WO2003014543A1 - Abgaskatalysator mit dehnungen ausgleichender lagerung - Google Patents
Abgaskatalysator mit dehnungen ausgleichender lagerung Download PDFInfo
- Publication number
- WO2003014543A1 WO2003014543A1 PCT/EP2002/008283 EP0208283W WO03014543A1 WO 2003014543 A1 WO2003014543 A1 WO 2003014543A1 EP 0208283 W EP0208283 W EP 0208283W WO 03014543 A1 WO03014543 A1 WO 03014543A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- housing
- honeycomb body
- circumferential direction
- bulges
- sheet
- Prior art date
Links
- 230000003197 catalytic effect Effects 0.000 title description 5
- 230000010339 dilation Effects 0.000 title 1
- 239000002699 waste material Substances 0.000 title 1
- 239000002184 metal Substances 0.000 claims abstract description 23
- 238000002485 combustion reaction Methods 0.000 claims abstract description 6
- 230000004323 axial length Effects 0.000 claims abstract description 3
- 238000005452 bending Methods 0.000 claims description 6
- 238000005304 joining Methods 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000005457 Black-body radiation Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2839—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
- F01N3/2875—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration by using elastic means, e.g. spring leaves, for retaining catalyst body in the housing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24149—Honeycomb-like
Definitions
- the invention relates to a honeycomb body held in a housing according to the preamble of claim 1.
- honeycomb bodies are used in particular in exhaust systems of ner internal combustion engines.
- honeycomb body Such a honeycomb body is described in DE 39 30 680.
- the honeycomb body together with a metallic housing, forms the core of a catalytic converter for exhaust gas purification of nerbrer ungskraft machines.
- the honeycomb body is not soldered to the housing over the entire circumference, but is elastically suspended from the housing via two or more bearings.
- This holder with several casing rings or segments, a plurality of leaf springs, at least one slide ring and seals for the annular gap require a high level of manufacturing and assembly effort so that this holder can withstand the thermal and dynamic loads in an exhaust system.
- the invention is based on DE 38 17490 C2, in which a honeycomb body is described with a corrugated band surrounding it, which is provided with asymmetrical corrugations that are inclined in one direction, so that relative movements between the honeycomb body and the housing by yielding the corrugations and rotation of the honeycomb body can be accommodated in the housing.
- the holder of the honeycomb body according to the invention is used in particular for fixing a honeycomb body in a housing of an exhaust system of an internal combustion engine.
- the honeycomb body has an axial length. and is characterized according to the invention in that its outer surface is surrounded by at least one sheet metal, which is brought in sections by bends into several radially movable layers between the outer surface and the housing, so that bulges of the sheet metal layers which overhang in the circumferential direction are formed in this way that the bulges extend forwards and backwards in the circumferential direction.
- the metal sheet Due to the bending of the sheet metal in sections to several radially mutually movable layers between the outer surface and the housing, the metal sheet advantageously has the function of a resilient and flexible holder, so that relative movements between the outer surface and the housing can be withstood without damage within a wide range. It is advantageous if the bulges extend forwards and backwards in the circumferential direction, since torsion of the honeycomb body relative to the housing due to relative expansions is thus avoided, and thus low-frequency natural frequencies of the vibrating honeycomb body / housing system that lead to resonance peaks and thus could lead to increased wear.
- the bulge in the circumferential direction of the sheet reduces the heat transfer from the honeycomb body to the housing due to its expansion, so that the operating temperature of the catalytic converter for the catalytic conversion of pollutants is reached more quickly, particularly in the cold start phase.
- the bulges of the sheet which each extend individually in one direction in the circumferential direction, alternate forward and backward in the circumferential direction. This bending profile prevents torsion of the honeycomb body relative to the housing.
- the individual bulge extends forwards and backwards in the circumferential direction.
- the rigidity of the attachment of the honeycomb body to the housing along the axial direction of the honeycomb body can hereby be influenced in a targeted manner, so that areas of the honeycomb body with higher rigidity and areas with lower rigidity can be specified.
- the honeycomb body according to the invention, at least two metal sheets, each of which is brought in sections by bends into a plurality of radially mutually movable layers between the outer surface and the housing, so that bulges of the sheet metal layers overhanging in the circumferential direction are formed, so that the Extend bulges in the circumferential direction forward and backward, axially spaced one behind the other.
- the heat conduction between the honeycomb body and the housing is reduced on account of the reduced cross-sectional area for the heat conduction, so that, in return, the honeycomb body can be heated to the required operating temperature more quickly.
- At least two metal sheets each of which is sectionally bent by bending into a plurality of radially mutually movable positions between the outer surface and the housing, are spaced apart one behind the other in the circumferential direction.
- the honeycomb body according to the invention which is held in a housing, is characterized in that joining sections of the side of the sheet metal facing the lateral surface are connected to the lateral surface or connecting sections of the side facing the housing are joined by joining technology to the housing. With this technical connection, the honeycomb body is permanently fixed to the housing.
- the sheet metal layers are meandering, in particular omega-shaped. Due to the wide overhang, an advantageous elasticity of the structure is achieved with good heat-insulating properties.
- Fig. 12 further realizations of f bulges of the sheet metal layers.
- the first figure 1 shows a honeycomb body 1 held in a housing 5 with a lateral surface 2, the lateral surface 2 being surrounded by a metal sheet 4 which, in sections, is brought into several radially mutually movable positions between the lateral surface 2 and the housing 5.
- the bends of the sheet 4 form overhanging bulges 3 of the sheet metal layers in the circumferential direction, which extend forward and backward in the circumferential direction.
- the bends of the sheet 4 give the sheet 4 a resilient property, so that relative movement between the honeycomb body 1 and the housing 5 can be absorbed or cushioned.
- the sheet metal 4 is connected in sections on its side facing the lateral surface 2 with the lateral surface 2 or with its side facing the housing with the housing.
- the joint connection is thus protected against tearing or wear due to vibrations and / or expansion of the honeycomb body 1 relative to the housing 5 by the elasticity of the structure.
- the structure combines an elastic suspension with permanent fastening.
- the structure provides increased thermal insulation, since on the one hand the heat conduction in the sheet 4 is reduced due to the longer sheet section to be overcome, and the heat radiation, which in black body radiation is proportional to the fourth power of the temperature, effectively reduces the temperature steps induced by the sheet layers becomes.
- the stiffness of the structure can include can be set by the height of the structure in relation to its width or the width of the overhang, by the number of bulges 3, the number of folds within a bulge 3 or the choice of the sheet thickness.
- FIGS. 2 to 5 and FIGS. 9 to 12 show different realizations of the bulges 3 of the sheet 4 as a detailed view of a cross section of one in one Housing 5 supported honeycomb body 1. It can be seen very clearly what is meant by overhanging bulges 3. 2, the bulge 3 is wider on its upper side than on its base, the upper side extending forwards and backwards over the base of the bulge 3 in a radial direction.
- the sheet 4 is wound in a meandering shape around the outer surface 2 and forms an omega-shaped structure. There is an overhang on both the right and left side of the bulge.
- the bulges 3 in FIGS. 2, 3, 5, 10 to 12 each point forward and backward in the circumferential direction.
- a single bulge shows either forward or backward in the circumferential direction, but the bulges 3 as a whole show both forward and backward, since some bulges 3 are directed forwards in the circumferential direction, others in the circumferential direction backwards.
- the forward and backward stretching in the circumferential direction be it with reference to a single bulge 3 or to the entirety of the bulges 3, a rotation of the honeycomb body 1 relative to the housing 5 is reduced in the case of thermal expansion or vibration, or avoided with an exactly symmetrical structure.
- the number of bulges 3 extending forward in the circumferential direction is not equal to the number of bulges extending rearward in the circumferential direction.
- a rotation of the honeycomb body 1 relative to the housing 5 is to be expected here.
- FIG. 6 shows a honeycomb body 1 with a lateral surface 2, around which two sheets 4a, 4b, which are spaced apart in the axial direction, are wound, which in turn are brought in sections by bending into a plurality of radially mutually movable positions between the lateral surface 2 and the housing 5, so that through the curvatures 3 of the sheet metal layers overhanging in the circumferential direction are formed, the bulges 3 extending forwards and backwards in the circumferential direction.
- This has the advantage that the heat transfer is interrupted due to the heat conduction from the honeycomb body 1 to the housing 5.
- connection sections 6a of the side of the sheet 4 facing the jacket surface 2 are connected to the housing 5 by joining technology. Soldering methods have proven their worth as joining connections.
- Figures 8a, 8b and 8c show a realization of the bulges 3 of the sheet 4, the bulge profile changing along the axial direction of the honeycomb body 1.
- three cross sections of the honeycomb body 1 are shown at different points along the axial direction of the honeycomb body 1.
- the overhang of the bulge 4 is particularly pronounced in FIG. 8a, decreases in FIG. 8b, and lies in FIG. 8c only weakly.
- the reduction in the overhang of the bulge 3 results in a changed elastic behavior, which leads to an increasing stiffness of the mounting of the honeycomb body 1 on the housing 5 through the sheet metal 4 with a decreasing overhang.
- the elastic character of the holder of the honeycomb body 1 in the housing 5 can be tailored.
- the bulges 3 shown in the drawing represent only a few, selected implementations of a large number of bulges 3 and should not be interpreted as restricting the invention.
- the honeycomb body held in a housing according to the invention can expand almost unhindered relative to the housing, a long-lasting fixation of the honeycomb body in the housing, in particular in the housing of an exhaust system of an internal combustion engine, being ensured. Furthermore is he ⁇ ranges increased thermal decoupling of Wabenlcörper and housing.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003519249A JP2004537413A (ja) | 2001-08-02 | 2002-07-25 | 熱膨張補償支持体を備えた排気ガス浄化用触媒担体 |
EP02767260A EP1415075A1 (de) | 2001-08-02 | 2002-07-25 | Abgaskatalysator mit dehnungen ausgleichender lagerung |
US10/770,761 US20040156761A1 (en) | 2001-08-02 | 2004-02-02 | Honeycomb assembly having a honeycomb body with an expansion-compensating mounting, especially for an exhaust-gas catalytic converter |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10137878A DE10137878A1 (de) | 2001-08-02 | 2001-08-02 | Abgaskatalysator mit Dehnungen ausgleichender Lagerung |
DE10137878.5 | 2001-08-02 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/770,761 Continuation US20040156761A1 (en) | 2001-08-02 | 2004-02-02 | Honeycomb assembly having a honeycomb body with an expansion-compensating mounting, especially for an exhaust-gas catalytic converter |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003014543A1 true WO2003014543A1 (de) | 2003-02-20 |
Family
ID=7694117
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2002/008283 WO2003014543A1 (de) | 2001-08-02 | 2002-07-25 | Abgaskatalysator mit dehnungen ausgleichender lagerung |
Country Status (5)
Country | Link |
---|---|
US (1) | US20040156761A1 (de) |
EP (1) | EP1415075A1 (de) |
JP (1) | JP2004537413A (de) |
DE (1) | DE10137878A1 (de) |
WO (1) | WO2003014543A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2672085A4 (de) * | 2011-01-31 | 2017-08-09 | Toyota Jidosha Kabushiki Kaisha | Brennervorrichtung zur erhöhung einer abgastemperatur |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005045015A1 (de) * | 2005-09-21 | 2007-03-29 | Robert Bosch Gmbh | Filterelement und Rußfilter mit verbesserter Thermoschockbeständigkeit |
US7919052B2 (en) * | 2007-07-27 | 2011-04-05 | Silex Innovations Inc. | Securing catalyst element in catalytic converter with bolted bar |
SE536327C2 (sv) | 2011-11-22 | 2013-08-20 | Scania Cv Ab | Arrangemang för montering av en avgasrenande enhet i en avgaspassage |
SE536757C2 (sv) * | 2012-11-22 | 2014-07-15 | Scania Cv Ab | Arrangemang för att montera en avgasrenande enhet |
GB2525796B (en) * | 2013-02-27 | 2020-11-04 | Cummins Emission Solutions Inc | Article of manufacture for securing a catalyst substrate |
DE102015110997A1 (de) * | 2015-07-08 | 2017-01-12 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Partikelfilter für ein Kraftfahrzeug |
DE102022212259B3 (de) | 2022-11-17 | 2024-01-25 | Vitesco Technologies GmbH | Stützstruktur für eine Heizmatrix |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0292784A2 (de) * | 1987-05-27 | 1988-11-30 | Witzenmann GmbH Metallschlauch-Fabrik Pforzheim | Vorrichtung zur katalytischen Reinigung von Abgasen |
DE3817490A1 (de) * | 1988-05-21 | 1989-11-30 | Sueddeutsche Kuehler Behr | Traegerkoerper fuer einen katalytischen reaktor zur abgasreinigung |
DE3930680A1 (de) | 1989-09-14 | 1991-03-28 | Behr Gmbh & Co | Katalysator zur abgasreinigung mit dehnungen ausgleichender lagerung |
EP0590596A1 (de) * | 1992-09-29 | 1994-04-06 | Nippon Steel Corporation | Metallischer Katalysatorträger zur Abgasreinigung |
US6040064A (en) * | 1996-10-04 | 2000-03-21 | Emitec Gesellschaft Fuer Emissiontechnologies Mbh | Honeycomb body with thermal insulation, preferably for an exhaust gas catalytic converter |
US6119328A (en) * | 1993-01-21 | 2000-09-19 | Emitec Gesellschaft Fuer Emissions-Technologie Mbh | Method for producing an electrically insulating supporting structure |
DE19946633A1 (de) * | 1999-09-29 | 2001-04-05 | Volkswagen Ag | Arretierelement für einen Katalysator in einem Abgaskanal und Verfahren zum Arretieren des Katalysators |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1677714A (en) * | 1924-12-29 | 1928-07-17 | Hurxthal F Frease | Tubular structure |
DE2216772A1 (de) * | 1972-04-07 | 1973-10-18 | Kali Chemie Ag | Elastische halterung fuer keramische monolithische katalysatorkoerper |
GB1453439A (en) * | 1973-01-13 | 1976-10-20 | Ti Silencer Services Ltd | Catalytic reactor for exhaust emission control |
US5346675A (en) * | 1988-12-16 | 1994-09-13 | Usui Kokusai Sangyo Kabushiki Kaisha | Exhaust gas cleaning apparatus |
JPH02294514A (ja) * | 1989-05-08 | 1990-12-05 | Usui Internatl Ind Co Ltd | 排気ガス浄化装置 |
US5555621A (en) * | 1993-03-11 | 1996-09-17 | Calsonic Corporation | Method of producing a catalytic converter |
US6064064A (en) * | 1996-03-01 | 2000-05-16 | Fire Sentry Corporation | Fire detector |
DE19825230A1 (de) * | 1998-06-05 | 1999-12-09 | Emitec Emissionstechnologie | Wabenkörperanordnung |
DE10045540A1 (de) * | 2000-09-13 | 2002-03-21 | Emitec Emissionstechnologie | Wabenkörper mit verkürztem, geschlitztem Innenmantelrohr |
WO2003008774A1 (de) * | 2001-07-19 | 2003-01-30 | Emitec Gesellschaft Für Emissionstechnologie Mbh | Feder-dämpfer-system eines wabenkörpers und dessen herstellung |
US7404254B2 (en) * | 2002-04-18 | 2008-07-29 | Emitec Gesellschaft Fuer Emissions Technologie Mbh | Calibrated catalyst carrier body with corrugated casing and method for manufacturing the same |
-
2001
- 2001-08-02 DE DE10137878A patent/DE10137878A1/de not_active Ceased
-
2002
- 2002-07-25 WO PCT/EP2002/008283 patent/WO2003014543A1/de not_active Application Discontinuation
- 2002-07-25 EP EP02767260A patent/EP1415075A1/de not_active Withdrawn
- 2002-07-25 JP JP2003519249A patent/JP2004537413A/ja not_active Abandoned
-
2004
- 2004-02-02 US US10/770,761 patent/US20040156761A1/en not_active Abandoned
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0292784A2 (de) * | 1987-05-27 | 1988-11-30 | Witzenmann GmbH Metallschlauch-Fabrik Pforzheim | Vorrichtung zur katalytischen Reinigung von Abgasen |
DE3817490A1 (de) * | 1988-05-21 | 1989-11-30 | Sueddeutsche Kuehler Behr | Traegerkoerper fuer einen katalytischen reaktor zur abgasreinigung |
DE3817490C2 (de) | 1988-05-21 | 1996-07-04 | Emitec Emissionstechnologie | Trägerkörper für einen katalytischen Reaktor zur Abgasreinigung |
DE3930680A1 (de) | 1989-09-14 | 1991-03-28 | Behr Gmbh & Co | Katalysator zur abgasreinigung mit dehnungen ausgleichender lagerung |
EP0590596A1 (de) * | 1992-09-29 | 1994-04-06 | Nippon Steel Corporation | Metallischer Katalysatorträger zur Abgasreinigung |
US6119328A (en) * | 1993-01-21 | 2000-09-19 | Emitec Gesellschaft Fuer Emissions-Technologie Mbh | Method for producing an electrically insulating supporting structure |
US6040064A (en) * | 1996-10-04 | 2000-03-21 | Emitec Gesellschaft Fuer Emissiontechnologies Mbh | Honeycomb body with thermal insulation, preferably for an exhaust gas catalytic converter |
DE19946633A1 (de) * | 1999-09-29 | 2001-04-05 | Volkswagen Ag | Arretierelement für einen Katalysator in einem Abgaskanal und Verfahren zum Arretieren des Katalysators |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2672085A4 (de) * | 2011-01-31 | 2017-08-09 | Toyota Jidosha Kabushiki Kaisha | Brennervorrichtung zur erhöhung einer abgastemperatur |
Also Published As
Publication number | Publication date |
---|---|
EP1415075A1 (de) | 2004-05-06 |
DE10137878A1 (de) | 2003-02-27 |
US20040156761A1 (en) | 2004-08-12 |
JP2004537413A (ja) | 2004-12-16 |
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