WO2003029604A1 - Prevention of bit balling by metallic coasting - Google Patents

Prevention of bit balling by metallic coasting Download PDF

Info

Publication number
WO2003029604A1
WO2003029604A1 PCT/NO2002/000358 NO0200358W WO03029604A1 WO 2003029604 A1 WO2003029604 A1 WO 2003029604A1 NO 0200358 W NO0200358 W NO 0200358W WO 03029604 A1 WO03029604 A1 WO 03029604A1
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WO
WIPO (PCT)
Prior art keywords
drilling
drilling tool
coating
steel
bit
Prior art date
Application number
PCT/NO2002/000358
Other languages
French (fr)
Inventor
He Wei
Original Assignee
Lyng Diamond Tools
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lyng Diamond Tools filed Critical Lyng Diamond Tools
Publication of WO2003029604A1 publication Critical patent/WO2003029604A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits

Definitions

  • the invention relates to an improvement on drilling tools as stated in the introduction of claim 1 , for drilling in masses containing clay and similar substances.
  • clay layers carry an overall negative charge arising from isomorphous substitution of Mg and Fe for Al in the octahedral sheet and. to a lesser extent, substitution of Si in the tetrahedral sheet by Al.
  • the negative charges on the layers are balanced by hydrated cations in the interlamellar space (usually Na + and Ca 2+ in the natural form). These cations can readily be exchanged.
  • bit balling is initiated when there is no mudflow. This happens whenever there is a need to add or remove a drill string during drilling.
  • the negatively charged clay tends to release their electron through the metal-made drill bit that is electro-conductor.
  • electrostatic adhering force between clays and drill bit. Under normal drilling process, mudflow tends to remove clays from bit surface. It is a matter of which of these two contracting forces is stronger. When mudflow stops running, the electrostatic force will introduce clays to stick on the bit surface. Once initiated, it is easier for clays to quickly build up thick layer on bit surface and ball up drill bit.
  • Rough bit surface especially an a matrix drill bit, increases the surface area, and thus increase the adhering forces. This results in easier balling of matrix bits than steel bits, which is a well-known fact in oil drilling industry.
  • the wetability of water based mud and water-wetted 'sticky clays' on bit surface is also an important fact that promotes balling.
  • the Baroid-patentet does not show any measurement of electropotential differences among the steel, nitrided steel and galvanized steel. It is therefore questionable that is there any lasting significant potential difference compared to untreated steel. The known process are thus deemed unsuitable for practical use, particluarly in offshore drilling.
  • the main object of the invention is to provide a drilling tool and a method of preparing such a tool, which can be prepared respectively practiced more easily and give a more durable and effective drilling tool that prior art.
  • a particular object is to provide a process enabling a selective treatment of the different parts of the drilling tool, to optimize the repelling of the clay and mud. It is also an object to provide a method which can be used for drilling heads of other material than steel.
  • the main solution to reduce the tendency of bit balling are thus to establish a negative metal layer or coating on the drilling bit surface.
  • This layer has a negative electrochemical potential when compared with the underneath bit body, either a steel bit or a tungsten carbide matrix bit. This negatively charged layer would not adhere but expel the negatively charged clays.
  • Nickel-based alloy is a simple, quick and economic coating that achieves excellent results in terms of prevention of bit balling.
  • Chromium-base alloy has more negative electro-chemical potential and higher wear resistance.
  • Abrasive particles such as silicon carbide, tungsten carbide and diamond powder can be incorporated into the above-mentioned alloy by the well-known composite platting method to further improve the wear resistance of the coating.
  • Bimetallic layers built an electro-potential field with negative layer on bit surface to expel the negatively charged sticky clays, and positive portion inside bit
  • the coated layer has mirror-like surface finishing This tremendously reduces the surface area and the flow resistance This means improvement of drilling performance Allow incorporation of abrasive particles in the coated layer to increase working life of
  • the present invention provides following advantages 1
  • Present invention can be used for every type of steel and matrix drill bits and other downhole tools
  • the US patent can only apply to steel bit and steel-made tools 2
  • Low temperature and short process time compared to US patent Nickel and chromium coating are normally undertaking at temperatures below 60°C
  • One millimetre thick layer can be easily built up within 5 hours
  • the gas mt ⁇ ding process used in US patent require temperatures over 500°C and processing times of 50 to 200 hours to reach 0 5 to 1 0 mm case depth on steel 3
  • Low temperature process of present invention does not damage any other elements on the drill bits and other drilling tools
  • the parts which is undesirable to be coated e g the PDC
  • the coated layer of present invention has higher wear resistance than the nit ⁇ ding layer used in US patent
  • the wear resistance of bit surface is important for successful drilling Once the negative layer wearied out, the drill bit loses the resistance to
  • the coated layer of present invention can be easily built up to 10 mm thick, if desired, with perfect surface finishing 6
  • Present invention allows incorporation of abrasive particles in the coated layer This further improves the wear resistance of the negative layer on bit surface, and thus increases the working life of 'anti-balling' bit 7.
  • the potential difference between the coated layers, steel and matrix bit bodies can be measured.
  • Nickel-based alloy coating and tungsten carbide matrix bit shows 0.35 V in potential difference, with coating more negative, when they were dipping into a water- wetted sticky clay from North Sea.
  • the steel bit shows 0.52 V more positive than the nickel coating.
  • Fig. 1 is showing a part of a drilling head with drilling bits in perspective view, while
  • Fig. 2 is showing schematically the surface of a drilling bit, to illustrate the mechanism of the invention.
  • a drilling head 1 1 of known design with a sperical end 12 is provided with eigth radially protruding and helically extending ribs 13 distributed around the end 12.
  • Each rib 13 is carrying a row of drilling bits 14.
  • the drilling bits 14 may be of steel or matrix (e.g. tungsten carbide), with a coating of polycrystalinic diamond (PCD) (not shown).
  • PCD polycrystalinic diamond
  • the interspaces 15 between the ribs 13 makes flow areas for drilling mud supplied to the drilling head 1 1. Drilling tools of this kind are described in several sources.
  • a section of a drilling bit 14 is shown with an enlarged layer or coating 16 of a nickel alloy.
  • Nickel-based alloys can be deposited by electroplating in a rapid and easy process and provide excellent results.
  • the negatively charged coating 16 will expell negatively charged clay 17 or similar material.
  • chromnium alloy may be used for the coating 19.
  • Chromnium alloy has a more negative tension and a higher abrasive resistance, but is mor difficult to coat.
  • Abrasive particles such as silicium carbide, tungsten carbide and diamond powder, may be included in the coating during electroplating.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Earth Drilling (AREA)

Abstract

A matrix or steel based drilling tool, particularly a drilling head for drilling in constituents disposed to stick to the tool, with a surface which for at least a subtantial part being transformed to increase the (negative) electrochemical potential of the surface compared to the adjoining parts of the drilling tool. A coating (16) is provided, comprising a material being at a more negative electrochemical potential than steel and/or than the bounding alloys used in matrix bits (14)(e.g. tungsten carbide).

Description

Prevention of Bit Balling by Metallic Coasting.
The invention relates to an improvement on drilling tools as stated in the introduction of claim 1 , for drilling in masses containing clay and similar substances.
Background
On drilling in masses containing clay, the drilling tools are frequently subject to clogging or balling. When the drilling head penetrates water reactive clay formations using water based drilling mud, sticky clay will adhere to the drilling bit. This reduces the drilling performance, reduces or stops the mud circulation, creates logging difficulties and in general, tremendously increased drilling costs.
It is known that clay layers carry an overall negative charge arising from isomorphous substitution of Mg and Fe for Al in the octahedral sheet and. to a lesser extent, substitution of Si in the tetrahedral sheet by Al. The negative charges on the layers are balanced by hydrated cations in the interlamellar space (usually Na+ and Ca2+ in the natural form). These cations can readily be exchanged.
There are two major mechanisms, mechanical and chemical, that contribute the sticky clay to ball up drill bit. It is not known which factor is more important, and which initiates the balling.
Based on experiences in manufacturing drill bits and studying their drilling performance in water-based mud, it is strongly believeed that bit balling is initiated when there is no mudflow. This happens whenever there is a need to add or remove a drill string during drilling. The negatively charged clay tends to release their electron through the metal-made drill bit that is electro-conductor. There exist an electrostatic adhering force between clays and drill bit. Under normal drilling process, mudflow tends to remove clays from bit surface. It is a matter of which of these two contracting forces is stronger. When mudflow stops running, the electrostatic force will introduce clays to stick on the bit surface. Once initiated, it is easier for clays to quickly build up thick layer on bit surface and ball up drill bit.
Rough bit surface, especially an a matrix drill bit, increases the surface area, and thus increase the adhering forces. This results in easier balling of matrix bits than steel bits, which is a well-known fact in oil drilling industry. The wetability of water based mud and water-wetted 'sticky clays' on bit surface is also an important fact that promotes balling.
The problem is treated in US-patent specification 5,330,016 (Baroid). This publication describes a proposal to avoid the problem. It proposes to provide a electronegative surface by a gas nitriting prosess.This process is demanding and time consuming. It is conducted at a temperature of over 500°C. To provide a nitriting depth of 0,5 til 1 mm, a processing time of 50 to 200 hours is necessary. For practical reasons, the depth will be in the order of lOmy. This makes the nitrite steel layer subject to damage by abrasion by drilling fluid and totally lose the ability to prevent balling.
The known process is described to be applied on steel bits only. It is well known that the matrix bits (tungsten carbide powder bounded by metal alloys) have much higher possibility to be balled-up by clays than the steel bits.
The Baroid-patentet does not show any measurement of electropotential differences among the steel, nitrided steel and galvanized steel. It is therefore questionable that is there any lasting significant potential difference compared to untreated steel. The known process are thus deemed unsuitable for practical use, particluarly in offshore drilling.
Object
The main object of the invention is to provide a drilling tool and a method of preparing such a tool, which can be prepared respectively practiced more easily and give a more durable and effective drilling tool that prior art.
Most crucial are the non-balling, the durability, and the effectiveness of the drilling tool. A particular object is to provide a process enabling a selective treatment of the different parts of the drilling tool, to optimize the repelling of the clay and mud. It is also an object to provide a method which can be used for drilling heads of other material than steel.
The Invention
The invetion is primarily described in claim 1.
The main solution to reduce the tendency of bit balling are thus to establish a negative metal layer or coating on the drilling bit surface. This layer has a negative electrochemical potential when compared with the underneath bit body, either a steel bit or a tungsten carbide matrix bit. This negatively charged layer would not adhere but expel the negatively charged clays.
There are two metal candidates which have been selected and practised for this purpose. Nickel-based alloy is a simple, quick and economic coating that achieves excellent results in terms of prevention of bit balling. Chromium-base alloy has more negative electro-chemical potential and higher wear resistance.
Abrasive particles, such as silicon carbide, tungsten carbide and diamond powder can be incorporated into the above-mentioned alloy by the well-known composite platting method to further improve the wear resistance of the coating. Bimetallic layers built an electro-potential field with negative layer on bit surface to expel the negatively charged sticky clays, and positive portion inside bit
Theoretically, whole drill string, from the pipe on earth surface and down to the bottom drill bit can be coated with a negative layer, and reduce the tendency of mud balling on whole drill string There is no need to provide 'sacrificial anode' on tool surfaces toward sediments to encouraging mud balling on this area as implemented in US patent
No matter how rough the surface of matrix bit or steel bit before coating, the coated layer has mirror-like surface finishing This tremendously reduces the surface area and the flow resistance This means improvement of drilling performance Allow incorporation of abrasive particles in the coated layer to increase working life of
'anti-balling' drill bits and other downhole tools
Compared to the proposal of US-patentskπft 5,330,016, the present invention provides following advantages 1 Present invention can be used for every type of steel and matrix drill bits and other downhole tools The US patent can only apply to steel bit and steel-made tools 2 Low temperature and short process time compared to US patent Nickel and chromium coating are normally undertaking at temperatures below 60°C One millimetre thick layer can be easily built up within 5 hours The gas mtπding process used in US patent require temperatures over 500°C and processing times of 50 to 200 hours to reach 0 5 to 1 0 mm case depth on steel 3 Low temperature process of present invention does not damage any other elements on the drill bits and other drilling tools The parts which is undesirable to be coated (e g the PDC) can be easily mask off by tape or paint, thus allows easy processing of a tool after their normal manufacturing 4 The coated layer of present invention has higher wear resistance than the nitπding layer used in US patent The wear resistance of bit surface is important for successful drilling Once the negative layer wearied out, the drill bit loses the resistance to mud balling
5 The coated layer of present invention can be easily built up to 10 mm thick, if desired, with perfect surface finishing 6 Present invention allows incorporation of abrasive particles in the coated layer This further improves the wear resistance of the negative layer on bit surface, and thus increases the working life of 'anti-balling' bit 7. The potential difference between the coated layers, steel and matrix bit bodies can be measured. Nickel-based alloy coating and tungsten carbide matrix bit shows 0.35 V in potential difference, with coating more negative, when they were dipping into a water- wetted sticky clay from North Sea. The steel bit shows 0.52 V more positive than the nickel coating.
Example
The invention is illustrated in the drawing in which
Fig. 1 is showing a part of a drilling head with drilling bits in perspective view, while
Fig. 2 is showing schematically the surface of a drilling bit, to illustrate the mechanism of the invention.
In Fig. 1 , a drilling head 1 1 of known design with a sperical end 12 is provided with eigth radially protruding and helically extending ribs 13 distributed around the end 12. Each rib 13 is carrying a row of drilling bits 14. The drilling bits 14 may be of steel or matrix (e.g. tungsten carbide), with a coating of polycrystalinic diamond (PCD) (not shown). The interspaces 15 between the ribs 13 makes flow areas for drilling mud supplied to the drilling head 1 1. Drilling tools of this kind are described in several sources.
In Fig. 2 a section of a drilling bit 14 is shown with an enlarged layer or coating 16 of a nickel alloy. Nickel-based alloys can be deposited by electroplating in a rapid and easy process and provide excellent results. The negatively charged coating 16 will expell negatively charged clay 17 or similar material.
As an alternative, chromnium alloy may be used for the coating 19. Chromnium alloy has a more negative tension and a higher abrasive resistance, but is mor difficult to coat.
Abrasive particles, such as silicium carbide, tungsten carbide and diamond powder, may be included in the coating during electroplating.

Claims

Claims:
1 A matrix or steel based drilling tool, particularly a drilling head for drilling in constituents disposed to stick to the tool, with a surface which for at least a substantial part being transformed to increase the negative electrochemical potential of the surface compared to the adjoining parts of the drilling tool, the drilling tool being prared of a WC-matπx, characterized by a coating (16) on at least the parts of the drilling tool comprising a material being at a more negative electrochemical potential than steel and/or than the alloys used in matrix bits ( 14)
2 Drilling tool according to claim 1 , characterized in that said parts of the surface of the drilling tool is provided with a coating of nickel and/or chromnium alloy
3 Drilling tool according to claim 1 or 2, characterized in that the thickness of the coating is in the magnitude of 0,1 to 3 mm
4 Drilling tool according to one of the claims 1-3, characterized in that the coating is provided by electroplating
5 Drilling tool according to one of the claims 1 -4, characterized in that grinding material preferably diamond powder or tungsten carbide, is included in the coating
6 Drilling tool according to one of the claims 1-5, characterized in that the coating of the drilling tool is made selectively over parts of the tool, preferably covering the drilling bits
7 Use of a material with a higher electrochemical tension than steel, e g a nickel and/or chromnium alloy, as a coating material, for at least a part of the drilling head of a drilling tool for drilling in substances being disposed for sticking to the drilling tool, particularly clay substances
8 Method for preparing drilling tools for use in clay substances, to avoid bit balling, characterized in that at least a part of the drilling head of the drilling tool is electroplated with at metal or alloy having a higher negative electrochemical potential than the supporting steel or metal matrix
PCT/NO2002/000358 2001-10-03 2002-10-03 Prevention of bit balling by metallic coasting WO2003029604A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NO20014799A NO20014799D0 (en) 2001-10-03 2001-10-03 Drill bit
NO20014799 2001-10-03

Publications (1)

Publication Number Publication Date
WO2003029604A1 true WO2003029604A1 (en) 2003-04-10

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2004205100B2 (en) * 2003-08-13 2007-07-05 Sandvik Intellectual Property Ab Apparatus and method for selective laser-applied cladding
US20120205162A1 (en) * 2010-01-18 2012-08-16 Baker Hughes Incorporated Downhole tools having features for reducing balling, methods of forming such tools, and methods of repairing such tools
WO2014100608A1 (en) * 2012-12-21 2014-06-26 Exxonmobil Research And Engineering Company Methods of making a drilling tool with low friction coatings to reduce balling and friction
CN110469270A (en) * 2018-05-11 2019-11-19 成都百施特金刚石钻头有限公司 A kind of PDC drill bit with anti-mud drum function

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2372575A (en) * 1938-10-10 1945-03-27 John T Hayward Method of freeing pipe jammed in a well
US3818996A (en) * 1972-10-10 1974-06-25 Sun Oil Co Repulsing clays on drill bits
GB2038214A (en) * 1978-12-21 1980-07-23 Dianite Coatings Ltd Abrasive tool
US5330016A (en) * 1993-05-07 1994-07-19 Barold Technology, Inc. Drill bit and other downhole tools having electro-negative surfaces and sacrificial anodes to reduce mud balling
US5332050A (en) * 1991-09-16 1994-07-26 Tri City Services, Inc. Well drilling tool

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2372575A (en) * 1938-10-10 1945-03-27 John T Hayward Method of freeing pipe jammed in a well
US3818996A (en) * 1972-10-10 1974-06-25 Sun Oil Co Repulsing clays on drill bits
GB2038214A (en) * 1978-12-21 1980-07-23 Dianite Coatings Ltd Abrasive tool
US5332050A (en) * 1991-09-16 1994-07-26 Tri City Services, Inc. Well drilling tool
US5330016A (en) * 1993-05-07 1994-07-19 Barold Technology, Inc. Drill bit and other downhole tools having electro-negative surfaces and sacrificial anodes to reduce mud balling

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2004205100B2 (en) * 2003-08-13 2007-07-05 Sandvik Intellectual Property Ab Apparatus and method for selective laser-applied cladding
US20120205162A1 (en) * 2010-01-18 2012-08-16 Baker Hughes Incorporated Downhole tools having features for reducing balling, methods of forming such tools, and methods of repairing such tools
EP2354436A3 (en) * 2010-01-18 2014-07-16 Baker Hughes Incorporated Downhole tools having features for reducing balling, methods of forming such tools, and methods of repairing such tools
US8985244B2 (en) 2010-01-18 2015-03-24 Baker Hughes Incorporated Downhole tools having features for reducing balling and methods of forming such tools
US9157283B2 (en) * 2010-01-18 2015-10-13 Baker Hughes Incorporated Downhole tools having features for reducing balling, and methods of forming such tools
US9551191B2 (en) 2010-01-18 2017-01-24 Baker Hughes Incorporated Methods of forming downhole tools having features for reducing balling
US9593539B2 (en) 2010-01-18 2017-03-14 Baker Hughes Incorporated Methods of forming downhole tools having features for reducing balling
US10024111B2 (en) 2010-01-18 2018-07-17 Baker Hughes Incorporated Methods of forming downhole tools having features for reducing balling
WO2014100608A1 (en) * 2012-12-21 2014-06-26 Exxonmobil Research And Engineering Company Methods of making a drilling tool with low friction coatings to reduce balling and friction
CN110469270A (en) * 2018-05-11 2019-11-19 成都百施特金刚石钻头有限公司 A kind of PDC drill bit with anti-mud drum function

Also Published As

Publication number Publication date
NO20014799D0 (en) 2001-10-03

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