 5 M P aの範囲であることがより好ましく、 0 . 4 4〜0 . 6 9 M P aの範囲であることがさらに好ましい。 Phase separation with (monomer component (C)) is likely to occur. Furthermore, when polymerizable substituents are present at both ends, the polydimethylsiloxane chain is fixed to the main chain of other components at both ends, resulting in an excessively high modulus of elasticity or a decrease in elongation at break. However, the mechanical properties deteriorate, which is not preferable. When no polymerizable substituent is present at any of the terminals, copolymerization cannot be performed, and a polymer having desired properties cannot be obtained. The elastic modulus is extremely important when the polymer of the present invention is used especially as a soft contact lens. If the elastic modulus is too high, the feeling of foreign matter when worn is too strong. In particular, when performing continuous wearing while sleeping, complications such as arcuate scratches on the cornea may occur. On the other hand, if the elastic modulus is too low, the self-holding property of the lens shape is deteriorated, and it becomes difficult to insert the lens into the eye when wearing. Therefore, the elastic modulus of the polymer of the present invention is preferably in the range of 0.34 to 1.03 MPa, and preferably in the range of 0.41 to 0.75 MPa. More preferably, it is even more preferably in the range of 0.44 to 0.69 MPa.
また破断伸度はレンズの取り扱い時の破損と密接な関係を有する。 ソフトコン タク トレンズは非常に柔らかいために取り扱い時に大きく変形をするが、 破断伸 度が小さい場合にはこの変形に耐えられず破損するおそれがある。 また破断伸度 が過大である場合には形状回復性が悪くなる傾向にある。 従って破断伸度は 2 0 0 %以上、 6 0 0 %以下であることが好ましく、 2 5 0 %以上、 5 0 0 %以下で あることがより好ましい。 Further, the elongation at break has a close relationship with breakage during handling of the lens. Softcon Tact lenses are so soft that they deform significantly during handling. However, if the breaking elongation is small, they cannot withstand this deformation and may be damaged. If the elongation at break is too large, the shape recovery tends to be poor. Therefore, the elongation at break is preferably from 200% to 600%, more preferably from 250% to 500%.
また、 モノマー成分 (B ) の分子量は、 得られるポリマーの透明性に影響を与 える。 すなわち分子量が高いほど他成分、 特に親水性モノマー (モノマー成分 The molecular weight of the monomer component (B) affects the transparency of the obtained polymer. In other words, the higher the molecular weight, the more other components, especially hydrophilic monomers (monomer components)
( C ) ) との相溶性が悪化し、 相分離する傾向となる。 また分子量が小さくなり すぎると酸素透過係数が低下する傾向となる。 十分な透明性と酸素透過性を有す るために、 モノマー成分 (B ) の分子量は、 2 0 0 ~ 1 0 , 0 0 0の範囲が好ま しい。 モノマー成分 (B ) の分子量は、 5 0 0 0以下がより好ましく、 4 0 0 0 以下がより好ましく、 3 0 0 0以下がさらに好ましい。 またモノマー成分 (B ) の分子量は、 5 0 0以上であることがより好ましい。 The compatibility with (C)) is degraded and the phase tends to separate. If the molecular weight is too small, the oxygen permeability coefficient tends to decrease. In order to have sufficient transparency and oxygen permeability, the molecular weight of the monomer component (B) is preferably in the range of 200 to 100,000. The molecular weight of the monomer component (B) is more preferably 500 or less, more preferably 400 or less, and even more preferably 300 or less. Further, the molecular weight of the monomer component (B) is more preferably 500 or more.
本発明のポリマーにおいて用いられる親水性モノマー (以下、 モノマー成分 The hydrophilic monomer used in the polymer of the present invention (hereinafter referred to as a monomer component
( C ) と呼ぶ) は、 通常のコンタク トレンズに用いられるような親水性モノマー であれば何でも用いることができる。 その例と しては、 2—ヒ ドロキシェチル(Referred to as (C)) can be any hydrophilic monomer as used for ordinary contact lenses. An example is 2—Hydroxyshetil
(メタ) アタ リ レート、 ヒ ドロキシプロピル (メタ) アタリ レート、 ヒ ドロキシ プチル (メタ) アタリ レート、 ジヒ ドロキシプロピル (メタ) アタ リ レート、 ジ ヒ ドロキシプチル (メタ) アタ リ レート、 ジエチレンダリコールモノ (メタ) ァ ク リ レート、 ト リエチレングリ コールモノ (メタ) アタ リ レート、 ポリエチレン グリ コールモノ (メタ) ァク リ レート、 プロピレングリコールモノ (メタ) ァク リ レート、 ジプロピレングリ コールもの (メタ) アタ リ レートなどの水酸基を有 する (メタ) アタ リ レート類、 (メタ) アク リル酸、 フマル酸、 マレイン酸など の不飽和カルボン酸、 (メタ) アク リルアミ ド、 N—メチル (メタ) アクリルァ ミ ド、 N—ェチル (メタ) アタ リルァミ ド、 N , N—ジメチル (メタ) アク リル 了ミ ド、 N, N—ジェチル (メタ) アタ リルァミ ド、 N , N—ジー n —プロピル(Meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, dihydroxypropyl (meth) acrylate, dihydroxybutyl (meth) acrylate, diethylene dalicol Mono (meth) acrylate, triethylene glycol mono (meth) acrylate, polyethylene glycol mono (meth) acrylate, propylene glycol mono (meth) acrylate, dipropylene glycol ( (Meth) acrylates having a hydroxyl group such as (meth) acrylate, unsaturated carboxylic acids such as (meth) acrylic acid, fumaric acid and maleic acid, (meth) acrylamide, N-methyl (meth) ) Acrylamide, N-ethyl (meth) atarylamide, N, N-dimethyl (meth) acrylyl amide, N, N-getyl (meth) atarylamide, N, N-di-n-propyl
(メタ) アタ リルァミ ド、 N , N—ジィソプロピル (メタ) アタ リルァミ ド、 , N—ジ一 n —プチル (メタ) アタ リノレア ミ ド、 N—アタリロイノレモルホリン、 N , N—メチルェチル (メタ) ァク リルァミ ドなどの (メタ) アタ リルァミ ド類、 ービ-ノレピロリ ドン、 N—ビニノレビペリ ドン、 N—ビニ 力プロラクタム、 Ν— ビニルカプリルラクタムなどのビュルラタタム類、 アミノエチル (メタ) アタリ レート、 Ν—メチルアミノエチル (メタ) アタリレート、 Ν , Ν—ジメチルアミ ノエチル (メタ) アタリレート、 2 一プチルァミノエチル (メタ) アタリレート などのァミノアルキル (メタ) アタリレート類、 メ トキシェチル (メタ) アタリ レート、 ェトキシェチル (メタ) ァクリ レート、 メ トキシジエチレングリ コール (メタ) アタリレート、 メ トキシポリエチレンダリコール (メタ) アタリレート などのアルコキシ基含有 (メタ) アタリレート類などをあげることができる。 こ れらの中で、 溶解性、 分子間相互作用、 および、 吸水性の点から、 水酸基を有す るアタリ レート類、 水酸基を有するメタクリレート類、 アクリルアミ ド類、 メタ クリルアミ ド類、 および、 ビュルラクタム類から成る群から選ばれる 1種または 2種以上のモノマーを好ましく用いることができる。 中でも Ν , Ν—ジメチルァ クリノレアミ ド、 2—ヒ ドロキシェチルメタクリレート、 および、 Ν -ビュルピロ リ ドンから成る群から選ばれる 1種または 2種以上のモノマーを最も好ましく用 いることができる。 (Meth) atarylamide, N, N-diisopropyl (meth) atarylamide,, N-di-n-butyl (meta) atalinoleamide, N-atarylonyremorpholine, N, N-methylethyl (meta) (Meta) acrylamides such as acrylamide, -Bi-N-pyrrolidone, N-vininoleviperidone, N-vinyl diprolactam, ビ -buractams such as vinylcaprylactam, aminoethyl (meth) acrylate, Ν-methylaminoethyl (meth) acrylate, ,, Ν —Aminoalkyl (meth) atalylates such as dimethylaminoethyl (meth) acrylate, 2-butylaminoethyl (meth) acrylate, methoxethyl (meth) acrylate, ethoxyxethyl (meth) acrylate, methoxydiethylene glycol Examples include (meth) acrylates containing alkoxy groups such as (meth) atalylate and methoxypolyethylene dalichol (meth) acrylate. Among them, from the viewpoints of solubility, intermolecular interaction, and water absorption, acrylates having a hydroxyl group, methacrylates having a hydroxyl group, acrylamides, methacrylamides, and One or more monomers selected from the group consisting of burlactams can be preferably used. Among them, one or two or more monomers selected from the group consisting of ,, Ν-dimethylaquinoleamide, 2-hydroxyshethyl methacrylate, and Ν-bulpyrrolidone can be most preferably used.
本発明に用いられるモノマー成分 (C ) は、 本発明のポリマーに吸水、 含水能 を与えるために用いられる。 本発明のポリマーは含水することによって柔軟とな り、 例えばソフトコンタクトレンズとして好適に用いることができる。  The monomer component (C) used in the present invention is used to give the polymer of the present invention water absorption and water content. The polymer of the present invention becomes flexible by being hydrated, and can be suitably used, for example, as a soft contact lens.
得られるポリマーが十分な酸素透過性および含水率を有するためには、 モノマ 一成分 (Α ) 、 モノマー成分 (Β ) およびモノマー成分 (C ) の合計 1 0 0重量 部に対して、 モノマー成分 (Α ) および (Β ) の含有量の合計が 3 0〜 9 5重量 部、 かつ、 モノマー成分 (C ) の含有量が 5〜 7 0重量部であることが好ましい c この場合、 モノマー成分 (A ) の含有量が 5〜 9 0重量部、 モノマー成分 (B ) の含有量が 5〜 9 0重量部であることが好ましい。 この両者の配合比は、 モノマ 一成分 (A ) の含有量が多くなると弾性率が増加し破断伸度が低下する傾向とな るのに対し、 モノマー成分 (B ) の含有量が増加すると、 弾性率は低下し破断伸 度が増加する傾向となる。 モノマー成分 (A ) 、 モノマー成分 (B ) およびモノ マー成分 (C ) の合計 1 0 0重量部に対して、 モノマー成分 (A ) の含有量が 5 〜 7 5重量部、 モノマー成分 (B ) の含有量が 5〜 7 5重量部、 モノマー成分 (A) および (B) の合計含有量が 4 0〜8 0重量部、 かつ、 親水性モノマー (C) の含有量が 2 0〜6 0重量部であることがより好ましい。 また、 モノマー 成分 (A) の含有量が 5〜 6 0重量部、 モノマー成分 (B) の含有量が 5〜 6 0 重量部、 モノマー成分 (A) および (B) の合計含有量が 5 0~ 7 5重量部、 か つ、 モノマー成分 (C) の含有量が 2 5 ~ 5 0重量部であることがさらに好まし レ、。 In order for the obtained polymer to have sufficient oxygen permeability and water content, the monomer component (Α), the monomer component (Β) and the monomer component (C) in a total of 100 parts by weight, total 3 0-9 5 parts by weight of the content of Alpha) and (beta), and the monomer component (C) the content is for 5-7 0 parts by weight is preferred c in this case, the monomer component (a ) Is preferably 5 to 90 parts by weight, and the content of the monomer component (B) is preferably 5 to 90 parts by weight. When the content of the monomer component (A) increases, the modulus of elasticity increases and the elongation at break tends to decrease, whereas when the content of the monomer component (B) increases, The elastic modulus tends to decrease and the elongation at break tends to increase. The monomer component (A) is contained in an amount of 5 to 75 parts by weight, based on the total of 100 parts by weight of the monomer component (A), the monomer component (B) and the monomer component (C), and the monomer component (B). Content of 5 to 75 parts by weight, monomer component More preferably, the total content of (A) and (B) is 40 to 80 parts by weight, and the content of the hydrophilic monomer (C) is 20 to 60 parts by weight. Further, the content of the monomer component (A) is 5 to 60 parts by weight, the content of the monomer component (B) is 5 to 60 parts by weight, and the total content of the monomer components (A) and (B) is 50%. It is more preferable that the content of the monomer component (C) is 25 to 50 parts by weight.
本発明のポリマーにおいては、 良好な機械物性が得られ、 消毒液や洗浄液に対 する良好な耐性が得られるために、 1分子中に 2個以上の重合性置換基を有する モノマー (以下、 モノマー成分 Dと呼ぶ) を共重合成分として用いることが好ま しい。 重合性置換基としては、 他のモノマー成分と共重合可能なものであれば特 に制限はなく、 (メタ) アクリル基、 スチリル基、 ァリル基、 ビニル基、 その他 の重合可能な炭素炭素不飽和結合を用いることができる。 モノマー成分 (D) と しては、 1分子中に 2個以上の重合性置換基を有するものであれば、 特に制限は ないが、 モノマー成分 (A) 、 (B) および (C) と同一のものは除く。 . このようなモノマーの例としてエチレンダリ コールジ (メタ) アタ リ レート、 ジエチレングリ コールジ (メタ) アタ リ レート、 トリエチレングリコールジ (メ タ) アタリ レート、 テ トラエチレングリ コールジ (メタ) ァク リ レート、 ポリエ チレングリ コールジ (メタ) ァク リ レ一ト、 ビエル (メタ) ァク リ レート、 ァリ ル (メタ) ァクリ レート、 スチルベン、 両末端に (メタ) ァクリル基を有するポ リジメチルシロキサンなどが挙げられる。 モノマー成分 (D) の共重合比率は、 モノマー成分 (A) 、 (B) および (C) の合計 1 0 0重量部に対して、 0. 1 重量部以上が好ましく、 0. 3重量部以上がより好ましく、 0. 5重量部以上が さらに好ましい。 また、 モノマー成分 (D) の共重合比率は、 モノマー成分 In the polymer of the present invention, a monomer having two or more polymerizable substituents in one molecule (hereinafter, referred to as a monomer) in order to obtain good mechanical properties and good resistance to a disinfecting solution and a cleaning solution. Component D) is preferably used as a copolymerization component. The polymerizable substituent is not particularly limited as long as it is copolymerizable with other monomer components, and may be a (meth) acrylic group, a styryl group, an aryl group, a vinyl group, or another polymerizable carbon-carbon unsaturated group. Bonding can be used. The monomer component (D) is not particularly limited as long as it has two or more polymerizable substituents in one molecule, and is the same as the monomer components (A), (B) and (C). Excluding Examples of such monomers include ethylenedial glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, and tetraethylene glycol di (meth) acrylate. Polyethylene glycol di (meth) acrylate, biel (meth) acrylate, aryl (meth) acrylate, stilbene, polydimethylsiloxane having (meth) acrylyl groups at both ends, and the like. No. The copolymerization ratio of the monomer component (D) is preferably at least 0.1 part by weight, more preferably at least 0.3 part by weight, based on 100 parts by weight of the total of the monomer components (A), (B) and (C). And more preferably 0.5 part by weight or more. The copolymerization ratio of the monomer component (D) is
(A) 、 (B) および (C) の合計 1 0 0重量部に対して、 1 0重量部以下が好 ましい。 The total amount of (A), (B) and (C) is preferably 100 parts by weight or less based on 100 parts by weight.
本発明のポリマーは、 紫外線吸収剤や色素、 着色剤などを含んでもよい。 また 重合性基を有する紫外線吸収剤、 色素、 あるいは、 着色剤を共重合により含有し てもよい。  The polymer of the present invention may contain an ultraviolet absorber, a dye, a colorant, and the like. Further, an ultraviolet absorber, a dye, or a colorant having a polymerizable group may be contained by copolymerization.
本発明のポリマーを重合により得る際は、 重合をしやすくするために過酸化物 ゃァゾ化合物に代表される熱重合開始剤や、 光重合開始剤を添加することが好ま しい。 熱重合を行う場合は、 所望の反応温度に対して最適な分解特性を有するも のを選択して使用する。 一般的には 1 0時間半減期温度が 4 0 °C ~ 1 2 0 °Cのァ ゾ系開始剤および過酸化物系開始剤が好適である。 光重合開始剤としてはカルボ ニル化合物、 過酸化物、 ァゾ化合物、 硫黄化合物、 ハロゲン化合物、 および金属 塩などを挙げることができる。 これらの重合開始剤は単独または混合して用いら れ、 およそ 1重量部く らいまでの量で使用される。 When the polymer of the present invention is obtained by polymerization, a peroxide may be used to facilitate the polymerization. It is preferable to add a thermal polymerization initiator represented by a diazo compound or a photopolymerization initiator. In the case of performing thermal polymerization, those having the optimum decomposition characteristics for the desired reaction temperature are selected and used. In general, azo initiators and peroxide initiators having a 10-hour half-life temperature of 40 ° C. to 120 ° C. are suitable. Examples of the photopolymerization initiator include a carbonyl compound, a peroxide, an azo compound, a sulfur compound, a halogen compound, and a metal salt. These polymerization initiators are used alone or as a mixture, and are used in an amount of up to about 1 part by weight.
本発明のポリマーを重合により得る際は、 重合溶媒を使用することができる。 溶媒としては有機系および無機系の各種溶媒が適用可能であり特に制限はない。 例を挙げれば、 水、 メタノール、 エタノール、 プロパノール、 2一プロパノール、 プタノール、 tert -ブタノールなどの各種アルコール系溶剤、 ベンゼン、 トルエン, キシレンなどの各種芳香族炭化水素系溶剤、 へキサン、 ヘプタン、 オクタン、 デ カン、 石油エーテル、 ケロシン、 リグ口イン、 パラフィンなどの各種脂肪族炭化 水素系溶剤、 アセ トン、 メチルェチルケトン、 メチルイソプチルケトンなどの各 種ケトン系溶剤、 酢酸ェチル、 酢酸プチル、 安息香酸メチル、 フタル酸ジォクチ ルなどの各種エステル系溶剤、 ジェチルエーテル、 テトラヒ ドロフラン、 ジォキ サン、 エチレングリ コーノレジアルキルエーテノレ、 ジエチレングリコールジァノレキ ルエーテノレ、 トリエチレングリコールジァノレキルエーテル、 テトラエチレングリ コールジァルキノレエーテノレ、 ポリエチレングリ コーノレジアルキルエーテルなどの 各種ダリコールエーテル系溶剤などである。 これらは単独あるいは混合して使用 することができる。  When the polymer of the present invention is obtained by polymerization, a polymerization solvent can be used. Various organic and inorganic solvents can be used as the solvent, and there is no particular limitation. Examples include water, various alcoholic solvents such as methanol, ethanol, propanol, 2-propanol, butanol, and tert-butanol, various aromatic hydrocarbon solvents such as benzene, toluene, and xylene, hexane, heptane, octane. , Decane, petroleum ether, kerosene, rig mouth, paraffin and other aliphatic hydrocarbon solvents, acetone, methylethyl ketone, methylisobutyl ketone and other ketone solvents, ethyl acetate, butyl acetate, Various ester solvents such as methyl benzoate and dioctyl phthalate, getyl ether, tetrahydrofuran, dioxane, ethylene glycol diol resin alkyl ether, diethylene glycol dianol alkyl ether, triethylene glycol dianol alkyl ether Tetraethylene glycol di § Lucino les ether Honoré is various da recall ether solvents such as polyethylene glycidyl Kono register alkyl ether. These can be used alone or as a mixture.
本発明のポリマーの重合方法および成形方法としては通常の方法を使用するこ とができる。 たとえば一旦、 丸棒や板状に成形し、 これを切削加工等によって所 望の形状に加工する方法、 モールド重合法、 およびスピンキャス ト法などである。 —例として本発明のポリマーをモールド重合法により得る場合について、 次に説 明する。  As the polymerization method and the molding method of the polymer of the present invention, ordinary methods can be used. For example, there is a method in which the material is once formed into a round bar or a plate shape and then processed into a desired shape by cutting or the like, a mold polymerization method, a spin casting method, or the like. —As an example, the case where the polymer of the present invention is obtained by a mold polymerization method will be described below.
モノマー組成物を一定の形状を有する 2枚のモールドの空隙に充填する。 そし て光重合あるいは熱重合を行ってモールドの形状に賦型する。 モールドは樹脂、 ガラス、 セラミ ックス、 金属等で製作されているが、 光重合の場合は樹脂または ガラスなどの光学的に透明な素材が用いられる。 ポリマーを製造する場合には、 多くの場合、 2枚の対向するモールドにより空隙が形成されており、 その空隙に モノマー組成物が充填されるが、 モールドの形状やモノマ一の性状によってはポ リマーに一定の厚みを与えかつ充填したモノマー組成物の液もれを防止する目的 を有するガスケットを併用してもよい。 空隙にモノマー組成物を充填したモール ドは、 続いて紫外線のような活性光線を照射されるか、 オープンや液槽に入れて 加熱されて重合される。 光重合の後に加熱重合したり、 逆に加熱重合後に光重合 するという、 両者を併用する方法もあり得る。 光重合の場合は、 例えば水銀ラン プゃ捕虫灯を光源とする紫外線を多く含む光を短時間 (通常は 1時間以下) 照射 するのが一般的である。 熱重合を行う場合には、 室温付近から徐々に昇温し、 数 時間ないし数十時間かけて 6 0 °C〜 2 0 0 °Cの温度まで高めていく条件が、 ポリ マーの光学的な均一性、 品位を保持し、 かつ再現性を高めるために好まれる。 本発明のポリマーは、 種々の方法で改質処理を行うことができる。 表面の水濡 れ性を向上させるためには、 該改質処理を行うことが好ましい。 The monomer composition is filled into the space between two molds having a certain shape. Then, photopolymerization or thermal polymerization is performed to shape the mold. The mold is made of resin, glass, ceramic, metal, etc. An optically transparent material such as glass is used. In the production of polymers, voids are often formed by two opposing molds, and the voids are filled with the monomer composition, but depending on the shape of the mold and the nature of the monomer, the polymer A gasket may be used in combination with a gasket having a predetermined thickness to prevent leakage of the filled monomer composition. The mold filled with the monomer composition in the voids is subsequently irradiated with an actinic ray such as ultraviolet light, or is heated by being opened or placed in a liquid tank and polymerized. There may be a method in which both are used in combination, such as heat polymerization after photopolymerization or photopolymerization after heat polymerization. In the case of photopolymerization, for example, it is common to irradiate light containing a large amount of ultraviolet light from a mercury lamp or insect trap as a light source for a short time (usually 1 hour or less). In the case of thermal polymerization, the condition is to gradually raise the temperature from around room temperature and raise it to a temperature of 60 ° C to 200 ° C over several hours to several tens of hours. Preferred for maintaining uniformity, quality, and improving reproducibility. The polymer of the present invention can be modified by various methods. In order to improve the surface wettability, it is preferable to perform the modification treatment.
ポリマーの具体的な改質方法としては、 電磁波 (光を含む) 照射、 プラズマ照 射、 蒸着およびスパッタリングなどのケミカルベーパーデポジション処理、 加熱、 塩基処理、 酸処理、 その他の適当な表面処理剤の使用、 およびこれらの組み合わ せを挙げることができる。 これらの改質手段の中で、 簡便であり好ましいのは塩 基処理および酸処理である。  Specific methods for modifying the polymer include electromagnetic wave (including light) irradiation, plasma irradiation, chemical vapor deposition such as evaporation and sputtering, heating, base treatment, acid treatment, and other suitable surface treatment agents. Use, and combinations thereof. Of these reforming means, simple and preferred are a base treatment and an acid treatment.
塩基処理または酸処理の一例としては、 本発明のポリマーからなる成形品を塩 基性または酸性溶液に接触させる方法、 成形品を塩基性または酸性ガスに接触さ せる方法等が挙げられる。 そのより具体的な方法としては、 例えば塩基性または 酸性溶液に成形品を浸漬する方法、 成形品に塩基性または酸性溶液を噴霧する方 法、 成形品に塩基性または酸性ガスを噴射する方法、 成形品に塩基性または酸性 溶液をヘラ、 刷毛等で塗布する方法、 成形品に塩基性または酸性溶液をスピンコ 一ト法ゃディップコ一ト法などで塗布する方法を挙げることができる。 最も簡便 に大きな改質効果が得られる方法は、 成形品を塩基性または酸性溶液に浸漬する 方法である。  Examples of the base treatment or the acid treatment include a method of contacting a molded article comprising the polymer of the present invention with a basic or acidic solution, a method of contacting a molded article with a basic or acidic gas, and the like. More specific methods include, for example, a method of dipping a molded article in a basic or acidic solution, a method of spraying a basic or acidic solution on a molded article, a method of spraying a basic or acidic gas on a molded article, Examples thereof include a method of applying a basic or acidic solution to a molded article with a spatula or a brush, and a method of applying a basic or acidic solution to a molded article by a spin coating method or a dip coating method. The simplest and most effective method for obtaining a large reforming effect is to immerse the molded article in a basic or acidic solution.
成形品を塩基性または酸性溶液に浸漬する際の温度は特に限定されないが、 通 常一 5 0 °C〜 3 0 0 °C程度の温度範囲内で行われる。 作業性を考えれば一 1 0 °C 〜 1 5 0 °Cの温度範囲がより好ましく、 ― 5 °C〜6 0 Cが最も好ましい。 The temperature at which the molded article is immersed in a basic or acidic solution is not particularly limited. It is usually performed within a temperature range of about 50 ° C. to 300 ° C. From the viewpoint of workability, the temperature range is more preferably from 10 ° C to 150 ° C, and most preferably from −5 ° C to 60 ° C.
成形品を塩基性または酸性溶液に浸漬する時間については、 温度によっても最 適時間は変化するが、 一般には 1 0 0時間以内が好ましく、 2 4時間以内がより 好ましく、 1 2時間以内が最も好ましい。 接触時間が長すぎると、 作業性および 生産性が悪くなるばかりでなく、 酸素透過性の低下や機械物性の低下などの悪影 響が出る場合がある。  The time for immersing the molded article in a basic or acidic solution varies depending on the temperature, but is generally preferably within 100 hours, more preferably within 24 hours, most preferably within 12 hours. preferable. If the contact time is too long, not only will workability and productivity deteriorate, but also adverse effects such as a decrease in oxygen permeability and a decrease in mechanical properties may occur.
塩基としてはアルカリ金属水酸化物、 アルカリ土類金属水酸化物、 各種炭酸塩、 各種ホウ酸塩、 各種リン酸塩、 アンモニア、 各種アンモニゥム塩、 各種アミン類、 およびポリエチレンィミン、 ポリビュルアミン等の高分子量塩基などが使用可能 である。 これらの中では、 低価格であることおよび処理効果が大きいことからァ ルカリ金属水酸化物が最も好ましい。  Bases include alkali metal hydroxides, alkaline earth metal hydroxides, various carbonates, various borates, various phosphates, ammonia, various ammonium salts, various amines, and polyethyleneimine, polybutylamine, etc. High molecular weight bases can be used. Among these, alkali metal hydroxides are most preferred because of their low cost and great treatment effect.
酸としては硫酸、 リン酸、 塩酸、 硝酸などの各種無機酸、 酢酸、 ギ酸、 安息香 酸、 フエノールなどの各種有機酸、 およびポリアクリル酸、 ポリスチレンスルホ ン酸などの各種高分子量酸が使用可能である。 これらの中では、 処理効果が大き く他の物性への悪影響が少ないことから高分子量酸が最も好ましい。  As the acid, various inorganic acids such as sulfuric acid, phosphoric acid, hydrochloric acid, and nitric acid, various organic acids such as acetic acid, formic acid, benzoic acid, and phenol, and various high molecular weight acids such as polyacrylic acid and polystyrene sulfonate can be used. is there. Of these, high molecular weight acids are most preferred because of their high treatment effect and little adverse effect on other physical properties.
塩基性または酸性溶液の溶媒としては、 無機または有機の各種溶媒が使用でき る。 例えば、 水、 メタノール、 エタノール、 プロパノール、 2—プロパノール、 ブタノール、 エチレングリコ一ル、 ジエチレングリ コール、 トリエチレングリ コ ール、 テトラエチレングリコーノレ、 ポリエチレングリ コーノレ、 グリセリンなどの 各種アルコール類、 ベンゼン、 トルエン、 キシレンなどの各種芳香族炭化水素、 へキサン、 ヘプタン、 オクタン、 デカン、 石油エーテノレ、 ケロシン、 リグ口イン、 パラフィンなどの各種脂肪族炭化水素、 アセトン、 メチルェチルケトン、 メチル イソプチルケトンなどの各種ケトン類、 酢酸ェチル、 酢酸プチル、 安息香酸メチ ル、 フタル酸ジォクチルなどの各種エステル類、 ジェチルエーテル、 テトラヒ ド 口フラン、 ジォキサン、 エチレングリコーノレジァノレキノレエーテノレ、 ジエチレング リ コーノレジァノレキルエーテル、 ト リエチレングリ コーノレジアルキルエーテノレ、 テ トラエチレングリコ一ノレジァノレキルェ一テノレ、 ポリエチレングリ コールジアルキ ルエーテルなどの各種エーテノレ類、 ジメチノレホノレムアミ ド、 ジメチルァセトアミ ド、 N—メチル _ 2—ピロリ ドン、 ジメチルイミダゾリジノン、 へキサメチルホ スホリ ック トリアミ ド、 ジメチルスルホキシドなどの各種非プロ トン性極性溶媒、 塩ィ匕メチレン、 クロロホノレム、 ジクロロェタン、 トリクロロェタン、 トリクロ口 エチレンなどのハロゲン系溶媒、 およびフロン系溶媒などである。 中でも経済性、 取り扱いの簡便さ、 および化学的安定性などの点で水が最も好ましい。 溶媒と し ては、 2種類以上の物質の混合物も使用可能である。 Various inorganic or organic solvents can be used as the solvent for the basic or acidic solution. For example, various alcohols such as water, methanol, ethanol, propanol, 2-propanol, butanol, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol, and glycerin, benzene, Various aromatic hydrocarbons such as toluene and xylene, hexane, heptane, octane, decane, petroleum ether, various aliphatic hydrocarbons such as kerosene, lignin, paraffin, acetone, methyl ethyl ketone, methyl isobutyl ketone Various esters such as ketones, ethyl acetate, butyl acetate, methyl benzoate, dioctyl phthalate, getyl ether, tetrahydrofuran, furan, dioxane, ethylene glycolone resin Various ethers such as tenole, diethylene glycol cornole resin alkyl ether, triethylene glycol corn resin alkyl ether, tetraethylene glycol monoresinole alkyl ether, polyethylene glycol dialkyl ether, etc., dimethinole honole amide , Dimethylacetami , N-methyl-2-pyrrolidone, dimethylimidazolidinone, hexamethylphosphoric triamide, dimethylsulfoxide, and other non-protonic polar solvents, methylene chloride, methylene chloride, chlorophonolem, dichloroethane, trichloroethane, trichloroethane Mouth: Halogen solvents such as ethylene, and chlorofluorocarbon solvents. Among them, water is most preferable in terms of economy, simplicity of handling, and chemical stability. As the solvent, a mixture of two or more substances can be used.
本発明において使用される塩基性または酸性溶液は、 塩基性または酸性物質お ょぴ溶媒以外の成分を含んでいてもよい。  The basic or acidic solution used in the present invention may contain components other than the basic or acidic substance and the solvent.
本発明において、 成形品は、 塩基処理または酸処理の後、 洗浄により塩基性ま たは酸性物質を除く ことができる。  In the present invention, the molded article can be subjected to a base treatment or an acid treatment, and then a basic or acidic substance can be removed by washing.
洗浄溶媒としては、 無機または有機の各種溶媒が使用できる。 例えば、 水、 メ タノ一ノレ、 ェタノ一ノレ、 プロパノール、 2—プロパノール、 プタノ一ノレ、 ェチレ ングリ コール、 ジエチレングリ コール、 トリエチレングリコーノレ、 テトラエチレ ングリ コール、 ポリエチレングリ コール、 グリセリ ンなどの各種アルコール類、 ベンゼン、 トルエン、 キシレンなどの各種芳香族炭化水素、 へキサン、 ヘプタン、 オクタン、 デカン、 石油エーテル、 ケロシン、 リグ口イン、 パラフィンなどの各 種脂肪族炭化水素、 アセトン、 メチルェチルケトン、 メチルイソプチルケトンな どの各種ケトン類、 酢酸ェチル、 酢酸プチル、 安息香酸メチル、 フタル酸ジォク チルなどの各種エステル類、 ジェチルエーテル、 テトラヒ ドロフラン、 ジォキサ ン、 エチレングリ コーノレジアルキルエーテル、 ジエチレングリ コールジァノレキノレ エーテ^^、 トリエチレングリコールジァノレキノレエーテノレ、 テトラエチレングリコ ールジアルキルエーテル、 ポリエチレングリ コールジアルキルエーテルなどの各 種エーテル類、 ジメチルホルムァミ ド、 ジメチルァセトアミ ド、 N—メチルー 2 —ピロリ ドン、 ジメチルイミダゾリジノン、 へキサメチルホスホリ ック トリアミ ド、 ジメチルスルホキシドなどの各種非プロ トン性極性溶媒、 塩化メチレン、 ク ロロホノレム、 ジクロロェタン、 トリクロロェタン、 トリクロロエチレンなどのノヽ ロゲン系溶媒、 およびフロン系溶媒などである。  Various inorganic or organic solvents can be used as the washing solvent. For example, various alcohols such as water, methanol, ethanol, propanol, 2-propanol, butanol, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol, glycerin, etc. Benzene, toluene, xylene, etc., various aromatic hydrocarbons, hexane, heptane, octane, decane, petroleum ether, kerosene, lignin, paraffin, etc., various aliphatic hydrocarbons, acetone, methyl ethyl ketone, Various ketones such as methylisobutyl ketone, various esters such as ethyl acetate, butyl acetate, methyl benzoate, and dioctyl phthalate, getyl ether, tetrahydrofuran, dioxane, ethylene glycol resin alkylene Ether, diethylene glycol diolequine oleate ^^, triethylene glycol dianolequinoleate ethere, tetraethylene glycol dialkyl ether, polyethylene glycol dialkyl ether, and other ethers, dimethylformamide , Non-protonic polar solvents such as dimethylacetoamide, N-methyl-2-pyrrolidone, dimethylimidazolidinone, hexamethylphosphoric triamide, dimethylsulfoxide, methylene chloride, chlorophonolem, dichloroethane, Examples of such solvents include nitrogen-based solvents such as trichloroethane and trichloroethylene, and chlorofluorocarbon-based solvents.
洗浄溶媒としては、 2種類以上の溶媒の混合物を使用することもできる。 洗浄 溶媒は、 溶媒以外の成分、 例えば無機塩類、 界面活性剤、 または洗浄剤を含有し てもよい。 As the washing solvent, a mixture of two or more solvents can be used. The cleaning solvent contains components other than the solvent, for example, inorganic salts, surfactants, or cleaning agents. You may.
該改質処理は、 成形品全体に対して行ってもよく、 例えば表面など成形品の一 部のみに行ってもよい。 表面のみに改質処理を行つた場合には成形品を形成する ポリマー全体の性質を大きく変えることなく表面の水濡れ性のみを向上させるこ とができる。  The modification treatment may be performed on the entire molded article, or may be performed only on a part of the molded article such as the surface. When only the surface is modified, it is possible to improve only the water wettability of the surface without greatly changing the properties of the entire polymer forming the molded article.
本発明のポリマーは、 コンタク トレンズ、 眼内レンズ、 人工角膜などの眼用レ ンズに好適に用いることができる。 中でもコンタク トレンズ用として特に好適で める。  The polymer of the present invention can be suitably used for an ophthalmic lens such as a contact lens, an intraocular lens, and an artificial cornea. Among them, it is particularly suitable for contact lenses.
以下、 実施例により本発明を具体的に説明するが、 本発明はこれによって限定 されるものではない。 , <測定方法 >  Hereinafter, the present invention will be described specifically with reference to Examples, but the present invention is not limited thereto. , <Measurement method>
本実施例における 「応力ゼロ時間」 の測定は、 次のように行った。 (株) サン 科学製レオメータ R D— 3 0 0を用い、 チヤック間距離を 5 m mとして測定サン プルを把持した。 測定サンプルを、 1 0 O m m Z m i nの速さで 1 O ra m引っ張 り、 続いて 1 0 0 ra m/m i nの速さで元に戻した。 さらに続けて同じ操作を 2 回繰り返した。 サンプルの形状回復性が悪いと、 1回目の引っ張り、 戻しの操作 に続いて 2回目の引っ張り操作を行っても、 サンプルの長さが元に比べて伸張し ている。 そのため、 2回目の引っ張りの初期の段階では応力がゼロのままで、 引 つ張り距離が長くなって初めて応力が検出されることになる。 さらに第 2回目の 引っ張り、 戻し操作に続いて行う 3回目の引っ張り操作の際には、 さらに応力が ゼロのままの時間が長くなり、 2回目の引っ張り操作よりもさらに引っ張り距離 が長くなつて初めて応力が検出される。 本測定においては、 3回目の引っ張りを 開始してから、 応力が検出され始めるまでの時間を測定し、 これを 「応力ゼロ時 間」 とした。  The measurement of the “zero stress time” in this example was performed as follows. Using a Rheometer R D-300 manufactured by Sun Science Co., Ltd., the distance between the chucks was set to 5 mm, and the measurement sample was gripped. The measurement sample was pulled at 10 Oram at a speed of 100 OmZmin, and then returned at a speed of 100 Oram / min. Then, the same operation was repeated twice. If the shape recovery of the sample is poor, the length of the sample is longer than the original length even after performing the first pulling and returning operations and then performing the second pulling operation. Therefore, in the early stage of the second pull, the stress remains zero, and the stress is detected only when the pulling distance is increased. Furthermore, during the third pulling operation, which is performed after the second pulling and returning operation, the time during which the stress remains zero becomes longer, and only if the pulling distance is longer than the second pulling operation. Stress is detected. In this measurement, the time from the start of the third pulling until the start of stress detection was measured, and this was defined as “zero stress time”.
弾性率および破断伸度の測定は以下の様にして行った。 サンプルとして 1 5 m m X 1 0 m m X 0 . 1 m m程度の大きさのポリマー成形品を用い、 (株) 東洋ボ ールドウイン製のテンシロン R T M— 1 0 0型を用いて測定した。 引っ張り速度 は 1 0 0 m m/分、 つかみ間距離は 5 m mとした。  The measurement of the elastic modulus and elongation at break was performed as follows. As a sample, a polymer molded product having a size of about 15 mm × 10 mm × 0.1 mm was used, and the measurement was performed using a Tensilon RTM-100 model manufactured by Toyo Boldwin Co., Ltd. The pulling speed was 100 mm / min and the distance between grips was 5 mm.
<実施例 1 > 下記式 (a) で表されるシロキサニルモノマー 30重量部、 片末端にメタクリ ル基を有する分子量約 1 000のポリジメチルシロキサン (チッソ社製、 FM0 771 ) 30重量部、 N, N—ジメチルァクリルアミ ド (以下、 DMAAと呼 ぶ) 40重量部、 両末端にメタクリル基を有する分子量約 2000のポリジメチ ルシロキサン (信越化学製、 X— 22— 1 64A) 4. 98重量部、 酢酸プチル 1 0重量部を均一に混合し、 重合開始剤として 2—ヒ ドロキシー 2—メチルプロ ピオフエノン (" ダロキュア (登録商標) " 1 1 73、 C I B A社製) 0. 2重 量部を添加した後、 このモノマー混合物をアルゴン雰囲気下で脱気した。 <Example 1> 30 parts by weight of a siloxanyl monomer represented by the following formula (a), 30 parts by weight of a polydimethylsiloxane having a methacryl group at one end and having a molecular weight of about 10000 (manufactured by Chisso, FM0771), N, N-dimethyl Acrylamide (hereinafter referred to as DMAA) 40 parts by weight, polydimethylsiloxane with a molecular weight of about 2,000 having methacrylic groups at both terminals (Shin-Etsu Chemical, X-22-164A) 4.98 parts by weight, butyl acetate 10 parts by weight were uniformly mixed, and 2-hydroxy-2-methylpropiophenone ("Darocure (registered trademark)" 1173, manufactured by CIBA) was added as a polymerization initiator. The monomer mixture was degassed under an argon atmosphere.
Figure imgf000016_0001
Figure imgf000016_0001
窒素雰囲気下のグローブボックス中でプラスチック製のレンズ形状モールド間 に注入し密封した。 捕虫灯を用いて光照射 (照度 lmW/cm2、 1 2分間) して. 重合を行った。 その後、 イソプロピルアルコールノ精製水 = 50 _/ 50 (重量 部) の混合液にモールド毎、 60°C/1 6時間浸漬し、 離型を行い、 レンズ形状 のポリマー成形品を得た。 該ポリマー成形品を、 イソプロピルアルコール 精製 水 = 75 / 25 (重量部) の混合液に、 60°C/ 16時間浸漬し、 残存モノマー 抽出を行った。 その後、 イソプロピルアルコール/精製水 = 75 Z 25 (重量 部) の混合液で該ポリマー成形品を洗浄した後、 まずイソプロピルアルコール 精製水 = 50ノ 50 (重量部) の混合液に 30分間浸漬し、 次にイソプロピルァ ルコール/精製水 = 25ノ75 (重量部) の混合液に 30分間浸漬し、 さらに精 製水に 1 6時間浸漬静置し、 ポリマー成形品からイソプロピルアルコールを完全 に除去した。 前記ポリマー成形品を 1. 2w t%ポリアクリル酸 (平均分子量:It was injected between plastic lens-shaped molds in a glove box under a nitrogen atmosphere and sealed. The polymerization was carried out by irradiating light (illuminance lmW / cm 2 , 12 minutes) using a trap lamp. Thereafter, each mold was immersed in a mixed solution of purified isopropyl alcohol water = 50_ / 50 (parts by weight) at 60 ° C. for 16 hours and demolded to obtain a lens-shaped polymer molded product. The polymer molded product was immersed in a mixed solution of isopropyl alcohol purified water = 75/25 (parts by weight) at 60 ° C. for 16 hours to extract residual monomers. After that, the polymer molded article was washed with a mixed solution of isopropyl alcohol / purified water = 75 Z25 (parts by weight), and then immersed in a mixed solution of isopropyl alcohol purified water = 50 to 50 (parts by weight) for 30 minutes. Next, the polymer was immersed in a mixed solution of isopropyl alcohol / purified water = 25 to 75 (parts by weight) for 30 minutes, immersed in purified water for 16 hours, and allowed to stand completely to completely remove isopropyl alcohol from the polymer molded article. The polymer molded article was prepared as 1.2 wt% polyacrylic acid (average molecular weight:
250, 000) 水溶液に 23°CZ4時間浸漬させた。 その後、 該ポリマー成形 品を精製水で十分洗浄した後、 バイアル瓶中のホウ酸緩衝液 (pH7. 1〜7.(250, 000) at 23 ° C for 4 hours in an aqueous solution. Then, after sufficiently washing the polymer molded article with purified water, a borate buffer solution (pH 7.1 to 7.1.
3 ) に浸漬し、 バイアル瓶を密封した。 該バイアル瓶をオートク レープに入れ、 1 20°C 30分間の煮沸処理を行った。 放冷後、 ポリマー成形品をバイアル瓶 から取り出し、 ホウ酸緩衝液 (P H 7. 1 ~ 7. 3) に浸漬した。 このポリマー 成形品は透明で濁りがなく、 応力ゼロ時間は 2. 2 2秒であった。 3) and the vial was sealed. The vial was placed in an autocrepe and boiled at 120 ° C. for 30 minutes. After cooling, the polymer molded product is placed in a vial And immersed in borate buffer (PH 7.1 to 7.3). This polymer molded article was transparent and non-turbid, and had a stress-free time of 2.22 seconds.
く実施例 2〜8 > Examples 2 to 8>
式 (a ) で表されるシロキサニルモノマー、 ポリジメチルシロキサン、 DMA Aの混合比を表 1のように変えた以外は、 実施例 1と同様にしてポリマー成形品 を得た。 得られたポリマー成形品はいずれも透明で濁りがなかった。 これらのサ ンプルの応力ゼロ時間 [秒] は表 1の通りであり、 どのポリマーも透明で、 かつ 良好な形状回復性を有していた。  A polymer molded article was obtained in the same manner as in Example 1 except that the mixing ratio of the siloxanyl monomer represented by the formula (a), polydimethylsiloxane, and DMAA was changed as shown in Table 1. All of the obtained polymer molded articles were transparent and free from turbidity. The stress-free time [sec] of these samples is shown in Table 1, and all polymers were transparent and had good shape recovery properties.
く実施例 9 > Example 9>
式 (a ) で表されるシロキサニルモノマーの代わりに、 式 (b ) で表される水 酸基を有するシロキサニルモノマー
Figure imgf000017_0001
A siloxanyl monomer having a hydroxyl group represented by the formula (b) instead of the siloxanyl monomer represented by the formula (a)
Figure imgf000017_0001
3 0重量部を用いた以外は実施例 1と同様にしてポリマー成形品を得た。 得られ たポリマー成形品は透明であり、 弾性率は若干高いものの、 応力ゼロ時間は 2. 5秒と短く良好な形状回復性を有していた。 A polymer molded product was obtained in the same manner as in Example 1 except that 30 parts by weight was used. The obtained polymer molded product was transparent, and although the elastic modulus was slightly high, the stress-free time was short at 2.5 seconds, indicating good shape recovery.
<実施例 1 0 > <Example 10>
式 (a ) で表されるシロキサニルモノマーの代わりに、 式 ( c ) で表される水 酸基を有するシロキサニルモノマー
Figure imgf000017_0002
A siloxanyl monomer having a hydroxyl group represented by the formula (c) instead of the siloxanyl monomer represented by the formula (a)
Figure imgf000017_0002
3 0重量部を用いた以外は実施例 1と同様にしてポリマー成形品を得た。 得られ たポリマ一成形品は透明であり、 弾性率は若干低いものの、 応力ゼロ時間は 2. 4秒と短く良好な形状回復性を有していた。 A polymer molded product was obtained in the same manner as in Example 1 except that 30 parts by weight was used. The obtained polymer molded article was transparent, and although the elastic modulus was slightly low, the stress-free time was short at 2.4 seconds, indicating good shape recovery.
<比較例 1 > ' <Comparative Example 1> '
ポリジメチルシロキサンを加えず、 シロキサニルモノマー (a ) を 6 5重量部、 DMAAを 3 5重量部用いた以外は実施例 1と同様の方法でポリマー成形品を得 た。 得られたポリマー成形品の応力ゼロ時間 [秒] は下の表 1の通りであり、 形 状回復性に劣っていた。 A polymer molded article was obtained in the same manner as in Example 1, except that 65 parts by weight of the siloxanyl monomer ( a ) and 35 parts by weight of DMAA were used without adding polydimethylsiloxane. Was. The stress-free time [sec] of the obtained polymer molded product was as shown in Table 1 below, and the shape recovery property was poor.
<比較例 2 >  <Comparative Example 2>
シロキサ-ルモノマー ( a ) を加えず、 ポリジメチルシロキサンを 6 5重量部、 DMAAを 3 5重量部用いて実施例 1 と同様の方法で重合させようとしたが、 モ ノマー混合液が重合中に相分離し、 レンズ形状のものが得られなかった。 An attempt was made to polymerize in the same manner as in Example 1 using 65 parts by weight of polydimethylsiloxane and 35 parts by weight of DMAA without adding the siloxane monomer ( a ). Phase separation occurred, and a lens-shaped product was not obtained.
<比較例 3 > <Comparative Example 3>
式 (d) で表される水酸基を有さないシロキサ-ルモノマー 3 0重量部、
Figure imgf000018_0001
30 parts by weight of a hydroxyl-free siloxal monomer represented by the formula (d),
Figure imgf000018_0001
片末端に重合性不飽和基を有するポリジメチルシロキサン 3 0重量部、 N, N— ジメチルァクリルアミ ド 40重量部を用いた以外は実施例 1と同様にしてポリマ 一成形品を得た。 得られたポリマー成形品の応力ゼ口時間は 2. 2秒と短く良好 ではあったものの、 白濁しており、 眼用レンズ用途には使用できないものであつ た。 A polymer molded article was obtained in the same manner as in Example 1 except that 30 parts by weight of polydimethylsiloxane having a polymerizable unsaturated group at one end and 40 parts by weight of N, N-dimethylacrylamide were used. The resulting polymer molded article had a short stress opening time of 2.2 seconds, which was good, but was cloudy and could not be used for ophthalmic lenses.
<比較例 4 >  <Comparative Example 4>
式 (a ) で表される水酸基を有するシロキサニルモノマー 3 5重量部、 両末端 に不飽和二重結合を有する分子量 5 0 0 0のポリジメチルシロキサン (信越化学 性 X— 2 2 - 1 64 C) 2 9重量部、 N, N—ジメチルァクリルアミ ド 3 5重量 部を用いた以外は実施例 1と同様にしてポリマー成形品を得た。 得られたポリマ 一成形品は透明であったものの、 弾性率が 1. 2 IMP aと高く破断伸度も小さ く機械的性質に劣っていた。 .  35 parts by weight of a siloxanyl monomer having a hydroxyl group represented by the formula (a), polydimethylsiloxane having a molecular weight of 500 and having an unsaturated double bond at both terminals (Shin-Etsu Chemical X—22-164 C) A polymer molded article was obtained in the same manner as in Example 1, except that 29 parts by weight and 35 parts by weight of N, N-dimethylacrylamide were used. Although the obtained polymer molded article was transparent, the elastic modulus was as high as 1.2 IMPa, the elongation at break was small, and the mechanical properties were inferior. .
<比較例 5 > <Comparative Example 5>
シロキサニルモノマー (a) を加えず、 両末端に不飽和二重結合を有する分子 量 5 0 00のポリジメチルシロキサン (信越化学性 X— 2 2 - 1 6 4 C) 6 0重 量部、 N, N—ジメチルアクリルアミ ド 40重量部を用いた以外は実施例 1と同 様にしてポリマー成形品を得た。 得られたポリマー成形品は白濁し、 さらに弾性 率が 1. 3 8 MP aと高い一方で破断伸度も 5 0 %と小さく機械的性質に劣って いた。 表 1 Without adding the siloxanyl monomer ( a ), polydimethylsiloxane having a molecular weight of 500,000 and having an unsaturated double bond at both ends (Shin-Etsu Chemical X—22-164C) 60 weight parts, A polymer molded article was obtained in the same manner as in Example 1, except that 40 parts by weight of N, N-dimethylacrylamide was used. The obtained polymer molded article became cloudy and had a high elastic modulus of 1.38 MPa and a low elongation at break of 50%, which was inferior in mechanical properties. Was. table 1
Figure imgf000019_0001
Figure imgf000019_0001
*1親水性基非含有シロキサニルモノマーを 30重量部添加  * 1 30 parts by weight of siloxanyl monomer containing no hydrophilic group
産業上の利用の可能性 Industrial applicability
本発明により、 透明で、 適度な弾性率および破断伸度を有し、 かつ、 良好な形 状回復性を有するポリマーが提供される。 本発明のポリマ一は、 眼用レンズ用、 特にコンタク トレンズ用、 として有用である。  According to the present invention, there is provided a polymer which is transparent, has an appropriate elastic modulus and elongation at break, and has good shape recovery properties. The polymer of the present invention is useful for ophthalmic lenses, particularly for contact lenses.

Claims

請求の範囲 The scope of the claims
1. モノマー成分として、 1. As a monomer component,
水酸基を有するシロキサニルモノマー (モノマー成分 (A) ) 、 Siloxanyl monomer having a hydroxyl group (monomer component (A)),
片末端に重合性置換基を有するポリジメチルシロキサン (モノマー成分 (B) ) 、 および、 Polydimethylsiloxane having a polymerizable substituent at one end (monomer component (B)), and
親水性モノマー (モノマー成分 (C) ) Hydrophilic monomer (monomer component (C))
を含み、 該モノマー成分 (A) 、 (B) および (C) の含有量の合計 1 00重量 部に対して、 モノマー成分 (A) および (B) の含有量の合計が 3 0〜 9 5重量 部、 モノマー成分 (C) の含有量が 5〜 70重量部であるポリマー。 And the total content of the monomer components (A) and (B) is 30 to 95 with respect to 100 parts by weight of the total content of the monomer components (A), (B) and (C). A polymer in which the content of the monomer component (C) is 5 to 70 parts by weight.
2. モノマー成分 (A) 、 (B) および (C) の合計 1 0 0重量部に対して、 モノマー成分 (A) の含有量が 5〜 9 0重量部、 モノマー成分 (B) の含有量が 5〜 9 0重量部である請求の範囲第 1項に記載のポリマー。  2. The content of the monomer component (A) is 5 to 90 parts by weight, and the content of the monomer component (B) is 100 parts by weight of the total of the monomer components (A), (B) and (C). Is 5 to 90 parts by weight.
3. モノマー成分 (A) 、 (B) および (C) の合計 1 0 0重量部に対して、 モノマー成分 (A) の含有量が 5 ~6 0重量部、 モノマー成分 (B) の含有量が 5〜 6 0重量部、 モノマー成分 (C) の含有量が 2 5〜 50重量部であり、 かつ、 モノマー成分 (A) および (B) の含有量の合計が 5 0〜 7 5重量部である請求 の範囲第 2項に記載のポリマー。  3. The monomer component (A) content is 5 to 60 parts by weight, and the monomer component (B) content is 100 parts by weight of the total of the monomer components (A), (B) and (C). Is 5 to 60 parts by weight, the content of the monomer component (C) is 25 to 50 parts by weight, and the total content of the monomer components (A) and (B) is 50 to 75 parts by weight. 3. The polymer according to claim 2, which is:
4. モノマー成分 (A) が下記一般式 (1 ) で表される化合物である請求の 範囲第 1項に記載のポリマー。  4. The polymer according to claim 1, wherein the monomer component (A) is a compound represented by the following general formula (1).
Figure imgf000020_0001
式中 nは 1〜 3までの整数を表す。
Figure imgf000020_0001
In the formula, n represents an integer of 1 to 3.
5. モノマー成分 (A) が前記一般式 (1 ) において n = 2で表される化合 物である請求の範囲第 4項に記載のポリマー。  5. The polymer according to claim 4, wherein the monomer component (A) is a compound represented by n = 2 in the general formula (1).
6. モノマー成分 (B) の分子量が 20 0〜 1 0, 00 0の範囲である請求 の範囲第 1項に記載のポリマー。 6. The polymer according to claim 1, wherein the molecular weight of the monomer component (B) is in the range of 200 to 100,000.
7. モノマー成分 (c) i ァクリルアミ ド類、 メタクリルアミ ド類、 水酸 基を有するアタリレート類、 水酸基を有するメタクリレート類、 および、 ビュル ラクタム類から成る群から選ばれる 1種または 2種以上である請求の範囲第 1項 に記載のポリマー。 7. Monomer component (c) One or more selected from the group consisting of i-acrylamides, methacrylamides, hydroxyl-containing atalylates, hydroxyl-containing methacrylates, and burlactams The polymer according to claim 1.
8. モノマー成分 (C) が N, N—ジメチルアクリルアミ ド、 N—ビニルビ 口リ ドン、 および、 2—ヒ ドロギシェチルメタクリレートから成る群から選ばれ た 1種または 2種以上である請求の範囲第 7項に記載のポリマー。  8. The claim that the monomer component (C) is one or more members selected from the group consisting of N, N-dimethylacrylamide, N-vinyl vinylidone, and 2-hydrogishethyl methacrylate. 8. The polymer according to item 7, wherein
9. 1分子中に 2個以上の重合性置換基を有するモノマー (モノマー成分 D) をモノマー成分 (A) 、 (B) および (C) の合計 1 0 0重量部に対して、 0. :!〜 1 0重量部含有する請求の範囲第 1項に記載のポリマー。  9. A monomer having two or more polymerizable substituents in one molecule (monomer component D) is added to the monomer component (A), (B) and (C) in a total of 100 parts by weight, 2. The polymer according to claim 1, containing from! To 10 parts by weight.
1 0. 重合性置換基が炭素炭素二重結合である請求の範囲第 9項に記載のポ リマー。  10. The polymer according to claim 9, wherein the polymerizable substituent is a carbon-carbon double bond.
1 1. 請求の範囲第 1項記載のポリマ からなる成形品を塩基処理または酸 処理により表面改質して得られるポリマー成形品。  1 1. A polymer molded article obtained by subjecting a molded article made of the polymer according to claim 1 to surface modification by base treatment or acid treatment.
1 2. 請求の範囲第 1項記載のポリマーを用いてなる眼用レンズ。  1 2. An ophthalmic lens using the polymer according to claim 1.
1 3. 請求の範囲第 1項記載のポリマーを用いてなるコンタク トレンズ。  1 3. A contact lens using the polymer according to claim 1.
PCT/JP2002/011776 2001-11-13 2002-11-12 Polymer and ophthalmic lenses made by using the same WO2003042265A1 (en)

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JPH03223321A (en) * 1990-01-30 1991-10-02 Asahi Chem Ind Co Ltd Oxygen-transmissible material
WO1991015527A1 (en) * 1990-04-10 1991-10-17 Permeable Contact Lenses, Inc. Novel silicone-containing polymers and oxygen permeable contact lenses
WO1992007013A1 (en) * 1990-10-11 1992-04-30 Permeable Technologies, Inc. Novel silicone-containing polymers and oxygen permeable hydrophilic contact lenses therefrom
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EP0494842A2 (en) * 1991-01-09 1992-07-15 Ciba-Geigy Ag Rigid contact lenses with improved oxygen permeability
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Publication number Priority date Publication date Assignee Title
EP0277771A2 (en) * 1987-02-05 1988-08-10 BAUSCH &amp; LOMB INCORPORATED Continuous-wear lenses having improved physical properties
JPH0312416A (en) * 1989-06-08 1991-01-21 Mitsui Petrochem Ind Ltd Copolymer and contact lends made thereof
JPH03223321A (en) * 1990-01-30 1991-10-02 Asahi Chem Ind Co Ltd Oxygen-transmissible material
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EP0494842A2 (en) * 1991-01-09 1992-07-15 Ciba-Geigy Ag Rigid contact lenses with improved oxygen permeability
JPH0632904A (en) * 1992-07-21 1994-02-08 Asahi Chem Ind Co Ltd Fluorosiloxane compound
EP0937998A2 (en) * 1998-02-17 1999-08-25 Menicon Co., Ltd. Ocular lens material and process for producing the same
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EP2626354A1 (en) 2004-02-20 2013-08-14 Boehringer Ingelheim International GmbH Viral polymerase inhibitors

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