WO2003019042A1 - Eccentric planetary gear drive - Google Patents
Eccentric planetary gear drive Download PDFInfo
- Publication number
- WO2003019042A1 WO2003019042A1 PCT/IN2001/000150 IN0100150W WO03019042A1 WO 2003019042 A1 WO2003019042 A1 WO 2003019042A1 IN 0100150 W IN0100150 W IN 0100150W WO 03019042 A1 WO03019042 A1 WO 03019042A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gear
- unlimited
- axis
- drive
- moving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/08—Profiling
Definitions
- This patent deals with a gear drive, which can give a large gear ratio in a single stage speed reduction using circular gears.
- a gear pair is used with one internal gear and one external gear.
- axis of one gear revolves around the axis of the other gear.
- One of the gears maintains its orientation and other gear rotates about its own axis.
- the output shaft is connected directly or through a linkage to the gear, which rotates about its own axis.
- the input link moves the point of contact on the pitch circle of the gear, which has the fixed axis.
- the drive can be made very suitable for high torque application by using suitable materials for the gears and the gear teeth. For a specific application the gear tooth profile may have to be designed carefully.
- the drive may use linkage to transfer motion between two parallel shafts for driving output shaft.
- Input shaft and final output shafts can be but not necessarily be aligned for better performance.
- the gear ratio obtained is the ratio between the difference in the number of teeth on both the gears and the number of teeth on one of the gears (internal OR external as per the specific case may be).
- the gear with external teeth should have at least one tooth less than the number of teeth on the gear with internal teeth.
- the harmonic drive uses a flexible "flexspline” for its operation.
- "Unlimited gear drive” no flexspline is used, but only rigid circular gears are used.
- unlimited gear drive the difference in the number of teeth on internal gear and the external gear can be one or more.
- higher gear ratio is possible in “unlimited gear drive” for comparatively small size.
- Internal gear - A circular gear with internal teeth.
- External gear - A circular gear with external teeth.
- Fixed gear - The gear with fixed orientation.
- Moving gear - The gear that rotates about its own axis.
- Pitch circle - A reference circle on the plane normal to the rotational axis of the gear, the diameter of the pitch circle is used for calculations.
- Point of contact - Theoretical common point on the pitch circles of the two meshing gears. The two pitch circles are tangential to each other on this point.
- the eccentricity should preferably be same for all the parts in a particular configuration of the unlimited gear drive.
- a gear drive with large gear ratio is very useful. Such a gear drive can allow us to use a gas turbine to drive an automobile. Without such a gear drive use of gas turbine for driving an automobile is very difficult and may not be efficient.
- FIG. 1 - A typical gear pair with 67 internal teeth on the gear (1 ) and 61 external teeth on the gear (2).
- the eccentricity is 14.24 mm.
- FIG. 1A - The details of the area marked with FIG. 1A in FIG. 1 , to show the tooth profile for the gear (1). In this case the pitch circle radius of gear
- FIG. 1B The details of the area marked with FIG. 1 B in FIG. 1 , to show the tooth profile for the gear (2).
- FIG. 2 - A typical gear pair with 67 internal teeth on the gear (1) and 65 external teeth on the gear (2).
- the eccentricity is 4.75 mm.
- FIG. 2A The details of the area marked with FIG. 2A in FIG. 2, to show the tooth profile for the gear (1). In this case the pitch circle radius of gear
- FIG. 2B The details of the area marked with FIG. 2B in FIG. 2, to show the tooth profile for the gear (2).
- FIG. 3 A typical gear pair with 67 internal teeth on the gear (1) and 66 external teeth on the gear (2). The eccentricity is 2.37 mm.
- FIG. 3A The details of the area marked with FIG. 3A in FIG. 3, to show the tooth profile for the gear (1) and gear (2). In this case the pitch circle radius of gear (1 ) is 159 mm (16) and that of gear (2) is 156.63 mm (17).
- FIG. 4 The schematic arrangement of the gear pair for configuration-1. (10) represent the toothed portion of the gear with internal teeth (more number of teeth) and (9) represent the toothed portion of the gear with external teeth (less number of teeth). (11) represent the mid span of the meshing zone between the two gears. Fig.
- FIG. 5 View from input shaft side for schematic arrangement of configuration-2, showing the three eccentric parts (4).
- (10) represent the toothed portion of the gear with internal teeth (more number of teeth) and (9) represent the toothed portion of the gear with external teeth (less number of teeth).
- (11) represent the mid span of the meshing zone between the two gears.
- FIG. 6 The schematic arrangement of the gear pair for configuration-3.
- (10) represent the toothed portion of the gear with internal teeth (more number of teeth) and (9) represent the toothed portion of the gear with external teeth (less number of teeth).
- (11 ) represent the mid span of the meshing zone between the two gears.
- one internal gear (1) (with more number of teeth) and one external gear (2) (with less number of teeth) are in mesh. If one of the gear is fixed and the (theoretical) point of contact (or the line of contact) is moved by some input link (not shown in the fig.1 ), on the pitch circle (or on the pitch cylinder) of the fixed gear, the other gear (the moving gear) rotates about its own axis while its axis revolves around the axis of the fixed gear. Total rotation of the moving gear about its own axis for one complete revolution of the point of contact on the pitch circle of the fixed gear equals to the difference in the number of teeth on the two meshing gears.
- Fig. 1 if the orientation of one of the gears (fixed gear) is fixed and axis of the other gear (moving gear) is fixed and these two gears are in mesh. If the point of contact is moved on the pitch circle of the moving gear, for one revolution of the point of contact, the moving gear rotates about its own axis by the difference in number of teeth on the two gears. If the input shaft is connected to a link which rotates the point of contact on the pitch circle of the moving gear, and the output shaft is connected to the moving gear in a way to have the same rotational speed as that of the moving gear. Large gear ratio between the input link and output shaft can be obtained.
- Point of contact is moved on the pitch circle of gear (2) for one revolution, keeping gear (1 ) always in mesh with gear (2).
- Gear (1) rotates about its own axis by (N-M) teeth for one revolution of the point of contact, which is equal to one revolution of the input link.
- One revolution of the point of contact on the gear (2) pitch circle is equivalent to rotation by M teeth.
- the speed ratio between the rotations of the input link to that of internal gear (1) is M/(N-M).
- the speed ratio is the ratio between the pitch circle diameter of the external gear and twice the eccentricity of the unlimited gear drive.
- the external gear (2) and point of contact (input link) rotates in the same angular direction.
- the pitch circle diameter of the internal gear (1 ) is kept at 318mm, this diameter can suitably be changed to any suitable value for a particular (unlimited gear drive) gear drive. Selecting appropriate number of teeth on the two gears decides the gear ratio.
- the tooth profile for both the gears may have to be designed appropriately. Maximum tooth height from the pitch circle is limited to the difference in the pitch circle diameters of the two gears. Eccentricity is equal to half the difference between the pitch circle diameters of the two gears.
- part (1 ) is the external gear mounted on a circular rim (7) with joint (J2).
- This rim with appropriate eccentricity, has the input shaft (2) rigidly connected to it.
- Input shaft (2) is connected to the fixed part (3) through joint (J1).
- This fixed part (3) has the internal gear (10) rigidly connected to it.
- the gear (10) is the fixed gear.
- the part (1 ) also has external gear (9) rigidly connected to it, which rotates about its own axis.
- Part (1 ) has a concentric shaft (8) rigidly connected to it.
- This shaft (8) is connected to the output shaft (5) through a coupling (6). This coupling rotates the output shaft at the same angular speed of that of the external gear (9), even though the axes of the two gears are not aligned.
- Oldham's coupling is used.
- the Coupling to be used can be of any type, which ideally can give instantaneous velocity ratio of unity and is capable of transferring motion between two non-aligned parallel shafts.
- Oldham's coupling one can use double universal coupling or two constant velocity ball socket joints in series, or any other coupling that has the above mentioned characteristics.
- Part (4) is a circular disk with an eccentric hole to support the shaft (8) of part (1) through joint (J4). Part (4) forces the axis A1 of part (1 ) to revolve around axis A2 of the internal gear (10) and also allows part (1 ) to rotate about its own axis A1. Input link (circular rim (7)), forces the point of contact (11 ) to shift on the pitch circle diameter of the internal gear (10).
- All the joints J1 , J2, J3, J4 and J5 are shown as journal bearings and each can conveniently be replaced by any other suitable bearing like ball bearing, roller bearing, needle bearing, etc. to reduce friction and to achieve compactness in the product. All the parts with eccentricity have the same eccentricity.
- Velocity ratio between input shaft (2) to output shaft (5) depends on the number of teeth on either gears (9) and (10) and can be determined in a way as explained in the case (a). The direction of rotations of input shaft and output shaft are opposite to each other. Configuration - 2 (Fig.5 and Fig. 5A)
- the output shaft (1) is concentric and rigidly connected to the external gear (7), which is in mesh with revolving internal gear (10).
- Internal gear (10) is rigidly connected to revolving part (3).
- Part (2) is a disk connected to part (3) through joint (J2) and has an eccentric hole to support output shaft (1 ) through joint (J1 ).
- part (6) is fixed and is mounted with minimum three number (for easy operation) of part (4) through joint (J6).
- Part (4) has an eccentric shaft, which is connected to part (3) through joint (J5).
- External gear (7) has a fixed axis and rotates about its own axis.
- Input shaft (5) has an eccentric disk (8) rigidly connected to it, this disk is connected to part (3) through joint (J3).
- Disk (8) forces the point of contact (11) to shift on the pitch circle diameter of external gear (7) with external teeth (9).
- Joint (J4) is provided just to support the part (1 ).
- All the joints J1 , J2, J3, J4, J5, J6 and J7 are shown as journal bearings and each can conveniently be replaced by any other suitable bearing like ball bearing, roller bearing, needle bearing, etc. to reduce friction and to achieve compactness in the product. All the parts with eccentricity have the same eccentricity.
- Velocity ratio between input shaft (5) to output shaft (1 ) depends on the number of teeth on either gears (9) and (10) and can be determined in a way as explained in the case (a). The direction of rotation of input shaft and output shaft is opposite to each other. Configuration - 3 (Fig.6)
- the rim (7) is rigidly connected to fixed part (1) and external gear (9).
- the input shaft (2) is rigidly connected to the eccentric disk (8).
- the input shaft (2) is concentric and connected to the external (fixed) gear (9) through joint (J5).
- Internal gear (10) is rigidly connected to part (3), which is connected to the disk (8) through joint (J3).
- Part (3) is rigidly connected to the intermediate shaft (12).
- Shaft (12) is concentric to Gear (10).
- Shaft (12) is connected to output shaft (5) through Oldham's coupling (6).
- this Oldham's coupling can conveniently be replaced by any other coupling e.g. double universal coupling or two constant velocity ball socket joints in series, or any other coupling which has the characteristics as mentioned in configuration-1.
- shaft (1 ) is the output shaft and is rigidly connected to part (3).
- the output shaft (1) is also concentric to the gear (9).
- the internal gear (9) is rigidly connected to the part (3).
- Axis of gear (9) is fixed.
- Input shaft (5) is rigidly connected to the eccentric rim (6).
- the eccentric rim (6) is connected to the part (7) through joint (J4).
- External gear (8) is rigidly connected to part (7).
- Three eccentric parts (4) are mounted on the fixed part (2) through joint (J2). These eccentric parts (4) are connected to part (7) through joint (J3). These three eccentric parts (4) keep the orientation of the external gear (8) fixed, with respect to the fixed part (2). Parts (4) also constrain the axis A1 of gear (8) to revolve around the axis A2 of the gear (9).
- Gear (9) is connected to fixed part (2) through joint (J6).
- Joint (J7) is used to support the eccentric input link (6).
- the unlimited gear drive uses rigid circular gears for its operation.
- gear ratio of infinity 1 can be obtained by such a drive.
- gear ratio obtained for different configurations can be 120: 1 OR 119: 1.
- teeth height can be reduced and teeth pitch can also be reduced to have more number of teeth for same pitch diameter.
- teeth pitch can also be reduced to have more number of teeth for same pitch diameter.
- reducing height of teeth can allow to accommodate larger external gear. Less difference in the pitch circle diameter of the two gears means higher gear ratio.
- This drive can be used for high torque application by using stronger material for the gears. Similarly for higher torque, gear width can also be used.
- the tooth profile has to be designed appropriately.
- Friction can be reduced in all the joints by using appropriate types of bearings and thus the efficiency can be improved.
- difference between the numbers of teeth on the two gears can be kept at minimum of one tooth.
- the difference between the number of teeth on the internal gear and on external gear can be one tooth or more.
- gear tooth profile may have to be carefully 0 designed.
- Gear tooth profile may pose a limitation on the obtainable gear ratio.
- the load on the gear is not balanced which can be balanced by using two internal gears meshing simultaneously with one external gear or two external gears meshing simultaneously with one internal gear, keeping 5 the two points of contacts diametrically opposite to each other.
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- General Engineering & Computer Science (AREA)
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Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IN2001/000150 WO2003019042A1 (en) | 2001-08-29 | 2001-08-29 | Eccentric planetary gear drive |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IN2001/000150 WO2003019042A1 (en) | 2001-08-29 | 2001-08-29 | Eccentric planetary gear drive |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2003019042A1 true WO2003019042A1 (en) | 2003-03-06 |
Family
ID=11076373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IN2001/000150 Ceased WO2003019042A1 (en) | 2001-08-29 | 2001-08-29 | Eccentric planetary gear drive |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2003019042A1 (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| LU39261A1 (en) * | ||||
| US2325013A (en) * | 1941-05-03 | 1943-07-20 | Themselves | Mechanical movement |
| US3546972A (en) * | 1967-08-30 | 1970-12-15 | Muneharu Morozumi | Profile shifted involute internal gearing |
| US3994187A (en) * | 1975-02-14 | 1976-11-30 | The United States Of America As Represented By The Secretary Of The Navy | Epicyclic transmission |
| US5324240A (en) * | 1992-01-10 | 1994-06-28 | Aginfor Ag Fur Industrielle Forschung | Eccentric gear system |
| DE19515146A1 (en) * | 1995-04-25 | 1996-04-18 | Lothar Strach | Gear=drive with internally and externally-toothed gears |
-
2001
- 2001-08-29 WO PCT/IN2001/000150 patent/WO2003019042A1/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| LU39261A1 (en) * | ||||
| US2325013A (en) * | 1941-05-03 | 1943-07-20 | Themselves | Mechanical movement |
| US3546972A (en) * | 1967-08-30 | 1970-12-15 | Muneharu Morozumi | Profile shifted involute internal gearing |
| US3994187A (en) * | 1975-02-14 | 1976-11-30 | The United States Of America As Represented By The Secretary Of The Navy | Epicyclic transmission |
| US5324240A (en) * | 1992-01-10 | 1994-06-28 | Aginfor Ag Fur Industrielle Forschung | Eccentric gear system |
| DE19515146A1 (en) * | 1995-04-25 | 1996-04-18 | Lothar Strach | Gear=drive with internally and externally-toothed gears |
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