WO2003018532A1 - Supported catalyst for nitrile hydrogenation - Google Patents
Supported catalyst for nitrile hydrogenation Download PDFInfo
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- WO2003018532A1 WO2003018532A1 PCT/EP2002/009823 EP0209823W WO03018532A1 WO 2003018532 A1 WO2003018532 A1 WO 2003018532A1 EP 0209823 W EP0209823 W EP 0209823W WO 03018532 A1 WO03018532 A1 WO 03018532A1
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- catalyst
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- supported catalyst
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/78—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with alkali- or alkaline earth metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0205—Impregnation in several steps
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
- C07C209/44—Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of carboxylic acids or esters thereof in presence of ammonia or amines, or by reduction of nitriles, carboxylic acid amides, imines or imino-ethers
- C07C209/48—Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of carboxylic acids or esters thereof in presence of ammonia or amines, or by reduction of nitriles, carboxylic acid amides, imines or imino-ethers by reduction of nitriles
Definitions
- the present invention relates to a supported catalyst, a method for the preparation thereof and to the use of the said catalyst in the hydrogenation of nitriles.
- a problem that is encountered with known hydrogenation catalysts is that a high conversion of the nitriles in combination with a high selectivity of the hydrogenation reaction is difficult to obtain.
- EP 0 566 197 describes a method for the selective preparation of primary amines using a supported nickel and/or cobalt catalyst, comprising an earth alkaline cocatalyst, preferably a potassium compound.
- GB 1 590 309 teaches a cobalt catalyst on an earth alkaline metal oxide carrier for the hydrogenation of adiponitrile.
- US 3 728 284 discloses on unsupported and unsintered nitrile hydrogenation catalyst comprising a mixture of sodium silicate and a cobalt oxide.
- EP 1 050 339 discloses a hydrogenation catalyst comprising palladium, in particular suitable for the hydrogenation of phenolic compounds .
- EP 0 985 655 teaches a supported palladium catalyst for the preparation of vinyl acetate, comprising a promoter such as gold, copper, cadmium and gold compounds as well as a salt of metal from Group I, II, lanthanides and transition metals.
- EP 0 685 451 relates to a supported vinyl acetate catalyst comprising a palladium compound.
- US 5 856 262 describes a supported palladium catalyst for selective catalytic hydrogenation of acetylene.
- a supported catalyst comprising: a) a support b) a metal A, being chosen from nickel and copper or a combination thereof in metallic or oxidic state c) a metal B, being chosen from lithium and calcium or a combination thereof in metallic or oxidic state with the proviso that when metal A comprises nickel, metal B is lithium.
- the supported catalyst according to the invention is preferably substantially free of palladium, i.e. comprising, on weight basis less than 10% of the weight content of metal A, preferably less than 5%, more preferably less than 1% even more preferably less than 0.5% and most preferably less than 0.1%. Further the supported catalyst is preferably substantially free of cobalt, i.e.
- the supported catalyst according to the present invention shows surprisingly a high conversion rate and selectivity.
- the supported catalyst according to the present invention exhibits, when used in the hydrogenation of nitriles, a surprisingly high conversion rate in combination with a high selectivity to the primary amine.
- a further advantage of the catalyst of the present invention is that it can be used in a fixed bed reactor, but also in a batch process, both in gaseous and liquid phase. In addition, no additional additives are required, such as ammonia.
- the catalyst according to the present invention can be produced in a single pass process, i.e. the product does not require a recycle, as will be outlined further below.
- the supported catalyst is preferably calcined, as will be outlined further below.
- any suitable support may be used. It has been found that very good results are obtained, when the catalyst is supported on a porous support.
- Materials useful as support materials for the supported catalysts of the present invention include, for example, metal oxides, silicates, spinels, carbides, carbonates or mixtures thereof.
- Preferred supporting materials are aluminium oxides, zirconium oxides, silicon dioxides, silicon dioxide/aluminium oxide mixtures, amorphous silicas, kieselguhrs, barium, strontium or calcium carbonates, mixtures thereof optionally containing, in addition, silicon dioxides or aluminium oxides, titanium oxides, zirconium oxides, magnesium oxides, magnesium silicates, zirconium silicates, magnesium/aluminium spinels, silicon carbides, tungsten carbides, mixtures of silicon carbides with silicon dioxides, carbon, or any desired mixtures of the above-mentioned materials. Alumina and zirconia are particularly preferred.
- the supporting materials can be used in a very wide variety of forms, for example as spheres, granules, extrudates, tablets, saddle-shaped bodies, tubular sections, fragments and/or honeycomb ceramics.
- the support may have a pore volume from 0.15 to 3.5 ml per gram of support, a surface area of 5 to 800 m 2 per gram of support and an apparent bulk density of 0.3 to 1.5 g/ml .
- Nominal size of the support particles is preferably between 1 urn - 5 mm. In particular for liquid phase applications, the particle size is preferably between 1 - 100 ⁇ m, more preferably between 4 - 25 ⁇ r ⁇ .
- the particle size is preferably between 0,1 - 5,0 mm, more preferably between 1 - 3 mm for industrial applications .
- the porous support comprises metal oxides selected from the group consisting of silicon, aluminum, magnesium, calcium, titanium or zirconium.
- the support comprises zirconia or alumina; gamma-alumina is a preferred alumina.
- the composition comprises, based on the dry weight of the catalyst, at least 3 % by weight metal A.
- the catalyst comprises, based on the dry weight of the catalyst, at least 1%, preferably at least 4% by weight, of metal B.
- the catalyst exhibits a particularly high selectivity and conversion.
- a high conversion rate may be obtained, but a high selectivity is often difficult to obtain.
- More than 20% by weight is not easily obtained using single step impregnation processes; therefore the catalyst according to the invention preferably comprises based on the dry weight of the catalyst, 4-20% by weight of metal B.
- the catalyst preferably comprises 0.1-50 rnmol metal per gram dry support.
- the catalyst comprises at least 4% by weight of lithium or calcium based on the weight of the supported catalyst.
- the catalyst comprises nickel or copper and lithium. Also, as is shown in the Examples, advantageous results are obtained when the catalyst comprises copper and calcium, preferably about 10% by weight of calcium based on the weight of the supported catalyst.
- the composition comprises nickel or copper and lithium.
- advantageous results are obtained when the composition comprises copper and calcium, preferably about 10% by weight of calcium based on the weight of the supported catalyst. It has been found that good hydrogenation results are obtained when the catalyst comprises copper and lithium at concentration ranging from 0.1 to 50 mmol metal per gram of zirconia. In particular suitable hydrogenation results are obtained when the catalyst comprises copper at a concentration of 1-3 mmol, preferably about 2 mmol per gram of zirconia, and lithium at a concentration of 3-4 mmol per gram of zirconia.
- the catalyst comprises copper and/or nickel and lithium at concentrations ranging from 0.1 to 50 mmol metal per gram alumina.
- suitable hydrogenation results are obtained when the catalyst comprises copper at a concentration of 0.8-0.9 mmol, preferably about 0.85 mmol copper per gram of alumina, and lithium at a concentration of 8-9, preferably about 8.1 mmol lithium per gram of alumina; or nickel at a concentration of 0.85-0.95 mmol, in particular about 0.9 mmol nickel per gram alumina, and lithium at a concentration of 8-9, preferably about 8.1 mmol lithium per gram of alumina.
- the catalyst comprises copper and calcium at concentrations ranging from 0.1 to 50 mmol metal per gram alumina.
- suitable hydrogenation results are obtained when the catalyst comprises copper at a concentration of 0.8-0.9 mmol; preferably about 0.85 mmol copper per gram of alumina, and calcium at a concentration of 2-3 mmol, preferably about 2.5 mmol calcium per gram alumina.
- the present invention relates to a process for the preparation of a supported catalyst comprising the steps: a) treating the support with a solution comprising a dissolved salt of a metal B, being chosen from lithium and calcium or a combination thereof in metallic or oxidic state, b) treating a support with a solution comprising a dissolved salt of a metal A, being chosen from nickel and copper or a combination thereof in metallic or oxidic state, with the proviso that when metal A comprises nickel, metal B is lithium, c) calcining the treated support.
- Steps a) and b) can be performed subsequently; the sequence of steps a) and b) can also be reversed, i.e. that first the support is treated with a solution of metal A. Although it is preferred to perform step a) before step b) in case the steps a) and b) are performed sequentially. Optionally, between steps a) and b) a drying and/or calcination step can be performed. Such a two-step impregnation is also called “sequential impregnation". However, preferably steps steps a) and b) are combined in that the support is treated with a solution comprising dissolved salts of both metals A and B.
- This one-step impregnation is also referred to as "co- impregnation".
- co-impregnation can e.g. be performed as follows: a salt of metal A, such as nickel or copper nitrate and a salt of metal B, such as lithium nitrate.
- a solution can be prepared comprising of lithium nitrate and copper nitrate.
- the support can be treated with the solution, such that the composition obtains 1.9% by weight of lithium and 2% by weight of copper based on the weight of the supported catalyst.
- a solution can e.g. be prepared comprising of lithium nitrate and copper nitrate.
- the support can be treated with the solution, such that the composition obtains 5% by weight of lithium and 5% by weight of copper based on the weight of the supported catalyst.
- Such catalysts have the same composition as given in example 1, and show similar activity and selectivity as the catalyst of example 1. The above co-impregnations are further illustrated in example 2 below.
- the impregnated support is dried before the calcination step. Drying can be performed in a manner which is in itself known.
- the support may be dried discontinuously or continuously in a drying cabinet or in a stream of warm air at temperatures of about 50° to 200°C, and preferably at 80° to 150°C. Temperatures of 125° to 145°C, in particular about 140°C (i.e. ⁇ 2°C) and pressures of 1 atm are preferred. All pressures indicated herein are absolute pressures.
- the impregnated support material is preferably dried in this way to a residual moisture content of less than 10%, preferably less than 5%, particularly preferentially less than 2% and very particularly preferentially less than 1% of the absorbency of the support.
- the impregnated support is dried, it is calcined preferably by exposure to an environment having a temperature greater than 200°C and below the melting point of the support, preferably between 350°-600°C, more preferably between 500°-580°C and most preferably at about 550°C (i.e. ⁇ 10°C) , for a period of time sufficient to achieve at least partial thermal decomposition of the metal salt(s).
- the calcination step is conducted in air for a period of 0.5 to 12 hours, preferably 2 to 6 hours.
- the calcination step may be performed as a step separate from the drying step or as a continuation of the drying step by raising the drying temperature suitably and maintaining the impregnated support in this environment for a period of time sufficient to achieve at least partial but preferably complete calcination.
- the impregnated support is dried at a temperature of between 80 and 150 °C for at least 0.5 h, and calcined at a temperature of between 350 to 600°C for at least 0.5 h, while the heating rate is between 30 and 300°C/h. More preferably the treated support is dried at a temperature of about 120°-140°C during 2 h, and calcined at about 550°C during 2 h, with a heating rate of about 120°C/h.
- the solution used in step (a) preferably contains a nickel or copper nitrate or a mixture thereof. Also it is preferred that the solution in step b) preferably contains a lithium nitrate.
- the support comprises a porous support; examples of suitable supports are given above.
- the support preferably comprises silica, alumina, zirconia, titania, magnesium oxide, calcium carbonate and carbon, or a combination of at least two thereof, most preferably alumina; gamma-alumina is the most preferred alumina.
- the catalyst obtained by the method according to the invention comprises based on the dry weight of the catalyst, at least 1 w/w%, preferably at least 4 w/w%, and most preferably 4-20 w/w% of metal B.
- the said catalyst preferably comprises at least 3% by weight of metal A.
- the present invention relates to a catalyst obtainable according to the process according to the present invention.
- the present invention relates to the use of the catalyst according to the present invention, in particular as a hydrogenation catalyst.
- the catalysts according to the present invention are used in the hydrogenation of nitriles, in particular in the selective hydrogenation of nitriles for the production of amines in particular primary amines .
- 'nitriles' comprises its normal meaning, i.e. containing a cyano group. Therefore, 'nitriles' comprises acetonitrile, adiponitrile, etc.
- suitable additional compounds such as a cocatalyst may be used, if desired or appropriate.
- a portion of 1 g of the lithium-zirconia was impregnated with 0.27 ml of a solution of 0.48 g of copper (II) nitrate trihydrate in water. After homogenizing, the product was dried at 120 °C for 2 h and subsequently calcined at 550 °C for 2 h while heating at a rate of 120 °C/h.
- a supported catalyst was obtained, comprising 10.4% Cu, 2.0% Li, based on the weight of the supported catalyst.
- the concentrations of copper and lithium are preferably from 0.1 to 50 mmol per gram zirconia.
- the concentration of copper is more preferably 1.5 to 2.5, most preferably about 2.0 mmol copper per gram zirconia, and the concentration lithium is more preferably 3 to 4, most preferably about 3.6 mmol lithium per gram of zirconia.
- Example IB Preparation of a copper lithium alumina catalyst (5Cu5LiALU) A portion of 10 g gamma-alumina (SA6*78, NorPro, USA), comprising particles with an average particle size between 0.2 and 0.6 mm, and with a pore volume of 0.7 ml/g, was impregnated with 7.0 ml of a solution of 6.3 g of lithium nitrate dissolved in water. After homogenizing, the product was dried at 140°C for 2 h and subsequently calcined at 550°C for 2 h while heating at a rate of 120°C/h.
- SA6*78 gamma-alumina
- a portion of 1 g of the lithium-alumina was impregnated with 0.55 ml of a solution of 0.2 g of copper (II) nitrate trihydrate in water. After homogenizing, the product was dried at 120 °C for 2 h and subsequently calcined at 550 °C for 2 h while heating at a rate of 60°C/h.
- a supported catalyst was obtained, comprising 4.5% Cu, 4.6% Li, based on the weight of the supported catalyst.
- Example 2A Preparation of a copper lithium zirconia catalyst (2. OCul .9LiZIR) A portion of 1.0 g zirconia (XA16052, NorPro, USA), comprising particles with an average particle size between 0.2 and 0.4 mm, and with a pore volume of 0.31 ml/g, was impregnated with 0.31 ml of a solution of 0.20 g of lithium nitrate and 0.082 g of copper (II) nitrate trihydrate in water. After homogenizing, the product was dried at 120 °C for 2 h and subsequently calcined at 550 °C for 2 h while heating at a rate of 120 °C/h. A supported catalyst was obtained, comprising 2.0% Cu, 1.9% Li, based on the weight of the supported catalyst.
- the concentrations of copper and lithium are preferably 0.1 to 50 mmol per gram zirconia.
- the concentration of copper is more preferably 0.2 to 0.4, most preferably about 0.34 mmol copper per gram zirconia.
- the concentration of lithium is more preferably of 2 to 4, most preferably about 2.9 mmol lithium per gram of zirconia.
- a portion of 1 g of the lithium-alumina was impregnated with 0.55 ml of a solution of 0.26 g of nickel (II) nitrate hexahydrate in water. After homogenizing, the product was dried at 120°C for 2 h and subsequently calcined at 550°C for 2 h while heating at a rate of 60°C/h.
- a supported catalyst was obtained, comprising 4.4% Ni, 4.6% Li, based on the weight of the supported catalyst.
- Comparative Example 1 Preparation of a copper cerium alumina catalyst (5Cul0CeALU) A portion of 10 g gamma-alumina (SA6*78, NorPro, USA), comprising particles with an average particle size between 0.2 and 0.6 mm, and with a pore volume of 0.7 ml/g, was impregnated with 7.0 ml of a solution of 3.5 g of cerium nitrate dissolved in water. After homogenizing, the product was dried at 140°C for 2 h and subsequently calcined at 550°C for 2 h while heating at a rate of 120°C/h.
- SA6*78 gamma-alumina
- a portion of 1 g of the cerium-alumina was impregnated with 0.60 ml of a solution of 0.2 g of copper (II) nitrate trihydrate in water. After homogenizing, the product was dried at 120°C for 2 h and subsequently calcined at 550 °C for 2 h while heating at a rate of 60°C/h.
- a supported catalyst was obtained, comprising 4.4% Cu, 8.4% Ce, based on the weight of the supported catalyst.
- a portion of 10 g alumina (SA6*78, NorPro, USA) comprising particles with an average particle size between 0.2 and 0.6 mm, and with a pore volume of 0.7 ml/g, was impregnated with 10.0 ml of a solution of 6.85 g of calcium nitrate tetrahydrate dissolved in water. After homogenizing, the product was dried at 140°C for 2 h and subsequently calcined at 550°C for 2 h while heating at a rate of 120°C/h. A portion of 1 g of the calcium-alumina was impregnated with 0.56 ml of a solution of 0.2 g of copper (II) nitrate trihydrate in water.
- a supported catalyst was obtained, comprising 4.4% Cu, 8.3% Ca, based on the weight of the supported catalyst.
- Example 6 Comparative test The catalysts obtained in Examples 1-3 and Comparative Example 1 were tested on a parallel-reactor nanoflow equipment (Nanoflow 1A, Avantium Technologies B.V., Amsterdam, The Netherlands). An amount of 25 to 200 mg of catalyst was loaded in a reactor having an inner diameter of 4 mm. The temperature during the hydrogenation reaction was controlled by PID (Proportional Integral Differential) . Experiments were performed at eight temperatures, from 80 to 240°C. After reaching a temperature level the hydrogenation reaction was allowed to equilibrate for 30 to 60 minutes. The pressure during the reaction was maintained at 1 bar. A flow of acetonitrile (the partial pressure of acetonitrile was maintained at about 10 mbar) was cofed with gasflow of the hydrogen flow which was maintained at a GHSV (Ga
- acetonitrile is sometimes accompanied by the formation of unwanted products such as methane, ethane, and ammonia.
- the formation of diethyla ine and triethylamine becomes more favoured at higher temperatures, so that the selectivity to the primary amine decreases.
- the preferred temperature range where the catalysts are used for the hydrogenation of (aceto) nitrile is 100 - 260°C, more preferably 160 - 240°C, even more preferably 180 - 220°C.
- the catalysts according to the present invention provide for a high conversion rate in combination with a high selectivity when used for the hydrogenation of other nitriles such as adiponitrile, valeronitrile, succinonitrile, fatty nitriles (preferably C 6 to C 22 ) etc.
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Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
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US31503701P | 2001-08-28 | 2001-08-28 | |
US60/315,037 | 2001-08-28 | ||
EP01203244.7 | 2001-08-28 | ||
EP01203244A EP1288188A1 (en) | 2001-08-28 | 2001-08-28 | Supported catalyst composition, processes for the preparation thereof and use of the supported catalyst composition |
EP02077750 | 2002-07-09 | ||
EP02077750.4 | 2002-07-09 |
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WO2003018532A1 true WO2003018532A1 (en) | 2003-03-06 |
WO2003018532B1 WO2003018532B1 (en) | 2003-11-20 |
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PCT/EP2002/009823 WO2003018532A1 (en) | 2001-08-28 | 2002-08-28 | Supported catalyst for nitrile hydrogenation |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102276377A (en) * | 2011-06-16 | 2011-12-14 | 浙江大学 | Method for preparing benzylamine |
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EP0372544A2 (en) * | 1988-12-07 | 1990-06-13 | Kao Corporation | Production of aliphatic secondary amines |
US5081324A (en) * | 1989-01-11 | 1992-01-14 | Amoco Corporation | Lower alkane conversion |
EP0566197A1 (en) * | 1992-04-13 | 1993-10-20 | Engelhard De Meern B.V. | Process for preparing primary amines and catalyst system suitable therefor |
EP0931587A1 (en) * | 1998-01-08 | 1999-07-28 | Evc Technology Ag | Catalyst, process for its preparation, and its use in the synthesis of 1,2-dichloroethane |
US6224840B1 (en) * | 1997-09-04 | 2001-05-01 | Korea Advanced Institute Of Science And Technology | γ-Al2O3 sorbent impregnated with alkali salt and CuO |
US20010009964A1 (en) * | 2000-01-14 | 2001-07-26 | Dairen Chemical Corporation | Catalyst for preparing lactone and a method for preparing lactone |
-
2002
- 2002-08-28 WO PCT/EP2002/009823 patent/WO2003018532A1/en active Search and Examination
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0372544A2 (en) * | 1988-12-07 | 1990-06-13 | Kao Corporation | Production of aliphatic secondary amines |
US5081324A (en) * | 1989-01-11 | 1992-01-14 | Amoco Corporation | Lower alkane conversion |
EP0566197A1 (en) * | 1992-04-13 | 1993-10-20 | Engelhard De Meern B.V. | Process for preparing primary amines and catalyst system suitable therefor |
US6224840B1 (en) * | 1997-09-04 | 2001-05-01 | Korea Advanced Institute Of Science And Technology | γ-Al2O3 sorbent impregnated with alkali salt and CuO |
EP0931587A1 (en) * | 1998-01-08 | 1999-07-28 | Evc Technology Ag | Catalyst, process for its preparation, and its use in the synthesis of 1,2-dichloroethane |
US20010009964A1 (en) * | 2000-01-14 | 2001-07-26 | Dairen Chemical Corporation | Catalyst for preparing lactone and a method for preparing lactone |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102276377A (en) * | 2011-06-16 | 2011-12-14 | 浙江大学 | Method for preparing benzylamine |
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