WO2003032358A1 - Intensified hybrid solid-state sensor - Google Patents
Intensified hybrid solid-state sensor Download PDFInfo
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- WO2003032358A1 WO2003032358A1 PCT/US2002/032101 US0232101W WO03032358A1 WO 2003032358 A1 WO2003032358 A1 WO 2003032358A1 US 0232101 W US0232101 W US 0232101W WO 03032358 A1 WO03032358 A1 WO 03032358A1
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- Prior art keywords
- solid
- state imaging
- imaging sensor
- intensified
- electrons
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J31/00—Cathode ray tubes; Electron beam tubes
- H01J31/08—Cathode ray tubes; Electron beam tubes having a screen on or from which an image or pattern is formed, picked up, converted, or stored
- H01J31/26—Image pick-up tubes having an input of visible light and electric output
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01T—MEASUREMENT OF NUCLEAR OR X-RADIATION
- G01T1/00—Measuring X-radiation, gamma radiation, corpuscular radiation, or cosmic radiation
- G01T1/29—Measurement performed on radiation beams, e.g. position or section of the beam; Measurement of spatial distribution of radiation
- G01T1/2914—Measurement of spatial distribution of radiation
- G01T1/2921—Static instruments for imaging the distribution of radioactivity in one or two dimensions; Radio-isotope cameras
- G01T1/2957—Static instruments for imaging the distribution of radioactivity in one or two dimensions; Radio-isotope cameras using channel multiplier arrays
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J31/00—Cathode ray tubes; Electron beam tubes
- H01J31/08—Cathode ray tubes; Electron beam tubes having a screen on or from which an image or pattern is formed, picked up, converted, or stored
- H01J31/26—Image pick-up tubes having an input of visible light and electric output
- H01J31/48—Tubes with amplification of output effected by electron multiplier arrangements within the vacuum space
Definitions
- the present invention is directed to an intensified hybrid solid-state sensor. More particularly, the present invention relates to an image intensifier using a CMOS or CCD sensing device connected in close physical proximity to a microchannel plate (MCP) and photo cathode.
- MCP microchannel plate
- the present invention relates to the field of image intensifying devices using solid-state sensors, such as a CMOS or CCD device.
- Image intensifier devices are used to amplify low intensity light or convert non-visible light into readily viewable images
- Image intensifier devices are particularly useful for providing images from infrared light and have many industrial and military applications.
- image intensifier tubes are used for enhancing the night vision of aviators, for photographing astronomical bodies and for providing night vision to sufferers of retinitis pigmentosa (night blindness).
- image intensifying devices There are three types of known image intensifying devices in prior art; image intensifier tubes for cameras, all solid-state CMOS and CCD sensors, and hybrid EBCCD/CMOS (Electronic Bombarded CCD or CMOS sensor).
- Image intensifier tubes are well known and used throughout many industries.
- FIG. 1 a current state of the prior art Generation III (GEN III) image intensifier tube 10 is shown.
- Examples of the use of such a GEN III image intensifier tube in the prior art are exemplified in U.S. Pat. No. 5,029,963 to Naselli, et al., entitled REPLACEMENT DEVICE FOR A DRIVER'S VIEWER and U.S. Pat. No. 5,084,780 to Phillips, entitled TELESCOPIC SIGHT FOR DAYLIGHT VIEWING.
- the GEN HI image intensifier tube 10 shown, and in both cited references, is of the type currently manufactured by ITT Corporation, the assignee herein.
- infrared energy impinges upon a photo cathode 12.
- the photo cathode 12 is comprised of a glass faceplate 14 coated on one side with an antireflection layer 16, a gallium aluminum arsenide (GaAlAs) window layer 17 and gallium arsenide (GaAs) active layer 18.
- GaAs active layer 18 gallium aluminum arsenide
- GaAs active layer 18 gallium arsenide active layer 18.
- Infrared energy is absorbed in GaAs active layer 18 thereby resulting in the generation of electron/hole pairs.
- the produced electrons are then emitted into the vacuum housing 22 through a negative electron affinity (NEA) coating 20 present on the GaAs active layer 18.
- NDA negative electron affinity
- a microchannel plate (MCP) 24 is positioned within the vacuum housing 22, adjacent the NEA coating 20 of the photo cathode 12.
- the MCP 24 is made of glass having a conductive input surface 26 and a conductive output surface 28. Once electrons exit the photo cathode 12, the electrons are accelerated toward the input surface 26 of the MCP 24 by a difference in potential between the input surface 26 and ** the photo cathode 12 of approximately 300 to 900 volts. As the electrons bombard the input surface 26 of the MCP 24, secondary electrons are generated within the MCP 24.
- the MCP 24 may generate several hundred electrons for each electron entering the input surface 26.
- the MCP 24 is subjected to a difference in potential between the input surface 26 and the output surface 28, which is typically about 1100 volts, whereby the potential difference enables electron multiplication.
- the electrons are accelerated through the vacuum housing 22 toward the phosphor screen 30 by the difference in potential between the phosphor screen 30 and the output surface 28 of approximately 4200 volts.
- the electrons impinge upon the phosphor screen 30 many photons are produced per electron. The photons create the output image for the image intensifier tube 10 on the output surface 28 of the optical inverter element 31.
- Image intensifiers such as those illustrated in Fig. 1 have advantages over other forms of image intensifiers.
- intensifiers have a logarithmic gain curve. That is, the gain decreases as the input light level is increased. This matches the human eye response particularly when bright lights are in the same scene as low lights.
- Most solid-state devices have a linear response; i.e., the brighter the light the brighter the output signal. The result is that bright lights appear much brighter to a viewer of a solid-state system and tend to wash out the scene.
- Solid-state sensors can be modified to produce a gain decrease as input light is increased, however, this requires changing the amplifier gain, using shuttering, or using anti-blooming control.
- image intensifiers are the ability to function over a large range of input light levels.
- the power supply can control the cathode voltage and thereby change the tube gain to fit the scene.
- tubes can function from overcast starlight to daytime conditions.
- image intensifier/I cameras suffer from numerous disadvantages.
- the electron optics of the phosphor screen produces a low contrast image. This results in the object looking fuzzier to the human observer, or solid-state sensor, when viewed through an image intensifier. Although this deficiency has been somewhat reduced with further image intensifier development, solid-state imagers generally have better performance.
- Halo results from electrons being reflected off either the MCP or the screen. The reflected electrons are then amplified and converted into light in the form of a ring around the original image. In image tubes, the halo from electrons reflected from the MCP has been reduced to a negligible effect for the most recent production tubes. However, the halo from the screen section still exists, although not to the degree of the cathode halo. Nevertheless, the screen halo is still a significant defect in imaging systems when a CCD or CMOS array is coupled to the image intensifier. This is because these arrays are more sensitive than the eye to the low light levels in the screen halo.
- image intensifiers do not have a method of providing electronic read-out.
- Electronic read-out is desired so that imagery from thermal sensors may be combined with intensified imagery with the result that the information from both spectra will be viewed at the same time.
- One solution has been to create an I camera by coupling a CCD or CMOS array to an image intensifier tube.
- CMOS array When a solid-state device is coupled to an image tube the resultant camera has all performance defects of the image tube that is low contrast, often poor limiting resolution due to coupling inefficiencies and the added cost of the image tube to the camera.
- Solid-state devices typically include CCD or CMOS sensors. They function by directly detecting the light, electronically transferring the signal to solid-state amplifiers, then displaying the image on either a television type tube or display such as a liquid crystal display.
- Figs. 2a and 2b illustrate a flow chart and schematic diagram for a typital CCD sensor.
- CCD and CMOS sensors are solid-state devices; that is, there is no vacuum envelope and the output is an electronic signal that must be displayed elsewhere and not within the sensor.
- the solid-state devices operate with power of 5-15 volts.
- the light is detected in individual pixels as labeled "s" and translated into electrons that are stored in the pixel until the pixel is read out to the storage register. From the storage register the electronic information contained in multiple pixels is then transferred to a read out register and then to output amplifiers and then to a video display device such as a cathode ray tube.
- the disadvantages of an all solid-state device are poor low light level performance, potential blooming from bright light sources, poor limiting resolution, and high power consumption.
- the poor low light performance is due to dark current and readout noise resulting in low signal-noise ratios. If a signal gain mechanism were provided
- Solid-state device architectures usually do not permit an amplification section prior to read-out.
- the poor limiting resolution is due to large pixel sizes usually chosen in an attempt to collect a large signal and thereby increase the signal to noise ration.
- These disadvantages have effectively prevented the use of solid-state sensors in night vision applications.
- the advantages of solid-state devices are better image contrast as compared to the image intensifier/I camera, the availability of electronic read-out, and lower cost, particularly when the solid-state sensor is a CMOS array.
- EBCCD/CMOS electron bombarded CCD/CMOS sensor
- This device consists of the photo-cathode and body envelop of the image tube, and either a CCD or CMOS sensor integrated into this envelope.
- An illustrative example of an EBCCD/CMOS sensor is shown in FIG. 3. A high voltage is applied between the cathode and solid-state sensor so that the resulting electrons are amplified within the silicon in the solid-state sensor by electron bombardment.
- the advantages of the EBCCD/CMOS device are that it provides electronic read- out. But the disadvantages are numerous.
- the intra-scene dynamic range is compressed. This means that overall contrast within the scene, when bright objects are next to dark objects, is reduced compared to an image intensifier/I camera and all solid- state device.
- the sensor suffers "halo" degradation of the image around bright lights due to electrons reflected off of the solid-state sensor. This halo exists in regular image tubes; however, technological improvements have reduced the halo to the point of non-existence.
- the very high voltage required to operate the device (2-10 kV) damages the silicon surface causing decay in performance over time.
- CMOS complementary Metal Oxide Semiconductor
- CCD charged coupled device
- the present invention provides an intensified hybrid solid-state sensor.
- the solid-state sensor includes an imaging device comprising a solid-state sensor assembled with an image intensifier cathode, microchannel plate (MCP), and body envelope.
- MCP microchannel plate
- This device combines the best functions of the image intensifier, good signal-to-noise ratio and high logarithmic gain, with the electronic read-out functions either of a complementary Metal Oxide Semiconductor (CMOS) or charged coupled device (CCD).
- CMOS complementary Metal Oxide Semiconductor
- CCD charged coupled device
- Figure 1 is a schematic illustration of a typical image intensifying tube
- Figure 2A is flow chart for a typical CCD sensor
- Figure 2B is a schematic diagram of a typical CCD imaging surface
- Figure 3 is a cross-sectional view of a typical Electron Bombarded CCD device
- Figure 4A is a cross-sectional view of an intensified hybrid solid-state sensor according to the present invention
- Figure 4B is a schematic representation of an intensified hybrid solid-state sensor according to the present invention
- Figure 5 A is a schematic illustration of a microchannel plate (MCP) and a back thinned CCD for use in the present invention
- Figure 5B is a schematic illustration of a microchannel plate (MCP) and a standard CCD for use in the present invention
- Figure 5C is a perspective view of a CMOS-type image sensor for use with the present invention
- Figure 6A is a perspective view of MCP channels having round profiles and a
- Figure 6B is a perspective view of MCP channels having square profiles and a CMOS well
- Figure 7 A is a schematic top view of a large pixel/small MCP channel pitch per unit area of the sensor surface according to the present invention.
- Figure 7B is a schematic top view of a one-to-one pixel to MCP channel per unit area of the sensor surface according to the present invention
- Figure 7C is a schematic top view of a small CMOS pixel pitch large MCP channel per unit area of the sensor surface according to the invention.
- Fig. 4B is a schematic representation of an intensified hybrid solid-state sensor device 41 according to the present invention.
- Sensor 41 comprises a standard image tube photo cathode 54, a microchannel plate (MCP) 53 and a solid-state imaging sensor 56.
- Solid-state imaging sensor 56 can be any type of solid-state imaging sensor.
- solid-state imaging sensor 56 is a CCD device. More preferably, solid-state imaging sensor 56 is a CMOS imaging sensor.
- Fig. 5A illustrates a back-thinned CCD imaging device as imaging sensor 56'.
- MCP 53 is connected with a back thinned CCD sensor 56'.
- Back-thinned CCD 56' includes an electron receiving surface, such as diffusion collection area 56a' and a readout area 62.
- Fig. 5B illustrates an alternative standard CCD imaging device including MCP 53 connected to a standard CCD 56".
- CCD 56" includes an oxide cover 63 and plurality of collection wells 64.
- Fig. 5C illustrates sensor 56 as a CMOS sensor, including a CMOS substrate 56'" and a plurality of collection wells 65.
- CCD based image sensors are limited or impractical for use in many applications.
- CCDs require at least two polysilicon layers with a buried- channel implant to-achieve their high performance, meaning that they cannot be fabricated using standard CMOS fabrication processes.
- the level of integration that can be achieved with CCD based imagers is low since they cannot include the devices necessary to integrate them with other devices in an application.
- the circuits used to transfer data out of the image array to other devices on the system board such as Digital Signal Processors (DSPs) and other image processing circuits, have a large capacitance and require voltages higher than the other circuits. Since the currents associated with charging and discharging these capacitors are usually significant, a CCD imager is not particularly well suited for portable or battery operated applications.
- DSPs Digital Signal Processors
- CMOS imagers are preferred in some applications since they use less power, have lower fabrication costs and offer higher system integration compared to imagers made with CCD processes. Moreover, CMOS imagers have the added advantages that they can be manufactured using processes similar to those commonly used to manufacture logic transistors. While the preferred embodiment of the invention incorporates a CMOS sensor as the imaging sensor 56, any solid-state imaging sensor would work and is within the scope of this patent.
- photo cathode 54 can be a standard photo cathode as used in any known type of image intensifying device.
- Photo cathode 54 can be, but is not limited to, a material such a GaAs, Bialkali, InGaAs, and the like.
- Photo cathode 54 includes an input side 54a and an output side 54b.
- MCP 53 can be, but is not limited to a silicon or glass material, and is preferably about 10 to 25 mm thick.
- MCP 53 has a plurality of channels 52 formed between an input surface 49 and output surface 50. Channels 52 can have any type of profile, for example a round profile 52' (Fig. 6A) or a square profile 52" (Fig. 6A.) MCP 53 is connected to electron receiving surface 56a of imaging sensor 56.
- output surface 50 of MCP 53 is physically in contact with electron receiving surface 56a of imaging sensor 56.
- insulation may be necessary between MCP 53 and imaging sensor 56.
- a thin insulating spacer 55 may be inserted between output surface 50 of MCP 53 and electron receiving surface 56a of imaging sensor 56.
- Insulating spacer 55 can be made of any electrical insulating material and is preferably formed as a thin layer, no more than several microns thick, deposited over electron receiving surface 56a of imaging sensor 56.
- insulating spacer may be, but is not limited to, an approximately 10 ⁇ m thick film
- insulating spacer 55 could be a film formed on the output surface 50 of MCP 53 (not shown).
- CMOS imaging sensor 56 includes electron receiving surface 56a and output 56b. The increased number of electrons 48 emitted from MCP 53 strike electron receiving surface 56a. Electron receiving surface 56a comprises a CMOS substrate 56'" and a plurality of collection wells 65 (Fig. 5C). Electrons 48 (See Fig. 4B) collected in collection wells 65 are processed using standard signal processing equipment for CMOS sensors to produce an intensified image signal that is sent through output 56b to an image display device 46.
- An electric biasing circuit 44 provides a biasing current to sensor 41.
- Electric biasing circuit 44 includes a first electrical connection 42 and a second electrical connection 43.
- First electrical connection 42 provides a biasing voltage between photo cathode 54 and MCP 53.
- the biasing voltage from first electrical connection 42 is preferably set so as to be less than the biasing voltage than the EBCCD/CMOS sensor cathode to CCD voltage, i.e., 2-10 kV.
- one preferred biasing voltage could be similar to that of image tubes, such as -1400V.
- Second electrical connection 43 applies a biasing voltage of between MCP 53 and CMOS sensor 56.
- the biasing voltage applied through second electrical connection 43 is significantly less than the image tube - screen voltage of about 4200V of the prior art devices (Fig 1).
- the biasing voltage applied through second electrical connection 43 could be, but is not limited to -100V.
- Fig. 4A illustrates one potential configuration of the sensor 41. In this configuration, photo cathode 54, MCP 53, and imaging sensor 56 are maintained in a vacuum body or envelope 61 as a single unit, in close physical proximity to each other.
- light 58, 59 from an image 57 enters intensified hybrid solid-state sensor 41 through input side 54a of photo cathode 54.
- Photo cathode'" 54 changes the entering light into electrons 48, which are output from output side 54b of photo cathode 54.
- Electrons 48 exiting photo cathode 54 enter channels 52 through input surface 49 of MCP 53. After electrons 48 bombard input surface 49 of MCP 53, secondary electrons are generated within the plurality of channels 52 of MCP 53.
- MCP 53 may generate several hundred electrons in each of channels 52 for each electron entering through input surface 49. Thus, the number of electrons 47 exiting channels 52 is significantly greater than the number of electrons 48 that entered channels 52.
- the intensified number of electrons 47 exit channels 52 through output side 50 of MCP 53, and strike electron receiving surface 56a of CMOS imaging device 56.
- Fig. 6 illustrates how the increased number of electrons 47 exit channels 52 and strike a particular collection well 65' of CMOS imaging sensor 56. As can be seen from this illustration, a relationship exists between the collection wells 65' and the number of channels 52 which emit electrons 47. In general, adjacent channels 52 of MCP 53 are separated by a predetermined channel pitch 52a. Fig. 6 illustrates a channel pitch 52a that results in more than one channel 52 per collection well 65'.
- Figures 7A-7C illustrate three different alternatives of CMOS well/channel pitch relationships according to the invention. Fig. 7A illustrates one relationship between channel pitch 52a and a CMOS collection well 65'. In this case, channel pitch 52a is relatively small, while the size of CMOS well 65' is relatively large.
- CMOS collection well 65' This permits several electrons 47 from two or more channels 52 to strike CMOS collection well 65'.
- Fig. 7B illustrates another CMOS well/channel pitch relationship. In this embodiment, channel pitch 52a and the size of CMOS collection well 65' are approximately in a one-to-one relationship. As such electrons 47' from a single channel 52 strike a single collection well 65'.
- Fig. 7c illustrates another CMOS ' well/channel pitch relationship where channel pitch 52a is relatively large and the size of CMOS collection well 66 is relatively small.
- the intensified hybrid solid-state sensor operates in different conditions than any of the other prior art concepts.
- the MCP 53 can be mounted directly on the CMOS sensor 56 giving the hybrid device similar contrast to the all solid-state device but with low halo, good signal-to-noise ratio, and logarithmic gain of the image tube. Since operating voltages are lower, the hybrid device can be gated like an image tube allowing operation from overcast starlight condition to daytime operation.
- the hybrid sensor has better halo from the lack of physical gap between MCP 53 and CMOS sensor 56. This lack of physical separation in the two components is also why contrast is improved when compared to the EBCCD/CMOS or image intensified camera.
- the hybrid device also has the logarithmic gain curve of the image tube. Unlike the EBCCD/CMOS sensor, the hybrid sensor can be gated due to the low cathode voltages.
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Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE60236744T DE60236744D1 (en) | 2001-10-09 | 2002-10-09 | REINFORCED HYBRID SOLID BODY SENSOR |
CA2458532A CA2458532C (en) | 2001-10-09 | 2002-10-09 | Intensified hybrid solid-state sensor |
KR10-2004-7004218A KR20040050897A (en) | 2001-10-09 | 2002-10-09 | Intensified hybrid solid-state sensor |
JP2003535229A JP4310190B2 (en) | 2001-10-09 | 2002-10-09 | Intensify hybrid solid state sensor |
EP02800954A EP1436825B1 (en) | 2001-10-09 | 2002-10-09 | Intensified hybrid solid-state sensor |
AU2002334903A AU2002334903B2 (en) | 2001-10-09 | 2002-10-09 | Intensified hybrid solid-state sensor |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US09/973,907 | 2001-10-09 | ||
US09/973,907 US6747258B2 (en) | 2001-10-09 | 2001-10-09 | Intensified hybrid solid-state sensor with an insulating layer |
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WO2003032358A1 true WO2003032358A1 (en) | 2003-04-17 |
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PCT/US2002/032101 WO2003032358A1 (en) | 2001-10-09 | 2002-10-09 | Intensified hybrid solid-state sensor |
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US (1) | US6747258B2 (en) |
EP (1) | EP1436825B1 (en) |
JP (1) | JP4310190B2 (en) |
KR (1) | KR20040050897A (en) |
CN (1) | CN100397548C (en) |
AU (1) | AU2002334903B2 (en) |
CA (1) | CA2458532C (en) |
DE (1) | DE60236744D1 (en) |
RU (1) | RU2297070C2 (en) |
WO (1) | WO2003032358A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
US6747258B2 (en) | 2004-06-08 |
AU2002334903B2 (en) | 2007-03-01 |
CN100397548C (en) | 2008-06-25 |
EP1436825B1 (en) | 2010-06-16 |
DE60236744D1 (en) | 2010-07-29 |
RU2297070C2 (en) | 2007-04-10 |
CN1568532A (en) | 2005-01-19 |
US20030066951A1 (en) | 2003-04-10 |
CA2458532A1 (en) | 2003-04-17 |
JP4310190B2 (en) | 2009-08-05 |
KR20040050897A (en) | 2004-06-17 |
EP1436825A1 (en) | 2004-07-14 |
RU2004113949A (en) | 2005-09-20 |
JP2005506657A (en) | 2005-03-03 |
CA2458532C (en) | 2010-11-30 |
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