WO2002081609A2 - Removing adherent organic material - Google Patents

Removing adherent organic material Download PDF

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Publication number
WO2002081609A2
WO2002081609A2 PCT/US2002/010345 US0210345W WO02081609A2 WO 2002081609 A2 WO2002081609 A2 WO 2002081609A2 US 0210345 W US0210345 W US 0210345W WO 02081609 A2 WO02081609 A2 WO 02081609A2
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WO
WIPO (PCT)
Prior art keywords
solution
organic solvent
alkali metal
amount
corrosion inhibitor
Prior art date
Application number
PCT/US2002/010345
Other languages
French (fr)
Other versions
WO2002081609B1 (en
WO2002081609A3 (en
Inventor
Jennifer Riley Mayhall
Eddie D. Sowle
Charles Allen Hodge
Original Assignee
Kay Chemical, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kay Chemical, Inc. filed Critical Kay Chemical, Inc.
Priority to EP02725483A priority Critical patent/EP1373448B1/en
Priority to DE60215321T priority patent/DE60215321T2/en
Priority to CA2443308A priority patent/CA2443308C/en
Priority to AU2002256042A priority patent/AU2002256042A1/en
Publication of WO2002081609A2 publication Critical patent/WO2002081609A2/en
Publication of WO2002081609A3 publication Critical patent/WO2002081609A3/en
Publication of WO2002081609B1 publication Critical patent/WO2002081609B1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/26Organic compounds containing nitrogen
    • C11D3/30Amines; Substituted amines ; Quaternized amines
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/0073Anticorrosion compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/08Silicates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/10Carbonates ; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/34Organic compounds containing sulfur
    • C11D3/3418Toluene -, xylene -, cumene -, benzene - or naphthalene sulfonates or sulfates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/43Solvents
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/14Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/14Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
    • C23G1/22Light metals
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10Objects to be cleaned
    • C11D2111/14Hard surfaces
    • C11D2111/16Metals
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10Objects to be cleaned
    • C11D2111/14Hard surfaces
    • C11D2111/18Glass; Plastics

Definitions

  • the present invention relates to the removal of adherent organic
  • Such material can be an adherent viscous or solid organic material,
  • adherent organic material from the surface of cookware can be done with a
  • the primary objective of the present invention is to provide a
  • substrates such as cookware, that does not require heat, that is not toxic and does not generate irritating fumes, does not irritate the skin, and does not
  • the invention includes a solution for removing
  • the solution comprises a first solvent, most preferably water,
  • the solution further includes at least one organic solvent in
  • the solution also contains at least one surfactant in the solution.
  • the solution also contains at least one surfactant in the solution.
  • Another embodiment of the invention is a method for removing
  • a solvent preferably water, has
  • the solution further includes
  • the solution further includes at least one organic solvent in an amount up to
  • the solution also contains at least one surfactant in an amount up to 25%,
  • Substrates such as cookware, having
  • adherent organic material are placed within the solution for a period of time
  • the invention includes a first solvent, the
  • the amount of solvent can be reduced but typically such
  • solutions have no more than 80% water. More preferably, the water content
  • alkalinity and that source should be substantially free of alkali metal hydroxide
  • the source of alkalinity consists essentially of an alkali metal
  • carbonate examples being potassium carbonates, sodium carbonate, or
  • the adherent organic material contributes to the removal of the adherent organic material.
  • the adherent organic material contributes to the removal of the adherent organic material.
  • a water solution the pH is preferably in the range of
  • the alkali metal carbonate comprises from 5 to 11 % of the
  • alkali metal carbonate in excess of 11% are operable but are more corrosive to metals like aluminum. Higher concentrations of alkali metal
  • hydroxides are not preferred for cleaning aluminum or anodized aluminum
  • hydroxides are not preferred for cleaning aluminum or anodized aluminum
  • the solution includes at least
  • one organic solvent in an amount up to 20%, and an amount of hydrotrope
  • the organic solvent comprises at least one organic solvent selected from the group consisting of d-limonene; glycol ethers; and N-
  • methyl-pyrrolidone in an amount of up to about 10% of a solution.
  • glycol ethers include, but are not limited to, propylene glycol n-butyl ether
  • PPB propylene glycol n-propyl ether
  • PNP propylene glycol n-propyl ether
  • d-Limonene propyl ether
  • DPNP Dipropylene glycol normal propyl ether
  • N-methyl-pyrrolidone is known commercially as NMP
  • m-pyrol or m-pyrol and can be obtained from ISP Technologies Inc. of Wayne, New
  • the function of the solvent is to promote the release of the organic radical
  • advantages of the present invention is that, in addition to emulsifying the
  • the solution may include at least one of:
  • the corrosion inhibitor can be any corrosion inhibitor.
  • the corrosion inhibitor can be any corrosion inhibitor.
  • the corrosion inhibitor can be any corrosion inhibitor.
  • fatty acids consist essentially of at least one fatty acid. Examples of fatty acids that can be
  • caprylic acid and stearic
  • acids may include decanoic acid, lauric acid, dodecinoic acid,
  • the fatty acids should be
  • corrosion inhibitors are particularly useful.
  • the use of a corrosion inhibitor is particularly useful
  • an amino alcohol may be any amino alcohol.
  • the amino alcohol is an amino alcohol
  • the amino alcohol is present in an amount up to 10% of the solution, most preferably in an amount of 4%.
  • the amino alcohol is present in an amount up to 10% of the solution, most preferably in an amount of 4%.
  • the amino alcohol is present in an amount up to 10% of the solution, most preferably in an amount of 4%.
  • the level of amino alcohol is
  • the solution contains at least
  • one surfactant in an amount up to about 25% to promote cleaning of the
  • the surfactant is an amphoteric surfactant that consists essentially of sodium
  • anionic, non-ionic or amphoteric surfactants can be used alone or
  • ethoxylated alcohols having from 10 to 12 carbon atoms (6 moles ethylene
  • TOMADOL ® 91-2.5 available from Tomah
  • metal silicates can be included to provide corrosion protection to the metals
  • the alkali metal silicate comprises potassium
  • silicate sodium silicate, or a blend thereof.
  • sodium silicate sodium silicate, or a blend thereof.
  • the solution contains an alkali metal silicate consisting essentially of
  • the solution may produce a heavy white stain on aluminum cookware that is
  • silicate is used.
  • Phosphate esters are known
  • Rhodafac a product of Rhodia Chemical Co.
  • Bicarbonates are another material that can be used
  • the pans comprised a mixture of 12" bare aluminum thin
  • pans appeared to be free of corrosion and surface attack.
  • RU Silicate is a sodium silicate salt available from PQ Corporation of Valley Forge, PA, USA.
  • the tested pans included both bare aluminum and anodized 7", 12", and 14" deep dish, thin, and thin
  • pans were used for preparing pizzas, they were
  • the submersion was for a period of time sufficient
  • pizza pans The solution provided cleaner pizza pans in a relatively short
  • pans were submerged in vessels containing one of the seven solutions for 95
  • ARCOSOLV ® PnP a product from ARCO Chemical of Newtown, Pennsylvania, USA a mixture of acids having the following components: caprylic acid (58%), capric acid (40%), caproic acid (1%), and dodecanoic acid (1%), available from Cognis Corporation, Cincinnati, OH, USA.
  • DOWANOL® PnB a product of Dow Chemical Company of Midland, Ml, USA.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Detergent Compositions (AREA)
  • Cleaning Or Drying Semiconductors (AREA)
  • Physical Water Treatments (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

A solution capable of removing adherent organic material from the surface of a solid substrate at room temperature is disclosed. The solution includes a first solvent, preferably water, having dissolved therein: up to 2% alkali metal silicates, a source of alkalinity that is substantially free of alkali metal hydroxide ions, at least one organic solvent, and an amount of hydrotrope effective to render the organic solvent or solvents soluble in the solution, an amino alcohol may be included, at least one surfactant, and a corrosion inhibitor may be included. The solution should have an alkaline pH less than about 12. The solution is used to remove the adherent organic material by soaking the object having such material thereon in such a solution, preferably at room temperature.

Description

REMOVING ADHERENT ORGANIC MATERIAL
FIELD OF THE INVENTION
[001] The present invention relates to the removal of adherent organic
material from solid substrates, and more particularly to the removal of
carbonized organic material from the surfaces of cookware.
BACKGROUND OF THE INVENTION
[002] The preparation of many baked and fried foods creates residue
on the surface of the cookware that is comprised primarily of adherent organic
material. Such material can be an adherent viscous or solid organic material,
caramelized organic material or carbonized organic material. The removal of
such materials has conventionally been done by abrasion or the use of
chemically aggressive substances, such as solvents or caustic materials
activated by heat.
[003] Removing such materials by abrasion is labor intensive and can
affect the surface of the material being cleaned. While chemical removal of
adherent organic material from the surface of cookware can be done with a
number of conventional chemicals, these materials are generally difficult to
work with in that they cause skin or eye irritation, require heating of the
surface to be cleaned or are corrosive to certain cookware, especially
aluminum. Thus, the primary objective of the present invention is to provide a
material that removes adherent organic material from the surface of solid
substrates, such as cookware, that does not require heat, that is not toxic and does not generate irritating fumes, does not irritate the skin, and does not
corrode aluminum cookware and is easily rinsed from the cleaned surface
with water.
[004] Additional objects and advantages of the invention will be set
forth in the description which follows, and in part will be obvious from the
description, or may be learned by practice of the invention. The objects and
advantages of the invention may be realized and obtained by the
combinations particularly pointed out in the appended claims.
SUMMARY OF THE INVENTION
[005] In accordance with the purpose of the invention as embodied
and broadly described herein, the invention includes a solution for removing
adherent, organic material from the surface of a solid substrate at room
temperature. The solution comprises a first solvent, most preferably water,
having dissolved therein up to 2% alkali metal silicates. The solution further
includes a source of alkalinity that is substantially free of alkali metal
hydroxide ions. The solution further includes at least one organic solvent in
an amount up to 20%, and an amount of hydrotrope effective to render the
organic solvent soluble in the solution. Up to 10% of amino alcohol is
included in the solution. The solution also contains at least one surfactant in
an amount up to 25%, and up to 15% of a corrosion inhibitor. [006] Another embodiment of the invention is a method for removing
adherent organic material from the surface of a solid substrate at room
temperature. In such an embodiment a solvent, preferably water, has
dissolved therein up to 2% alkali metal silicates. The solution further includes
a source of alkalinity that is substantially free of alkali metal hydroxide ions.
The solution further includes at least one organic solvent in an amount up to
20%, and an amount of hydrotrope effective to render the organic solvent
soluble in the solution. Up to 10% of amino alcohol is included in the solution.
The solution also contains at least one surfactant in an amount up to 25%,
and up to 15% of a corrosion inhibitor. Substrates, such as cookware, having
adherent organic material are placed within the solution for a period of time
effective to react with the adherent organic material and convert the organic
material to a form that it can be readily removed from the substrate.
[007] The solution of the present invention finds particular utility in
cleaning the surface of cookware, such as plastic or aluminum cookware, and
especially anodized aluminum cookware.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[008] In accordance with the invention, there is provided a solution
capable of removing adherent organic material from the surface of the solid
substrate at room temperature. While such solutions are operable at room
temperature and are advantageous because of there being no necessity to
heat the system in order to provide a cleaning affect, heating of the solution may assist in the cleaning process. The invention includes a first solvent, the
most preferred embodiment being water, with a combination of materials
dissolved therein. While the invention has shown particular utility in an
aqueous solution, the amount of solvent can be reduced but typically such
solutions have no more than 80% water. More preferably, the water content
should be no more than 75%.
[009] The percentages set out herein are weight percentages, unless
specifically set out otherwise.
[010] In accordance with the invention, there is provided a source of
alkalinity and that source should be substantially free of alkali metal hydroxide
ions. Preferably, the source of alkalinity consists essentially of an alkali metal
carbonate, examples being potassium carbonates, sodium carbonate, or
mixtures thereof. The higher pH provided by the source of alkalinity
contributes to the removal of the adherent organic material. Preferably, the
overall solution has an alkaline pH less than 12, although a pH above 12 can
be used where corrosion of a metal substrate is not an issue. In its most
preferred embodiment, a water solution, the pH is preferably in the range of
from 10 to 12, and most preferably about 11. In connection with the pH the
word "about" means plus or minus a pH value of 0.5. In the preferred
embodiment, the alkali metal carbonate comprises from 5 to 11 % of the
solution and in the most preferred embodiment, approximately 9%. Amounts
of alkali metal carbonate in excess of 11% are operable but are more corrosive to metals like aluminum. Higher concentrations of alkali metal
carbonate may be used but the concentration of corrosion inhibitors may
need to be adjusted to avoid corrosion of the metal being cleaned.
[011] It is important that the source of alkalinity not contribute an
excessive amount of free metallic ions to the solution, as the presence of free
metallic ions causes flocculation within the solution. While this may not
always degrade the performance of the solution with respect to removing
adherent organic material, it is not preferred. Other sources of alkalinity, such
as hydroxides, are not preferred for cleaning aluminum or anodized aluminum
surfaces due to their propensity to corrode or attack the metal surface being
cleaned and to increase skin irritation if the solution contacts humans or
animals. Several sources of alkalinity, hydroxides in particular, also decrease
the rinseability of the solution from the metal substrate being cleaned making
rinsing of said substrate difficult and time consuming. For these reasons,
hydroxides are not preferred for cleaning aluminum or anodized aluminum
surfaces. Other sources of alkalinity other than carbonates include
phosphates, borates, gluconates, silicates, and other salts of organic acids,
as well as amines and amides.
[012] In accordance with the invention, the solution includes at least
one organic solvent in an amount up to 20%, and an amount of hydrotrope
effective to render the organic solvent soluble in aqueous solutions. As here
embodied, the organic solvent comprises at least one organic solvent selected from the group consisting of d-limonene; glycol ethers; and N-
methyl-pyrrolidone, in an amount of up to about 10% of a solution. Suitable
glycol ethers include, but are not limited to, propylene glycol n-butyl ether
(PNB), propylene glycol n-propyl ether (PNP), and dipropylene glycol normal
propyl ether (DPNP). d-Limonene can be obtained from Florida Chemical
Company, Inc. of Winter Haven, FL, USA. Propylene glycol n-butyl ether
(PNB) can be obtained from Dow Chemical Company of Midland, Ml, USA
and is known commercially as DOWANOL® PnB. Propylene glycol n-propyl
ether (PNP) can also be obtained from ARCO Chemical of Newtown,
Pennsylvania, USA and is known commercially as ARCOSOLV® PnP.
Dipropylene glycol normal propyl ether (DPNP) can be obtained from ARCO
Chemical of Newtown, Pennsylvania, USA and is known commercially as
ARCOSOLV® DPNP. N-methyl-pyrrolidone is known commercially as NMP
or m-pyrol and can be obtained from ISP Technologies Inc. of Wayne, New
Jersey, USA.
The function of the solvent is to promote the release of the organic
material from the surface of the substrate being cleaned. One of the
advantages of the present invention is that, in addition to emulsifying the
adherent organic material, it removes such material from the surface of the
solid substrate being cleaned by breaking the bond between the organic
material and the surface of the substrate. While not wishing to be bound by
theory, it appears that the solution delaminates the layers of the adherent organic material as well as breaking the chemical or physical bond of that
material on the surface to be cleaned. In an aqueous solution, the solvent
normally requires a hydrotrope to render it soluble in the solution. As will be
discussed with respect to other components of the solution, many of them
also have hydrotroping properties and assist in the dissolution of the organic
solvent within the aqueous medium. Where a separate hydrotrope is used, it
can consist essentially of sodium xylene sulfonate.
[013] In accordance with the invention, the solution may include at
least one corrosion inhibitor. As here embodied, the corrosion inhibitor can
consist essentially of at least one fatty acid. Examples of fatty acids that can
be used with respect to the present invention include caprylic acid and stearic
acid. Other acids may include decanoic acid, lauric acid, dodecinoic acid,
palmitic acid, myristic acid, and mixtures thereof. The fatty acids should be
present in an amount up to 15%, with 2% being most preferred. Bicarbonates
can also be used as corrosion inhibitors, alone or in combination with other
corrosion inhibitors. The use of a corrosion inhibitor is particularly useful
when removing adherent organic material from relatively reactive metal
surfaces such as aluminum.
[014] In accordance with the invention, an amino alcohol may be
included to provide cleaning power to the solution. The amino alcohol is an
emulsifier and helps loosen the carbon on the surface being cleaned.
Preferably, the amino alcohol is present in an amount up to 10% of the solution, most preferably in an amount of 4%. Preferably, the amino alcohol
is 2-amino-2-methyl-1-propanol. Such a material is known commercially as
AMP-95 and is a product of Angus Chemical Company of Buffalo Grove,
Illinois, USA. Amounts in excess of 8 to 10% of amino alcohol are operable
but raise toxicity issues with the solution. In certain applications toxicity may
not be of concern, as for example cleaning or decarbonizing machine or
engine parts, but in the preferred embodiment, the level of amino alcohol is
such that there are no known significant toxicity effects and the solution can
be handled without special precautions.
[015] In accordance with the invention, the solution contains at least
one surfactant in an amount up to about 25% to promote cleaning of the
organic material from the surface of the substrate. In desired embodiments,
the surfactant is an amphoteric surfactant that consists essentially of sodium
lauriminodipropionate in an amount up to 2%. Such a material is known
commercially as Mackam 160C-30, a product of Mclntyre Group, Ltd. of
University Park, Illinois, USA. While the use of an amphoteric surfactant is
preferred, anionic, non-ionic or amphoteric surfactants can be used alone or
in combination with one another. In one embodiment of the present
invention, a combination of non-ionic and amphoteric surfactants is used to
form the solution, wherein the combination comprises: (1) an ethoxylated
alcohol having from 10 to 12 carbon atoms (6 moles ethylene oxide) in an
amount up to about 2.5%; (2) an ethoxylated alcohol having from 9 to 11 carbon atoms (2.5 moles ethylene oxide) in an amount up to about 2.5%; and
(3) sodium lauriminodipropionate in an amount up to 2%. Suitable
ethoxylated alcohols having from 10 to 12 carbon atoms (6 moles ethylene
oxide) include, but are not limited to, SURFONIC® L12-6, available from
Huntsman Chemical Company of Houston, TX, USA. Suitable ethoxylated
alcohols having from 9 to 11 carbon atoms (2.5 moles ethylene oxide)
include, but are not limited to, TOMADOL® 91-2.5, available from Tomah
Products, Inc. of Reserve, LA, USA.
[016] In accordance with the invention, up to 2% of one or more alkali
metal silicates can be included to provide corrosion protection to the metals
being cleaned. Desirably, the alkali metal silicate comprises potassium
silicate, sodium silicate, or a blend thereof. In one embodiment of the present
invention, the solution contains an alkali metal silicate consisting essentially of
potassium silicate and in a preferred embodiment the potassium silicate
comprises up to about 0.30% of the solution. In such amounts the surface of
the material being cleaned is not corroded and no significant amount of
precipitates or flocculents are formed within the solution. Excess silicates in
the solution may produce a heavy white stain on aluminum cookware that is
undesirable. More importantly, the formation of undesirable silicates on the
surface to be cleaned should be avoided as they are difficult to remove
without the use of aggressive chemicals. In other desired embodiments, a mixture of potassium and sodium
silicate is used. In the embodiments tested the mixture of potassium and
sodium silicate and use of sodium silicate alone produced more flocculent
than potassium silicate alone. The presence of a precipitate or flocculent
does not affect the performance of the solution, but its presence is not
preferred[017] An additional material that improves the performance of the
solution by inhibiting attack or corrosion of the metal surface being cleaned is
the presence of at least one phosphate ester. Phosphate esters are known
corrosion inhibitors and examples of proprietary groups of products know to
be operable are materials known as TMulz, a product of Harcroft Organics of
Kansas City, Kansas, USA, Rhodafac, a product of Rhodia Chemical Co. of
Cranbury, New Jersey, USA and Chemphos, a product of Chemron of Paso
Robles, California, USA. In addition, some phosphate esters are hydrotropes
in the present invention. Bicarbonates are another material that can be used
as a corrosion inhibitor. Bicarbonates buffer the system and prevent
excessive free alkalinity.
[018] As embodied herein the invention is a solution, and while its
performance is not significantly affected by use (in other words the active
ingredients of the solution are not consumed in the cleaning process), its
performance is affected by the concentrations changing due to evaporation of
the volatile ingredients, primarily the water and organic solvents. Thus, it is
preferred to keep containers of the solution covered to prevent the evaporation of the water or organic solvents. In addition, as the solvents
evaporate the silicate concentrations exceed the preferred amounts and
flocculation or staining can result. Evaporation of the organic solvents also
affects the performance of the solution for removing adherent organic
material.
[019] . The present invention was used in connection with a number of
examples, as set out below.
Example 1
[020] A solution comprising the following ingredients was prepared,
with all percentages by weight relative to the total weight of the solution.
Water 72.7%
Potassium Silicate (Kasil#1 )1 1.3%
Figure imgf000012_0001
1 a product of PQ Corporation of Valley Forge, PA, USA 2 a product of Angus Chemical Co. of Buffalo Grove, III. USA
3 a product of ISP Technology Inc. of Wayne NJ, USA
4 product of ARCO Chemical of Newtown, Pennsylvania, USA
5 product of Mclntyre Group, Ltd. of University Park, Illinois, USA
[021] The cleaning performance of the solution was tested by
submerging a variety of "soiled" pizza pans in a vessel containing 4 gallons of
the solution at room temperature. The cooking surface of the "soiled" pans
had an adherent film of cooking oil and food, with at least a portion of the oil
and food being carbonized. For the first part of the test, a soiled 14" bare aluminum deep dish pan (Pan 1) and a 14" soiled anodized aluminum deep
dish pizza pan (Pan 2) were submerged in the solution for a total of 72 hours.
After 18.5 hours, 26 hours, and 72 hours, the pans were removed from the
solution and visually inspected for degree of carbonized matter removal. The
results are provided in Table 1 , with percentages referring to the percentage
of adherent matter removed from the pizza pan. The solution of this example
contained flocculent, but the performance was not adversely affected.
Table 1
Figure imgf000013_0001
[022] Pans 1 and 2 were removed from the solution following the 72
hour period. Eight soiled pizza pans were then submerged in the same solution
for a 90 hour period. The pans comprised a mixture of 12" bare aluminum thin
and 14" bare aluminum deep dish pans. The pans were soaked for periods of
90 hours and 140 hours (6 days). At the end of each of the two soaking periods,
the pans were removed and visually inspected to determine the degree of
adherent matter removal. Following the inspection at 90 hours, the pans were
again submerged until the final inspection at the conclusion of 140 hours. The
results are provided below in Tables 2 and 3. Table 2
Figure imgf000014_0001
Table 3
Figure imgf000014_0002
[023] These results demonstrate the effectiveness of the solution in
cleaning pizza pans, even in a period of time less than the standard seven-
day soak cycle at room temperature.
Example 2
[024] Many cleaning solutions have a corrosive effect on metal
cookware, especially aluminum cookware. This example demonstrates the
effect of the solution of Example 1 on bare aluminum and anodized aluminum
pizza pans. [025] A clean, bare aluminum pizza pan and a clean, anodized
aluminum pizza pan were each placed in the solution of Example 1 to soak
overnight. The pans were removed after the overnight soaking and were
inspected for signs of corrosion or degradation. A visual inspection showed
that the pans appeared to be free of corrosion and surface attack. The pans
were again submerged in the cleaning solution and were permitted to soak for
an additional 48 hours. At the end of the additional 48 hours, the pans were
visually inspected. The pans showed no visible signs of corrosion or attack
by the solution.
Example 3
[026] Another test was performed using pans from actual pizza restaurants.
The following solution was prepared, with all percentages by weight relative to
the total weight of the solution:
Water 72.7%
Potassium Silicate (Kasil#1) 1.3%
RU Silicate 1 1%
K2C03 9%
AMP-95 4%
DPNP 7%
NMP 3%
Mackam 160C-30 3%
RU Silicate is a sodium silicate salt available from PQ Corporation of Valley Forge, PA, USA.
[027] The pizza pans were soaked in tubs containing 8 gallons of
cleaning solution for one or more seven day intervals, providing for seven day
"soak cycles." Fifty-six pizza pans having adherent organic matter on their
cooking surfaces were cleaned in this test. The tested pans included both bare aluminum and anodized 7", 12", and 14" deep dish, thin, and thin
perforated pans. After the pans were used for preparing pizzas, they were
submerged in the solution. The submersion was for a period of time sufficient
to remove at least 95% of the adherent material on the surface of the pans.
The results are summarized in Table 4, with the soak time provided in days:
Table 4
All Pan Anodized Aluminum Bare Aluminum
Typ< 3S
Average Soak Time 11 13 8
Minimum Soak Time 3 3 4
Maximum Soak Time 23 23 16
Total Number of 56 29 27
Pans Cleaned
[028] The results of this test demonstrate that the solution is effective
for cleaning adherent organic matter, including carbonized material, from
pizza pans. The solution provided cleaner pizza pans in a relatively short
period of time. In addition, it was determined that the solution was as
effective in cleaning the first pan as it was in cleaning the 56th pan.
Significantly, the containers holding the solution and the pans were covered
except when loading the pans into the containers to minimize evaporation
from the solution.
Example 4
[029] Five solutions were prepared and evaluated for both cleaning
performance and stability. They are listed in Table 5, with all percentages by
weight relative to the total weight of the solution:
Table 5
1 2 3 4 5
Water 74.25 73.72 75.75 73.25 72.25
K2C03 9 9 9 9 9
Kasil 0.25 0.25 0.25 0.25 0.25
AMP-95 4 4 4 4 4
NMP 3 3 3 3 3
DPNP 7 7 7 7 7
Caprylic Acid 1 1 1 2 2
TMulz12271 1.5 - - 1.5 -
Mackam - 2 - - 2
1 Phosphate Ester Blend [030] Slight to very slight flocculation was observed in each of the five
prepared solutions. Soiled bare aluminum thin and soiled anodized aluminum
deep dish pizza pans were submerged in a basin containing one of the five
solutions for 70 hours. At the end of the 70 hour test period, the pans were,
removed and visually inspected for both soil-removal performance and
corrosion. The results are provided in Table 6.
Table 6
Figure imgf000017_0001
Figure imgf000018_0001
[031] The pans were all then replaced in the same solutions for an
additional 72.5 hours with the tops of the containers covered. The total
submersion time, 70 hours plus 72.5 hours, approximates a typical soak cycle
used in the test of Example 3. The results of the combined 142.5 hour soak
time are provided in Table 7.
Table 7
Figure imgf000018_0002
Example 5
[032] Seven solutions were prepared an evaluated for appearance,
stability, and performance. The solutions are listed in Table 8, with all
amounts given in percentage by weight relative to the total weight of the
solution.
Table 8
1 2 3 4 5 6 7
Water 74.25 73.72 75.75 73.25 72.25
RU Silicate 0.25 0.25 - - - - -
Kasil - - 0.25 0.2 0.2 0.1 0.1
K2C03 9 9 9 9 9 9 9
AMP-95 4 4 4 4 4 4 4
NMP 3 3 3 3 3 3 3
DPNP 7 7 7 7 7 7 7
Mackam 2 1 1 2 1 2 1
Caprylic Acid 1 1 1 1 1 1 1
Appearance cloudy Cloudy clear clear clear clear clear
[033] Anodized aluminum deep dish and bare aluminum thin pizza
pans were submerged in vessels containing one of the seven solutions for 95
hours (4 days), which is less than the standard seven-day soak cycle. At the
end of the 95 hour period, the pans were removed and evaluated for cleaning
performance, stability, and attack, if any, on the pizza pans. The results are
provided in Table 9. The percentages refer to the amount of adherent
organic material removed from the pans. Table 9
Comp. Anod. Deep Bare Thin Observations Stability No. Dish (% rem) (% rem)
1 100% 95% Possible attack flocc./cloudy
2 100% 90% No attack flocc. /cloudy
3 100% 99% No attack slight flocc./cloudy
4 100% 99% No attack very slight flocc.
5 100% 99% No attack very slight flocc.
6 100% 95% Attack on anod. very very slight flocc.
7 100% 100% No attack none
[034] The solutions exhibit acceptable cleaning performance and stability, and their corrosive effect on the pans was either non-existent or within acceptable ranges.
Example 6
Eight formulations were prepared using the compositions shown in Tables 10 and 11 below with all weight percents being based on a total weight of the resulting solution.
Table 10
Figure imgf000021_0001
a product of Florida Chemical Company, Inc. of Winter Haven, FL, USA. ARCOSOLV ® PnP, a product from ARCO Chemical of Newtown, Pennsylvania, USA a mixture of acids having the following components: caprylic acid (58%), capric acid (40%), caproic acid (1%), and dodecanoic acid (1%), available from Cognis Corporation, Cincinnati, OH, USA.
Table 11
Figure imgf000021_0002
DOWANOL® PnB, a product of Dow Chemical Company of Midland, Ml, USA.
In formulation 3 shown in Table 10, an additional 2.5% of SURFONIC® L12-6 (Huntsman Chemical Company, Houston, TX) and 2.5% of TOMADOL® 91-2.5 (Tomah Products, Inc., Reserve, LA) was added to the formulation to assist with dispersion of the d-limonene in the solution.
The cleaning performance and stability of each solution was tested as described in Example 5 above, except the pans were soaked and inspected at the following time intervals: 24 hrs, 72 hrs, 96 hrs, 7 days (168 hrs), and 11 days (264 hrs). The cleaning performance results are shown in Tables 12 and 13 below.
Table 12
Figure imgf000022_0001
Table 13
Figure imgf000023_0001
The results above demonstrate the effectiveness of the cleaning solutions of the present invention in cleaning pizza pans. The cleaning solutions also remained stable for at least 7 days.
[035] The present invention has been disclosed in terms of its preferred embodiments. The scope of the invention is to be determined, not by the disclosed embodiments, but by the appended claims, as such claims would be understood by those of ordinary skill in the disclosed technology, in light of the specification. The invention is a combination of ingredients and those skilled in the art may find ways to alter that combination by means of further chemical additions to the solutions specifically disclosed and claimed. Moreover, the amounts set out in the embodiments, and even the claims may be changed and still achieve the benefits of the invention. Such modifications are considered to be within the scope of the invention, as set out in the attached claims and their equivalents.

Claims

WHAT IS CLAIMED IS:
1. A solution capable of removing adherent organic material from the
surface of a solid substrate at room temperature, said solution comprising:
a first solvent, having dissolved therein,
up to 2% of one or more alkali metal silicates;
a source of alkalinity, said source being substantially free of
alkali metal hydroxide ions;
at least one organic solvent in an amount up to 20%, and an
amount of hydrotrope effective to render said organic solvent soluble in said
solution;
up to 10% amino alcohol;
at least one surfactant in an amount up to 25%; and
up to 15% corrosion inhibitor;
said solution having an alkaline pH less than about 12.
2. The solution of claim 1 , wherein said first solvent consists essentially of
water, and said first solvent comprises no more than 80% of said solution.
3. The solution of claim 2, wherein said water comprises no more than
75% of said solution and said solution has a pH in the range of from about 10
to 12.
4. The solution of claim 1 , wherein said one or more alkali metal silicates
consists essentially of potassium silicate.
5. The solution of claim 4, wherein said potassium silicate comprises up
to 0.25%) of said solution.
6. The solution of claim 1 , wherein said one or more alkali metal silicates
comprises potassium silicate, sodium silicate, or a blend thereof.
7. The solution of claim 1 , wherein said source of alkalinity consists
essentially of at least one alkali metal carbonate.
8. The solution of claim 7, wherein said at least one alkali metal
carbonate comprises one or more alkali metal carbonates selected from the
group consisting of potassium carbonate, and sodium carbonate.
9. The solution of claim 7, wherein said at least one alkali metal
carbonate comprises from 5 to 11% of said solution.
10. The solution of claim 9, wherein said at least one alkali metal
carbonate comprises about 9% of said solution.
11. The solution of claim 1 , wherein said amino alcohol consists essentially
of 2-amino-2-methyl-1 -propanol.
12. The solution of claim 11 , wherein said amino alcohol comprises about 4% of said solution.
13. The solution of claim 1 , wherein said organic solvent comprises at least one solvent selected from the group consisting of d-limonene, glycol ethers, and N-methyl pyrrolidone.
14. The solution of claim 13, wherein said organic solvent comprises a combination of d-limonene and dipropylene glycol n-propyl ether.
15. The solution of claim 13, wherein said organic solvent comprises N- methyl pyrrolidone.
16. The solution of claim 13, wherein said organic solvent comprises propylene glycol n-butyl ether, propylene glycol n-propyl ether, dipropylene glycol n-propyl ether, or a combination thereof.
17. The solution of claim 13, wherein said organic solvent comprises a combination of propylene glycol n-butyl ether and dipropylene glycol n-propyl ether.
18. The solution of claim 1 , wherein said organic solvent comprises from
about 7% to about 10% of said solution.
19. The solution of claim 1 , wherein said surfactant consists essentially of
sodium lauriminodipropionate.
20. The solution of claim 1 , wherein said surfactant comprises up to 2% of
said solution.
21. The solution of claim 1 , wherein said hydrotrope consists essentially of
either said corrosion inhibitor, said surfactant or both.
22. The solution of claim 1 , wherein said solution includes a material
introduced solely as a separate hydrotrope, said separate hydrotrope
consisting essentially of sodium xylene sulfonate.
23. The solution of claim 1 , wherein said corrosion inhibitor consists
essentially of at least one fatty acid.
24. The solution of claim 23, wherein said fatty acid comprises one
selected from the group consisting of caprylic acid and stearic acid.
25. The solution of claim 1 , wherein said substrate consists essentially of
bare or anodized aluminum and said solution contains at least one corrosion
inhibitor.
26. The solution of claim 1 , wherein said substrate consists essentially of
plastic and said solution optionally contains a corrosion inhibitor.
27. The solution of claim 1 , wherein said corrosion inhibitor consists essentially of at least one phosphate ester.
28. A solution capable of removing carbonized organic material from the surface of a substrate at room temperature, said solution comprising: water, having dissolved therein, up to 2.0% of potassium silicate, sodium silicate, or a blend thereof; from 5 to 11 % of at least one of potassium carbonate and sodium carbonate; at least one organic solvent in an amount of up to 20%, wherein said organic solvent comprises at least one solvent comprises one or more glycol ethers, N-methyl pyrrolidone, or a combination thereof; and an amount of hydrotrope effective to render said organic solvent soluble in said solution; up to 10% amino alcohol consisting essentially of 2-amino-2- methyl-1-propanol; a surfactant consisting essentially of sodium lauriminodipropionate in an amount up to 25%; and at least one corrosion inhibitor in an amount up to 15%, said corrosion inhibitor consisting essentially of at least one fatty acid, wherein all percentages are weight percentages based on a total weight of the solution; said solution having a pH in the range of from 10 to 12.
29. The solution of claim 28 wherein said pH is about 11.
30. The solution of claim 28, wherein said organic solvent comprises N- methyl pyrrolidone.
31. The solution of claim 28, wherein said organic solvent comprises propylene glycol n-butyl ether, propylene glycol n-propyl ether, dipropylene glycol n-propyl ether, or a combination thereof.
32. The solution of claim 28, wherein said organic solvent comprises a combination of propylene glycol n-butyl ether and dipropylene glycol n-propyl ether.
33. The solution of claim 28, wherein said substrate comprises metal,
plastic, or a combination thereof.
34. A method of removing adherent organic material from the surface of a
solid substrate, comprising the steps of:
forming a water-based solution, said solution having dissolved therein,
up to 2% of at least one alkali metal silicate;
a source of alkalinity, said source being substantially free of
alkali metal hydroxide ions;
at least one organic solvent in an amount up to 20%, and an
amount of hydrotrope effective to render said organic solvent soluble in said
solution;
up to 10% amino alcohol;
at least one surfactant in an amount up to 25%; and
up to 15% corrosion inhibitor;
said solution having a pH in the range of from 10 to 12;
placing said substrate in said solution for a time sufficient to remove said
organic material from said substrate.
35. The process of claim 34, wherein said process is conducted at room
temperature.
36. The process of claim 34, wherein said process includes the step of
preventing evaporation of said water and said organic solvent from said
solution.
37. The process of claim 34, wherein said adherent organic material comprises a material selected from the group consisting of carbonized organic material, caramelized organic material, and mixtures thereof.
38. The process of claim 34, wherein said organic solvent comprises N- methyl pyrrolidone.
39. The process of claim 34, wherein said organic solvent comprises propylene glycol n-butyl ether, propylene glycol n-propyl ether, dipropylene glycol n-propyl ether, or a combination thereof.
40. The process of claim 34, wherein said organic solvent comprises a combination of propylene glycol n-butyl ether and dipropylene glycol n-propyl ether.
41. The process of claim 34, wherein the solid substrate comprises aluminum.
42. The process of claim 34, wherein the solid substrate comprises plastic.
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