WO2003013704A2 - Variable pressure closed circuit desalination - Google Patents
Variable pressure closed circuit desalination Download PDFInfo
- Publication number
- WO2003013704A2 WO2003013704A2 PCT/IL2002/000636 IL0200636W WO03013704A2 WO 2003013704 A2 WO2003013704 A2 WO 2003013704A2 IL 0200636 W IL0200636 W IL 0200636W WO 03013704 A2 WO03013704 A2 WO 03013704A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- desalination
- closed circuit
- container
- modules
- salt water
- Prior art date
Links
- 238000010612 desalination reaction Methods 0.000 title claims abstract description 196
- 238000000034 method Methods 0.000 claims abstract description 72
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 66
- 239000012466 permeate Substances 0.000 claims abstract description 43
- 230000003204 osmotic effect Effects 0.000 claims abstract description 35
- 238000001223 reverse osmosis Methods 0.000 claims abstract description 34
- 150000003839 salts Chemical class 0.000 claims abstract description 32
- 230000008569 process Effects 0.000 claims abstract description 22
- 238000012544 monitoring process Methods 0.000 claims abstract description 16
- 238000004064 recycling Methods 0.000 claims abstract description 9
- 238000011084 recovery Methods 0.000 claims description 64
- 239000013535 sea water Substances 0.000 claims description 59
- 239000012528 membrane Substances 0.000 claims description 7
- 239000012530 fluid Substances 0.000 claims description 5
- 238000011049 filling Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 239000012141 concentrate Substances 0.000 description 26
- 238000013461 design Methods 0.000 description 26
- 238000005516 engineering process Methods 0.000 description 21
- 125000004122 cyclic group Chemical group 0.000 description 16
- 238000010924 continuous production Methods 0.000 description 9
- 230000002829 reductive effect Effects 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 230000009977 dual effect Effects 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 5
- 230000000670 limiting effect Effects 0.000 description 5
- 239000013256 coordination polymer Substances 0.000 description 4
- 239000013618 particulate matter Substances 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001186 cumulative effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002706 hydrostatic effect Effects 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009428 plumbing Methods 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011033 desalting Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 230000035899 viability Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
- B01D61/026—Reverse osmosis; Hyperfiltration comprising multiple reverse osmosis steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/06—Energy recovery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/08—Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/12—Controlling or regulating
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/124—Water desalination
- Y02A20/131—Reverse-osmosis
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/30—Wastewater or sewage treatment systems using renewable energies
- Y02W10/37—Wastewater or sewage treatment systems using renewable energies using solar energy
Definitions
- the present invention relates to a method and apparatus for the desalination of sea water or brackish water by reverse osmosis.
- RO reverse osmosis
- sea water concentration is normally found around 3.5% and this initial concentration is expected to double up during a desalination process of 50% recovery. Accordingly, the behavior of sea water solutions in the concentration range 3.5-7.0 % and the approximate corresponding range of osmotic pressures of 25-48 Bar of such solutions are of immediate interest in the context of sea water desalination by reverse osmosis (RO).
- RO reverse osmosis
- induced counter pressure of 35-60% above the osmotic pressure at each concentration level allows for an efficienfdesalination by RO, this data implying an effective counter pressure in the approximate range of 32-70 Bar for such processes depending on recovery.
- the CFD technology involves triple investment in power components, since two meter-cube sea water are pressurized dynamically in order to obtain one meter-cube of desalted water, and the energy of one meter-cube effluent needs to be recovered by means of a turbine. About 25%> of the production costs of desalted sea water by the CFD method represents financial expenses due to the heavy investment in power components.
- the widespread CFD method utilizes desalinization cells in the form of commercial modules comprised of semi-permeable membrane elements in contact with pressurized sea water with permeate released on the inside of the membrane elements.
- Common commercial modules for sea water desalination with 99.0-99.6%) salt rejection consist of shell-covered cylindrical containers of typical dimensions (e.g., 100x20 cm) and weight: ( e.g., 16 Kg) with semi- permeable membrane elements of daily permeate output in the range of 17-24 m 3 /day ( 11.8 -16.66 liter/min).
- the efficient application of commercial modules requires a specified minimum flow ratio of concentrate to permeate (e.g. 1 :5) and a specified maximum allowed feed flow through modules ( e.g. 300 liter/min). Maximum pressure loss in commercial modules is generally of the order of 15 psi ( 2/3 Bar ).
- concentration and osmotic pressure of effluent in the CFD method constitute limiting factors with process fixed operational pressure maintained some 35%) above said osmotic pressure of effluent.
- Supply chambers according to Avero et al. are of a preferred toroidal shape with oval, zigzag, helical or other shapes also possible provided that water flow continuously in the same direction inside the chamber.
- the present invention proposes an apparatus and methods for desalination of sea water, or brackish water, on the basis of reverse osmosis using a closed circuit, wherein feed is recycled from a container through parallel desalination modules by a circulation driving means and counter pressure is created by a pressurizing means which also replaces the released permeate by fresh feed supply.
- the volume of feed pressurized into the closed circuit during the desalination sequence is monitored by means of a flow meter, this volume at any given instance being equal to the volume of released permeate.
- the circulation driving means is made to operate at low inlet-outlet pressure difference under module specification of flow ratio of concentrate to permeate, and the pressurizing means may be made to deliver variable pressure as function of the recovery during the desalination sequence, as monitored by the flow meter. Counter pressure of desalination at module outlets is maintained at a fixed ratio above osmotic pressure during the entire desalination sequence.
- variable pressure closed circuit desalination apparatus may be made to operate continuously by adding a second container and alternating between containers such that while one container is actively engaged in desalination the other container is being recharged under atmospheric pressure.
- the alternating containers design of the inventive apparatus allows the combining of variable pressure desalination sequences into a continuous process, since the modules may be operated non-stop at their specified permeate output.
- variable pressure closed circuit desalination by reverse osmosis may be implemented by a simple apparatus made of readily available commercial components and it allows low cost desalination at highly significant savings in power and energy.
- the inventive apparatus may be operated at constant pressure such that the costs of the pressurizing means are considerably reduced while the energy expenditure is still kept lower than in the methods of the prior art.
- Fig.1 Is a schematic drawing of an apparatus for Non Continuous Closed Circuit Desalination of sea water, or brackish water, with a six module configuration.
- Fig.2 Is a schematic drawing of an apparatus for Continuous Closed Circuit Desalination of sea water, , or brackish water, with a six module configuration.
- the present invention provides a solution to the problem of extensive energy consumption and high costs involved in reverse osmosis desalination processes of the prior art by proposing an apparatus and method for sequential desalination of sea water, or brackish water, by reverse osmosis comprised of a closed circuit, wherein feed is recycled from a container through parallel desalination modules by a circulation pump and counter pressure is created by a pressurizing pump which also replaces the released permeate by fresh feed supply.
- the volume of the feed pressurized into the closed circuit during the desalination sequence is monitored by means of a flow meter, this volume at any given instance being equal to the volume of released permeate.
- the volume of released permeate being directly proportional to the raise in osmotic pressure, the monitoring of this volume provides the means to control the counter pressure of desalination at modules' outlets such that it is kept at a fixed ratio above osmotic pressure throughout the desalination sequence.
- the single element modules are installed and fed in parallel instead of the "head to tail" arrangement of joined elements in modules of the prior art.
- the osmotic pressure build up is not the sum total of the osmotic pressure differences accumulated along the "head to tail" sequence of the modules used in the apparatus, but instead, it is limited to the osmotic pressure created in a single module, with all the modules applied in the apparatus operating in parallel.
- the circulation means is made to operate at low inlet-outlet pressure difference in compliance with modules' specifications of flow ratio of concentrate to permeate, thus enabling an increased save in energy and costs in the overall context of the process.
- the novel apparatus and method eliminate the need for the application of vast over-power as well as the need for excess power recovery practice characteristic of the existing CFD methods.
- variable pressure closed circuit desalination apparatus comprises a pair of alternating containers such that while one container is actively engaged in desalination the other container is being recharged under atmospheric pressure.
- the alternating containers design of this embodiment allows the combining of variable pressure desalination sequences into a continuous process, since the modules may be operated non-stop as expected of a genuine continuous desalination process.
- variable pressure closed circuit desalination apparatus may be operated under constant pressure such that the costs of the pressurizing means are considerably reduced while the energy expenditure is still kept lower than in the methods of the prior art.
- Fig.1 is a schematic drawing of an apparatus that is a preferred embodiment of the inventive apparatus.
- the inventive desalination apparatus comprises a pressurized sea water container CN (henceforth "container") which feeds in parallel a plurality of desalination modules MrM 6 .
- the number of modules is not limited to the six modules shown in Fig. 1 and it may be smaller or larger according to different design requirements. It is one of the advantages of the inventive apparatus that it may be operated with the commercial modules known from the prior art. It is also envisaged that different kinds of modules may be designed to be applied in the inventive apparatus, or the apparatus may be provided with commercial modules not known at the time of this invention.
- the modules to be applied in the inventive apparatus will generally comprise one or more elements within a housing.
- the outlet of concentrate from the modules is returned to the container CN by means of a circulation pump CP, the said circulation pump CP operated at low inlet-outlet pressure difference.
- the desired hydrostatic pressure in the container CN and modules M-i-M ⁇ is created by means of a pressurizing pump PP that feeds sea water into the apparatus through a valve Vp, replacing the volume of released permeate, designated by an arrow A, by fresh sea water supply designated by arrow E.
- the volume of the sea water supply is being monitored continuously by means of a flow meter FM.
- the pressurizing pump PP is made to actuate either at constant pressure or at progressively increased pressure as function of desalination recovery manifested by monitored volume on the flow meter FM.
- the apparatus also comprises lines L 1 for conducting supply from the container CN to the modules M M 6 via secondary lines L-u, L ⁇ . 2 , L 1 . 3 , L
- the apparatus further comprises line L 2 for returning to the container CN the partially desalinated sea water from the modules via secondary collecting lines L 2 . 1 , L2. 2 , L2.3, L2.4, L2.5, L 2 . 6 driven by circulation pump CP.
- the desalination apparatus further comprises a line AA for the collection of released permeate (desalted solution) from the modules outlets A ⁇ , A 2 , A 3 , A 4 , A 5 and As, an optional line B for feed recharge into the container CN from an upper reservoir, an inlet-outlet line C for filling and emptying the container CN through a discharge-recharge pump DRP, an optional line F for effluent discharge from the container CN by gravity and a series of valves V V for controlling the flow to and from the said container CN.
- a line D is provided for conducting the fluids between the container CN and the valves ⁇ -V 4 .
- a further valve V 5 controls the flow from the desalination units M1- M6 to the container CN while valve V 6 controls the flow from the container CN to the desalination units M-i-M ⁇ .
- a valve AP enables opening the container CN to atmospheric pressure. The valve AP remains closed during operation as indicated by the vertical line crossing the rhomboid that is a schematic representation of the valve AP. The direction of flow in the inventive apparatus is indicated by light grey arrows. Pressurized lines of the desalination circuit are indicated by a continuous line and non-pressurized lines are indicated by dashed or dotted lines. It will be understood that the lines and valves shown in Fig.1 are but one way of implementing the invention and many other installations may be envisaged for diverse embodiments of the invention.
- the apparatus according to the invention may be realized using a large number of modules such that the modules are arranged in multiple parallel lines, each line supplied in parallel with solution for desalination from the main line of the apparatus and each module within each line also supplied in parallel.
- separate circulation means may be used for each of the said lines respectively or a single circulation means may be used for all of the said lines.
- the pressurizing means or the circulation means or both may be implemented by two or more pumps installed in parallel or any other design according to specific requirements.
- the container need not be a vessel of large volume and it may be implemented as a pipe or duct section.
- the desalination method of the invention involves the following steps, described hereinbelow with reference to the apparatus of Fig. 1 : (I) the entire apparatus is filled with fresh sea water or brackish water supply; (II) the flow meter FM is set to zero and the pressurizing pump PP is actuated at a desired initial pressure; (III) the circulation pump CP is actuated at low inlet-outlet pressure difference such that flow rate of concentrate to permeate is consistent with specifications of modules; (IV) the sea water or brackish water is driven from the container via valve V ⁇ to line L-i and into the modules where reverse osmosis takes place via secondary lines L 1 1 -L 1 .
- the desalted solution (permeate) is released from the modules at A via a line AA with connections to modules at A1-A6 while concentrated solution is collected from the modules via collecting lines L 2 . ⁇ -L 2 . 6 and driven by circulation pump CP into the container CN via line L 2 and valve V 5 and the concentrated solution is again driven out of the container through valve V 6 ;
- V the above described cycle is repeated until the desired desalination recovery is attained while the pressure output of the pressurizing pump PP is either maintained constant or raised progressively as function of process recovery monitored by means of the flow meter FM;
- VI when the desired desalination recovery has been attained, the container CN is disconnected from the desalination circuit by means of the valves V 5 and V ⁇ , then opened to atmospheric pressure and its content is replaced with fresh supply of sea water either by gravity from an upper reservoir via line B, or fresh supply of sea water is pumped into the container CN via the valves V 3 , V-i by means of the discharge-recharge pump DRP,
- the desalination method of the invention may be operated in desalination apparatus of different designs as explained above in respect of the inventive apparatus as long as such an apparatus comprises a closed circuit of conducting lines with a container, one or more desalination modules supplied in parallel, a pressurizing means, a circulating means and a flow monitoring means.
- the static pressurization of sea water in the container and through the circuit of the apparatus requires a rather low amount of energy due to the extremely low compressibility of water. If this small static pressurization energy is ignored, the power and energy requirements of the apparatus shown in Fig.1 originate primarily from three different sources. First, the energy needed to drive the dynamic flow of fresh sea water supplied at a desired applied pressure (designated p ap ) by means of the pressurizing pump PP, or to drive the equivalent permeate flow (n.Q) released through n modules, each having a flow rate Q.
- the energy required for the circulation flow per n modules (that equals n.Q' where circulation flow per one module is Q'), to be generated by means of the circulation pump CP at low inlet-outlet pressure difference ( ⁇ p).
- ⁇ p inlet-outlet pressure difference
- the power(Ppp) and specific energy (SE PP ) demand of the pressurizing pump PP are expressed by equations (1) and (2), respectively, wherein fpp stands for the efficiency factor of the pressurizing pump PP.
- the power(P C p) and specific energy (SEcp) demand of the circulation pump CP are expressed by equations (3) and (4), respectively, wherein fcp stands for the efficiency-factor of the circulation pump CP.
- the designation t ( minutes) in equation (4) stands for the time elapsed since the start of a particular desalination sequence.
- Equation (5) The energy demand for container discharge - recharge (ER) is expressed by equation (5), and the specific energy (SER) per meter-cube permeate is expressed by equation (6), wherein fp stands for the efficiency-factor of the discharge- recharge pump(s), V for the volume of the container, and v for the volume of released permeate.
- fp stands for the efficiency-factor of the discharge- recharge pump(s)
- V the volume of the container
- v the volume of released permeate.
- Equation (7) The total specific energy of desalination required by the apparatus in Fig.1, or a similar apparatus according to the inventive apparatus is expressed by equation (7).
- the preferred embodiment shown in Fig.1 has a non-continuous nature, which implies frequent stopping of the desalination process between consecutive sequences for container discharge and recharge.
- the apparatus of the schematic design in Fig.2 is a different preferred embodiment that provides an improvement of the former design by utilizing a second container as well as a first container.
- the dual container configuration in the design of this preferrred embodiment allows continuous utilization of the modules as expected of a genuine continuous process.
- the application of the dual container configuration is rather simple, since while one container is actively engaged in the desalination circuit, the other, disengaged container is being discharged - recharged and vice versa.
- the duration of a sequence of container-full desalination cycles should last a little longer than the discharge-recharge operation of the disengaged container, this to allow for the pressurization of the disengaged container before it is reconnected to the desalination circuit.
- Switching from one container to another accompanied by a reset of the flow- meter to zero, will establish new sequences of either constant or variable counter pressure, the latter as function of the desalination progress monitored by the flow meter.
- the dual container design provides the means for making the modules in the desalination apparatus actuate continuously under static pressure conditions, rather than under the dynamic flow conditions of the type offered by CFD which involves a significantly higher specific energy demand.
- the circuit of the dual container desalination unit is similar to the single container unit of Fig.1 , with some differences owing to the inclusion of two sea water containers CN ⁇ and CN 2 instead of the single container CN of the embodiment of Fig.1.
- the two containers CNi and CN 2 may be operated alternatingly to feed a plurality of desalination modules M ⁇ -M 6 , however the number of modules is not limited to the six modules shown in Fig.2 and it may be smaller or larger according to different design requirements.
- the unit of Fig.2 may be operated with the commercial modules known from the prior art or different kinds of modules may be designed to be applied in the inventive apparatus or the apparatus may be provided with commercial modules not known at the time of this invention.
- the circuit of the dual container desalination unit further comprises valves APi and AP 2 for opening the containers CNi and CN 2 , respectively, to atmospheric pressure, lines D-i and D 2 for inlet of fresh feed to the containers CNi and CN 2 or outlet of concentrate from the said containers CNi and CN 2 respectively, a line L 2 for collecting the concentrate from the modules M-i-M ⁇ via collecting lines L L 6 , a circulation pump CP for driving the flow of the said concentrate, a pair of valves V 5.1 , V 5.2 directing the flow of the concentrate from the line Li to the container CNi or the container CN 2 as required, a pair of valves V 6 . ⁇ , V 6 .
- Valves V 2 and V-t. 1 enable recharging the container CNi from an upper reservoir or the container CN-i may be recharged by pumping the fresh sea water or brackish water supply into the container CNi through the inlet-outlet means C via valves V 3 and Vi.i by actuating the discharge-recharge pump DRP.
- the container CN 2 may be recharged from an upper reservoir via valves V 2 and V ⁇ . 2 or fresh supply of sea water or brackish water may be pumped into the container CN 2 by the action of the discharge-recharge pump DRP via valves V 3 and V 1 . 2 .
- Valve V 4 enables effluent discharge by gravity from either container CN-i via valves V- ⁇ , V 4 or container CN 2 via valves V ⁇ . 2 , V 1 . 4 .
- the discharge- recharge pump DRP enables discharge of the container CNi via valves V-u, and V 3 or of the container CN 2 via valves V- ⁇ .2, V 3 .
- the direction of flow in the inventive apparatus is indicated by light grey arrows.
- Pressurized lines are indicated by a continuous line and non-pressurized lines are indicated by dashed or dotted lines.
- the lines and valves shown in Fig.2 are but one way of implementing the invention and many other installations may be envisaged for diverse embodiments of the invention.
- the valves and pumps and any other devices may be situated at different locations within the inventive apparatus.
- the circulation pump CP may be installed along line L 2 instead of line L-i as shown in Fig.2.
- several pressurizing means may be applied in parallel and simultaneously instead of the single pumps depicted in Fig.2.
- more than one circulation pump may be applied in parallel and/or in line to generate the desired closed circuit flow according to modules specifications.
- Fig.2 shows an operational phase with container CN 2 actively engaged in the desalination cycle, while at the same time container CNi is disengaged and undergoing effluent discharge as part of the discharge-recharge operation.
- the valve V 6 . 2 is open in the direction of flow, allowing the fluid from the container CN 2 to flow into the line i and reach the modules M ⁇ -M 6 via the secondary lines L 1.1 -L 1.6 .
- the valve V 5.2 is also open in the direction of flow, such that the concentrate from the modules M ⁇ -M 6 may reach the container CN 2 via the collecting lines L 2 .rL 2 .6 and the line L 2 , driven by the circulation pump CP.
- the effluent is discharged form container CNi by the opening of valves V 1 . 1 and V 4 together with the atmospheric pressure valve APi.
- container CNi is filled with fresh sea water or brackish water by opening valves V 2 and V 1 . 1 for feed recharge from an upper reservoir, or by opening the inlet- outlet passage C as well as valves V 3 and V 1 . 1 and actuating the discharge- recharge pump DRP to drive the fresh water supply into the said container CNi.
- valve APi is open, however when the filling of container CNi with fresh sea water feed is completed, valve APi is closed and pressurization of the container takes place by opening of either valve V ⁇ .i or V 5 . ⁇ , not both, thereby blocking circulation through the container CNi and enabling pressurization.
- the container CN 2 is now relieved by the container CNi that has already been filled with fresh feed of sea water, or brackish water, and pressurized.
- the container CN 2 is disconnected from the desalination circuit by closing the valves ⁇ f_. and V 5 .
- the relieved container CN 2 is to undergo replacement of concentrate effluent with fresh feed of sea water, or brackish water, followed by container pressurization, by complete analogy to the procedure already described for CNi.
- the valve AP 2 is opened to let atmospheric pressure into the container CN 2 and the valves V 1 . 2 and V are also opened for effluent disharge by gravity via line F.
- the container CN 2 may be discharged and recharged by means of the discharge-recharge pump(s) DRP, via the valves V 1 .
- the container CNi then relieves the container CN 2 by the valves V 5 . 1 and V 6 . ⁇ being opened to allow the flow of concentrate from the modules Mi-M ⁇ into the container CNi and from said container back into said modules, this operation taking place under pressure created by the pressurizing pump PP while the valve APi is closed.
- the outlet of concentrate from the modules M M 6 is returned to the container CN 2 by means of a circulation pump CP operated at low inlet-outlet pressure difference.
- the desired hydrostatic pressure in the container CN 2 and modules Mi-M ⁇ is created by means of a pressurizing pump PP that feeds sea water into the apparatus through a valve -Vp, replacing the volume of released permeate, designated by an arrow A, by fresh sea water supply designated by arrow E.
- the volume of the sea water supply is being monitored continuously by means of a flow meter FM.
- the pressurizing pump PP is made to actuate either at constant pressure or at progressively increased pressure as function of desalination recovery manifested by monitored volume on the flow meter FM.
- the design of the continuous cyclic desalination circuit and lines as shown in Fig.2 is schematic and simplified and is not to be regarded as limiting the invention.
- the desalination apparatus may comprise many additional lines, branches, valves and other installations or devices as necessary according to specific requirements while still remaining within the scope of the invention and the claims.
- the circulation pump CP may be installed along line L 2 instead of line Li as shown in Fig. 2, two circulation pumps or two pressurizing pumpsn may be installed in parallel, etc.
- the general design of an apparatus for continuous desalination is comprised of a battery of n modules ( Mi, M 2 , M 3 ...M ⁇ ) or several such batteries connected in parallel, one pressurizing means or several pressurizing means operated simultaneously in . parallel, one circulation means or several such circulation means, one circulation means for each of the said batteries respectively, and two containers or more of which in any given point of time one container is engaged in the closed circuit of desalination while the other container is engaged in discharge-rechage operations.
- the inlet flow from the active container and pressurizing means to the n modules of the said battery is conducted to the modules via a line that is provided with extensions for each of the modules and the outlet flow of concentrate from the said modules is collected to the active container through other extensions connecting the modules a second line, leading to the container.
- the scope of the invention is also intended to encompass the application of more than two containers per a single closed circuit of desalination, thus providing the means to conduct desalination sequences of shorter duration than the time required for the discharge and recharge operations of a single container.
- Continuous desalination according to the inventive method using a battery with a plurality of modules(n) or using several batteries of this kind combined in parallel, is conducted in discrete desalination sequences of known recovery which are combined into a continuous process by means of the simultaneous exchange of spent feed container with fresh feed container by the procedure described fri -the context of Fig.2.
- the scope of the claimed inventive method covers apparatus with small batteries of limited number of modules designed for small scale desalination( e.g., the apparatus of Fig.2) up to a multitude of large batteries, each comprised of many modules, designed for large scale desalinaton operations.
- the application of the new technology is exemplified in TABLE-1 by sea water desalination under progressively increased pressure conditions using an apparatus of the schematic design shown in Fig.2 with 6 modules of parallel feed and a pair of containers of 600 liter each.
- the CP in this example is presumed to operate at an inlet-outlet pressure difference( ⁇ p) of 1.0 Bar (15 psi), and the container discharge - recharge pump (DRP) is presumed to operate at a pressure(p) of 0.5 Bar(7.5 psi).
- the total maximum specific energy of desalination(SE*) under the conditions specified in TABLE-1 is expressed by equation (8).
- TABLE-1 The characteristic features of the sequential desalination example in TABLE-1, and of similar examples, include recovery(R ec ), duration of sequence(T), duration of container-full cycle passed though modules (TCFC). number of container-full cycles per desalination sequence (NCFC), and volume of permeate received per container-full cycle (VCFC)-
- T, TCFC, NCFC, V CFC and R ec are expressed by equations (9), (10), (11), (12) and (13), respectively, wherein r stands for concentrate to permeate flow ratio, n for the number of modules, each module having a permeate flow rate Q, V for container-full volume, and v for volume of released permeate.
- the volume of released permeate at time t ( minute ) from the start of sequence is expressed in the table by n.Q.t and this volume is equal to the volume of pressurized sea water supplied during the course of same time interval by the PP and monitored by the flow-meter(FM).
- TABLE-1 The information disclosed in TABLE-1 includes specific energy components as well as pressure ( applied and osmotic) variations on the time scale of individual cyclic desalination sequences.
- the combining of several cyclic sequences into a continuous process is exemplified in this table by pressure variations of three consecutive sequences which typify a continuous process.
- Variations of osmotic pressure at inlet and outlet of modules as well as of applied counter pressure are expressed on a continuous time scale, or cumulative desalted volume scale, or cyclic sequence desalted volume scale.
- Applied counter pressure in modules is maintained at a fixed minimum ratio of 1.35 above osmotic pressure at modules outlet (p ap /p 0p ⁇ 1 -35 ) or about 1.6 above osmotic pressure at modules inlet.
- the projected relationships of variable pressures and cumulative or cyclic sequence desalted volumes illustrate the pressure control mechanism by means of monitored (FM) volume.
- the volume of desalted sea water(v), same as pressurized sea water, is proportional to recovery, thus indicating changes in concentrations and osmotic pressures during the sequential desalination process.
- the monitored volume range of 0-600 liter in the cyclic sequence of this example is concomittant with a linear counter pressure increase in the range of 39.7-67.3 Bar by the pressurizing pump.
- the duration of cyclic sequences (T) of 6 minutes provides ample time for alternate container recharge even by means of gravity form an upper reservoir.
- the containers of 600 liter each used in this example can be viewed as pressure pipe sections of 25 cm radius and 306 cm length, and this to illustrate their simple construction by inexpensive means.
- Apparatus of a design similar to that of the apparatus referred to in TABLE-1 made to actuate at shorter cyclic sequences (T and NCFC ) enable the performing of continuous desalination with lower recovery and lower specific energy.
- the data disclosed in the table reveal mean specific energies of 1.911 , 1.830, 1.753, 1.682 and 1.629 Kwh/m 3 for recoveries of 50.0, 45.5, 40.0, 33.3 and 27.9%o, respectively.
- selection of a cyclic sequence duration of 3 minutes, instead of 6 minutes, for desalination in the apparatus under review implies a specific energy demand of 1.683 Kwh/m 3 in a continuos process of consecutive cyclic sequences with 33.3%o recovery.
- cyclic sequence duration(T) for a given apparatus of fixed design affects the level of recovery and specific energy demand of the process without alteration of production rates.
- the new technology described by the inventive method also applies to brackish water and this is exemplified in TABLE-2 for a feed source of 0.70%> concentration.
- TABLE-2 is an example of brackish water desalination carried out with an apparatus of a design similar to that described for sea water desalination in TABLE-1.
- Brackish water desalination requires high recovery, since both feed source and effluent disposal constitute limiting factors for this process, especially if such process is carried out inland.
- the application of the novel technology of the invention to brackish water enables the attainment of high recovery by simple means of extensive recycling under progressively increased pressure conditions at considerable saving in energy.
- brackish water ( 0.7%>) with 89.3%> recovery described in TABLE-2 requires the mean specific energy of 1.217 Kwh/m 3 if the process is being carried out under variable pressure (7.9-57.5 Bar), and the mean specific energy of 2.01 Kwh/m 3 if the process is being carried out under contsant pressure ( 57.5 Bar) conditions.
- the specific energy components reveal major variations only with respect to the pressurizing pump( 0.25 - 1.84 Kwh/m 3 ).
- the specific energy component of the circulating pump remains constant (0.17 Kwh/m 3 ) throughout the desalination sequence, whereas that due to container recharge corresponds to a minor contribution (0.042-0.004 Kwh/m 3 ) of decreased weight as function of increased recovery.
- Applied counter pressure in modules during brackish water desalination is maintained at a fixed minimum ratio of p ap /p 0 p>1.35 above osmotic pressure at module outlet or about 1.6 above osmotic pressure at module inlet.
- the progressively increased counter pressure (7.9 - 57.5 Bar ) during the course of the desalination sequence specified in TABLE-2 corresponds to a linear volume increase ( 0-5,000 liter ) of monitored pressurized brackish water feed, the same as the volume of desalted water released. Therefore, the monitored volume of the pressurized brackish water provides the means to establish a variable pressure desalination sequence also in cases of extensive recycling required to attain high recovery.
- the embodiment of the invention is exemplifed in TABLES 1 and 2 by the application of modules with characterisitics such as those offered commercially, and this in order to suggest the immediate availability of the new technology on the basis of existing components.
- the information disclosed in both tables includes the volume of containers (V, liter), number of modules(n), initial concentrations ⁇ C sw or C B w ⁇ , assumed ratio of osmotic-pressure( pop) to percent concentration [C(%o)] of solution, and minimum ratio of applied counter pressure to osmotic pressure[p ap /pop] of concentrate at module outlet.
- the information pertaining to pressure includes the variable applied counter pressure(p ap ) supplied by the PP, the fixed pressure-difference of operation( ⁇ p or deita-p) of the CP, and the fixed pressure of operation(p) of the RP.
- the information pertaining to efficiency-factor of components includes that of the pressurizing pump(fpp), the circulation pump(fcp), and the recharging pump (fp).
- the selected factors in the tables are those of relatively high efficiency pumps.
- Other information common to both tables includes variables which affect the duration of the desalination sequence progress such as the volume of the fresly supplied pressurized feed (n.Q.t) and/or the volume of released permeate, the recovery (REC-%), the concentration in the container (C c ), the concentrations at modules inlet(C ⁇ ) and outlet(C 0 ) with their respective osmotic pressures ( pi and p 0 ), as well as the power and the specific energy requirements, at each stage during the process.
- variables which affect the duration of the desalination sequence progress such as the volume of the fresly supplied pressurized feed (n.Q.t) and/or the volume of released permeate, the recovery (REC-%), the concentration in the container (C c ), the concentrations at modules inlet(C ⁇ ) and outlet(C 0 ) with their respective osmotic pressures ( pi and p 0 ), as well as the power and the
- TABLES 1-2 pertain to the same apparatus made to operate with different feeds at various conditions. Additional examples on the basis of the data disclosed in TABLES 1-2 are specified in TABLE-3. TABLE-1
- Pap/Pop 1.35 ratio Assumed minimum ratio: [Apptied-pressure] / [Osmotic-pressure] . delta-p 1.0 Bar Assumed inlet-outlet pressure-difference of circulating pump (CP).
- T 6 min Calculated duration of a complete desalination sequence.
- NCFC 5 number Calculated number of Container-Full Cycles passed through modules.
- C, (r C c +C SA )/(r+1): Module inlet concentration at t-1 with osmotic prssure of P;. p op , applied counter pressure.
- C 0 C, ⁇ (r+1)/r ⁇ : Module outlet concentration at t-1 with osmotic pressure p 0 .
- T ⁇ 1 / (n.Q) ⁇ ⁇ ( R ⁇ c V ) / (100-R EC ) ⁇
- TABLE-3 presents additional examples of sea water and brackish water desalination by the inventive method on the basis of the data disclosed in TABLES 1-2 for similar processes taking place under variable pressure and/or under constant pressure.
- the inventive closed circuit desalination method is performed in sequences under either variable or constant pressure conditions and controlled according to data from means that indicate desalination recovery.
- a closed circuit desalination sequence is initiated at zero recovery and completed when the desired recovery has been attained.
- the systematic increase of recovery during a desalination sequence also provides the means for regulating the pressure delivery during a variable pressure desalination process.
- Instantaneous recovery at a given point of time during the desalination sequence reflects the concentration and the osmotic pressure of the recycled solution within the closed circuit.
- the instantaneous recovery during a desalination sequence in progress is monitored by a flow meter means from the volume of pressurized salt water feed injected by the pressurizing pump into the closed circuit system, or from the volume of released permeate.
- Instantaneous recovery can also be monitored independently by the follow-up at real time of "in situ" concentrations in the said closed circuit, whereby concentration monitoring means may be applied in place of or together with the said flow meter means for the control of sequential desalination according to the inventive method.
- variable counter pressure technology is always preferred for the continuous high recovery desalination of brackish water.
- Sea water desalination in the recovery range 27.9-40.0% ( 1.629 - 1.753 Kwh/m 3 ) appears favored in coastal regions, where neither sea water feed nor effluent disposal constitute limiting factors.
- the choice between constant and variable pressure modes at low sea water recovery resides on the balance of extra energy demand by the former versus the benefits gained by avoiding pressure control means required by the latter.
- Continuous desalination of sea water at high recovery is always favored energetically under variable pressure conditions in view of significant saving in energy; for instance, 1.911 instead of 2.35 Kwh/m 3 for sea water recovery of 50%.
- the feed to apparatus of the new technology should not contain particulate matter which inhibits flow through modules and/or may damage the enclosed membrane elements. Particulate matter which moves freely without clogging, is not expected to accumulate in modules, especially since the content of containers is replaced frequently and effluent discharged.
- the new technology can be applied using single element modules of commercially available types, instead of the multi-elements modules required for CFD, wherein elements are joined "head-to-tail" to allow high ' recovery per single pass.
- the joining in line of modules and/or elements for CFD enhances the probability of clogging and requires fine filtration of the feed stock.
- the parallel application of single element modules by the new technology reduces the probability of clogging, and implies less rigorous filtration of feed compared with the needs of CFD.
- Containers in the present invention can be viewed as pressure pipes of somewhat wider diameter connecting the closed circuit between the circulation pump and the desalinization unit (Fig. 2.).
- Containers of 600 liter each exemplified in TABLES 1-2 do not manifest "enormous size and volume", but instead, small sections of pipes which are part of the closed circuit in the apparatus.
- the volume of the containers(V) in the present invention is derived from n. Q, T and R ec according to (9) and/or from r, n, Q and T C FC according (10) and/or from V C FC and r according to (12), or from other, known relationships.
- Flow outlet of containers in the apparatus ( FIG.2 ) of the present invention should be in closed proximity to the inlet of the desalinization unit and this to allow fresh feed supply to reach modules quickly and with minimum mixing with effluent remaining in pipes after alternating the containers.
- Continuous desalination by the inventive method is not limited to designs with two container means as depicted in Fig. 2 and the application of a larger number of containers in the design may be found advantageous for large scale desalination apparatus.
- designs with more than two container means at any point of time one of the said container means is connected to the desalination circuit while the remaining container means are disengaged from the circuit undergoing either discharge, recharge or pressurization.
- the application of more than two containers in a circuit design enables the attainment of short desalination sequences (T) using a large number (n) of modules while at the same time the total stored volume of all containers is kept at minimum.
- the new technology involves recycling under variable counter pressure in a single closed circuit without the necessity to separate between solutions of different salinity and the attainment of continuity by means of consecutive sequences initiated by the alternating engagement of containers with fresh feed supply in the same circuit.
- the method of Avero et al involves two or more pairs of closed circuits each containing intricate means of separation between solutions of different salinity.
- the difference between the methods is manifested in apparatus construction which in case of the new technology involves exceptionally simple designs made of readily available commercial components, and this in sharp contrast with the inherent complexity of the apparatus described by Avero et al.
Abstract
Description
Claims
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IL144724 | 2001-08-05 | ||
IL14472401A IL144724A0 (en) | 2001-08-05 | 2001-08-05 | Variable pressure closed circuit desalination |
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EP1680363A2 (en) * | 2003-08-17 | 2006-07-19 | Avi Efraty | Continuous closed-circuit desalination apparatus with single container |
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WO2007096679A1 (en) * | 2006-02-24 | 2007-08-30 | Theodoros Lilas | System for energy recovery and reduction of deposits on the membrane surfaces in (variable power and variable production) reverse osmosis desalination systems |
US7416666B2 (en) | 2002-10-08 | 2008-08-26 | Water Standard Company | Mobile desalination plants and systems, and methods for producing desalinated water |
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US8025804B2 (en) | 2006-12-19 | 2011-09-27 | Avi Efraty | Continuous closed-circuit desalination method without containers |
WO2017013536A1 (en) * | 2015-07-23 | 2017-01-26 | I.D.E. Technologies Ltd | Imroved reverse osmosis or nanofiltration process for cleaning water |
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WO2003013704A9 (en) | 2004-05-21 |
AU2002324309A1 (en) | 2003-02-24 |
IL144724A0 (en) | 2002-06-30 |
WO2003013704A3 (en) | 2004-04-15 |
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