WO2003029743A1 - Tour de refroidissement modulaire - Google Patents

Tour de refroidissement modulaire Download PDF

Info

Publication number
WO2003029743A1
WO2003029743A1 PCT/GB2002/004493 GB0204493W WO03029743A1 WO 2003029743 A1 WO2003029743 A1 WO 2003029743A1 GB 0204493 W GB0204493 W GB 0204493W WO 03029743 A1 WO03029743 A1 WO 03029743A1
Authority
WO
WIPO (PCT)
Prior art keywords
modules
module
cooling tower
tower
side wall
Prior art date
Application number
PCT/GB2002/004493
Other languages
English (en)
Other versions
WO2003029743A9 (fr
Inventor
Paul Andrew Isherwood
Original Assignee
Paul Andrew Isherwood
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Paul Andrew Isherwood filed Critical Paul Andrew Isherwood
Publication of WO2003029743A1 publication Critical patent/WO2003029743A1/fr
Publication of WO2003029743A9 publication Critical patent/WO2003029743A9/fr

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28CHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
    • F28C1/00Direct-contact trickle coolers, e.g. cooling towers
    • F28C1/02Direct-contact trickle coolers, e.g. cooling towers with counter-current only
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Definitions

  • This invention relates to a modular cooling tower.
  • One common form of industrial cooling tower is a counter- flow tower in which warm water falls downward through one or more layers of fill or packing material, while cooler air moves upward through the layers of fill or packing material.
  • counter-flow refers to the fact that the warm water and the cool air are moving in opposite directions through the tower.
  • Another common form of industrial cooling tower is a cross- flow tower in which warm water falls downward through one or more layers of fill or packing material, while cooler air flows across the fill or packing material approximately at right angles to the general direction of flow of the water.
  • industrial cooling towers are very large structures with deep foundations, having lateral dimensions of the order of six to thirty metres and a height of the order of six to ten metres. Such structures are built on site and typically the time delay between the time of order and the time of completion is about one year.
  • the construction of such a cooling tower is a major civil engineering undertaking, involving the use of timber, steel and concrete.
  • These large cooling towers are permanent structures and do not lend themselves to disassembly, alteration or relocation. Cleaning and/or replacement of the fill or packing material are also major undertakings.
  • US-A-5 227 095 describes a modular cooling tower which includes an integral one-piece frame and basin preferably constructed from moulded fibreglass, the cooling tower module including a liquid distribution system, fill material located below the liquid distribution system, a drainage collection system located below the fill material, and at least one fan located below the drainage collection system.
  • the cooling tower module including a liquid distribution system, fill material located below the liquid distribution system, a drainage collection system located below the fill material, and at least one fan located below the drainage collection system.
  • Each module can be lifted into place with a crane and the various modules can be bolted together.
  • the modules themselves do not readily lend themselves to disassembly, alteration or relocation and cleaning and/or replacement of the fill or packing material is problematic.
  • a modular cooling tower comprising a plurality of separable modules, the modules comprising:
  • a first module adapted to receive cooled liquid ⁇ ' he first module including an outlet; a second module provided with packing to facilitate heat exchange between liquid to be cooled and air flowing through the packing, the second module being positioned above the first module; and :5 a.
  • third module provided with means for distributing liquid ;to... ' be cooled onto the packing of the second module, the ⁇ thiird module being positioned above the second module.
  • the cooling tower may include a plurality of second modules .
  • the modules may be separable by means of internal or external flanges provided at least at an upper or lower 5 edge of the interconnected modules.
  • an upwardly or downwardly extending peripheral flange may be provided to engage around the side wall of an adjoining module.
  • the outer surface of the side wall may be formed with a rebate to receive the side wall, 0 which may be internally rebated, of an adjoining module.
  • adjoining modules may each be provided with radial flanges.
  • the means for distributing liquid to be cooled may comprise one or more sprinklers and/or spray heads.
  • an air intake module is separably positioned between the second module and the first module, the air intake module being provided with one or more openings extending in a circumferential direction around a side wall of the module.
  • the or each opening may be provided with louvres. ,5 :
  • a -plurality of air intake modules may be provided.
  • liminator module may be separably provided above the -third module and including a drift eliminator element 0 for reducing or eliminating droplets entrained in the air.
  • a fan module may be separably provided above the third module, and preferably above the drift eliminator module, for inducing air flow through the tower.
  • the fan module 5 may include a motor for rotating the fan.
  • a cowl may be separably provided at the top of the tower.
  • the or each second 0 module may be provided with an air intake opening in part of a side wall thereof and with an air outlet opening in a further part of the side wall generally opposite the air intake opening.
  • the air intake opening may be provided with 5 louvres.
  • a drift eliminator element may be positioned between the packing and the air outlet.
  • a rfan ; :' may--be provided between the packing and the air outlet; ,,iideall.y between the drift eliminator element and the outlet.;. '
  • the modular cooling towers may be arranged in clusters.
  • the cooling towers of a cluster may be arranged laterally and/or may be stacked.
  • Figure 1 is a diagrammatic cross-sectional view of one embodiment of a modular cooling tower according to the present invention
  • Figure 2 is a plan view showing one manner in which the modular cooling towers according to the present invention may be laid out.
  • Figure 3 is an end view showing one manner in which the modular cooling towers according to the present invention may be stacked.
  • Figure 4 is a diagrammatic cross-sectional view of another embodiment of part of a modular cooling tower according to the present invention.
  • the modular cooling tower shown in Figure 1 comprises ;a number of modules 1, each module having essentially-' the same plan in order that the modules may be stacked -.one upon the other.
  • the plan may be circular, square, rectangular, hexagonal or any other convenient shape.
  • Each module has a side wall 3 of substantially constant dimensions with the lower edge of the side wall of an upper module co-operating with an upper edge of the side wall of a lower module in
  • each module 1 may be provided with an upwardly extending peripheral flange 5 which engages around the lower edge of the side wall of the module above so as to retain the lower edge of the side wall of the upper module bearing on the upper edge of the side wall of the lower module.
  • the outer surface of the side wall may be formed with a rebate to receive the side wall, which may be internally rebated, of an adjoining module.
  • radial flanges may be provided at the lower and upper edges of the side wall .
  • the modules may be secured to form a tower either by interconnecting adjoining modules or, for example, by passing strapping means (not shown) over the top of the tower to urge the modules downwardly in order to maintain the interconnection.
  • Adjoining modules may be provided with a releasable sealant to inhibit the loss of liquid from the tower.
  • the sealant may be, for example, a silicone-based sealant .
  • an elastomeric material such as of rubber or PVC, which may be foamed.
  • the lowest, or first, module is in the form of a sump unit 7 for accumulating cooled liquid.
  • the sump unit comprises a peripheral side wall, an upwardly extending peripheral flange for interconnecting with the module above and for minimising leakage of liquid from the tower, and a lower wall 9 closing the bottom of the unit.
  • An outlet 11 is formed in the side wall to allow cooled liquid to flow out of the cooling tower.
  • the air intake unit comprises a side wall having an upwardly extending peripheral flange around the upper edge of the wall and a short inwardly extending flange at the lower edge of the wall to facilitate contact with the upper edge of the side wall of the sump unit and/or to direct drips and/or spray into the central region of the tower and away from the wall thereof.
  • the side wall of the air intake unit 13 is provided with one or more openings 15 extending in the circumferential direction, the openings being partly.closed by louvres 17 to exclude light and solid material: from,.. he
  • the or each packing unit comprises a side wall having an upwardly extending peripheral flange around the upper edge of the wall and a short inwardly extending flange at the lower edge of the wall to facilitate contact with the upper edge of the side wall of the module beneath and/or to direct drips and/or spray towards the central region of the tower and away from the wall thereof .
  • a fill or packing (hereinafter "packing") material 21 of conventional type is Supported in known manner within the packing unit.
  • packing unit 19 is provided a third module in the form of a deluge unit 23 which introduces into the tower a liquid to be cooled and assists
  • the deluge ⁇ unit 23 Above the deluge ⁇ unit 23 is provided a drift eliminator unit 27 to reduce or eliminate liquid droplets from the air leaving the tower and to exclude light from the tower.
  • the drift eliminator unit comprises a side wall having an upwardly extending peripheral flange around the upper edge of the wall.
  • a short inwardly extending flange may be provided at the lower edge of the wall to facilitate contact with the upper edge of the side wall of the module beneath.
  • a drift eliminator element 31 Supported within the upper part of the drift eliminator unit, for example by way of an inwardly extending flange 29, is a drift eliminator element 31 of known form.
  • the fan and motor housing unit 33 for inducing a flow of air upwardly through the tower.
  • the fan and motor housing unit comprises a side wall in this case not provided with an upwardly extending peripheral flange around the upper edge of the wall.
  • a short inwardly extending flange may be provided at the lower edge of the wall to facilitate contact with the upper edge of the side wall of the module beneath.
  • Supported within the unit 33 in known manner is a motor 35 drivingly connected to a fan 37.
  • a cowl 39 for improving the efficiency of the fan and to provide protection for the fan and motor.
  • liquid to be cooled enters by way of the sprinkler 25 and flows downwardly through the tower over the packing material 21 into the sump unit 7, from which it exits by way of the outlet 11.
  • Air enters through the openings 15 in the air intake unit 13 and passes upwardly through the tower, contacting the liquid in the packing units 19 to cool the same, passes through the drift eliminator unit to reduce or eliminate droplets entrained in the air, and is forced out through the cowl by the motor and fan combination.
  • the individual modules may be constructed of any suitable material, such as wood, plywood, fibreglass, metal (coated or uncoated) , plastics and/or concrete.
  • the modular construction enables the cooling tower to be quickly and easily constructed and dismantled without the need for special tools or skills.
  • the tower can readily be dismantled to facilitate cleaning and/or replacement of the packing material and/or to add or remove air intake units and/or packing units in order to modify the thermal capacity of the tower.
  • the fan and motor housing unit is not needed in natural draft cooling towers and can therefore be omitted.
  • the modular construction permits a number of improvements, including: the manufacture and/or fabrication of the modules in a factory environment;
  • the required thermal capacity need not be met by a single tower, but rather can be met by providing a number of separate towers.
  • Such towers can be located at ground level, for example by arranging the towers in clusters as shown in Figure 2.
  • the towers can be stacked, for example as shown in Figure 3.
  • the part of the modular cooling tower shown in Figure-,.4 is di ferent to that in Figure 1 in that the flow of . . air-is transversely across the tower.
  • a. : ,numbe - of the modules of the tower of Figure 1 are cottibine -into a single multi-purpose second module 41, the combined modules including the air intake unit 13, the packing unit(s) 19, the drift eliminator unit 27 and the fan and motor housing unit 33.
  • the tower of Figure 4 incorporates a sump unit such as that shown in Figure 1, one or more multi-purpose modules 41 as will be described in more detail hereinafter, a deluge unit such as that shown in Figure 1, and a cowl unit such as that shown in Figure 1 or other suitable closure .
  • the multi-purpose modules 41 each comprise a peripheral side wall 3 having an upwardly extending peripheral flange 5 which extends around the outer periphery of the side wall and engages around the lower edge of the side wall of the module above so as to retain the lower edge of the side wall of the upper module bearing on the upper edge of the side wall of the lower module.
  • peripheral flange 5 which extends around the outer periphery of the side wall and engages around the lower edge of the side wall of the module above so as to retain the lower edge of the side wall of the upper module bearing on the upper edge of the side wall of the lower module.
  • Part of the side wall is provided with an air intake opening 43 partly closed by louvres 45.
  • a further part of the side wall, generally opposite the air intake opening, is provided with an air outlet 47.
  • a packing material 49 of conventional type, and within the module adjacent to the air outlet 47 there is supported a motor 51 drivingly connected to a fan 53. Between the motor 51 and the packing material 49 there is supported a drift eliminator element 55.
  • liquid to be cooled enters by way of a sprinkler or the like provided in the deluge unit and flows downwardly through the tower over the packing material 49 in the or each multi-purpose module, and into the sump unit, from which it exits by way of an outlet .
  • Air is drawn in through the air intake opening of the or each multi-purpose module and flows through the packing material 49 transversely to the general direction of flow of the liquid, contacts the liquid to cool the same, passes through the drift eliminator unit 55 to reduce or eliminate droplets entrained in the air, and is forced out of the air outlet 47 by the motor and fan combination.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

L'invention concerne une tour de refroidissement modulaire comprenant une pluralité de modules (1) séparable montés les uns sur les autres, et supportés par l'intermédiaire d'un rebord (5) et/ou d'une feuillure radial(e) interne ou externe, chaque module (1) remplissant un rôle ou une fonction distincte dans la tour, tel que distribution de fluide de refroidissement, admission d'air, puisard. Les différents modules (1) sont amovibles grâce au rebord et/ou à la feuillure formé(e) sur les bords supérieurs et/ou inférieurs des modules interconnectés, et peuvent être maintenus à l'état assemblé par des moyens quelconques, notamment un simple étrier ou dispositif de serrage. Ces modules (1) peuvent être circulaires, triangulaires, carrés, rectangulaires, hexagonaux ou de toute autre forme adéquate, et peuvent être construits dans un matériau adéquat quelconque, tel que bois, fibre de verre, métal, plastique ou béton.
PCT/GB2002/004493 2001-10-04 2002-10-04 Tour de refroidissement modulaire WO2003029743A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GBGB0123824.5A GB0123824D0 (en) 2001-10-04 2001-10-04 Modular cooling tower
GB0123824.5 2001-10-04

Publications (2)

Publication Number Publication Date
WO2003029743A1 true WO2003029743A1 (fr) 2003-04-10
WO2003029743A9 WO2003029743A9 (fr) 2003-08-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2002/004493 WO2003029743A1 (fr) 2001-10-04 2002-10-04 Tour de refroidissement modulaire

Country Status (2)

Country Link
GB (1) GB0123824D0 (fr)
WO (1) WO2003029743A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004005823A1 (fr) * 2002-07-05 2004-01-15 Metso Paper, Inc. Tour de recuperation de chaleur, son procede de construction et unite associee
DE102014115904A1 (de) * 2014-10-31 2016-05-04 Gea Energietechnik Gmbh Verfahren und Vorrichtung zur Reinigung von Kontaktkörpern von Gas-Flüssigkeit-Kontaktsystemen
US20170146298A1 (en) * 2015-08-07 2017-05-25 Spx Cooling Technologies, Inc. Modular heat exchange tower and method of assembling same
US10240877B2 (en) * 2013-11-12 2019-03-26 Spx Cooling Technologies, Inc. Splash bar module and method of installation

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2889003A (en) * 1955-11-01 1959-06-02 Koch Eng Co Inc Cooling tower
FR1253765A (fr) * 1960-04-11 1961-02-10 Separator Ab Tour frigorifique
US3132190A (en) * 1961-10-12 1964-05-05 Baltimore Aircoil Co Inc Heat exchange apparatus
GB1220885A (en) * 1968-02-16 1971-01-27 Baltimore Aircoil Co Inc Wet deck for evaporative cooler
US5227095A (en) 1991-11-27 1993-07-13 Curtis Harold D Modular cooling tower

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2889003A (en) * 1955-11-01 1959-06-02 Koch Eng Co Inc Cooling tower
FR1253765A (fr) * 1960-04-11 1961-02-10 Separator Ab Tour frigorifique
US3132190A (en) * 1961-10-12 1964-05-05 Baltimore Aircoil Co Inc Heat exchange apparatus
GB1220885A (en) * 1968-02-16 1971-01-27 Baltimore Aircoil Co Inc Wet deck for evaporative cooler
US5227095A (en) 1991-11-27 1993-07-13 Curtis Harold D Modular cooling tower

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004005823A1 (fr) * 2002-07-05 2004-01-15 Metso Paper, Inc. Tour de recuperation de chaleur, son procede de construction et unite associee
US10240877B2 (en) * 2013-11-12 2019-03-26 Spx Cooling Technologies, Inc. Splash bar module and method of installation
DE102014115904A1 (de) * 2014-10-31 2016-05-04 Gea Energietechnik Gmbh Verfahren und Vorrichtung zur Reinigung von Kontaktkörpern von Gas-Flüssigkeit-Kontaktsystemen
US20170146298A1 (en) * 2015-08-07 2017-05-25 Spx Cooling Technologies, Inc. Modular heat exchange tower and method of assembling same
EP3441708A1 (fr) * 2015-08-07 2019-02-13 SPX Cooling Technologies, Inc. Tour d'échange de chaleur modulaire et son procédé d'assemblage
US10465407B2 (en) 2015-08-07 2019-11-05 Spx Cooling Technologies, Inc. Modular heat exchange tower and method of assembling same
US10538933B2 (en) 2015-08-07 2020-01-21 Spx Cooling Technologies, Inc. Modular heat exchange tower and method of assembling same

Also Published As

Publication number Publication date
GB0123824D0 (en) 2001-11-28
WO2003029743A9 (fr) 2003-08-21

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