WO2002046302A1 - Dispersion composition of fusible fluororesin, method of coating with the same, and coated article - Google Patents

Dispersion composition of fusible fluororesin, method of coating with the same, and coated article Download PDF

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Publication number
WO2002046302A1
WO2002046302A1 PCT/JP2001/010658 JP0110658W WO0246302A1 WO 2002046302 A1 WO2002046302 A1 WO 2002046302A1 JP 0110658 W JP0110658 W JP 0110658W WO 0246302 A1 WO0246302 A1 WO 0246302A1
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Prior art keywords
fluorine
molten resin
dispersion composition
fluorinated
polymer
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PCT/JP2001/010658
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French (fr)
Japanese (ja)
Inventor
Yasukazu Nakatani
Koichiro Ogita
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Daikin Industries, Ltd.
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Priority to JP2002548030A priority Critical patent/JPWO2002046302A1/en
Publication of WO2002046302A1 publication Critical patent/WO2002046302A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C09D127/18Homopolymers or copolymers of tetrafluoroethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08L27/18Homopolymers or copolymers or tetrafluoroethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L53/00Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D153/00Coating compositions based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers

Definitions

  • Fluorine-containing molten resin dispersion composition its coating method and coated article
  • the present invention relates to a fluorine-containing molten resin dispersion composition, a method for coating the same, and a coated article. More specifically, the present invention relates to a fluorine-containing molten resin dispersion composition capable of obtaining a film having both durability and flexibility, and silicone. The present invention relates to a method of coating a rubber, heat-resistant resin or metal product with such a fluorine-containing molten resin dispersion composition and a coated article.
  • OA rolls silicone rubber or metal is used as the base material for rolls (hereinafter simply referred to as “OA rolls”) used in office automation (OA) equipment (eg, copiers, printers, etc.).
  • OA office automation
  • a coating film made of a general fluorine-containing molten resin dispersion paint is formed for the purpose of imparting durability and non-adhesiveness.
  • the resin contained in such a fluorine-containing molten resin-dispersed coating material has a small particle size of about 0.2 to 0.6 ⁇ and cannot obtain a sufficient film thickness, and thus has satisfactory durability. Sex has not been obtained.
  • the sharpness of images has been required, and accordingly, it has been required that office automation rolls have both durability and flexibility.
  • Rolls with excellent flexibility can increase the nip width, and images fixed with such rolls are generally known to have small character misalignment and high sharpness.
  • Fluorine-containing molten resin powder having an average particle size of 5 to 1000 ⁇ m, and a fluorine-containing multi-segmented polymer having an elastomeric fluorine-containing polymer chain segment and a non-elastomer-containing fluorine-containing polymer chain segment
  • a fluorine-containing molten resin dispersion composition obtained by dispersing
  • a substrate comprising silicone rubber, a heat-resistant resin or a metal; an elastic layer formed on the surface of the substrate; and the fluorine-containing molten resin dispersion composition of (1) above on the elastic layer.
  • the fluorinated molten resin dispersion composition of (1) above is applied to at least a part of silicone rubber, heat-resistant resin or metal article via a primer, and the liquid medium is removed from the applied composition.
  • a method for coating an article comprising firing the fluorine-containing molten resin powder and the fluorine-containing multi-segmented polymer,
  • the fluorine-containing molten resin dispersion composition of (1) above is applied to at least a part of silicone rubber, heat-resistant resin or metal article via an elastic layer, and a liquid medium is formed from the applied composition. Removing, followed by baking the fluorinated molten resin powder and the fluorinated multi-segmented polymer,
  • a silicone rubber article having at least a part of its surface coated with a fluorine-containing molten resin dispersion composition according to the coating method of (4) or (5) above.
  • an elastic layer made of a fluororubber vulcanizing composition is formed as an intermediate layer between a film made of the composition of the present invention and a substrate. Is also good.
  • the elastomeric fluorinated polymer single-chain segment A gives flexibility to the entire fluorinated multi-segmented polymer, and at least one of its constituent units. 9 0 molar 0/0 is par full O Roo reflex in units.
  • the fluorine-containing molten resin powder used in the present invention is a fluorine-containing molten resin powder having an average particle size of 5 to 100 ⁇ m, and the dispersion composition is prepared by using such a fluorine-containing molten resin powder in a liquid medium. It is a dispersed composition.
  • a solvent selected from ketones, alcohols, esters, aliphatic hydrocarbons and aromatic hydrocarbons having a boiling point of 250 ° C or lower and a surfactant of 10% by weight or lower based on the solvent.
  • a medium water (or aqueous medium) is preferably used as the liquid medium because aqueous compositions are desired from the viewpoint of solvent control and environmental problems in recent years. Therefore, the present invention will be described below by taking an aqueous composition as an example.
  • the fluorinated molten resin contained in the composition of the present invention 1 5 0-3 5 has a melting point of 0 ° C, melt viscosity at 5 0 ° C above the melting point is 1 0 7 Boyes following Things are preferred.
  • tetrafluoroethylene-perfluoroalkylvinyl ether copolymer PFA
  • tetrafluoroethylene-perfluoroalkylvinyl alcohol ether-hexafluoropropylene copolymer EPA
  • EPA tetrafluoroethylene-perfluoroalkylvinyl alcohol ether-hexafluoropropylene copolymer
  • EPA tetrafluoroethylene-perfluoroalkylvinyl alcohol ether-hexafluoropropylene copolymer
  • ETP Tetrafluoroethylene-hexafluoropropylene copolymer
  • PCTFE Polychloroethylene trifluoroethylene
  • chloroethylene-based copolymers such as polyethylene-ethylene copolymer (ECTFE); vinylidene fluoride-based copolymers such as polyvinylidene fluoride (PVdF); and the like.
  • fluorinated molten resins can be used alone or in combination of two or more.
  • tetrafluoroethylene copolymers are preferable in terms of non-adhesiveness, and PFA is more preferable in terms of heat resistance.
  • the average particle size of the fluorinated molten resin powder is usually 5 to 100 m, preferably 10 to 300 m. If the average particle size is too small, cracks will occur in the coating film during firing, making it impossible to obtain a film having a sufficient film thickness. If the average particle size is too large, the powder will precipitate in the dispersion composition. The dispersion state is not stable, and uniform coating may be difficult.
  • the apparent density of the fluorinated molten resin powder is usually from 0.3 to: 1.5 g / ml, preferably from 0.5 to 1.0 g / ml. If the apparent density is too low, the dispersibility of the powder is reduced, and the inclusion of bubbles and poor leveling properties are likely to occur. If the apparent density is too high, the powder sediments and becomes soothing that the dispersion stability of the composition decreases. .
  • the compounding amount of the fluorinated molten resin powder is from 15 to 80% by weight, preferably from 20 to 75% by weight, based on the total weight of the yarn. If the amount of the fluorinated molten resin powder is too small, the viscosity of the dispersion liquid will be low, and even if it is applied to the surface of an article, dripping will occur immediately and a film having a sufficient film thickness may not be obtained. If the amount of the fluorine-containing molten resin powder is too large, the composition may not be fluid, and coating may not be possible.
  • the specific compounding amount may be appropriately selected within the above range in consideration of the coating method and the adjustment of the film thickness, etc.In the case of spray coating, etc., the concentration is relatively low, while in the case of press coating, etc. It is preferable that the content be 50% by weight or more to be a paste.
  • the fluorinated multi-segmented polymer contained in the fluorinated molten resin dispersion composition of the present invention has an elastomer-free fluorinated polymer chain segment A in one molecule (hereinafter, simply referred to as “elastomer-unique segment A”).
  • elastomer-unique segment A elastomer-unique segment
  • non-elastomeric fluorine-containing polymer This refers to a block formed by grafting or graft-linking of a limer chain segment B (hereinafter, simply referred to as “non-elastomeric segment B”).
  • the film obtained from the fluorine-containing molten resin dispersion composition containing such a fluorine-containing multi-segmented polymer has heat resistance, abrasion resistance and non-adhesion while maintaining sufficient flexibility.
  • Elastomeric segment A refers to a segment having a glass transition point of 25 ° C or less, and is generally amorphous.
  • the monomer which is a constituent unit of the elastomeric segment A include tetrafluoroethylene, propylene hexanoleo-ethylene, chlorotrinoleoethylene, perfluoroalkyl vinyl ether (the alkyl group has 1 carbon atom. ⁇ 6) and
  • X 1 is a fluorine atom or a trifluoromethyl group
  • 1 is a parafluoroalkyl group having 1 to 6 carbon atoms
  • p and q are integers of 0 to 5, provided that p + q ⁇ l.
  • perfluorovinyl ethers represented by the following formulas. Of these, combinations and compositions having strong elastomeric properties can be used.
  • polyamine vulcanization polyol vulcanization, peroxide vulcanization and other monomers that provide a cure site for curing reaction and monomers containing functional groups that impart functions such as adhesion to other materials are used. 10 mol. It may be introduced at / 0 or less.
  • the elastomeric segment A is an elastic polymer chain consisting of 50-85 mol 0 / o of tetrafluoroethylene and 15-50 mol% of perfluoroalkyl butyl ether.
  • the non-elastomeric segment B preferably has a crystal melting point of 150 ° C or more.
  • monomers that can constitute the non-elastomeric segment B include tetrafluoroethylene, hexafluoropropylene, black trifluoroethylene, perfluoroalkylbier ether,
  • X 2 represents a fluorine atom or a chlorine atom, and r represents an integer of 1 to 10
  • X 3 and X 4 each represent a hydrogen atom or a fluorine atom, and s represents an integer of 1 to 10.
  • monomers copolymerizable with these for example, ethylene, propylene, vinylidene chloride, butyl ethers, carboxylate esters, and acrylics can also be used as the copolymerization component.
  • one segment B is a preferred embodiment, up to 1 0 0 mole 0/0 exceed Tetorafuruo port ethylene 8 5 mole 0/0, and
  • R f 2 is triflate Ruo b methyl or 0R f 3 (R f 3 is the number of carbon atoms:! ⁇ Is 5 Par Furuoroarukiru group represents a group represented by).
  • the non-elastomeric one segment B is Tetorafuru Oroechiren 8 5-9 9.7 mole 0/0, and compounds of formula (I) 0. 3 ⁇ 1 ⁇ 5 Mo consisting Le% polymer chains It is.
  • the monomers used as the main components include fluorinated olefins alone, combinations of fluorinated olefins, combinations of ethylene and tetrafluoroethylene, and ethylene and chlorotrifluoroethylene from the viewpoint of heat resistance and abrasion resistance.
  • a combination of ethylene is preferable, and a combination of perhaloolefin alone or a combination of perhaloolefins is particularly preferable.
  • Fluorine-containing multi-segmented polymer is placed at both ends of Mainly a polymer molecule (B-A-B) with non-elastomer segment B bonded and a polymer molecule (A-B) with non-elastomeric segment B bonded to one end of elastomer segment A It is. If there is a large number of polymer molecules of only the elastomeric segment A to which the non-elastomeric segment B is not bonded, the mechanical properties and abrasion resistance of the resulting film tend to decrease.
  • the proportion of the elastomeric segment A and the non-elastomeric segment B in the fluorine-containing multi-segmented polymer varies depending on the application, required characteristics, and the composition of each segment, but the elastomeric segment A versus the non-elastomeric
  • the ratio (weight ratio) of the segment B is 5:95 to 98: 2, preferably 20:80 to 95: 5.
  • the proportion of the elastomeric segment A is low, the flexibility may be insufficient. If the proportion of the non-elastomeric segment B is low, the heat resistance, wear resistance, and mechanical properties may be insufficient. May be.
  • the fluorine-containing multi-segmented polymer is preferably used in the form of an aqueous dispersion from the viewpoint of dispersibility.
  • the particle size of the fluorine-containing multi-segmented polymer is from 1 to 100 nm, and from the viewpoint of the stability of the aqueous dispersion, it is preferably from 50 to 500 nm.
  • the compounding amount of the fluorine-containing multi-segmented polymer in the fluorine-containing molten resin dispersion composition is from 0.001 to 30% by weight, preferably from 0.01 to 20% by weight, based on the solid content. And more preferably 0.1 to 10% by weight.
  • the compounding amount of the fluorine-containing multi-segmented polymer is too small, the flexibility of the obtained film may be insufficient. If the amount of the fluorine-containing multi-segmented polymer is too large, a film having a sufficient film thickness may not be obtained, and the mechanical properties of the film may be insufficient.
  • the composition of the present invention preferably contains a water-soluble solvent.
  • the water-soluble solvent has a function of wetting the fluorinated molten resin, and those having a high boiling point serve as a drying retarder that connects the resins when drying the coating film and prevents the generation of cracks. Fluorine-containing melt if the blending amount is appropriate even in a high boiling point solvent. Since the fat volatilizes sufficiently at the baking temperature, the properties such as heat resistance and non-adhesion of the film are not reduced.
  • water-soluble solvent examples include low-boiling organic solvents having a boiling point of up to 10 ° C, such as methanol, ethanol, isopropanol, sec-butanol, t-butanol, aceton, and methyl ethyl ketone; Toluene, xylene, methyl sorb, ethyl sorb, methyl isobutyl ketone, n-butanol, etc.
  • low-boiling organic solvents having a boiling point of up to 10 ° C, such as methanol, ethanol, isopropanol, sec-butanol, t-butanol, aceton, and methyl ethyl ketone
  • medium boiling organic solvents at 100 to 150 ° C medium boiling organic solvents at 100 to 150 ° C
  • high boiling organic solvents with boiling points of 150 ° C or more N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, ketocin, ethylene glycol, propylene glycol, glycerin, dimethyl carbitol, butyl dicanolebitol, Solve, cyclohexanol, diisobutyl ketone, 1,4-butanediol, triethylene glycol, tetra Ethylene glycol and the like.
  • the high-boiling organic solvent an alcohol solvent is preferable because it has good wettability with the fluorinated molten resin and is easy to handle.
  • the amount of the water-soluble solvent is 0.5 to 50 weight of the total water. / 0 , preferably 1 to 30% by weight.
  • the amount of the low-boiling organic solvent When the amount of the low-boiling organic solvent is too small, the inclusion of bubbles becomes easy to occur, and when the amount is too large, the entire composition becomes flammable and the advantages of the aqueous dispersion composition may be impaired. . If the amount of the medium-boiling organic solvent is too small, the fluorine-containing molten resin may return to powder when the coating film is dried and may not be calcined.If the amount is too large, it may remain in the film after baking. The film properties may be reduced. If the amount of the high-boiling organic solvent is too large, it may remain in the fired film and deteriorate the film characteristics.
  • the surfactant may be any one that can uniformly disperse the fluorine-containing molten resin powder at 15 to 80% by weight in the composition.
  • Anionic surfactant, cationic surfactant, nonionic surfactant Both surfactants and amphoteric surfactants can be used.
  • sodium alkyl sulfate, sodium alkyl ether sulfate, triethanolamine alkyl sulfate, triethanolamine Anionic surfactants such as anoalkyl ether sulfate, ammonium quinolequinole sulfate, ammonium alkyl ether sulfate, sodium alkyl ether phosphate and sodium phenol alkyl carboxylate; alkyl ammonium salts, alkylbenzenes Cationic surfactants such as diammonium salt; polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene alkyl ester, propylene glycol-propylene oxide copolymer, perfluoroalkyl Nonionic surfactants such as ethylene oxide adducts and 2-ethylhexanol ethylene oxide adducts; alkylamine betaine, alkylamide betaine, imidazolymine betaine And other amphoteric
  • the amount of the surfactant is usually from 0.01 to 50% by weight, preferably from 0.1 to 30% by weight, particularly preferably from 0.2 to 20% by weight of the fluorinated molten resin powder. If the amount of the surfactant is too small, the fluorinated molten resin powder may not be uniformly dispersed and may partly float.If the amount is too large, a large amount of the surfactant decomposition residue remains in the film. In addition to coloring, properties such as heat resistance and non-adhesion of the film may decrease.
  • additives can be added to the composition of the present invention depending on the use.
  • the additives include fillers, stabilizers, pigments, thickeners, decomposition accelerators, fire retardants, and antifoaming agents.
  • the composition of the present invention can be prepared by uniformly dispersing the fluorine-containing molten resin powder and the fluorine-containing multi-segmented polymer in pure water, preferably in the presence of a water-soluble solvent and a surfactant. it can.
  • a solvent-based dispersion composition using a solvent having a low surface tension may not require water and a surfactant.
  • the resin particle size in the coating is as small as 0.2-0.6 ⁇ m, so the thickness of the film formed by one coating is 20 ⁇ If it exceeds, cracks are likely to occur. Even if multiple coats are applied to make the film thicker, cracks tend to occur in thicker films. However, in the composition of the present invention, cracks It is possible to easily obtain a film having a film thickness of about 100 jum without generating cracks.
  • an elastic layer made of, for example, a fluororubber vulcanizing composition as an intermediate layer between the film made of the composition of the present invention and the substrate, the flexibility of the entire coating layer can be increased.
  • the coating composed of the fluororubber vulcanizing composition may be a single layer composed of one type of fluororubber vulcanizing composition, or two or more layers composed of the same or different fluororubber vulcanizing compositions. May be formed from multiple layers.
  • Fluororubber is usually supplied as an aqueous dispersion.
  • Aqueous fluororubber dispurgeon is a 10 to 75% by weight of fluororubber in the presence of a surfactant, such as polyoxyethylene alkynoleatenole, polyoxyethylene alkynolephenylatenole, or anolequinolenesolenate. It is dispersed in water at a concentration of.
  • a surfactant such as polyoxyethylene alkynoleatenole, polyoxyethylene alkynolephenylatenole, or anolequinolenesolenate. It is dispersed in water at a concentration of.
  • Fluorororubber is a fluorinated copolymer containing a repeating unit represented by —CH 2 — in the main chain.
  • a typical example is a fluorinated copolymer containing vinylidene fluoride, specifically, a copolymer whose main chain contains a repeating unit having the following structure:
  • vinylidenefluoride hexafluoropropylene copolymer vinylidene fluoride-tetrafluoroethylene copolymer, ethylene-hexafluoropropylene copolymer, tetrafluoroethylene
  • a propylene copolymer vinylidene fluoride copolymers are preferred from the viewpoint of crosslinkability.
  • the amount of fluoro rubber contained in the fluoro rubber vulcanizing composition is based on 100 parts by weight of water.
  • the amount is 1 to 500 parts by weight, preferably 5 to 300 parts by weight, more preferably 10 to 150 parts by weight.
  • the vulcanizing agent used in the fluororubber vulcanizing composition used in the present invention may be any of a conventionally known polyamine vulcanizing agent and a polyol vulcanizing agent. Is preferably a polyol vulcanizing agent.
  • the fluororubber vulcanizing composition may contain a fluororesin and Z or a fluorine-containing multi-segmented polymer.
  • fluororesin examples include polyvinylidene fluoride, ethylene-tetrafluoroethylene copolymer, polychlorotrifluoroethylene, tetrafluoronorethylene, hexafluoropropylene-perfluoroalkylbutyl ether copolymer. (EPA), tetrafluoroethylene-hexafluoropropylene copolymer
  • FEP tetrafluoroethylene-perfluoroalkylbutyl ether copolymer
  • PFA tetrafluoroethylene-perfluoroalkylbutyl ether copolymer
  • polytetrafluoroethylene and the like, and one or more of these can be used.
  • the fluororesin is preferably used in the form of an aqueous dispersion from the viewpoint of dispersibility.
  • fluorine-containing multi-segmented polymer are as described above.
  • the sum of the contents of the fluororesin and the fluorine-containing multi-segmented polymer is 20 to 80% by weight based on the total weight of the solid content.
  • a film formed from a fluororesin vulcanizing composition containing a fluororesin and Z or a fluorine-containing multi-segmented polymer becomes a fluororesin rich
  • a film comprising the composition of the present invention and a fluororubber vulcanizing composition Adhesion with the film consisting of is improved.
  • a silicone rubber, a heat-resistant resin or a metal article can be used as the base material, but such an article can be used only if the whole article is made of silicone rubber, heat-resistant resin or metal.
  • the surface coated with the fluorine-containing molten resin dispersion composition of the present invention is formed from a layer of silicone rubber, a heat-resistant resin or a metal. Also include articles that are in use.
  • the heat-resistant resin used for the base material include polyimide, polyetherimide, polyamide, polyamideimide, polyethersulfone, polyetherketone, polyetheretherketone, and polyetherketone.
  • examples include polyethylene terephthalate, polycarbonate, polyphenylene sulfide, polyparapanoic acid, polyparabenzobisimidazole, polyparabenzobisoxazole, polyparabenzobisthiazole, and the like, and a multilayer product of these.
  • metal examples include, but are not limited to, nickel, aluminum, and stainless steel (SUS).
  • the fluorine-containing molten resin and the fluorine-containing multi-segmented polymer have low adhesiveness to silicone rubber or a heat-resistant resin or metal, it is desirable to bond them using a primer.
  • a polymer composition comprising an alkoxysilane monomer (Japanese Patent Application Laid-Open Nos. Sho 51-32626, Japanese Patent Publication No. 1-377377, Japanese Patent Publication No. 5-13131) No. 3), a composition containing an alkoxysilane monomer and an organic titanate compound (Japanese Patent Application No. 11-94945), and a fluorine-containing ethylenic polymer particle containing a functional group.
  • a dispersion composition (WO98 / 520229) is preferred.
  • primers for heat-resistant resins and metals include (1) a known composition containing a fluororesin and a heat-resistant resin, (2) a silane compound, and (3) a dispersion composition of a functional group-containing fluorine-containing ethylenic polymer (WO98 / 5) 0 229) are preferably used, and among them, (3) a dispersion composition of functional group-containing fluorine-containing ethylenic polymer particles is particularly preferable.
  • a polymer composition composed of an alkoxysilane monomer, a polymer composition composed of an alkoxysilane monomer, and an organic titanate compound are used as primers for silicone rubber.
  • compositions containing the same are compositions containing the same.
  • a primer for a heat-resistant resin or a metal a silane compound or the like is preferably used as necessary.
  • the functional group-containing fluorine-containing ethylenic polymer used as a primer will be briefly described.
  • the functional group of the functional group-containing fluorine-containing ethylenic polymer is at least one selected from a hydroxyl group, a carboxyl group, a carboxylate, a carboxyester group, and an epoxy group. It can provide adhesiveness with the adhesive.
  • the type and combination of the functional groups are appropriately selected depending on the type, purpose and application of the surface of the substrate, but those having a hydroxyl group are most preferable in terms of heat resistance.
  • the functional group-containing fluorinated ethylenic monomer (a), which is one of the components constituting the functional group-containing fluorinated ethylenic polymer, has the formula (3):
  • Y is one CH 2 OH, one COOH, a carboxylate, a carboxyester group or an epoxy group
  • X and X 1 are the same or different and are a hydrogen atom or a fluorine atom
  • R f is a C 1-40 carbon atom.
  • a divalent fluorinated alkylene group, a fluorinated oxyalkylene group having 1 to 40 carbon atoms, a fluorinated alkylene group having an ether bond having 1 to 40 carbon atoms, or a fluorinated alkylene group having an ether bond having 1 to 40 carbon atoms Represents a xyalkylene group.
  • the functional group-containing fluorinated ethylenic monomer represented by is preferred.
  • CF 2 CFO CF 2 CF 2 CH 2 OH
  • CF 2 CFO (CF 2 ) 3 C OOH
  • CF 2 CFOCF 2 CF 2 COOCH 3 ,
  • CF 2 CFOCF 2 CFOCF 2 CF 2 CH 2 OH
  • CF 2 CFCF 2 COOH
  • CF 2 CFCF. CH 2 OH
  • CF 2 CFCF 2 CF, CH 2 CH-CH 2
  • CH 2 CFCF 2 CF 2 CH 2 CH 2 OH
  • CH 2 CFCF 2 CF 2 CO OH
  • CH 2 CFCF 2 CFpenCH 2 CH— CH.
  • CH 2 CH— (CF 2 ) 4 _CH 2 CH 2 CH 2 OH
  • fluorinated ethylenic monomer (b) which does not contain a functional group and which constitutes the functional group-containing fluorinated ethylenic copolymer together with the functional group-containing fluorinated ethylenic monomer (a) include tetrafluoroethylene.
  • Ethylene, formula (4): CF 2 CF-R f 1 (4)
  • Rf 1 represents CF 3 or OR f 2 (where 1 is a C 1-5 perfluoroalkyl group).
  • X 2 is a hydrogen atom, a chlorine atom or a fluorine atom, and n is an integer of 1 to 5.
  • a fluorine atom is added as long as heat resistance is not reduced.
  • An ethylenic monomer having no ethylenic monomer may be copolymerized.
  • the ethylenic monomer having no fluorine atom is preferably selected from ethylenic monomers having 5 or less carbon atoms so as not to lower the heat resistance. Specifically, ethylene, propylene,
  • the content of the functional group-containing fluorinated ethylenic monomer (a) in the functional group-containing fluorinated ethylenic polymer used in the present invention is 0.1% of the total amount of the monomers in the polymer.
  • 05-30 is the mole 0/0.
  • Preferred examples of the functional group-containing fluorinated ethylene polymer used in the present invention are as follows.
  • This polymer is particularly excellent in heat resistance and chemical resistance.
  • the functional group-containing fluorinated ethylenic monomer (al) is contained in an amount of 0.05 to 30 mol% based on the total amount of the monomers, and is contained in the total amount of the monomers excluding the monomer (a).
  • Polymer of 0.3 to 15 mol 0/0 For example, a tetrafluoroethylene-perfluoro (alkyl biel ether) copolymer having a functional group or a tetrafluoroethylene-hexafluoropropylene polymer having a functional group.
  • This polymer has almost the same heat resistance and chemical resistance as the polymer of the above (I). It is excellent in that it can be melt-molded and can be smoothed by heat even when applied in the form of paint.
  • This polymer has excellent heat resistance and weather resistance, has excellent mechanical strength, is hard and tough, and has excellent melt fluidity, so it can be molded and processed with other substrates. It is excellent in that it can be easily combined (laminated, etc.).
  • This polymer is preferable because of its excellent heat resistance.
  • the base material of the OA roll is generally made of silicone rubber or metal, and its surface is composed of a fluororubber vulcanizing composition and a general fluorine-containing molten resin dispersion paint for the purpose of durability and non-adhesion. Although a coating is provided, its durability is not always sufficient. The same applies when a belt made of a heat-resistant resin or metal is used instead of the silicone rubber roll or metal roll.
  • the composition of the present invention can easily form a film having a film thickness that was impossible with a conventional composition by one coating, and the film has sufficient durability and non-adhesiveness.
  • the composition of the present invention contains a fluorine-containing multi-segmented polymer having an elastomeric segment, sufficient flexibility is imparted to the film.
  • the film made of the composition of the present invention has a high dynamic friction coefficient, high paper transportability can be achieved.
  • the composition of the present invention contains a perfluoro compound, the resulting film has high toner releasability.
  • the composition of the present invention and silicone can be used. It is possible to strongly bond rubber or heat resistant luster or metal.
  • the composition of the present invention can be laminated to form a multilayer structure having a hardness gradient. That is, a highly flexible film (the composition ratio of the fluorine-containing multi-segmented polymer is large) is formed on the base material side, and the film (the composition ratio of the fluorine-containing multi-segmented polymer is gradually reduced) is formed. By sequentially laminating the layers, the adhesion between the layers can be ensured. A similar laminated structure can be formed even when the intermediate layer requires flexibility while the surface layer requires high hardness.
  • the film formed from the composition of the present invention requires heat resistance, non-adhesiveness, lubricity, solvent resistance, etc. by applying it to an article based on silicone rubber or a heat-resistant resin or metal.
  • the main applications include mouth and belts for OA equipment such as copiers, printers, and facsimile machines (for example, fixing rolls, pressure holes, fixing belts, and conveyor belts). However, it can also be used for seats and belts; 0-rings, diaphragms, chemical resistant tubes, fuel hoses, valve seals, gaskets for chemical plants, engine gaskets, etc.
  • aqueous dispersion obtained by the procedure described in Example 1 of WO99 / 33891 was concentrated with a surfactant (20% by weight aqueous solution of TD-90 manufactured by Lion Corporation). The solid concentration was 50% by weight. This is called "fluorine-containing multi-segmented polymer display puryon.”
  • a vinylidenefluoridonotetrafluoroethylene Z hexafluoropropylene copolymer (monomer composition: 65/18/17 (molar ratio)) is produced by emulsion polymerization, and the resulting aqueous dispersion is subjected to surface activity. (20% by weight aqueous solution of TD-90 manufactured by Lion Corporation) to a solid concentration of 60% by weight. This is referred to as "fluorine rubber dispense.”
  • Pigment paste 3 parts by weight of filler (Talox R- 516 L, manufactured by Titanium Industry Co., Ltd.) and 5 parts by weight of an acid acceptor (DHT-4A, manufactured by Kyowa Chemical Industry Co., Ltd.) A 20% by weight aqueous solution of 13) was dispersed in 46 parts by weight of pure water together with 2 parts by weight to prepare a paste. This is called "pigment paste”.
  • Filler Tilox R- 516 L, manufactured by Titanium Industry Co., Ltd.
  • DHT-4A an acid acceptor
  • a fluoro rubber disposable 38 parts by weight of a fluoro rubber disposable, 47 parts by weight of a fluorine-containing multi-segmented polymer disperse, and 12 parts by weight of a pigment paste were mixed and sufficiently dispersed.
  • a polyol-based vulcanizing agent a 10% by weight aqueous solution of bisphenol AF ammonium salt
  • a vulcanization accelerator U—CAT SA610-50 manufactured by Sanwa Pro Co., Ltd.
  • a fluororubber vulcanizing composition was prepared. This is referred to as a "fluorine rubber vulcanizing composition".
  • fluorinated molten resin dispersion composition A 4 parts by weight of isopropyl alcohol, 8 parts by weight of nonionic surfactant (DS-401 manufactured by Daikin Industries, Ltd.), 6 parts by weight of triethylene glycol, 4 parts by weight of ethylene glycol, 20 parts by weight of pure water, PFA resin powder ( (Average particle size 25 ⁇ ; apparent density 0.8 g / ml) 26 parts by weight, fluorine-containing multi-segmented polymer disperser 4 parts by weight of John were mixed and dispersed to prepare a uniform dispersion composition. This is referred to as fluorinated molten resin dispersion composition A.
  • a fluorine-containing multi-segment polymerized polymer dispersion was mixed and dispersed to prepare a uniform dispersed yarn composition. This is called a fluorine-containing molten resin dispersion composition B.
  • TFE tetrafluoroethylene gas
  • the concentration of the polymer in the obtained aqueous dispersion was 10.9%, and the particle diameter measured by a dynamic light scattering method was 70.7 nm.
  • Melting point Tm by DSC analysis is 310 ° C, 1% pyrolysis by DTGA analysis
  • the temperature Td was 368 ° C.
  • the melt flow rate was measured at 1372 gZl Om in when the melt flow rate was measured at 372 ° C for 5 minutes with a load of 7 kgf Zcm 2 by a high-grade flow tester using a 2 mm, 8 mm long nozzle. Met.
  • the dispersion composition of the functional group-containing fluorine-containing ethylenic polymer particles was spray-coated as a primer on a silicone rubber roll, and dried at 80 ° C: 00 ° C for 15 minutes.
  • the fluorine-containing molten resin dispersion composition A is spray-coated thereon, dried at 80 to 100 ° C for 15 minutes, and baked at 340 ° C for 30 minutes to obtain a fluorine-containing film having a thickness of about 30 m.
  • a molten resin-coated roll was obtained.
  • the durability of the film was evaluated as follows.
  • Copy paper (recycled PPC paper manufactured by Fuji Xerox Co., Ltd.) is pressed against the surface of the fluorine-containing molten resin-coated roll heated to 200 ° C with a load of lkg, and the roll surface is rotated by rotating the roll at a rotation speed of 300 rpm. After abrasion, a standard solution of wetting index (31 dyne m) was dropped, and the time required for the contact angle to become 20 ° or less by a goniometer was measured, and the time was used as a measure of durability.
  • the surface of the fluorine-containing molten resin-coated roll was measured with an IRHD surface microhardness tester (ASTM D1415), and the measured surface microhardness was used as a measure of flexibility.
  • ASTM D1415 IRHD surface microhardness tester
  • Example 1 The procedure of Example 1 was repeated, except that the fluorine-containing molten resin dispersion composition B was used instead of the fluorine-containing molten resin dispersion composition A.
  • Example 1 The procedure of Example 1 was repeated, except that the fluorine-containing molten resin dispersion composition C was used instead of the fluorine-containing molten resin dispersion composition A.
  • Example 1 The procedure of Example 1 was repeated except that the fluorine-containing molten resin dispersion composition D was used instead of the fluorine-containing molten resin dispersion composition A.
  • fluorinated molten resin dispersion composition A instead of fluorinated molten resin dispersion composition A, use PF A disperse gillon (AD-2CR, manufactured by Daikin Industries, Ltd., average particle size 0.3 im, solid content concentration 50% by weight). Spray coating, drying at 80 to 100 ° C for 15 minutes, and baking at 34 ° C for 30 minutes to obtain a fluorine-containing molten resin coated roll having a film thickness of about 20 ⁇ Obtained. The durability and flexibility of the film were evaluated in the same manner as in Example 1.
  • Example 2 The same dispersion composition of functional group-containing fluorine-containing ethylenic polymer particles as used in Example 1 was spray-coated on a polyimide film, and dried at 80 to 100 ° C. for 15 minutes. . Spray-coated the fluorinated molten resin dispersion composition A thereon, dried at 80 to 100 ° C for 15 minutes, and baked at 34 ° C for 30 minutes to obtain about 30 ⁇ m A fluorine-containing molten resin-coated film having a film thickness of
  • the durability of the film was evaluated as follows.
  • the surface of the fluorine-containing molten resin-coated film heated to 200 ° C was abraded with copy paper (recycled PPC paper manufactured by Fuji Xerox Co., Ltd.) using a Taber abrasion tester at a load of l kg and a rotation speed of 6 O rpm. Then, a wetting index standard solution (31 dyne mm) was dropped, and the contact angle was 20 with a goniometer. The time until it became below was measured and used as a measure of its endurance. '
  • Example 4 The procedure of Example 4 was repeated except that the fluorinated molten resin dispersion composition B was used instead of the fluorinated molten resin dispersion composition A.
  • Example 4 The procedure of Example 4 was repeated except that the fluorine-containing molten resin dispersion composition C was used instead of the fluorine-containing molten resin dispersion composition A.
  • Example 4 The procedure of Example 4 was repeated except that the fluorine-containing molten resin dispersion composition D was used instead of the fluorine-containing molten resin dispersion composition A.
  • PFA dispersion (AD-2CR, manufactured by Daikin Industries, Ltd.) is spray-coated, dried at 80 to 100 ° C. for 15 minutes, and then dried. Baking at 30 ° C for 30 minutes to obtain a fluorine-containing molten A fat-coated film was obtained. The durability and flexibility of the film were evaluated in the same manner as in Example 4.
  • a silicone rubber roll was spray-coated with a polymer thread composed of an alkoxysilane monomer (GLP-104 QR, manufactured by Daikin Industries, Ltd.), and 80-100
  • a fluororubber vulcanizing composition is spray-coated thereon and dried at 80 ° C: 100 ° C for 15 minutes, and then baked at 330 ° C for 15 minutes to form a film of about 20 m. An elastic layer having a thickness was formed. Furthermore, a fluorine-containing molten resin dispersion composition A is spray-coated thereon, dried at 80 to 100 ° C for 15 minutes, and then baked at 34 ° C for 30 minutes to obtain about 30 ⁇ m. Fluorine-containing molten resin-coated roll having a film thickness of The durability and flexibility of the film were evaluated in the same manner as in Example 1.
  • Example 7 The procedure of Example 7 was repeated except that the fluorine-containing molten resin dispersion composition B was used instead of the fluorine-containing molten resin dispersion composition A.
  • Example 7 The procedure of Example 7 was repeated except that the fluorine-containing molten resin dispersion composition C was used instead of the fluorine-containing molten resin dispersion composition A.
  • Example 7 The procedure of Example 7 was repeated except that the fluorine-containing molten resin dispersion composition D was used instead of the fluorine-containing molten resin dispersion composition A.
  • PFA dispersion (AD-2CR, manufactured by Daikin Industries, Ltd.) is spray-coated and dried at 80 to 150 ° C. for 15 minutes. It was baked at 34 ° C. for 30 minutes to obtain a fluorine-containing molten resin-coated roll having a film thickness of about 20 ⁇ .
  • the durability and flexibility of the film were evaluated in the same manner as in Example 1.
  • the polyimide film is spray-coated with a fluororubber vulcanizing composition, dried at 80 to 100 ° C for 15 minutes, and then baked at 330 ° C for 15 minutes to obtain a film thickness of about 20. An elastic layer was formed. Further, the fluorine-containing molten resin dispersion composition A is spray-coated thereon, dried at 80 to 100 ° C for 15 minutes, and baked at 34 ° C for 30 minutes to obtain about 30 / A fluorine-containing molten resin-coated film having a thickness of ni was obtained. The durability and flexibility of the film were evaluated in the same manner as in Example 4.
  • Example 10 The procedure of Example 10 was repeated, except that the fluorinated molten resin dispersion composition B was used instead of the fluorinated molten resin dispersion composition A.
  • Example 10 The procedure of Example 10 was repeated, except that the fluorinated molten resin dispersion composition C was used instead of the fluorinated molten resin dispersion composition A.
  • Example 10 The procedure of Example 10 was repeated except that the fluorinated molten resin dispersion composition D was used instead of the fluorinated molten resin dispersion composition A.
  • PFA dispersion (AD-2CR manufactured by Daikin Industries, Ltd.) is spray-coated and dried at 80 to 100 ° C. for 15 minutes. It was baked at 40 ° C. for 30 minutes to obtain a fluorine-containing molten resin-coated film having a thickness of about 20 / zm. The durability and flexibility of the film were evaluated in the same manner as in Example 4.
  • Example 7 Silicone rubber 25 2.9 200 33
  • Example 8 Silicone rubber 25 5.3 160 31
  • Example 9 Silicone rubber 25 11.4 40 24 Comparative Example 5 Silicone rubber 25 0 220 38 Comparative Example 6 Silicone Comb 0.3 90 30
  • Example 10 Sample 25 2.9 170 46
  • Example 11 e. Reimito, 25 5.3 130 44
  • Example 12 For the sample 25 11.4 30 39 Comparative example 7
  • the fluorine-containing molten resin-coated plate was wound around a roll and fixed, and kept in a thermostat at 180 ° C. for 5 hours. Place the copy paper on which the unfixed image has been formed (recycled PPC paper manufactured by Fuji Xerox Co., Ltd.) in a thermostat at 180 ° C, and rotate the roll heated on the unfixed image at a moving speed of 150 mm / sec. Was. The state of the image fixed in this way and the state of the toner attached to the fluorine-containing molten resin-coated plate were observed.
  • Example 13 The procedure of Example 13 was repeated, except that the fluorinated molten resin dispersion composition C was used instead of the fluorinated molten resin dispersion composition A.
  • Example 13 The procedure of Example 13 was repeated except that the fluorinated molten resin dispersion composition A was used instead of the fluorinated molten resin dispersion composition A.

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Abstract

A dispersion composition which comprises a liquid medium and, dispersed therein, fusible fluororesin particles having an average-particle diameter of 5 to 1,000 νm and a multi-segment fluoropolymer comprising an elastomeric fluoropolymer chain segment and a nonelastomeric fluoropolymer chain segment. From this composition, a coating film combining durability with flexibility can be obtained.

Description

明 細 書  Specification
含フッ素溶融樹脂分散組成物とその被覆方法および被覆物品  Fluorine-containing molten resin dispersion composition, its coating method and coated article
技術分野 Technical field
本発明は、 含フッ素溶融樹脂分散組成物とその被覆方法および被覆物品に関し、 さらに詳しくは、 耐久性と柔軟性を両立させるような皮膜を得ることのできる含 フッ素溶融樹脂分散組成物、 およびシリコーンゴム、 耐熱性樹脂または金属製物 品にそのような含フッ素溶融樹脂分散組成物を被覆する方法および被覆物品に関 する。  TECHNICAL FIELD The present invention relates to a fluorine-containing molten resin dispersion composition, a method for coating the same, and a coated article. More specifically, the present invention relates to a fluorine-containing molten resin dispersion composition capable of obtaining a film having both durability and flexibility, and silicone. The present invention relates to a method of coating a rubber, heat-resistant resin or metal product with such a fluorine-containing molten resin dispersion composition and a coated article.
背景技術  Background art
オフィスオートメーション (O A) 機器 (例えば複写機、 プリンターなど) に 使用されるロール (以下、 単に 「OAロール」 という。 ) の基材には、 一般にシ リコーンゴムや金属が用いられている。 このような O Aロールの表面には、 耐久 性や非粘着性を付与する目的で、 一般的な含フッ素溶融樹脂分散塗料からなる皮 膜が形成されている。 し力 し、 このような含フッ素溶融樹脂分散塗料に含まれる 樹脂は、 粒径が 0 . 2〜0 . 6 μ πι程度と小さいために十分な膜厚を得ることがで きず、 満足な耐久性は得られていない。 また、 近年 O A機器のカラー化が進む中 で画像の鮮鋭性が必要とされており、 これに伴い O Aロールには耐久性と柔軟性 を両立させることが求められている。  In general, silicone rubber or metal is used as the base material for rolls (hereinafter simply referred to as “OA rolls”) used in office automation (OA) equipment (eg, copiers, printers, etc.). On the surface of such an OA roll, a coating film made of a general fluorine-containing molten resin dispersion paint is formed for the purpose of imparting durability and non-adhesiveness. The resin contained in such a fluorine-containing molten resin-dispersed coating material has a small particle size of about 0.2 to 0.6 μπι and cannot obtain a sufficient film thickness, and thus has satisfactory durability. Sex has not been obtained. In addition, in recent years, as the colorization of office automation equipment has progressed, the sharpness of images has been required, and accordingly, it has been required that office automation rolls have both durability and flexibility.
柔軟性に優れるロールは、 二ップ幅を大きくすることができるので、 そのよう なロールで定着した画像は、 一般に文字ずれが小さく、 鮮鋭性に富むことが知ら れている。  Rolls with excellent flexibility can increase the nip width, and images fixed with such rolls are generally known to have small character misalignment and high sharpness.
また、 耐熱性樹脂や金属を基材とするベルトがシリコーンゴム口ールゃ金属口 —ルの代わりに使用される場合においても、 含フッ素溶融樹脂分散塗料からなる 皮膜がベルトの表面に形成されている力 やはり耐久性と柔軟性の両立がもとめ られる。  Even when a belt made of a heat-resistant resin or metal is used instead of a silicone rubber port or a metal port, a film made of a fluorine-containing molten resin-dispersed paint is formed on the belt surface. Achieving both durability and flexibility is required.
さらに、 O A機器の高速ィ匕が進むにつれて、 ロールやベルトの紙搬送性につい ても改良が必要となっている。  In addition, as the speed of office automation equipment increases, the paper transportability of rolls and belts also needs to be improved.
発明の開示 本発明の目的は、 耐久性と柔軟性を両立させ、 さらに高い紙搬送性を有する皮 膜を形成することのできる含フッ素溶融樹脂分散組成物を提供することである。 本発明の別の目的は、 シリコーンゴム、 耐熱性樹脂または金属製物品に含フッ 素溶融樹脂分散組成物を被覆する方法、 およびその被覆方法により製造された物 品を提供することである。 Disclosure of the invention An object of the present invention is to provide a fluorine-containing molten resin dispersion composition capable of forming a film having both high durability and flexibility and high paper transportability. Another object of the present invention is to provide a method for coating a fluorine-containing resin-dispersed composition on a silicone rubber, heat-resistant resin or metal article, and an article produced by the coating method.
上記目的は、  The above purpose is
( 1 ) 平均粒径が 5〜 1 0 0 0 μ mの含フッ素溶融樹脂粉末、 およびエラスト マー性含フッ素ポリマー鎖セグメントと非エラストマ一性含フッ素ポリマー鎖セ グメントを有する含フッ素多元セグメント化ポリマーを液体媒体中に分散してな る含フッ素溶融樹脂分散組成物、  (1) Fluorine-containing molten resin powder having an average particle size of 5 to 1000 μm, and a fluorine-containing multi-segmented polymer having an elastomeric fluorine-containing polymer chain segment and a non-elastomer-containing fluorine-containing polymer chain segment A fluorine-containing molten resin dispersion composition obtained by dispersing
( 2 ) シリコーンゴム、 耐熱性榭脂または金属からなる基材、 および該基材表 面に上記 ( 1 ) の含フッ素溶融樹脂分散組成物から形成された皮膜を有する積層 体、  (2) a laminate comprising a substrate made of silicone rubber, a heat-resistant resin or a metal, and a film formed on the surface of the substrate from the fluorine-containing molten resin dispersion composition of (1) above;
( 3 ) シリコーンゴム、 耐熱性樹脂または金属からなる基材、 該基材表面に形 成された弾性層、 およぴ該弾性層上に上記 ( 1 ) の含フッ素溶融樹脂^散組成物 から形成された皮膜を有する積層体、  (3) a substrate comprising silicone rubber, a heat-resistant resin or a metal; an elastic layer formed on the surface of the substrate; and the fluorine-containing molten resin dispersion composition of (1) above on the elastic layer. A laminate having a formed film,
( 4 ) 上記 (1 ) の含フッ素溶融樹脂分散組成物を、 シリコーンゴム、 耐熱性 樹脂または金属製物品の少なくとも一部にプライマーを介して適用し、 適用され た組成物から液体媒体を除去し、 次いで、 含フッ素溶融樹脂粉末および含フッ素 多元セグメント化ポリマーを焼成することを含んでなる物品の被覆方法、  (4) The fluorinated molten resin dispersion composition of (1) above is applied to at least a part of silicone rubber, heat-resistant resin or metal article via a primer, and the liquid medium is removed from the applied composition. A method for coating an article comprising firing the fluorine-containing molten resin powder and the fluorine-containing multi-segmented polymer,
( 5 ) 上記 (1 ) の含フッ素溶融樹脂分散組成物を、 シリコーンゴム、 耐熱性 樹脂または金属製物品の少なくとも一部に弾性層を介して適用し、 適用された組 成物から液体媒体を除去し、 次いで含フッ素溶融樹脂粉末および含フッ素多元セ グメント化ポリマーを焼成することを含んでなる物品の被覆方法、  (5) The fluorine-containing molten resin dispersion composition of (1) above is applied to at least a part of silicone rubber, heat-resistant resin or metal article via an elastic layer, and a liquid medium is formed from the applied composition. Removing, followed by baking the fluorinated molten resin powder and the fluorinated multi-segmented polymer,
( 6 ) 上記 (4 ) または (5 ) の被覆方法により、 表面の少なくとも一部が含 フッ素溶融樹脂分散組成物により被覆されたシリコーンゴム製物品、  (6) A silicone rubber article having at least a part of its surface coated with a fluorine-containing molten resin dispersion composition according to the coating method of (4) or (5) above.
( 7 ) 上記 (4 ) の被覆方法により、 表面の少なくとも一部が含フッ素溶融樹 脂分散組成物により被覆された耐熱性樹脂製物品  (7) An article made of a heat-resistant resin whose surface is at least partially coated with the fluorinated molten resin dispersion composition by the coating method of (4).
および ( 8 ) 上記 (4 ) の被覆方法により、 表面の少なくとも一部が含フッ素溶融樹 脂分散組成物により被覆された金属製物品 and (8) A metal article whose surface is at least partially coated with the fluorinated molten resin dispersion composition by the coating method of (4) above.
により達成される。 Is achieved by
また、 積層体にさらなる柔軟性を付与する場合には、 本発明の組成物からなる 皮膜と基材との間に、 中間層としてフッ素ゴム加硫用組成物からなる弾性層を形 成してもよい。  In order to impart further flexibility to the laminate, an elastic layer made of a fluororubber vulcanizing composition is formed as an intermediate layer between a film made of the composition of the present invention and a substrate. Is also good.
好ましい態様では、 上記含フッ素多元セグメント化ポリマーにおいて、 エラス トマ一性含フッ素ポリマ一鎖セグメント Aは、 含フッ素多元セグメント化ポリマ 一全体に柔軟性を与えるものであり、 かつ、 その構成単位の少なくとも 9 0モ ル0 /0がパーフルォロォレフイン単位である。 In a preferred embodiment, in the fluorinated multi-segmented polymer, the elastomeric fluorinated polymer single-chain segment A gives flexibility to the entire fluorinated multi-segmented polymer, and at least one of its constituent units. 9 0 molar 0/0 is par full O Roo reflex in units.
発明を実施するための形態  BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明を具体的に説明する。  Hereinafter, the present invention will be described specifically.
(A) 含フッ素溶融樹脂粉末およびその分散組成物  (A) Fluorine-containing molten resin powder and dispersion composition thereof
本発明で用いる含フッ素溶融樹脂粉末は、 平均粒径が 5〜 1 0 0 0 μ mの含フ ッ素溶融樹脂粉末であり、 分散組成物はそのような含フッ素溶融樹脂粉末を液体 媒体に分散させた組成物である。  The fluorine-containing molten resin powder used in the present invention is a fluorine-containing molten resin powder having an average particle size of 5 to 100 μm, and the dispersion composition is prepared by using such a fluorine-containing molten resin powder in a liquid medium. It is a dispersed composition.
溶剤系組成物の場合、 ケトン、 アルコール、 エステル、 脂肪族炭化水素、 芳香 族炭化水素から選択される沸点 2 5 0 °C以下の溶媒と溶媒に対して 1 0重量%以 下の界面活性剤との組み合わせを媒体として用いる。 し力、し、 近年の溶媒規制、 環境問題の点から水性組成物が望まれいることから、 液状媒体として水 (または 水性媒体) を用いるのが好ましい。 従って、 以下、 本発明を水性組成物を例にし て説明する。  In the case of a solvent-based composition, a solvent selected from ketones, alcohols, esters, aliphatic hydrocarbons and aromatic hydrocarbons having a boiling point of 250 ° C or lower and a surfactant of 10% by weight or lower based on the solvent. Is used as a medium. Water (or aqueous medium) is preferably used as the liquid medium because aqueous compositions are desired from the viewpoint of solvent control and environmental problems in recent years. Therefore, the present invention will be described below by taking an aqueous composition as an example.
( a ) 含フッ素溶融樹月旨  (a) Fluorine-containing molten lumber
本発明の組成物に含まれる含フッ素溶融樹脂としては、 1 5 0〜3 5 0 °Cの融 点を有し、 融点より 5 0 °C高い温度での溶融粘度が 1 0 7ボイズ以下のものが好 ましい。 The fluorinated molten resin contained in the composition of the present invention, 1 5 0-3 5 has a melting point of 0 ° C, melt viscosity at 5 0 ° C above the melting point is 1 0 7 Boyes following Things are preferred.
具体例としては、 テトラフルォロエチレン一パーフルォロアルキルビニルエー テル共重合体 (P F A) 、 テトラフルォロエチレンーパ一フルォロアルキルビニ ノレエーテル一へキサフルォロプロピレン共重合体 (E P A) - テトラフルォロェ チレン一エチレン共重合体 (E T F E) 、 テトラフルォロエチレン一へキサフル ォロプロピレン共重合体 (F E P ) などのテトラフルォロエチレン系共重合体; ポリクロ口トリフルォロエチレン (P C T F E) 、 クロ口トリフルォロエチレン —エチレン共重合体 (E C T F E) などのクロ口トリフルォロエチレン系共重合 体;ポリフッ化ビニリデン ( P V d F ) などのフッ化ビニリデン系共重合体;な どを挙げることができる。 これらの含フッ素溶融樹脂は単独または 2種以上を組 み合わせて用いることができる。 中でも、 非粘着性の点でテトラフルォロェチレ ン系共重合体が好ましく、 さらに耐熱性の点で P F Aが好ましレ、。 Specific examples include tetrafluoroethylene-perfluoroalkylvinyl ether copolymer (PFA), tetrafluoroethylene-perfluoroalkylvinyl alcohol ether-hexafluoropropylene copolymer (EPA)-Tetrafluore Tetrafluoroethylene copolymers such as Tylene-ethylene copolymer (ETFE) and Tetrafluoroethylene-hexafluoropropylene copolymer (FEP); Polychloroethylene trifluoroethylene (PCTFE) Examples include chloroethylene-based copolymers such as polyethylene-ethylene copolymer (ECTFE); vinylidene fluoride-based copolymers such as polyvinylidene fluoride (PVdF); and the like. These fluorinated molten resins can be used alone or in combination of two or more. Among them, tetrafluoroethylene copolymers are preferable in terms of non-adhesiveness, and PFA is more preferable in terms of heat resistance.
含フッ素溶融樹脂粉末の平均粒径は、 通常 5〜 1 0 0 0 m、 好ましくは 1 0 〜3 0 0 mである。 平均粒径が小さすぎると焼成時に被覆膜にクラックが発生 しゃすくなるので十分な膜厚を有する皮膜が得られなくなることがあり、 平均粒 径が大きすぎると分散組成物中で粉末が沈降しやすくなるので分散状態が安定せ ず、 均一な塗装が困難になることがある。  The average particle size of the fluorinated molten resin powder is usually 5 to 100 m, preferably 10 to 300 m. If the average particle size is too small, cracks will occur in the coating film during firing, making it impossible to obtain a film having a sufficient film thickness.If the average particle size is too large, the powder will precipitate in the dispersion composition. The dispersion state is not stable, and uniform coating may be difficult.
含フッ素溶融樹脂粉末の見掛密度は、 通常 0 . 3〜: 1 . 5 g/ml、 好ましくは 0 . 5〜1 . O g/mlである。 見掛密度が小さすぎると粉末の分散性が低下して泡の抱 き込みゃレベリング性不良が起こりやすく、 見掛密度が大きすぎると粉末が沈降 しゃすくなり組成物の分散安定性が低下する。  The apparent density of the fluorinated molten resin powder is usually from 0.3 to: 1.5 g / ml, preferably from 0.5 to 1.0 g / ml. If the apparent density is too low, the dispersibility of the powder is reduced, and the inclusion of bubbles and poor leveling properties are likely to occur.If the apparent density is too high, the powder sediments and becomes soothing that the dispersion stability of the composition decreases. .
含フッ素溶融樹脂粉末の配合量は、 全糸且成物重量の 1 5〜8 0重量%、 好まし くは 2 0〜7 5重量%である。 含フッ素溶融樹脂粉末の配合量が少なすぎると分 散液の粘度が低くなり、 物品表面に塗装してもすぐにタレを生じ、 十分な膜厚を 有する皮膜が得られなくなることがある。 含フッ素溶融樹脂粉末の配合量が多す ぎると組成物が流動性とならず、 塗装が不可能となることがある。 具体的な配合 量は塗装法や膜厚の調整などを考慮して上記の範囲内で適宜選定すればよいが、 スプレー塗装などの場合は比較的低濃度とし、 一方、 押し付け塗装などの場合は ペースト状となる 5 0重量%以上とするのがよい。  The compounding amount of the fluorinated molten resin powder is from 15 to 80% by weight, preferably from 20 to 75% by weight, based on the total weight of the yarn. If the amount of the fluorinated molten resin powder is too small, the viscosity of the dispersion liquid will be low, and even if it is applied to the surface of an article, dripping will occur immediately and a film having a sufficient film thickness may not be obtained. If the amount of the fluorine-containing molten resin powder is too large, the composition may not be fluid, and coating may not be possible. The specific compounding amount may be appropriately selected within the above range in consideration of the coating method and the adjustment of the film thickness, etc.In the case of spray coating, etc., the concentration is relatively low, while in the case of press coating, etc. It is preferable that the content be 50% by weight or more to be a paste.
( b ) 含フッ素多元セグメント化ポリマー  (b) Fluorine-containing multi-segmented polymer
本発明の含フッ素溶融樹脂分散組成物に含まれる含フッ素多元セグメント化ポ リマーは、 1分子中にエラストマ一†生含フッ素ポリマー鎖セグメント A (以下、 単に 「エラストマ一性セグメント A」 という。 ) と非エラストマ一性含フッ素ポ リマー鎖セグメント B (以下、 単に 「非エラストマ一性セグメント B」 とい う。 ) がブロック結合またはグラフト結合したものをいう。 The fluorinated multi-segmented polymer contained in the fluorinated molten resin dispersion composition of the present invention has an elastomer-free fluorinated polymer chain segment A in one molecule (hereinafter, simply referred to as “elastomer-unique segment A”). And non-elastomeric fluorine-containing polymer This refers to a block formed by grafting or graft-linking of a limer chain segment B (hereinafter, simply referred to as “non-elastomeric segment B”).
このような含フッ素多元セグメント化ポリマーを配合した含フッ素溶融樹脂分 散組成物から得られる皮膜は、 十分な柔軟性を保持しながら耐熱性、 耐摩耗性、 非粘着性を兼ね備えたものとなる。 これに比較して、 エラストマ一性含フッ素重 合体と非エラストマー性含フッ素重合体との単なる混合物を配合した含フッ素溶 融樹脂分散組成物からなる皮膜は、 混合するそれぞれの重合体の種類、 混合性、 相溶性などによっても異なるが、 一般に機械的特性、 耐摩耗性、 柔軟性などの点 で劣る。  The film obtained from the fluorine-containing molten resin dispersion composition containing such a fluorine-containing multi-segmented polymer has heat resistance, abrasion resistance and non-adhesion while maintaining sufficient flexibility. . On the other hand, a film made of a fluorinated molten resin dispersion composition in which a mere mixture of an elastomeric fluorinated polymer and a non-elastomeric fluorinated polymer is blended, the type of each polymer to be mixed, Although it differs depending on the mixing properties and compatibility, it is generally inferior in mechanical properties, abrasion resistance and flexibility.
エラストマ一性セグメント Aとは、 ガラス転移点が 2 5 °C以下であるセグメン トを示し、 一般に非晶性である。  Elastomeric segment A refers to a segment having a glass transition point of 25 ° C or less, and is generally amorphous.
エラストマ一性セグメント Aの構成単位となる単量体の具体例としては、 テト ラフノレォロエチレン、 へキサフノレオ口プロピレン、 クロロ トリフノレオ口エチレン、 パーフルォロアルキルビニルエーテル (アルキル基の炭素数は 1〜6 ) や  Specific examples of the monomer which is a constituent unit of the elastomeric segment A include tetrafluoroethylene, propylene hexanoleo-ethylene, chlorotrinoleoethylene, perfluoroalkyl vinyl ether (the alkyl group has 1 carbon atom. ~ 6) and
式: CFz
Figure imgf000006_0001
q—Rf 1
Formula: CFz
Figure imgf000006_0001
q—Rf 1
(式中、 X1はフッ素原子またはトリフルォロメチル基、 1は炭素数 1〜6のパ 一フルォロアルキル基、 pおよび qは 0〜5の整数、 ただし p + q≥ lであ る。 ) (In the formula, X 1 is a fluorine atom or a trifluoromethyl group, 1 is a parafluoroalkyl group having 1 to 6 carbon atoms, p and q are integers of 0 to 5, provided that p + q≥l.)
で表されるパーフルォロビニルエーテル類などが挙げられ、 これらのうち力 らェ ラストマ一性を有する組み合わせと組成のものが使用できる。 And perfluorovinyl ethers represented by the following formulas. Of these, combinations and compositions having strong elastomeric properties can be used.
なお、 ポリアミン加硫、 ポリオール加硫、 パーオキサイド加硫やその他の硬化 反応のために硬化部位を与える単量体や他材との接着性などの機能を付与する官 能基含有単量体を 1 0モル。 /0以下で導入してもよい。 In addition, polyamine vulcanization, polyol vulcanization, peroxide vulcanization and other monomers that provide a cure site for curing reaction and monomers containing functional groups that impart functions such as adhesion to other materials are used. 10 mol. It may be introduced at / 0 or less.
好ましい態様において、 エラストマ一性セグメント Aは、 テトラフルォロェチ レン 5 0〜8 5モル0 /oおよびパーフルォロアルキルビュルエーテル 1 5〜5 0モ ル%からなる弾性ポリマー鎖である。 In a preferred embodiment, the elastomeric segment A is an elastic polymer chain consisting of 50-85 mol 0 / o of tetrafluoroethylene and 15-50 mol% of perfluoroalkyl butyl ether.
非エラストマ一性セグメント Bは、 結晶融点が 1 5 0 °C以上であることが好ま しい。  The non-elastomeric segment B preferably has a crystal melting point of 150 ° C or more.
非エラストマ一性セグメント Bを構成しうる単量体のうち、 含フッ素単量体の 具体例としては、 テトラフルォロエチレン、 へキサフルォロプロピレン、 クロ口 トリフルォロエチレン、 パーフルォロアルキルビエルエーテル、 Among the monomers that can constitute the non-elastomeric segment B, Specific examples include tetrafluoroethylene, hexafluoropropylene, black trifluoroethylene, perfluoroalkylbier ether,
式: CF2 =CF(CF2) rX2 Formula: CF 2 = CF (CF 2 ) r X 2
(式中、 X2はフッ素原子または塩素原子、 rは 1〜 1 0の整数を表す。 ) で表される化合物や、 パーフルオロー 2—ブテンなどのパーハロォレフイン類; ビニリデンフルオライ ド、 ビュルフルオライ ド、 トリフルォロエチレン、 式: CH2 =C (CF3) 2 または (Wherein, X 2 represents a fluorine atom or a chlorine atom, and r represents an integer of 1 to 10), and perhaloolefins such as perfluoro-2-butene; vinylidene fluoride, bur Fluoride, trifluoroethylene, formula: CH 2 = C (CF 3 ) 2 or
式: CH2 =CX3—(CF2) s— X4 Formula: CH 2 = CX 3 — (CF 2 ) s — X 4
(式中、 X3および X4はそれぞれ水素原子またはフッ素原子、 sは 1〜1 0の整数 を表す。 ) (In the formula, X 3 and X 4 each represent a hydrogen atom or a fluorine atom, and s represents an integer of 1 to 10.)
で表される部分フッ素化ォレフィン類などが挙げられる。 And the like.
また、 これらと共重合可能な単量体、 例えば、 エチレン、 プロピレン、 ビニリ デンク口ライド、 ビュルエーテル類、 カルボン酸ビュルエステル類やアクリル類 なども共重合成分として使用することができる。  In addition, monomers copolymerizable with these, for example, ethylene, propylene, vinylidene chloride, butyl ethers, carboxylate esters, and acrylics can also be used as the copolymerization component.
1つの好ましい態様において非エラストマ一性セグメント Bは、 テトラフルォ 口エチレン 8 5モル0 /0を超え 1 0 0モル0 /0まで、 および In the non-elastomeric one segment B is a preferred embodiment, up to 1 0 0 mole 0/0 exceed Tetorafuruo port ethylene 8 5 mole 0/0, and
式: CF2 =CF- Rf 2 ( I ) Formula: CF 2 = CF-R f 2 (I)
(式中、 Rf 2はトリフルォロメチル基または 0R f 3 (R f 3は炭素数:!〜 5のパー フルォロアルキル基である。 ) で示される基を表す。 ) (Wherein, R f 2 is triflate Ruo b methyl or 0R f 3 (R f 3 is the number of carbon atoms:! ~ Is 5 Par Furuoroarukiru group represents a group represented by)..)
で示される化合物 0モル%から 1 5モル%未満からなるポリマー鎖である。 また、 別の好ましい態様において非エラストマ一性セグメント Bはテトラフル ォロエチレン 8 5〜9 9 . 7モル0 /0、 および上記式 (I ) の化合物 0 . 3〜1 ·5モ ル%からなるポリマー鎖である。 Is a polymer chain consisting of 0 mol% to less than 15 mol% of the compound represented by Further, in another preferred embodiment the non-elastomeric one segment B is Tetorafuru Oroechiren 8 5-9 9.7 mole 0/0, and compounds of formula (I) 0. 3~1 · 5 Mo consisting Le% polymer chains It is.
以上のうち、 主成分として用いる単量体としては、 耐熱性ゃ耐摩耗性の点から 含フッ素ォレフィン単独、 含フッ素ォレフィン同士の組み合わせ、 エチレンとテ トラフルォロエチレンの組み合わせやエチレンとクロロ トリフルォロエチレンの 組み合わせが好ましく、 特にパーハロォレフィン単独またはパーハロォレフイン 同士の組み合わせが好ましい。  Among the above, the monomers used as the main components include fluorinated olefins alone, combinations of fluorinated olefins, combinations of ethylene and tetrafluoroethylene, and ethylene and chlorotrifluoroethylene from the viewpoint of heat resistance and abrasion resistance. A combination of ethylene is preferable, and a combination of perhaloolefin alone or a combination of perhaloolefins is particularly preferable.
含フッ素多元セグメント化ポリマーは、 エラストマ一性セグメント Αの両端に 非エラストマ一性セグメント Bが結合したポリマ一分子 (B— A— B ) とエラス トマ一性セグメント Aの一端に非エラストマー性セグメント Bが結合したポリマ 一分子 (A— B ) を主体とするものである。 非エラストマ一性セグメント Bが結 合していないエラストマ一性セグメント Aのみのポリマ一分子が多い場合には、 得られる皮膜の機械的物性ゃ耐摩耗性が低下する傾向にある。 Fluorine-containing multi-segmented polymer is placed at both ends of Mainly a polymer molecule (B-A-B) with non-elastomer segment B bonded and a polymer molecule (A-B) with non-elastomeric segment B bonded to one end of elastomer segment A It is. If there is a large number of polymer molecules of only the elastomeric segment A to which the non-elastomeric segment B is not bonded, the mechanical properties and abrasion resistance of the resulting film tend to decrease.
含フッ素多元セグメント化ポリマー中のエラストマ一性セグメント Aと非エラ ストマ一性セグメント Bの存在比率は、 用途、 要求特性および各セグメントの組 成により異なるが、 エラストマ一性セグメント A対非エラストマ一性セグメント Bの比 (重量比) が 5 : 9 5〜9 8 : 2、 好ましくは 2 0 : 8 0〜9 5 : 5であ る。  The proportion of the elastomeric segment A and the non-elastomeric segment B in the fluorine-containing multi-segmented polymer varies depending on the application, required characteristics, and the composition of each segment, but the elastomeric segment A versus the non-elastomeric The ratio (weight ratio) of the segment B is 5:95 to 98: 2, preferably 20:80 to 95: 5.
エラストマ一性セグメント Aの存在比率が少ない場合には柔軟性が不足するこ とがあり、 非エラストマー性セグメント Bの存在比率が少なレ、場合には耐熱性、 耐摩耗性、 機械的物性が不足することがある。  If the proportion of the elastomeric segment A is low, the flexibility may be insufficient.If the proportion of the non-elastomeric segment B is low, the heat resistance, wear resistance, and mechanical properties may be insufficient. May be.
含フッ素多充セグメント化ポリマーは、 分散性の点から水性分散体の形態で用 いることが好ましい。  The fluorine-containing multi-segmented polymer is preferably used in the form of an aqueous dispersion from the viewpoint of dispersibility.
含フッ素多元セグメント化ポリマーの粒子径は 1〜 1 0 0 0 n mであり、 水性 分散体の安定性などの面から、 5 0〜5 0 0 n mが好ましい。  The particle size of the fluorine-containing multi-segmented polymer is from 1 to 100 nm, and from the viewpoint of the stability of the aqueous dispersion, it is preferably from 50 to 500 nm.
含フッ素多元セグメント化ポリマーの含フッ素溶融樹脂分散組成物への配合量 は、 固形分比で全重量の 0 . 0 0 1〜 3 0重量%、 好ましくは 0 . 0 1〜 2 0重 量%、 より好ましくは 0 . 1〜: 1 0重量%である。  The compounding amount of the fluorine-containing multi-segmented polymer in the fluorine-containing molten resin dispersion composition is from 0.001 to 30% by weight, preferably from 0.01 to 20% by weight, based on the solid content. And more preferably 0.1 to 10% by weight.
含フッ素多元セグメント化ポリマーの配合量が少なすぎると、 得られる皮膜の 柔軟性が不足することがある。 含フッ素多元セグメント化ポリマーの配合量が多 すぎると、 十分な膜厚を有する皮膜が得られなくなることがあり、 また皮膜の機 械的物性が不足することがある。  If the compounding amount of the fluorine-containing multi-segmented polymer is too small, the flexibility of the obtained film may be insufficient. If the amount of the fluorine-containing multi-segmented polymer is too large, a film having a sufficient film thickness may not be obtained, and the mechanical properties of the film may be insufficient.
( c ) 水溶性溶媒  (c) water-soluble solvent
本発明の組成物は、 媒体として水を用いた場合、 好ましくは水溶性溶媒を含ん でいる。 水溶性溶媒は含フッ素溶融樹脂を濡らす働きを有し、 さらに高沸点のも のは塗装皮膜を乾燥する際に樹脂どうしをつなぎ、 クラックの発生を防止する乾 燥遅延剤として作用する。 高沸点溶媒でも配合量が適当であれば含フッ素溶融榭 脂の焼成温度において十分に揮発するので、 皮膜の耐熱性や非粘着性などの特性 を低下させることはない。 When water is used as the medium, the composition of the present invention preferably contains a water-soluble solvent. The water-soluble solvent has a function of wetting the fluorinated molten resin, and those having a high boiling point serve as a drying retarder that connects the resins when drying the coating film and prevents the generation of cracks. Fluorine-containing melt if the blending amount is appropriate even in a high boiling point solvent. Since the fat volatilizes sufficiently at the baking temperature, the properties such as heat resistance and non-adhesion of the film are not reduced.
水溶性溶媒の具体例としては、 沸点が 1 0 o °cまでの低沸点有機溶媒としてメ タノール、 エタノール、 イソプロパノール、 sec-ブタノール、 t-ブタノール、' ァ セトン、 メチルェチルケトンなど;沸点が 1 0 0〜 1 5 0 °Cの中沸点有機溶媒と してトルエン、 キシレン、 メチルセ口ソルブ、 ェチルセ口ソルブ、 メチルイソブ チルケトン、 n-ブタノールなど;沸点が 1 5 0 °C以上の高沸点有機溶媒として N- メチル - 2 -ピロリ ドン、 N,N-ジメチルァセトアミ ド、 N,N-ジメチルホルムアミ ド、 ケトシン、 エチレングリコール、 プロピレングリコール、 グリセリン、 ジメチル カルビトール、 ブチルジカノレビトール、 ブチルセ口ソルブ、 シクロへキサノール、 ジイソプチルケトン、 1, 4 -ブタンジオール、 トリエチレングリコール、 テトラ エチレングリコールなどが挙げられる。 高沸点有機溶媒としては、 アルコール系 溶媒が含フッ素溶融樹脂との濡れ性が良好である点、 および取扱レ、が容易である 点で好ましい。  Specific examples of the water-soluble solvent include low-boiling organic solvents having a boiling point of up to 10 ° C, such as methanol, ethanol, isopropanol, sec-butanol, t-butanol, aceton, and methyl ethyl ketone; Toluene, xylene, methyl sorb, ethyl sorb, methyl isobutyl ketone, n-butanol, etc. as medium boiling organic solvents at 100 to 150 ° C; high boiling organic solvents with boiling points of 150 ° C or more N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, ketocin, ethylene glycol, propylene glycol, glycerin, dimethyl carbitol, butyl dicanolebitol, Solve, cyclohexanol, diisobutyl ketone, 1,4-butanediol, triethylene glycol, tetra Ethylene glycol and the like. As the high-boiling organic solvent, an alcohol solvent is preferable because it has good wettability with the fluorinated molten resin and is easy to handle.
水溶性溶媒の配合量は、 全水量の 0. 5〜 5 0重量。 /0、 好ましくは 1〜 3 0重 量%である。 The amount of the water-soluble solvent is 0.5 to 50 weight of the total water. / 0 , preferably 1 to 30% by weight.
低沸点有機溶媒については、 配合量が少なすぎると泡の抱き込みが起こりやす くなり、 配合量が多すぎると組成物全体が引火性となって水性分散組成物の利点 が損なわれることがある。 中沸点有機溶媒については、 配合量が少なすぎると塗 装皮膜の乾燥時に含フッ素溶融樹脂が粉末に戻ってしまい焼成できなくなること があり、 配合量が多すぎると焼成後の皮膜に残留して皮膜特性が低下することが ある。 高沸点有機溶媒についても、 配合量が多すぎると焼成後の皮膜に残留して 皮膜特性が低下することがある。  When the amount of the low-boiling organic solvent is too small, the inclusion of bubbles becomes easy to occur, and when the amount is too large, the entire composition becomes flammable and the advantages of the aqueous dispersion composition may be impaired. . If the amount of the medium-boiling organic solvent is too small, the fluorine-containing molten resin may return to powder when the coating film is dried and may not be calcined.If the amount is too large, it may remain in the film after baking. The film properties may be reduced. If the amount of the high-boiling organic solvent is too large, it may remain in the fired film and deteriorate the film characteristics.
( d ) 界面活性剤  (d) Surfactant
界面活性剤は、 組成物中に含フッ素溶融樹脂粉末を 1 5〜8 0重量%で均一に 分散させうるものであればよく、 ァニオン性界面活性剤、 カチオン性界面活性剤、 非イオン性界面活性剤、 両性界面活性剤のいずれも使用できる。  The surfactant may be any one that can uniformly disperse the fluorine-containing molten resin powder at 15 to 80% by weight in the composition. Anionic surfactant, cationic surfactant, nonionic surfactant Both surfactants and amphoteric surfactants can be used.
例えば、 ナトリウムアルキルサルフェート、 ナトリウムアルキルエーテルサル フェート、 トリエタノールァミンアルキルサルフェート、 トリエタノールァミン ァノレキルエーテルサルフェート、 アンモニゥムァノレキノレサルフェート、 アンモニ ゥムアルキルエーテルサルフェート、 アルキルエーテルリン酸ナトリウム、 フノレ ォロアルキルカルボン酸ナトリゥムなどのァニオン性界面活性剤;アルキルアン モユウム塩、 アルキルべンジルアンモニゥム塩などのカチオン性界面活性剤';ポ リオキシエチレンアルキルエーテル、 ポリオキシエチレンアルキルフエニルエー テル、 ポリオキシエチレンアルキルエステル、 プロピレングリコール一プロピレ ンォキシド共重合体、 パーフルォロアルキルエチレンォキシド付加物、 2 -ェチ ルへキサノールエチレンォキシド付加物などの非イオン性界面活性剤;アルキル ァミノ酢酸べタイン、 アルキルアミ ド酢酸べタイン、 イミダゾリゥムべタインな どの両性界面活性剤などが挙げられる。 中でもァニオン性および非イオン性界面 活性剤が好ましく、 特に好ましい界面活性剤は熱分解残量の少ないォキシェチレ ン鎖を有する非ィオン性界面活性剤である。 For example, sodium alkyl sulfate, sodium alkyl ether sulfate, triethanolamine alkyl sulfate, triethanolamine Anionic surfactants such as anoalkyl ether sulfate, ammonium quinolequinole sulfate, ammonium alkyl ether sulfate, sodium alkyl ether phosphate and sodium phenol alkyl carboxylate; alkyl ammonium salts, alkylbenzenes Cationic surfactants such as diammonium salt; polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene alkyl ester, propylene glycol-propylene oxide copolymer, perfluoroalkyl Nonionic surfactants such as ethylene oxide adducts and 2-ethylhexanol ethylene oxide adducts; alkylamine betaine, alkylamide betaine, imidazolymine betaine And other amphoteric surfactants. Among them, anionic and nonionic surfactants are preferable, and a particularly preferable surfactant is a nonionic surfactant having an oxishilene chain having a small residual amount of thermal decomposition.
界面活性剤の配合量は、 通常含フッ素溶融樹脂粉末の 0 . 0 1〜5 0重量%、 好ましくは 0 . 1〜3 0重量%、 特に好ましくは 0 . 2〜2 0重量%である。 界面 活性剤の配合量が少なすぎると含フッ素溶融樹脂粉末が均一に分散せず、 一部浮 上することがあり、 配合量が多すぎると皮膜に界面活性剤の分解残渣が多く残留 して着色するほか、 皮膜の耐熱性や非粘着性などの特性が低下することがある。  The amount of the surfactant is usually from 0.01 to 50% by weight, preferably from 0.1 to 30% by weight, particularly preferably from 0.2 to 20% by weight of the fluorinated molten resin powder. If the amount of the surfactant is too small, the fluorinated molten resin powder may not be uniformly dispersed and may partly float.If the amount is too large, a large amount of the surfactant decomposition residue remains in the film. In addition to coloring, properties such as heat resistance and non-adhesion of the film may decrease.
( e ) 添加剤  (e) Additive
本発明の組成物には、 用途によって種々の添加剤を配合することができる。 添 加剤としては、 充填剤、 安定剤、 顔料、 増粘剤、 分解促進剤、 防鲭剤、 消泡剤な どが挙げられる。  Various additives can be added to the composition of the present invention depending on the use. Examples of the additives include fillers, stabilizers, pigments, thickeners, decomposition accelerators, fire retardants, and antifoaming agents.
本発明の組成物は、 水溶性溶媒および界面活性剤の存在下に、 ス 好ましくは 純水に含フッ素溶融樹脂粉末およぴ含フッ素多元セグメント化ポリマーを均一に 分散させることによって調製することができる。 また、 表面張力の低い溶媒を用 いた溶媒系分散組成物では、 水と界面活性剤を必要としない場合もある。  The composition of the present invention can be prepared by uniformly dispersing the fluorine-containing molten resin powder and the fluorine-containing multi-segmented polymer in pure water, preferably in the presence of a water-soluble solvent and a surfactant. it can. In addition, a solvent-based dispersion composition using a solvent having a low surface tension may not require water and a surfactant.
—般的な含フッ素溶融樹脂分散塗料では、 塗料中の樹脂粒径が 0 . 2 - 0 . 6 μ m程度と小さいため、 1回の塗装により形成される皮膜の膜厚が 2 0 μ πιを超え るとクラックが発生しやすくなる。 皮膜を厚くするため重ね塗りを行っても、 や はり厚膜ではクラックが発生しやすい。 ところが本発明の組成物では、 クラック を発生させることなく 100 jum程度の膜厚を有する皮膜を容易に得ることが可 能である。 —In general fluorine-containing molten resin dispersion coating, the resin particle size in the coating is as small as 0.2-0.6 μm, so the thickness of the film formed by one coating is 20 μππι If it exceeds, cracks are likely to occur. Even if multiple coats are applied to make the film thicker, cracks tend to occur in thicker films. However, in the composition of the present invention, cracks It is possible to easily obtain a film having a film thickness of about 100 jum without generating cracks.
(B) フッ素ゴム加硫用組成物  (B) Fluorine rubber vulcanizing composition
本発明の組成物からなる皮膜と基材との中間層として、 例えばフッ素ゴム加硫 用組成物からなる弾性層を形成することにより、 被覆層全体の柔軟性を高めるこ とができる。  By forming an elastic layer made of, for example, a fluororubber vulcanizing composition as an intermediate layer between the film made of the composition of the present invention and the substrate, the flexibility of the entire coating layer can be increased.
フッ素ゴム加硫用組成物からなる皮膜は 1種のフッ素ゴム加硫用組成物からな る単層であってもよく、 同種または異種のフッ素ゴム加硫用組成物からなる 2層 またはそれ以上の複層から形成されていてもよい。  The coating composed of the fluororubber vulcanizing composition may be a single layer composed of one type of fluororubber vulcanizing composition, or two or more layers composed of the same or different fluororubber vulcanizing compositions. May be formed from multiple layers.
フッ素ゴムは、 通常水性ディスパージヨンとして供給される。  Fluororubber is usually supplied as an aqueous dispersion.
フッ素ゴム水性ディスパージヨンとは、 フッ素ゴムをポリオキシエチレンアル キノレエーテノレ、 ポリオキシエチレンアルキノレフェニルエーテノレ、 ァノレキノレスノレホ ン酸塩などの界面活性剤の存在下に、 10〜75重量%の濃度で水中に分散させ たものである。  Aqueous fluororubber dispurgeon is a 10 to 75% by weight of fluororubber in the presence of a surfactant, such as polyoxyethylene alkynoleatenole, polyoxyethylene alkynolephenylatenole, or anolequinolenesolenate. It is dispersed in water at a concentration of.
フッ素ゴムとは、 主鎖に— CH2—で示される繰り返し単位を含む含フッ素共 重合体である。 その代表例は、 ビニリデンフルォライドを含む弹性状含フッ素共 重合体であり、 具体的には、 主鎖が以下の構造の繰り返し単位を含む共重合体で ある : Fluororubber is a fluorinated copolymer containing a repeating unit represented by —CH 2 — in the main chain. A typical example is a fluorinated copolymer containing vinylidene fluoride, specifically, a copolymer whose main chain contains a repeating unit having the following structure:
— CF2— CH2—、 一 CH2— CH2—および一 CH2— CH(CH3)—から選 択される少なくとも 1種の繰り返し単位、 並びに — At least one repeating unit selected from — CF 2 — CH 2 —, one CH 2 — CH 2 — and one CH 2 — CH (CH 3 ) —, and
— CF2— CF(CF3)—、 — CF2— CF2—および— CF„— CF (OR f )— (式中、 R f は炭素数 1〜6のパーフルォロアルキル基である。 ) から選択され る少なくとも 1種の繰り返し単位。 — CF 2 — CF (CF 3 ) —, — CF 2 — CF 2 — and — CF „— CF (OR f) — (where R f is a perfluoroalkyl group having 1 to 6 carbon atoms) At least one repeating unit selected from)).
より具体的には、 ビニリデンフルオラィドーへキサフルォロプロピレン共重合 体、 ビニリデンフルオライド一テトラフルォロエチレン共重合体、 エチレン一へ キサフルォロプロピレン共重合体、 テトラフルォロエチレン一プロピレン共重合 体などである。 中でも、 架橋性の点で、 ビニリデンフルオライド系共重合体が好 ましい。  More specifically, vinylidenefluoride hexafluoropropylene copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, ethylene-hexafluoropropylene copolymer, tetrafluoroethylene For example, a propylene copolymer. Among them, vinylidene fluoride copolymers are preferred from the viewpoint of crosslinkability.
フッ素ゴム加硫用組成物に含まれるフッ素ゴムの量は、 水 100重量部に対し 1 - 5 0 0重量部、 好ましくは 5〜 3 0 0重量部、 より好ましくは 1 0〜 1 5 0 重量部である。 The amount of fluoro rubber contained in the fluoro rubber vulcanizing composition is based on 100 parts by weight of water. The amount is 1 to 500 parts by weight, preferably 5 to 300 parts by weight, more preferably 10 to 150 parts by weight.
本発明で用いるフッ素ゴム加硫用組成物に用いる加硫剤は、 従来公知のポリア ミン加硫剤およびポリオール加硫剤のいずれでもよレ、が、 より柔軟性に優れた皮 膜を得るにはポリオール加硫剤の方が好ましい。  The vulcanizing agent used in the fluororubber vulcanizing composition used in the present invention may be any of a conventionally known polyamine vulcanizing agent and a polyol vulcanizing agent. Is preferably a polyol vulcanizing agent.
さらにフッ素ゴム加硫用糸且成物は、 フッ素樹脂および Zまたは含フッ素多元セ グメント化ポリマーを含んでいてもよい。  Further, the fluororubber vulcanizing composition may contain a fluororesin and Z or a fluorine-containing multi-segmented polymer.
フッ素樹脂の具体例としては、 ポリフッ化ビニリデン、 エチレンーテトラフル ォロエチレン共重合体、 ポリクロロトリ フノレオ口エチレン、 テトラフノレォロェチ レン一へキサフルォロプロピレン一パーフルォロアルキルビュルエーテル共重合 体 (E P A) 、 テトラフルォロエチレン一へキサフルォロプロピレン共重合体 Specific examples of the fluororesin include polyvinylidene fluoride, ethylene-tetrafluoroethylene copolymer, polychlorotrifluoroethylene, tetrafluoronorethylene, hexafluoropropylene-perfluoroalkylbutyl ether copolymer. (EPA), tetrafluoroethylene-hexafluoropropylene copolymer
( F E P ) 、 テトラフルォロエチレン一パーフルォロアルキルビュルエーテル共 重合体 (P F A) 、 ポリテトラフルォロエチレンなどが挙げられ、 これらのうち の 1種以上を用いることができる。 フッ素樹脂は分散性の点から水性ディスパー ジョンの形態で用いることが好ましい。 (FEP), tetrafluoroethylene-perfluoroalkylbutyl ether copolymer (PFA), polytetrafluoroethylene, and the like, and one or more of these can be used. The fluororesin is preferably used in the form of an aqueous dispersion from the viewpoint of dispersibility.
含フッ素多元セグメント化ポリマーの具体例は、 前述の通りである。  Specific examples of the fluorine-containing multi-segmented polymer are as described above.
フッ素樹脂と含フッ素多元セグメント化ポリマーの含有量の和は、 固形分比で 全重量の 2 0〜8 0重量%である。  The sum of the contents of the fluororesin and the fluorine-containing multi-segmented polymer is 20 to 80% by weight based on the total weight of the solid content.
フッ素樹脂および Zまたは含フッ素多元セグメント化ポリマーを含むフッ素ゴ ム加硫用組成物から形成した皮膜表面はフッ素樹脂リツチとなるので、 本発明の 組成物からなる皮膜とフッ素ゴム加硫用組成物からなる皮膜との接着性が向上す る。 本発明の組成物とフッ素ゴム加硫用組成物との接着性と、 被覆層全体の柔軟 性を両立させるには、 含フッ素多元セグメント化ポリマーの配合比率を高くする ことが望ましい。  Since the surface of a film formed from a fluororesin vulcanizing composition containing a fluororesin and Z or a fluorine-containing multi-segmented polymer becomes a fluororesin rich, a film comprising the composition of the present invention and a fluororubber vulcanizing composition Adhesion with the film consisting of is improved. In order to achieve both the adhesion between the composition of the present invention and the fluororubber vulcanizing composition and the flexibility of the entire coating layer, it is desirable to increase the blending ratio of the fluorine-containing multi-segmented polymer.
(C ) 基材  (C) Substrate
本発明において、 基材として、 シリコーンゴム、 耐熱性樹脂または金属製物品 が使用できるが、 このような物品は、 物品全体がシリコーンゴム、 耐熱性榭脂ま たは金属でできているもののみならず、 本発明の含フッ素溶融樹脂分散組成物を 用いて被覆される面がシリコーンゴム、 耐熱性樹脂または金属の層から形成され ている物品も包含する。 In the present invention, a silicone rubber, a heat-resistant resin or a metal article can be used as the base material, but such an article can be used only if the whole article is made of silicone rubber, heat-resistant resin or metal. The surface coated with the fluorine-containing molten resin dispersion composition of the present invention is formed from a layer of silicone rubber, a heat-resistant resin or a metal. Also include articles that are in use.
基材 (または耐熱性樹脂を含むプライマー) に用いられる耐熱性樹脂の具体例 としては、 ポリイミ ド、 ポリエーテルィミ ド、 ポリアミ ド、 ポリアミ ドィミ ド、 ポリエーテルサルホン、 ポリエーテルケトン、 ポリエーテルエ一テルケトン、 ポ リエチレンテレフタラート、 ポリカーボネート、 ポリフエ二レンサルファイ ド、 ポリパラパン酸、 ポリパラべンゾビスイミダゾール、 ポリパラべンゾビスォキサ ゾール、 ポリパラべンゾビスチアゾールなどが挙げられ、 これらの複層品も含ま れる。  Specific examples of the heat-resistant resin used for the base material (or the primer containing the heat-resistant resin) include polyimide, polyetherimide, polyamide, polyamideimide, polyethersulfone, polyetherketone, polyetheretherketone, and polyetherketone. Examples include polyethylene terephthalate, polycarbonate, polyphenylene sulfide, polyparapanoic acid, polyparabenzobisimidazole, polyparabenzobisoxazole, polyparabenzobisthiazole, and the like, and a multilayer product of these.
金属の具体例としては、 ニッケル、 アルミニウム、 ステンレス鋼 ( S U S ) な どが挙げられるが、 これらに限定されるものではない。  Specific examples of the metal include, but are not limited to, nickel, aluminum, and stainless steel (SUS).
. (D) プライマー (D) Primer
含フッ素溶融樹脂や含フッ素多元セグメント化ポリマーは、 シリコーンゴムあ るいは耐熱性樹脂や金属に対する接着性が低いため、 プライマーを使用して接着 させることが望ましい。  Since the fluorine-containing molten resin and the fluorine-containing multi-segmented polymer have low adhesiveness to silicone rubber or a heat-resistant resin or metal, it is desirable to bond them using a primer.
シリコーンゴムに対するプライマーとしては、 アルコキシシランモノマーから なる重合体組成物 (特開昭 5 1 - 3 6 2 2 6号公報、 特公平 1 - 3 7 7 3 7号公報、 特公平 5 - 1 3 1 3号公報など) 、 アルコキシシランモノマーからなる重合体お よび有機チタネート化合物を含む組成物 (特願平 1 1 - 9 4 9 4 5号公報) 、 官 能基含有含フッ素エチレン性重合体粒子の分散組成物 (WO 9 8 / 5 0 2 2 9 ) などが好ましい。  As a primer for silicone rubber, a polymer composition comprising an alkoxysilane monomer (Japanese Patent Application Laid-Open Nos. Sho 51-32626, Japanese Patent Publication No. 1-377377, Japanese Patent Publication No. 5-13131) No. 3), a composition containing an alkoxysilane monomer and an organic titanate compound (Japanese Patent Application No. 11-94945), and a fluorine-containing ethylenic polymer particle containing a functional group. A dispersion composition (WO98 / 520229) is preferred.
耐熱性樹脂や金属に対するプライマーとしては、 ①フッ素樹脂と耐熱性樹脂を 含む公知の組成物、 ②シラン化合物、 ③官能基含有含フッ素エチレン性重合体粒 子の分散組成物 (WO 9 8 / 5 0 2 2 9 ) などが好ましく用いられ、 中でも、 ③ 官能基含有含フッ素エチレン性重合体粒子の分散組成物がとりわけ好ましい。 フッ素ゴム加硫用組成物からなる中間層を導入した場合は、 シリコーンゴムに 対するプライマーとして、 アルコキシシランモノマーからなる重合体組成物、 ァ ルコキシシランモノマーからなる重合体組成物および有機チタネート化合物を含 む組成物などが好ましい。 耐熱性樹脂や金属に対するプライマーとしては、 必要 に応じてシラン化合物などを使用することが好ましい。 ここで、 プライマーとして用いる官能基含有含フッ素エチレン性重合体につい て簡単に説明する。 Examples of primers for heat-resistant resins and metals include (1) a known composition containing a fluororesin and a heat-resistant resin, (2) a silane compound, and (3) a dispersion composition of a functional group-containing fluorine-containing ethylenic polymer (WO98 / 5) 0 229) are preferably used, and among them, (3) a dispersion composition of functional group-containing fluorine-containing ethylenic polymer particles is particularly preferable. When an intermediate layer composed of a fluororubber vulcanizing composition is introduced, a polymer composition composed of an alkoxysilane monomer, a polymer composition composed of an alkoxysilane monomer, and an organic titanate compound are used as primers for silicone rubber. Preferred are compositions containing the same. As a primer for a heat-resistant resin or a metal, a silane compound or the like is preferably used as necessary. Here, the functional group-containing fluorine-containing ethylenic polymer used as a primer will be briefly described.
官能基含有含フッ素エチレン性重合体の官能基は、 ヒドロキシル基、 カルボキ シル基、 カルボン酸塩、 カルボキシルエステノレ基およびエポキシ基から選ばれる 少なくとも 1種であり、 官能基の効果により種々の基材との接着性を与えうるも のである。 官能基の種類や組合せは基材の表面の種類、 目的や用途により適宜選 択されるが、 耐熱性の面でヒ ドロキシル基を有するものが最も好ましい。  The functional group of the functional group-containing fluorine-containing ethylenic polymer is at least one selected from a hydroxyl group, a carboxyl group, a carboxylate, a carboxyester group, and an epoxy group. It can provide adhesiveness with the adhesive. The type and combination of the functional groups are appropriately selected depending on the type, purpose and application of the surface of the substrate, but those having a hydroxyl group are most preferable in terms of heat resistance.
この官能基含有含フッ素エチレン性重合体を構成する成分の 1つである前記官 能基含有含フッ素エチレン性単量体 (a) としては、 式 (3) :  The functional group-containing fluorinated ethylenic monomer (a), which is one of the components constituting the functional group-containing fluorinated ethylenic polymer, has the formula (3):
CX^CX1— Rf— Y (3) CX ^ CX 1 — R f — Y (3)
(式中、 Yは一 CH2OH、 一 COOH、 カルボン酸塩、 カルボキシエステル基 またはエポキシ基、 Xおよび X 1は同じかまたは異なり水素原子またはフッ素原 子、 Rfは炭素数 1〜40の 2価の含フッ素アルキレン基、 炭素数 1〜40の含 フッ素ォキシアルキレン基、 炭素数 1〜40のエーテル結合を含む含フッ素アル キレン基または炭素数 1〜40のエーテル結合を含む含フッ素ォキシアルキレン 基を表す。 ) (Wherein, Y is one CH 2 OH, one COOH, a carboxylate, a carboxyester group or an epoxy group, X and X 1 are the same or different and are a hydrogen atom or a fluorine atom, and R f is a C 1-40 carbon atom. A divalent fluorinated alkylene group, a fluorinated oxyalkylene group having 1 to 40 carbon atoms, a fluorinated alkylene group having an ether bond having 1 to 40 carbon atoms, or a fluorinated alkylene group having an ether bond having 1 to 40 carbon atoms Represents a xyalkylene group.)
で示される官能基含有含フッ素ェチレン性単量体が好ましレ、。 The functional group-containing fluorinated ethylenic monomer represented by is preferred.
官能基含有含フッ素エチレン性単量体 (a) として、 好ましくは  As the functional group-containing fluorine-containing ethylenic monomer (a), preferably
CF2=CFOCF2CF2CH2OH、 C F2= C F O (C F2)3C OOH、 CF 2 = CFO CF 2 CF 2 CH 2 OH, CF 2 = CFO (CF 2 ) 3 C OOH,
CF2=CFOCF2CF2COOCH3CF 2 = CFOCF 2 CF 2 COOCH 3 ,
CF2=CFOCF2CFOCF2CF2CH2OH CF 2 = CFOCF 2 CFOCF 2 CF 2 CH 2 OH
I I
CF3CF 3 ,
CF2=CFCF2COOH、 C F2=C F C F。CH2OH、 CF 2 = CFCF 2 COOH, CF 2 = CFCF. CH 2 OH,
CF2=CFCF2CF,CH2CH-CH2 CF 2 = CFCF 2 CF, CH 2 CH-CH 2
\  \
O 、  O,
などが例示される。  And the like.
官能基含有含フッ素エチレン性単量体 (a) の別の例としては、  As another example of the functional group-containing fluorine-containing ethylenic monomer (a),
CF2 = CFCF2OCF2CF2CF2COOH、 CF2 = CFCF2OCFCFCOOCH3 CF 2 = CFCF 2 OCF 2 CF 2 CF 2 COOH, CF 2 = CFCF 2 OCFCFCOOCH 3
CF CF
などが挙げられる。 And the like.
官能基含有含フッ素エチレン性単量体 (a) の更なる例としては、  Further examples of the functional group-containing fluorine-containing ethylenic monomer (a) include:
CH2=CFCF2CF2CH2CH2OH、 CH2= C F C F2C F2C O OH、 CH 2 = CFCF 2 CF 2 CH 2 CH 2 OH, CH 2 = CFCF 2 CF 2 CO OH,
CH2=CFCF2CF„CH2CH— CH。 CH 2 = CFCF 2 CF „CH 2 CH— CH.
\  \
O 、  O,
CH2=CF (CF2CF2)2 - COOH、 CH 2 = CF (CF 2 CF 2 ) 2 -COOH,
CH?=CFCF,OCFCH?OH、 CH„= C F C F,0 C F COOH CH ? = CFCF, OCFCH ? OH, CH „= CFCF, 0 CF COOH
CF. CF. CF. CF.
CH2=CFCF2OCFCH2OCH2CH-CH2 CH 2 = CFCF 2 OCFCH 2 OCH 2 CH-CH 2
CF. O CF. O
CH2=CFCF2OCFCF2OCFCH2OH CH 2 = CFCF 2 OCFCF 2 OCFCH 2 OH
I. I  I. I
CF3 CF3CF 3 CF 3 ,
などが挙げられる。 And the like.
更に、 官能基含有含フッ素エチレン性単量体 (a) としては、  Further, as the functional group-containing fluorine-containing ethylenic monomer (a),
CH2 = CHCF2CF2CH2CH2COOH、 CH 2 = CHCF 2 CF 2 CH 2 CH 2 COOH,
CH2 = CH—(CF2)4_CH2CH2CH2OH、 CH 2 = CH— (CF 2 ) 4 _CH 2 CH 2 CH 2 OH,
CH2 = CH— (CF2)6— CH2CH2COOCH3 CH 2 = CH— (CF 2 ) 6 — CH 2 CH 2 COOCH 3
などが例示される。 And the like.
その他、  Others
CF3 CF 3
I I
CH„ = CHCH2C— OH CH „= CHCH 2 C— OH
I I
CF3CF 3 ,
なども挙げられる。  And the like.
上記官能基含有含フッ素エチレン性単量体 (a) と共に官能基含有含フッ素ェ チレン性共重合体を構成する官能基を含有しない含フッ素ェチレン性単量体 (b) としては、 テトラフルォロエチレン、 式 (4) : CF2 = CF-Rf 1 (4) Examples of the fluorinated ethylenic monomer (b) which does not contain a functional group and which constitutes the functional group-containing fluorinated ethylenic copolymer together with the functional group-containing fluorinated ethylenic monomer (a) include tetrafluoroethylene. Ethylene, formula (4): CF 2 = CF-R f 1 (4)
(式中、 Rf1は、 CF3または ORf 2 (ここで、 1 は炭素数1〜5のパ一フ ルォロアルキル基である) を表す。 ) 、 (Wherein, Rf 1 represents CF 3 or OR f 2 (where 1 is a C 1-5 perfluoroalkyl group).)
CH2 = CF-(CF2)n-X2 (5) または ' CH2 = CH-(CF2)n-X2 (6) CH 2 = CF- (CF 2 ) n -X 2 (5) or 'CH 2 = CH- (CF 2 ) n -X 2 (6)
(式中、 X 2は水素原子、 塩素原子またはフッ素原子であり、 nは 1〜5の整数 である。 ) (In the formula, X 2 is a hydrogen atom, a chlorine atom or a fluorine atom, and n is an integer of 1 to 5.)
などが挙げられる。 And the like.
また、 前記官能基含有含フッ素エチレン性単量体 (a) と前記官能基を有さな い含フッ素エチレン性単量体 (b) に加えて、 耐熱性を低下させない範囲でフッ 素原子を有さないエチレン性単量体を共重合してもよい。 この場合、 フッ素原子 を有さないエチレン性単量体は、 耐熱性を低下させないために、 炭素数 5以下の エチレン性単量体から選ぶことが好ましく、 具体的にはエチレン、 プロピレン、 Further, in addition to the fluorine-containing ethylenic monomer having a functional group (a) and the fluorine-containing ethylenic monomer having no functional group (b), a fluorine atom is added as long as heat resistance is not reduced. An ethylenic monomer having no ethylenic monomer may be copolymerized. In this case, the ethylenic monomer having no fluorine atom is preferably selected from ethylenic monomers having 5 or less carbon atoms so as not to lower the heat resistance. Specifically, ethylene, propylene,
1—ブテン、 2—ブテンなどが挙げられる。 1-butene, 2-butene and the like.
本発明において用いられる官能基含有含フッ素エチレン性重合体中の官能基含 有含フッ素エチレン性単量体 (a) の含有率は、 重合体中の単量体の全量の 0. The content of the functional group-containing fluorinated ethylenic monomer (a) in the functional group-containing fluorinated ethylenic polymer used in the present invention is 0.1% of the total amount of the monomers in the polymer.
05〜30モル0 /0である。 05-30 is the mole 0/0.
本発明で用いる官能基含有含フッ素ェチレン性重合体の好ましいものをつぎに 挙げる。  Preferred examples of the functional group-containing fluorinated ethylene polymer used in the present invention are as follows.
(I) 官能基含有含フッ素エチレン性単量体 (a) 0. 05〜30モル%とテ トラフルォロエチレン 70〜99. 95モル0 /0との重合体。 (I) a functional group-containing fluorine-containing ethylenic monomer (a) 0. 05~30 mol% and Te trough Ruo ii ethylene 70-99. Polymer of 95 mole 0/0.
この重合体は耐熱性、 耐薬品性が特に優れている。  This polymer is particularly excellent in heat resistance and chemical resistance.
(II) 官能基含有含フッ素エチレン性単量体 (a l) を単量体の全量に対して 0. 05〜30モル%含み、 さらに該単量体 (a) を除く単量体の全量に対して、 テトラフルォロエチレン 85〜99. 7モル%と前記式 (4) で示される単量体 (II) The functional group-containing fluorinated ethylenic monomer (al) is contained in an amount of 0.05 to 30 mol% based on the total amount of the monomers, and is contained in the total amount of the monomers excluding the monomer (a). On the other hand, tetrafluoroethylene 85 to 99.7 mol% and the monomer represented by the above formula (4)
0. 3〜15モル0 /0の重合体。 たとえば官能基を有するテトラフルォロエチレン 一パーフルォロ (アルキルビエルエーテル) 共重合体または官能基を有するテト ラフノレォロエチレン一へキサフルォロプロピレン重合体。 Polymer of 0.3 to 15 mol 0/0. For example, a tetrafluoroethylene-perfluoro (alkyl biel ether) copolymer having a functional group or a tetrafluoroethylene-hexafluoropropylene polymer having a functional group.
この重合体は前記 (I) の重合体とほぼ同等の耐熱性、 耐薬品性を有し、 さら に溶融成形可能であり、 塗料の形態で塗布しても熱により表面平滑化が可能な点 で優れている。 This polymer has almost the same heat resistance and chemical resistance as the polymer of the above (I). It is excellent in that it can be melt-molded and can be smoothed by heat even when applied in the form of paint.
(III) 官能基含有含フッ素エチレン性単量体 (a ) を単量体の全量に対して 0 . 0 5〜 3 0モル%含み、 さらに該単量体 (a ) を除く単量体の全量に対じて、 テトラフルォロエチレン 4 0〜8 0モル0 /0、 エチレン 2 0〜6 0モル0 /0、 その他 の共重合可能な単量体 0〜1 5モル%との重合体 (官能基を有するエチレンーテ トラフルォロエチレン重合体) 。 (III) a monomer containing the functional group-containing fluorine-containing ethylenic monomer (a) in an amount of 0.05 to 30 mol% based on the total amount of the monomer, and further excluding the monomer (a) Te face the whole amount, tetrafurfuryl O b ethylenically 4 0-8 0 mole 0/0, ethylene 2 0-6 0 mole 0/0, the weight of the other copolymerizable monomer 0-1 5 mol% Combined (ethylene-tetrafluoroethylene polymer having a functional group).
この重合体は優れた耐熱性、 耐候性をもち、 さらに優れた機械的強度を有し、 硬く強靭である点、 ならびに溶融流動性が優れているために成形加工や、 他の基 材との複合化 (積層など) が容易である点で優れている。  This polymer has excellent heat resistance and weather resistance, has excellent mechanical strength, is hard and tough, and has excellent melt fluidity, so it can be molded and processed with other substrates. It is excellent in that it can be easily combined (laminated, etc.).
(IV) 官能基含有含フッ素エチレン性単量体 (a ) を単量体の全量に対して 0 . 0 5〜3 0モル%含み、 さらに該単量体 (a ) を除く単量体の全量に対して、 フッ化ビニリデン 4 0〜9 0モル0 /0、 テトラフルォロエチレン 0〜 3 0モル0 /0、 へキサフルォロプロペン 1 0〜5 0モル%の混合単量体、 (IV) a monomer containing the functional group-containing fluorine-containing ethylenic monomer (a) in an amount of 0.05 to 30 mol% based on the total amount of the monomer, and further excluding the monomer (a) based on the total amount of vinylidene fluoride 4 0-9 0 mole 0/0, tetrafurfuryl O b ethylene 0-3 0 mole 0/0, the hexa full O b propene 1 0-5 0 mole percent of the monomer mixture ,
テトラフルォロエチレン 4 0〜7 0モル0 /o、 プロピレン 3 0〜6 0モル0 /0、 その 他の共重合可能な単量体 0〜 2 0モル%の混合単量体、 または Tetrafluoropropoxy O b ethylenically 4 0-7 0 mole 0 / o, propylene 3 0-6 0 mole 0/0, the other copolymerizable monomer 0-2 0 mol% of the monomer mixture, or
テトラフルォロエチレン 4 0〜8 5モル0 /0、 パーフルォロビニルエーテル類 1 5 〜6 0モル%の混合単量体との重合体。 Tetrafluoropropoxy O b ethylenically 4 0-8 5 mol 0/0, par full O b vinylethers 1 5-6 0 mol% polymer of monomer mixture of.
この重合体は、 耐熱性に優れている点で好ましい。  This polymer is preferable because of its excellent heat resistance.
O Aロールの基材には、 一般にシリコーンゴムや金属が用いられ、 その表面に は耐久性、 非粘着性などを目的としてフッ素ゴム加硫用組成物および一般的な含 フッ素溶融樹脂分散塗料からなる皮膜が設けられているが、 その耐久性は必ずし も十分なものではない。 シリコーンゴムロールや金属ロールの代わりに耐熱性樹 脂や金属を基材とするベルトが使用される場合においても同様である。  The base material of the OA roll is generally made of silicone rubber or metal, and its surface is composed of a fluororubber vulcanizing composition and a general fluorine-containing molten resin dispersion paint for the purpose of durability and non-adhesion. Although a coating is provided, its durability is not always sufficient. The same applies when a belt made of a heat-resistant resin or metal is used instead of the silicone rubber roll or metal roll.
しかし、 本発明の組成物は 1回の塗装で従来の組成物では不可能であった膜厚 を有する皮膜を容易に形成することができるため、 その皮膜は十分な耐久性や非 粘着性を有する。 さらに、 本発明の組成物はエラストマ一性セグメントを有する 含フッ素多元セグメント化ポリマーを含むため、 皮膜に十分な柔軟性が付与され る。 さらに、 本発明の組成物からなる皮膜は、 高い動摩擦係数を有するので、 高い 紙搬送性を達成することができる。 また、 本発明の組成物はパーフルォロ化合物 を含んでいるので、 得られる皮膜は高いトナー離型性を有する。 However, the composition of the present invention can easily form a film having a film thickness that was impossible with a conventional composition by one coating, and the film has sufficient durability and non-adhesiveness. Have. Furthermore, since the composition of the present invention contains a fluorine-containing multi-segmented polymer having an elastomeric segment, sufficient flexibility is imparted to the film. Furthermore, since the film made of the composition of the present invention has a high dynamic friction coefficient, high paper transportability can be achieved. Further, since the composition of the present invention contains a perfluoro compound, the resulting film has high toner releasability.
含フッ素溶融樹脂や含フク素多元セグメント化ポリマーと、 シリコーンゴムま たは耐熱'性樹脂や金属のいずれに対しても高い接着性を有するプライマーを用い ることにより、 本発明の組成物とシリコーンゴムまたは耐熱性樹月旨や金属とを強 力に接着させることが可能となる。  By using a fluorine-containing molten resin, a fluorine-containing multi-segmented polymer, and a silicone rubber or a primer having high adhesiveness to any of heat-resistant resins and metals, the composition of the present invention and silicone can be used. It is possible to strongly bond rubber or heat resistant luster or metal.
基材が、 シリコーンゴムのような極めて柔軟性に富むものである場合には、 本 発明の組成物を積層して硬度傾斜を設けた複層構造を形成することも可能である。 すなわち、 基材側には柔軟性の高い皮膜 (含フッ素多元セグメント化ポリマーの 組成比が大) を形成し、 順に柔軟性が低くなるような皮膜 (含フッ素多元セグメ ント化ポリマーの組成比が順次減少) を積層することによって、 層間密着性を確 保することができる。 中間層に柔軟性が求められながら、 表層に高硬度が求めら れるような場合にも、 同様の積層構造を形成することができる。  When the substrate is extremely flexible such as silicone rubber, the composition of the present invention can be laminated to form a multilayer structure having a hardness gradient. That is, a highly flexible film (the composition ratio of the fluorine-containing multi-segmented polymer is large) is formed on the base material side, and the film (the composition ratio of the fluorine-containing multi-segmented polymer is gradually reduced) is formed. By sequentially laminating the layers, the adhesion between the layers can be ensured. A similar laminated structure can be formed even when the intermediate layer requires flexibility while the surface layer requires high hardness.
本発明の組成物から形成される皮膜は、'シリコーンゴムまたは耐熱性樹脂や金 属を基材とする物品に適用することにより、 耐熱性、 非粘着性、 潤滑性、 耐溶剤 性などが要求される分野で使用でき、 主な用途としては、 複写機、 プリンター、 ファクシミリなどの O A機器用の口ールゃベルト (例えば定着ロール、 加圧口一 ル、 定着ベルト、 搬送ベルト) が挙げられるが、 その他に、 シートおよびベル ト ; 0-リング、 ダイヤフラム、 耐薬品チューブ、 燃料ホース、 バルブシール、 化学プラント用ガスケット、 エンジンガスケットなどに用いることも可能である。 実施例  The film formed from the composition of the present invention requires heat resistance, non-adhesiveness, lubricity, solvent resistance, etc. by applying it to an article based on silicone rubber or a heat-resistant resin or metal. The main applications include mouth and belts for OA equipment such as copiers, printers, and facsimile machines (for example, fixing rolls, pressure holes, fixing belts, and conveyor belts). However, it can also be used for seats and belts; 0-rings, diaphragms, chemical resistant tubes, fuel hoses, valve seals, gaskets for chemical plants, engine gaskets, etc. Example
以下、 実施例を示し、 本発明を具体的に説明する。  Hereinafter, the present invention will be described specifically with reference to Examples.
参考例 1  Reference example 1
含フッ素多元セグメント化ポリマーディスパージョンの調製  Preparation of fluorinated multi-segmented polymer dispersion
WO 9 9 / 3 3 8 9 1の実施例 1に記載の手順により得られた水性分散体を界 面活性剤 (ライオン株式会社製 T D— 9 0の 2 0重量%水溶液) により濃縮して、 固形分濃度を 5 0重量%とした。 これを 「含フッ素多元セグメント化ポリマーデ イスパージヨン」 という。 この含フッ素多元セグメント化ポリマーの組成は、 ェ ラストマ一性セグメント/非エラストマ一性セグメント =84/16 (重量比) で めった。 The aqueous dispersion obtained by the procedure described in Example 1 of WO99 / 33891 was concentrated with a surfactant (20% by weight aqueous solution of TD-90 manufactured by Lion Corporation). The solid concentration was 50% by weight. This is called "fluorine-containing multi-segmented polymer display puryon." The composition of this fluorine-containing multi-segmented polymer is Last elastomer segment / Non-elastomer segment = 84/16 (weight ratio).
参考例 2  Reference example 2
フッ素ゴムディスパージヨンの調製  Preparation of Fluoro Rubber Dispersion
乳化重合によりビニリデンフルオラィドノテトラフルォロエチレン Zへキサフ ルォロプロピレン共重合体 (モノマー組成: 65/18/1 7 (モル比) ) を製造 し、 得られた水性分散体を界面活性剤 (ライオン株式会社製 TD— 90の 20重 量%水溶液) により濃縮して、 固形分濃度を 60重量%とした。 これを 「フッ素 ゴムディスパージヨン」 とレヽう。  A vinylidenefluoridonotetrafluoroethylene Z hexafluoropropylene copolymer (monomer composition: 65/18/17 (molar ratio)) is produced by emulsion polymerization, and the resulting aqueous dispersion is subjected to surface activity. (20% by weight aqueous solution of TD-90 manufactured by Lion Corporation) to a solid concentration of 60% by weight. This is referred to as "fluorine rubber dispense."
参考例 3  Reference example 3
ビグメントペーストの調製  Preparation of pigment paste
充填剤 (チタン工業株式会社製タロックス R— 516 L) 3重量部および受酸 剤 (協和化学工業株式会社製 DHT— 4 A) 5重量部を、 界面活性剤 (日本油脂 株式会社製 E AD— 13の 20重量%水溶液) 2重量部とともに純水 46重量部 に分散させてペーストを調製した。 これを 「ビグメントペースト」 という。 参考例 4  3 parts by weight of filler (Talox R- 516 L, manufactured by Titanium Industry Co., Ltd.) and 5 parts by weight of an acid acceptor (DHT-4A, manufactured by Kyowa Chemical Industry Co., Ltd.) A 20% by weight aqueous solution of 13) was dispersed in 46 parts by weight of pure water together with 2 parts by weight to prepare a paste. This is called "pigment paste". Reference example 4
フッ素ゴム加硫用組成物の調製  Preparation of composition for vulcanization of fluoro rubber
フッ素ゴムディスパージヨン 38重量部、 含フッ素多元セグメント化ポリマー デイスパージヨン 47重量部、 ビグメントペースト 12重量部を混合して十分に 分散させた。 この水性分散液 100重量部にポリオール系加硫剤 (ビスフエノー ル A Fアンモニゥム塩の 10重量%水溶液) 7重量部および加硫促進剤 (サンァ プロ株式会社製 U— CAT SA610-50) 0.8重量部を加え、 フッ素ゴム 加硫用組成物を調製した。 これを 「フッ素ゴム加硫用組成物」 という。  38 parts by weight of a fluoro rubber disposable, 47 parts by weight of a fluorine-containing multi-segmented polymer disperse, and 12 parts by weight of a pigment paste were mixed and sufficiently dispersed. To 100 parts by weight of this aqueous dispersion, 7 parts by weight of a polyol-based vulcanizing agent (a 10% by weight aqueous solution of bisphenol AF ammonium salt) and 0.8 parts by weight of a vulcanization accelerator (U—CAT SA610-50 manufactured by Sanwa Pro Co., Ltd.) In addition, a fluororubber vulcanizing composition was prepared. This is referred to as a "fluorine rubber vulcanizing composition".
調製例 1  Preparation Example 1
含フッ素溶融樹脂分散組成物 Aの調製  Preparation of fluorinated molten resin dispersion composition A
イソプロピルアルコール 4重量部、 非イオン性界面活性剤 (ダイキン工業株式 会社製 DS— 401) 8重量部、 トリエチレングリコール 6重量部、 エチレング リコール 4重量部、 純水 20重量部、 PFA榭脂粉末 (平均粒径 25 μπι;見掛 密度 0.8 g /ml) 26重量部、 含フッ素多元セグメント化ポリマーデイスパー ジョン 4重量部を混合、 分散して均一な分散組成物を調製した。 これを含フッ素 溶融樹脂分散組成物 Aという。 4 parts by weight of isopropyl alcohol, 8 parts by weight of nonionic surfactant (DS-401 manufactured by Daikin Industries, Ltd.), 6 parts by weight of triethylene glycol, 4 parts by weight of ethylene glycol, 20 parts by weight of pure water, PFA resin powder ( (Average particle size 25 μπι; apparent density 0.8 g / ml) 26 parts by weight, fluorine-containing multi-segmented polymer disperser 4 parts by weight of John were mixed and dispersed to prepare a uniform dispersion composition. This is referred to as fluorinated molten resin dispersion composition A.
調製例 2  Preparation Example 2
含フッ素溶融樹脂分散組成物 Bの調製  Preparation of fluorinated molten resin dispersion composition B
イソプロピルアルコール 4重量部、 非イオン性界面活性剤 (ダイキン工業株式 会社製 DS— 401) 8重量部、 トリエチレングリコール 6重量部、 エチレング リコール 4重量部、 純水 20重量部、 P F A榭脂粉末 26重量部、 含フッ素多元 セグメント化ポリマーデイスパージヨン 8重量部を混合、 分散して均一な分散糸且 成物を調製した。 これを含フッ素溶融樹脂分散組成物 Bという。  4 parts by weight of isopropyl alcohol, 8 parts by weight of nonionic surfactant (DS-401 manufactured by Daikin Industries, Ltd.), 6 parts by weight of triethylene glycol, 4 parts by weight of ethylene glycol, 20 parts by weight of pure water, PFA resin powder 26 Parts by weight, 8 parts by weight of a fluorine-containing multi-segment polymerized polymer dispersion were mixed and dispersed to prepare a uniform dispersed yarn composition. This is called a fluorine-containing molten resin dispersion composition B.
調製例 3  Preparation Example 3
含フッ素溶融樹脂分散組成物 Cの調製  Preparation of fluorinated molten resin dispersion composition C
イソプロピルアルコール 4重量部、 非イオン性界面活性剤 (ダイキン工業株式 会社製 DS— 401) 8重量部、 トリエチレングリコール 6重量部、 エチレング リコール 4重量部、 純水 20重量部、 PF A樹脂粉末 26重量部、 含フッ素多元 セグメント化ポリマーデイスパージヨン 20重量部を混合、 分散して均一な分散 組成物を調製した。 これを含フッ素溶融樹脂分散組成物。という。  4 parts by weight of isopropyl alcohol, 8 parts by weight of nonionic surfactant (DS-401 manufactured by Daikin Industries, Ltd.), 6 parts by weight of triethylene glycol, 4 parts by weight of ethylene glycol, 20 parts by weight of pure water, PFA resin powder 26 Parts by weight, 20 parts by weight of a fluorine-containing multi-segment polymerized polymer dispersion were mixed and dispersed to prepare a uniform dispersion composition. This is a fluorine-containing molten resin dispersion composition. That.
調製例 4  Preparation Example 4
含フッ素溶融樹脂分散組成物 Dの調製  Preparation of fluorinated molten resin dispersion composition D
イソプロピルアルコール 4重量部、 非イオン性界面活性剤 (ダイキン工業株式 会社製 DS— 401) 8重量部、 トリエチレングリコール 6重量部、 エチレング リコール 4重量部、 純水 20重量部、 PF A樹脂粉末 26重量部を混合、 分散し て均一な分散組成物を調製した。 これを含フッ素溶融樹脂分散組成物 Dという。 調製例 5  4 parts by weight of isopropyl alcohol, 8 parts by weight of nonionic surfactant (DS-401 manufactured by Daikin Industries, Ltd.), 6 parts by weight of triethylene glycol, 4 parts by weight of ethylene glycol, 20 parts by weight of pure water, PFA resin powder 26 The parts by weight were mixed and dispersed to prepare a uniform dispersion composition. This is referred to as a fluorine-containing molten resin dispersion composition D. Preparation Example 5
官能基含有含フッ素エチレン性重合体粒子の分散組成物の調製  Preparation of dispersion composition of functional group-containing fluorine-containing ethylenic polymer particles
攪拌機、 バルブ、 圧力ゲージおよび温度計を備えた 3リットルガラスライニン グオートクレーブに、 純水 1500mlおよびパーフルォロオクタン酸アンモニ ゥム 9. O gを入れ、 窒素ガスで充分置換したのち、 真空にし、 ェタンガス 20 m 1を仕込んだ。  In a 3 liter glass-lined autoclave equipped with a stirrer, valve, pressure gauge and thermometer, put 1500 ml of pure water and 9.10 g of ammonium perfluorooctanoate, purge with nitrogen gas, and evacuate. , 20 m 1 of ethane gas was charged.
ついで、 パーフルォロ (1, 1, 9, 9—テトラヒ ドロ一 2, 5—ビストリフ ルォロメチル一 3, 6—ジォキサ一 8—ノネノール) : Then, the perfluoro (1,1,9,9-tetrahydro-2,5-bistriff) Fluoromethyl-1,6-dioxa-1-nonenol):
CH2=CFCF2OCFCF2OCF CH2OH (7) CH 2 = CFCF 2 OCFCF 2 OCF CH 2 OH (7)
CF3 CF3 CF 3 CF 3
の 3. 8 g、 パーフルォロ (プロピルビュルエーテル) (PPVE) 18 g:を窒 素ガスを用いて圧入し、 系内の温度を 70°Cに保った。 Of 3. 8 g, Pafuruoro (propyl Bulle ether) (PPVE) 18 g: a pressed with nitrogen gas, the temperature of the system was maintained at 70 ° C.
攪拌を行いながらテトラフルォロエチレンガス (TFE) を内圧が 8. 5 k g f Zcm2Gとなるように圧入した。 While stirring, tetrafluoroethylene gas (TFE) was injected so that the internal pressure became 8.5 kgf Zcm 2 G.
ついで、 過硫酸アンモニゥム 0. 15 gを水 5. 0 gに溶かした溶液を窒素を 用いて圧入して反応を開始した。  Then, a solution of 0.15 g of ammonium persulfate dissolved in 5.0 g of water was injected under pressure using nitrogen to start the reaction.
重合反応の進行に伴って圧力が低下するので、 7. 5 k g f Zcm2Gまで低 下した時点でテトラフルォロエチレンガスで 8. 5 k g fZcm2Gまで再加圧 し、 降圧、 昇圧を繰り返した。 Since the pressure decreases with the progress of the polymerization reaction, when the pressure drops to 7.5 kgf Zcm 2 G, repressurize it to 8.5 kg fZcm 2 G with tetrafluoroethylene gas, and reduce the pressure and pressure. Repeated.
テトラフルォロエチレンの供給を続けながら、 重合開始からテトラフルォロェ チレンガスが約 40 g消費されるごとに、 前記式 (7) で示されるヒドロキシル 基含有含フッ素エチレン性単量体 1. 9 gを計 3回 (計 5. 7 g) 圧入して重合 を継続し、 重合開始よりテトラフルォロエチレンが約 160 g消費された時点で 供給を止めオートクレープを冷却し、 未反応モノマーを放出し、 青みがかった半 透明の水性分散体 1702 gを得た。 これを、 官能基含有含フッ素エチレン性重 合体粒子の分散組成物という。  While continuing to supply tetrafluoroethylene, every time about 40 g of tetrafluoroethylene gas is consumed from the start of polymerization, 1.9 g of the hydroxyl group-containing fluorine-containing ethylenic monomer represented by the above formula (7) is measured. Press-in three times (5.7 g in total) to continue the polymerization, and when about 160 g of tetrafluoroethylene was consumed from the start of the polymerization, stop the supply and cool the autoclave to release the unreacted monomer. 1702 g of a bluish translucent aqueous dispersion were obtained. This is called a dispersion composition of functional group-containing fluorine-containing ethylenic polymer particles.
得られた水性分散体中のポリマーの濃度は 10. 9%、 動的光散乱法で測定し た粒子径は 70. 7 n mであった。  The concentration of the polymer in the obtained aqueous dispersion was 10.9%, and the particle diameter measured by a dynamic light scattering method was 70.7 nm.
また、 得られた水性分散体の一部を採り、 凍結凝析を行い、 析出したポリマー を洗浄、 乾燥し白色固体を得た。 得られた共重合体の組成は、 19F— NMR分 析および I R分析から、 TFE/PPVE/式 (7) で示されるヒドロキシル基 を有する含フッ素エチレン性単量体 =97. 7/1. 2/1. 1 (モル0 /0) であ つた。 Further, a part of the obtained aqueous dispersion was taken, subjected to freeze coagulation, and the precipitated polymer was washed and dried to obtain a white solid. The composition of the obtained copolymer was determined by 19 F-NMR analysis and IR analysis to be TFE / PPVE / a fluorine-containing ethylenic monomer having a hydroxyl group represented by the formula (7) = 97.7 / 1. 2/1. 1 (mole 0/0) der ivy.
また赤外スぺクトルでは 3620〜 3400 cm— 1に一 OHの特性吸収が観 測された。 In the infrared spectrum, characteristic absorption of 1 OH was observed at 3620 to 3400 cm- 1 .
DS C分析による融点 Tmは 310°Cであり、 D T G A分析による 1 %熱分解 温度 T dは 368°Cであった。 2mm、 長さ 8 mmのノズルを用いた高化式フロ 一テスターにより、 372°Cで予熱 5分間、 荷重 7 k g f Zcm2の条件でメル トフローレートを測定したところ、 12. 0 gZl Om i nであった。 Melting point Tm by DSC analysis is 310 ° C, 1% pyrolysis by DTGA analysis The temperature Td was 368 ° C. The melt flow rate was measured at 1372 gZl Om in when the melt flow rate was measured at 372 ° C for 5 minutes with a load of 7 kgf Zcm 2 by a high-grade flow tester using a 2 mm, 8 mm long nozzle. Met.
実施例 1  Example 1
シリコーンゴムロールに、 プライマーとして官能基含有含フッ素エチレン性重 合体粒子の分散組成物をスプレー塗装し、 80〜: L 00°Cで 15分間乾燥した。 その上に、 含フッ素溶融樹脂分散組成物 Aをスプレー塗装し、 80〜100°C で 15分間乾燥した後に 340°Cで 30分間焼成して、 約 30 mの膜厚を有す る含フッ素溶融樹脂被覆ロールを得た。  The dispersion composition of the functional group-containing fluorine-containing ethylenic polymer particles was spray-coated as a primer on a silicone rubber roll, and dried at 80 ° C: 00 ° C for 15 minutes. The fluorine-containing molten resin dispersion composition A is spray-coated thereon, dried at 80 to 100 ° C for 15 minutes, and baked at 340 ° C for 30 minutes to obtain a fluorine-containing film having a thickness of about 30 m. A molten resin-coated roll was obtained.
皮膜の耐久性を以下のように評価した。  The durability of the film was evaluated as follows.
200°Cに加熱した含フッ素溶融樹脂被覆ロール表面に、 荷重 lkgでコピー用 紙 (富士ゼロックス株式会社製再生 P PC用紙) を押し当て、 回転速度 300 rpmでロールを回転させることによりロール表面を摩耗させ、 濡れ指数標準液 (31 dyneん m) を滴下してゴニォメーターによる接触角が 20° 以下になるま での時間を測定し、 その時間を耐久性の尺度とした。  Copy paper (recycled PPC paper manufactured by Fuji Xerox Co., Ltd.) is pressed against the surface of the fluorine-containing molten resin-coated roll heated to 200 ° C with a load of lkg, and the roll surface is rotated by rotating the roll at a rotation speed of 300 rpm. After abrasion, a standard solution of wetting index (31 dyne m) was dropped, and the time required for the contact angle to become 20 ° or less by a goniometer was measured, and the time was used as a measure of durability.
また、 含フッ素溶融榭脂被覆ロール表面を I . R. H. D表面微小硬度計 (AS TM D 1415) で測定し、 測定された表面微小硬度を柔軟性の尺度とした。 実施例 2  The surface of the fluorine-containing molten resin-coated roll was measured with an IRHD surface microhardness tester (ASTM D1415), and the measured surface microhardness was used as a measure of flexibility. Example 2
含フッ素溶融榭脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Bを用 いた以外は実施例 1の手順を繰り返した。  The procedure of Example 1 was repeated, except that the fluorine-containing molten resin dispersion composition B was used instead of the fluorine-containing molten resin dispersion composition A.
実施例 3  Example 3
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Cを用 いた以外は実施例 1の手順を繰り返した。  The procedure of Example 1 was repeated, except that the fluorine-containing molten resin dispersion composition C was used instead of the fluorine-containing molten resin dispersion composition A.
比較例 1  Comparative Example 1
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Dを用 いた以外は実施例 1の手順を繰り返した。  The procedure of Example 1 was repeated except that the fluorine-containing molten resin dispersion composition D was used instead of the fluorine-containing molten resin dispersion composition A.
比較例 2  Comparative Example 2
含フッ素溶融榭脂分散組成物 Aに代えて、 PF Aデイスパージヨン (ダイキン 工業株式会社製 AD— 2 CR。 平均粒径 0.3 im, 固形分濃度 50重量%) を スプレー塗装し、 8 0〜 1 0 0 °Cで 1 5分間乾燥した後に 3 4 0 °Cで 3 0分間焼 成して、 約 2 0 μ πの膜厚を有する含フッ素溶融樹脂被覆ロールを得た。 皮膜の 耐久性および柔軟性は実施例 1と同様にして評価した。 Instead of fluorinated molten resin dispersion composition A, use PF A disperse gillon (AD-2CR, manufactured by Daikin Industries, Ltd., average particle size 0.3 im, solid content concentration 50% by weight). Spray coating, drying at 80 to 100 ° C for 15 minutes, and baking at 34 ° C for 30 minutes to obtain a fluorine-containing molten resin coated roll having a film thickness of about 20 μπ Obtained. The durability and flexibility of the film were evaluated in the same manner as in Example 1.
実施例 4  Example 4
ポリイミドフィルムに、 プライマーとして、 実施例 1で用いたのと同じ官能基 含有含フッ素エチレン性重合体粒子の分散組成物をスプレー塗装し、 8 0〜: 1 0 0 °Cで 1 5分間乾燥した。 その上に含フッ素溶融樹脂分散組成物 Aをスプレー塗 装し、 8 0〜 1 0 0 °Cで 1 5分間乾燥した後に 3 4 0 °Cで 3 0分間焼成して、 約 3 0 μ mの膜厚を有する含フッ素溶融樹脂被覆フィルムを得た。  The same dispersion composition of functional group-containing fluorine-containing ethylenic polymer particles as used in Example 1 was spray-coated on a polyimide film, and dried at 80 to 100 ° C. for 15 minutes. . Spray-coated the fluorinated molten resin dispersion composition A thereon, dried at 80 to 100 ° C for 15 minutes, and baked at 34 ° C for 30 minutes to obtain about 30 μm A fluorine-containing molten resin-coated film having a film thickness of
皮膜の耐久性を以下のように評価した。  The durability of the film was evaluated as follows.
2 0 0 °Cに加熱した含フッ素溶融樹脂被覆フィルム表面を、 テーバー摩耗試験 機を用いて荷重 l kg、 回転速度 6 O rpmにおいてコピー用紙 (富士ゼロックス株 式会社製再生 P P C用紙) で摩耗させ、 濡れ指数標準液 (3 1 dyneん m) を滴下 してゴニォメーターによる接触角が 2 0。 以下になるまでの時間を測定し、 そ の耐久十生の尺度とした。 '  The surface of the fluorine-containing molten resin-coated film heated to 200 ° C was abraded with copy paper (recycled PPC paper manufactured by Fuji Xerox Co., Ltd.) using a Taber abrasion tester at a load of l kg and a rotation speed of 6 O rpm. Then, a wetting index standard solution (31 dyne mm) was dropped, and the contact angle was 20 with a goniometer. The time until it became below was measured and used as a measure of its endurance. '
また、 皮膜の柔軟性は、 実施例 1の場合と同じ方法で評価した。  The flexibility of the film was evaluated by the same method as in Example 1.
実施例 5  Example 5
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Bを用 V、た以外は実施例 4の手順を繰り返した。  The procedure of Example 4 was repeated except that the fluorinated molten resin dispersion composition B was used instead of the fluorinated molten resin dispersion composition A.
実施例 6  Example 6
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Cを用 いた以外は実施例 4の手順を繰り返した。  The procedure of Example 4 was repeated except that the fluorine-containing molten resin dispersion composition C was used instead of the fluorine-containing molten resin dispersion composition A.
比較例 3  Comparative Example 3
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Dを用 いた以外は実施例 4の手順を繰り返した。  The procedure of Example 4 was repeated except that the fluorine-containing molten resin dispersion composition D was used instead of the fluorine-containing molten resin dispersion composition A.
比較例 4  Comparative Example 4
含フッ素溶融樹脂分散組成物 Aに代えて、 P F Aディスパージョン (ダイキン 工業株式製 AD— 2 C R) をスプレー塗装し、 8 0〜: 1 0 0 °Cで 1 5分間乾燥し た後に 3 4 0 °Cで 3 0分間焼成して、 約 2 0 μ mの膜厚を有する含フッ素溶融樹 脂被覆フィルムを得た。 皮膜の耐久性および柔軟性は実施例 4と同様にして評価 した。 Instead of the fluorinated molten resin dispersion composition A, PFA dispersion (AD-2CR, manufactured by Daikin Industries, Ltd.) is spray-coated, dried at 80 to 100 ° C. for 15 minutes, and then dried. Baking at 30 ° C for 30 minutes to obtain a fluorine-containing molten A fat-coated film was obtained. The durability and flexibility of the film were evaluated in the same manner as in Example 4.
実施例 7  Example 7
シリコーンゴムロールに、 アルコキシシランモノマーからなる重合体糸且成物 (ダイキン工業株式会社製 G L P— 1 0 4 Q R) をスプレー塗装し、 8 0〜1 0 A silicone rubber roll was spray-coated with a polymer thread composed of an alkoxysilane monomer (GLP-104 QR, manufactured by Daikin Industries, Ltd.), and 80-100
0 °Cで 1 5分間乾燥した。 その上にフッ素ゴム加硫用組成物をスプレー塗装し、 8 0〜: 1 0 0 °Cで 1 5分間乾燥した後に 3 3 0 °Cで 1 5分間焼成して、 約 2 0 mの膜厚を有する弾性層を形成した。 さらにその上に含フッ素溶融樹脂分散組成 物 Aをスプレー塗装し、 8 0〜1 0 0 °Cで 1 5分間乾燥した後に 3 4 0 °Cで 3 0 分間焼成して、 約 3 0 μ mの膜厚を有する含フッ素溶融樹脂被覆ロールを得た。 皮膜の耐久性および柔軟性は実施例 1と同様にして評価した。 Dry at 0 ° C for 15 minutes. A fluororubber vulcanizing composition is spray-coated thereon and dried at 80 ° C: 100 ° C for 15 minutes, and then baked at 330 ° C for 15 minutes to form a film of about 20 m. An elastic layer having a thickness was formed. Furthermore, a fluorine-containing molten resin dispersion composition A is spray-coated thereon, dried at 80 to 100 ° C for 15 minutes, and then baked at 34 ° C for 30 minutes to obtain about 30 μm. Fluorine-containing molten resin-coated roll having a film thickness of The durability and flexibility of the film were evaluated in the same manner as in Example 1.
実施例 8  Example 8
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Bを用 いた以外は実施例 7の手順を繰り返した。  The procedure of Example 7 was repeated except that the fluorine-containing molten resin dispersion composition B was used instead of the fluorine-containing molten resin dispersion composition A.
実施例 9  Example 9
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Cを用 いた以外は実施例 7の手順を繰り返した。  The procedure of Example 7 was repeated except that the fluorine-containing molten resin dispersion composition C was used instead of the fluorine-containing molten resin dispersion composition A.
比較例 5  Comparative Example 5
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Dを用 いた以外は実施例 7の手順を繰り返した。  The procedure of Example 7 was repeated except that the fluorine-containing molten resin dispersion composition D was used instead of the fluorine-containing molten resin dispersion composition A.
比較例 6  Comparative Example 6
含フッ素溶融榭脂分散組成物 Aに代えて、 P F Aデイスパージヨン (ダイキン 工業株式会社製 A D— 2 C R) をスプレー塗装し、 8 0〜: I 0 0 °Cで 1 5分間乾 燥した後に 3 4 0 °Cで 3 0分間焼成して、 約 2 0 μ ιηの膜厚を有する含フッ素溶 融樹脂被覆ロールを得た。 皮膜の耐久性および柔軟性は実施例 1と同様にして評 価した。  Instead of the fluorine-containing molten resin dispersion composition A, PFA dispersion (AD-2CR, manufactured by Daikin Industries, Ltd.) is spray-coated and dried at 80 to 150 ° C. for 15 minutes. It was baked at 34 ° C. for 30 minutes to obtain a fluorine-containing molten resin-coated roll having a film thickness of about 20 μιη. The durability and flexibility of the film were evaluated in the same manner as in Example 1.
実施例 1 0  Example 10
ポリイミドフィルムにフッ素ゴム加硫用組成物をスプレー塗装し、 8 0〜1 0 0 °Cで 1 5分間乾燥した後に 3 3 0°Cで 1 5分間焼成して、 約 2 0 の膜厚を 有する弾性層を形成した。 さらにその上に含フッ素溶融樹脂分散組成物 Aをスプ レー塗装し、 8 0〜 1 0 0 °Cで 1 5分間乾燥した後に 3 4 0 °Cで 3 0分間焼成し て、 約 3 0 / niの膜厚を有する含フッ素溶融樹脂被覆フィルムを得た。 皮膜の耐 久性および柔軟性は実施例 4と同様にして評価した。 The polyimide film is spray-coated with a fluororubber vulcanizing composition, dried at 80 to 100 ° C for 15 minutes, and then baked at 330 ° C for 15 minutes to obtain a film thickness of about 20. An elastic layer was formed. Further, the fluorine-containing molten resin dispersion composition A is spray-coated thereon, dried at 80 to 100 ° C for 15 minutes, and baked at 34 ° C for 30 minutes to obtain about 30 / A fluorine-containing molten resin-coated film having a thickness of ni was obtained. The durability and flexibility of the film were evaluated in the same manner as in Example 4.
実施例 1 1  Example 1 1
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Bを用 レ、た以外は実施例 1 0の手順を繰り返した。  The procedure of Example 10 was repeated, except that the fluorinated molten resin dispersion composition B was used instead of the fluorinated molten resin dispersion composition A.
実施例 1 2  Example 1 2
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Cを用 レ、た以外は実施例 1 0の手順を繰り返した。  The procedure of Example 10 was repeated, except that the fluorinated molten resin dispersion composition C was used instead of the fluorinated molten resin dispersion composition A.
比較例 7  Comparative Example 7
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Dを用 いた以外は実施例 1 0の手順を繰り返した。  The procedure of Example 10 was repeated except that the fluorinated molten resin dispersion composition D was used instead of the fluorinated molten resin dispersion composition A.
比較例 8  Comparative Example 8
含フッ素溶融樹脂分散組成物 Aに代えて、 P F Aディスパ一ジョン (ダイキン 工業株式会社製 AD— 2 C R) をスプレー塗装し、 8 0〜: 1 0 0 °Cで 1 5分間乾 燥した後に 3 4 0 °Cで 3 0分間焼成して、 約 2 0 /z mの膜厚を有する含フッ素溶 融樹脂被覆フィルムを得た。 皮膜の耐久性および柔軟性は実施例 4と同様にして 評価した。  Instead of the fluorinated molten resin dispersion composition A, PFA dispersion (AD-2CR manufactured by Daikin Industries, Ltd.) is spray-coated and dried at 80 to 100 ° C. for 15 minutes. It was baked at 40 ° C. for 30 minutes to obtain a fluorine-containing molten resin-coated film having a thickness of about 20 / zm. The durability and flexibility of the film were evaluated in the same manner as in Example 4.
以上の結果を、 表 1 (弾性層を形成しない場合) および表 2 (弾性層を形成する 場合) に示す。 The above results are shown in Table 1 (when the elastic layer is not formed) and Table 2 (when the elastic layer is formed).
基材 フッ素樹 含フッ素多元セク ント化ホ Ίマ 耐久性 柔軟性 脂の粒径 -の全組成物に対する重 (分) (表面微 m) /o 小硬度) 実施例 1 シリコーンコ ム 25 2.9 370 38 実施例 2 シリコーンコ"ム 25 5.3 200 35 実施例 3 シリコーンコ"ム 25 11.4 40 30 比較例 1 シリコーンコ"ム 25 0 660 45 比較例 2 シリコーンコ、、ム 0.3 90 35 実施例 4 ホ。リイミ 25 2.9 300 52 実施例 5 ホ。リイミ 25 5.3 250 48 実施例 6 ホ。リイミド、 25 11.4 180 44 比較例 3 ホ Ίイミ 25 0 370 57 比較例 4 ホ。リイミト、' 0.3 200 49 Base material Fluorine tree Fluorine-containing multi-sectioned rubber Durability Flexibility Particle size of fat-Weight (min) of all compositions (Small surface) / o Small hardness) Example 1 Silicone comb 25 2.9 370 38 Example 2 Silicone rubber 25 5.3 200 35 Example 3 Silicone rubber 25 11.4 40 30 Comparative example 1 Silicone rubber 25 0 660 45 Comparative example 2 Silicone rubber 0.3 90 35 Example 4 e. Reimi 25 2.9 300 52 Example 5 E. Reimi 25 5.3 250 48 Example 6 E. Reimide, 25 11.4 180 44 Comparative Example 3 Refine 25 0 370 57 Comparative Example 4 E. Reimito, '0.3 200 49
基材 フッ素樹 含フッ素多元セグメント 耐久性 柔軟性 脂の粒径 化ポリマーの全組成物に (分) (表面微Substrate Fluorine tree Fluorine-containing multi-segment durability Durability Flexible particle size of fat
(jum) 対する重量% 小硬度) 実施例 7 シリコーンコ'、ム 25 2.9 200 33 実施例 8 シリコーンコ"ム 25 5.3 160 31 実施例 9 シリコーンコ"ム 25 11.4 40 24 比較例 5 シリコーンコ"ム 25 0 220 38 比較例 6 シリコーンコ"ム 0.3 90 30 実施例 10 ホ Ίイミに 25 2.9 170 46 実施例 11 ホ。リイミト、、 25 5.3 130 44 実施例 12 ホ Ίイミに 25 11.4 30 39 比較例 7 ホ Ίイミに 25 0 180 52 比較例 8 ホ。リイミド 0.3 50 42 実施例 13 (jum) (% by weight relative to small hardness) Example 7 Silicone rubber 25 2.9 200 33 Example 8 Silicone rubber 25 5.3 160 31 Example 9 Silicone rubber 25 11.4 40 24 Comparative Example 5 Silicone rubber 25 0 220 38 Comparative Example 6 Silicone Comb 0.3 90 30 Example 10 Sample 25 2.9 170 46 Example 11 e. Reimito, 25 5.3 130 44 Example 12 For the sample 25 11.4 30 39 Comparative example 7 For the sample 25 0 180 52 Comparative example 8 Liimide 0.3 50 42 Example 13
アルミニウム板上に含フッ素溶融樹脂分散組成物 Aをスプレー塗装し、 80〜 100°Cで 15分間乾燥し、 その後 340°Cで 30分間焼成して、 約 30 μ mの 膜厚を有する含フッ素溶融樹脂被覆板を得た。 この含フッ素溶融樹脂被覆板を用 いて、 以下の方法により動摩擦係数、 画像評価およびトナー離型性を評価した。 HE I DON-14型摩擦抵抗試験機を使用した。  Spray-coated the fluorine-containing molten resin dispersion composition A on an aluminum plate, dried at 80-100 ° C for 15 minutes, and then baked at 340 ° C for 30 minutes to obtain a fluorine-containing film with a film thickness of about 30 μm. A molten resin-coated plate was obtained. Using this fluorine-containing molten resin-coated plate, the dynamic friction coefficient, image evaluation and toner releasability were evaluated by the following methods. A HE I DON-14 type frictional resistance tester was used.
固定した含フッ素溶融樹脂被覆板上に、 コピー用紙 (富士ゼロックス株式会社 製再生 PPC用紙) を巻き付けた平面圧子を荷重 1 k gで押し当て、 6000m mZm i n . の速度で移動させることにより、 動摩擦係数を測定した。 A flat indenter with a copy paper (recycled PPC paper made by Fuji Xerox Co., Ltd.) wrapped around the fixed fluorine-containing molten resin-coated board with a load of 1 kg was pressed to 6000 m The kinetic friction coefficient was measured by moving at a speed of mZm in.
画像評価およびトナー離型性の評価  Image evaluation and evaluation of toner release property
含フッ素溶融樹脂被覆板をロールに巻き付けて固定し、 180°Cの恒温槽内に 5時間保持した。 未定着画像が形成ざれたコピー用紙 (富士ゼロックス株式会社 製再生 P PC用紙) を 180°Cの恒温槽に入れ、 未定着画像上で加熱したロール を 150mm/s e c. の移動速度で回転させた。 このようにして定着された画 像の状態と含フッ素溶融樹脂被覆板に付着したトナ一の状態とを観察した。 実施例 14  The fluorine-containing molten resin-coated plate was wound around a roll and fixed, and kept in a thermostat at 180 ° C. for 5 hours. Place the copy paper on which the unfixed image has been formed (recycled PPC paper manufactured by Fuji Xerox Co., Ltd.) in a thermostat at 180 ° C, and rotate the roll heated on the unfixed image at a moving speed of 150 mm / sec. Was. The state of the image fixed in this way and the state of the toner attached to the fluorine-containing molten resin-coated plate were observed. Example 14
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Cを用 レ、た以外は、 実施例 13の手順を繰り返した。  The procedure of Example 13 was repeated, except that the fluorinated molten resin dispersion composition C was used instead of the fluorinated molten resin dispersion composition A.
比較例 9  Comparative Example 9
含フッ素溶融樹脂分散組成物 Aに代えて、 含フッ素溶融樹脂分散組成物 Dを用 レ、た以外は、 実施例 13の手順を繰り返した。  The procedure of Example 13 was repeated except that the fluorinated molten resin dispersion composition A was used instead of the fluorinated molten resin dispersion composition A.
以上の結果を表 3に示す。  Table 3 shows the above results.
表 3 Table 3
動摩擦係数 画像評価 トナー離型性  Dynamic friction coefficient Image evaluation Toner release property
実施例 13 0.60 文字ずれなし 良好 Example 13 0.60 No character shift Good
実施例 14 0.81 文字ずれなし 良好 Example 14 0.81 No character shift Good
比較例 9 0.23 文字ずれあり 良好 Comparative Example 9 0.23 Character shift good

Claims

請 求 の 範 囲 The scope of the claims
1. 平均粒径が 5〜1000 /zmの含フッ素溶融樹脂粉末、 およびエラストマ 一性含フッ素ポリマー鎖セグメントと非エラストマー性含フッ素ポリマー鎖セグ メントを有する含フッ素多元セグメント化ポリマーを液体媒体中に分散してなる 含フッ素溶融樹脂分散組成物。  1. In a liquid medium, a fluorinated molten resin powder having an average particle size of 5 to 1000 / zm and a fluorinated multi-segmented polymer having an elastomeric fluorinated polymer chain segment and a non-elastomeric fluorinated polymer chain segment are placed in a liquid medium. A fluorine-containing molten resin dispersion composition obtained by dispersion.
2. 該エラストマ一' 14含フッ素ポリマー鎖セグメントは、 含フッ素多元セグメ ント化ポリマー全体に柔軟性を与えるものであり、 その構成単位の少なくとも 9 0モル%がパーフルォロォレフイン単位である請求項 1に記載の含フッ素溶融榭 脂分散組成物。  2. The elastomeric 14 'fluorine-containing polymer chain segment gives flexibility to the whole fluorine-containing multi-segmented polymer, and at least 90 mol% of its constituent units are perfluoroolefin units. The fluorinated molten resin dispersion composition according to claim 1.
3. 該エラストマ一性含フッ素ポリマー鎖セグメントは、 テトラフルォロェチ レン 50〜85モル0 /0およびパーフルォロアルキルビエルエーテル 15〜50モ ル%からなる弾性ポリマー鎖である請求項 1または 2に記載の含フッ素溶融樹脂 分散組成物。 3. The elastomeric one fluorine-containing polymer chain segment, claims an elastic polymer chain comprising tetrafluoropropoxy O Roe Ji Ren 50-85 mole 0/0 and Par Full O b alkyl Biel ether 15-50 molar% 1 Or the fluorinated molten resin dispersion composition according to 2.
4. 該非ェラストマ一性含フッ素ポリマー鎖セグメントは、 テトラフルォロェ チレン 85モル0 /0を超え 100モル0 /0まで、 および 4. non Erasutoma one fluorine-containing polymer chain segment, up to 100 mole 0/0 exceed Tetorafuruoroe styrene 85 mole 0/0, and
式: CF2 = CF— Rf 1 Equation: CF 2 = CF— R f 1
(式中、 Rf 1はトリフルォロメチル基または、 式: ORf 2 (ここで、 Rf 2は炭 素数 1〜5のパーフルォロアルキル基である。 ) で示される基を表す。 ) で示される化合物 0モル%から 15モル%未満からなるポリマー鎖である請求項 1に記載の含フッ素溶融樹脂分散組成物。 (In the formula, Rf 1 represents a trifluoromethyl group or a group represented by the formula: OR f 2 (where R f 2 is a perfluoroalkyl group having 1 to 5 carbon atoms.) The fluorine-containing molten resin dispersion composition according to claim 1, which is a polymer chain composed of 0 mol% to less than 15 mol% of the compound represented by the formula:
5. 該非エラストマ一性含フッ素ポリマー鎖セグメントは、 テトラフルォロェ チレン 85〜99. 7モル0 /0、 および、 5. The non-elastomeric one fluorine-containing polymer chain segment, Tetorafuruoroe styrene from 85 to 99.7 mole 0/0, and,
式: CF2 = CF— Rf 1 Equation: CF 2 = CF— R f 1
(式中、 Rf 1はトリフルォロメチル基または、 式: ORf 2 (ここで、 Rf 2は炭 素数 1〜 5のパーフルォロアルキル基である。 ) で示される基を表す。 ) で示される化合物 0.3〜15モル%からなるポリマー鎖である請求項 1に記載 の含フッ素溶融樹脂分散組成物。 (In the formula, Rf 1 represents a trifluoromethyl group or a group represented by the formula: OR f 2 (where R f 2 is a perfluoroalkyl group having 1 to 5 carbon atoms.) The fluorine-containing molten resin dispersion composition according to claim 1, which is a polymer chain consisting of 0.3 to 15 mol% of the compound represented by the formula:
6. 該組成物が水性分散組成物である請求項 1〜 5のいずれかに記載の含フッ 素溶融樹脂分散組成物。 6. The fluorine-containing molten resin dispersion composition according to any one of claims 1 to 5, wherein the composition is an aqueous dispersion composition.
7 . 該組成物が、 5〜: 1 0 0 0 の平均粒径を有する含フッ素溶融樹脂粉末、 エラストマ一性含フッ素ポリマ一鎖セグメントと非エラストマ一' 14含フッ素ポリ マー鎖セグメントを有する含フッ素多元セグメント化ポリマー、 水、 水溶性溶媒 および界面活性剤を含んでなり、 含フッ素溶融樹脂粉末の含有量は全組成物重量 に対して 1 5〜8 0重量%であり、 含フッ素多元セグメント化ポリマーの含有量 は全組成物重量の 0 . 0 0 1〜 3 0重量%である請求項 1〜 6のいずれかに記載 の含フッ素溶融樹脂分散組成物。 7. The composition, comprising a fluorine-containing molten resin powder having an average particle diameter of 5 to 100, an elastomeric fluorine-containing polymer single-chain segment and a non-elastomer 1′14 fluorine-containing polymer chain segment. It comprises a fluorine-containing multi-segmented polymer, water, a water-soluble solvent and a surfactant. The content of the fluorine-containing molten resin powder is 15 to 80% by weight based on the total composition weight, and the fluorine-containing multi-segment is used. The fluorinated molten resin dispersion composition according to any one of claims 1 to 6, wherein the content of the fluorinated polymer is 0.001 to 30% by weight of the total composition weight.
8 . シリコーンゴム、 耐熱性榭脂または金属からなる基材、 および該基材表面 に請求項 1〜 7のいずれかに記載の含フッ素溶融樹脂分散組成物から形成された 皮膜を有する積層体。  8. A laminate having a substrate made of silicone rubber, a heat-resistant resin or a metal, and a film formed on the surface of the substrate, from the fluorinated molten resin dispersion composition according to any one of claims 1 to 7.
9 . シリコーンゴム、 耐熱性樹脂または金属からなる基材、 該基材表面に形成 された弾性層、 および該弾性層上に請求項 1〜 7のいずれかに記載の含フッ素溶 融樹脂分散組成物から形成された皮膜を有する積層体。  9. A substrate made of silicone rubber, a heat-resistant resin or a metal, an elastic layer formed on the surface of the substrate, and a fluorinated molten resin dispersion composition according to any one of claims 1 to 7 on the elastic layer. A laminate having a film formed from an object.
1 0 . 請求項 1〜 7のいずれかに記載の含フッ素溶融樹脂分散組成物を、 シリ コーンゴム、 耐熱性樹脂または金属製物品の少なくとも一部にプライマ一を介し て適用し、 適用された組成物から液体媒体を除去し、 次いで、 含フッ素溶融樹月旨 粉末および含フッ素多元セグメント化ポリマーを焼成することを含んでなる物品 の被覆方法。  10. The fluorine-containing molten resin dispersion composition according to any one of claims 1 to 7 is applied to at least a part of silicone rubber, a heat-resistant resin, or a metal article via a primer, and the applied composition is applied. A method of coating an article, comprising: removing a liquid medium from an object; and then calcining the fluorine-containing molten resin powder and the fluorine-containing multi-segmented polymer.
1 1 . 物品がシリコーンゴム製物品であり、 プライマーが、 アルコキシシラン モノマーからなる重合体組成物、 アルコキシシランモノマーからなる重合体と有 機チタネート化合物とを含む組成物および官能基含有含フッ素エチレン性重合体 粒子の分散組成物からなる群から選択される少なくとも 1種のプライマーである 請求項 1 0に記載の物品の被覆方法。  11. The article is a silicone rubber article, and the primer is a polymer composition comprising an alkoxysilane monomer, a composition comprising a polymer comprising an alkoxysilane monomer and an organic titanate compound, and a functional group-containing fluorine-containing ethylenic compound. The method for coating an article according to claim 10, wherein the primer is at least one kind of primer selected from the group consisting of a dispersion composition of polymer particles.
1 2 . 物品が耐熱性樹脂または金属製物品であり、 プライマーが、 フッ素樹脂 と耐熱性樹脂を含む組成物、 シラン化合物および官能基含有含フッ素エチレン性 重合体粒子の分散組成物からなる群から選択される少なくとも 1種のプライマー である請求項 1 0に記載の物品の被覆方法。  1 2. The article is a heat-resistant resin or metal article, and the primer is selected from the group consisting of a composition containing a fluororesin and a heat-resistant resin, a dispersion composition of a silane compound and a functional group-containing fluorine-containing ethylenic polymer particle. The method for coating an article according to claim 10, which is at least one selected primer.
1 3 . プライマーが、 官能基含有含フッ素エチレン性重合体粒子の分散組成物 である請求項 1 1または 1 2に記載の物品の被覆方法。 13. The method for coating an article according to claim 11, wherein the primer is a dispersion composition of functional group-containing fluorine-containing ethylenic polymer particles.
1 4 . 請求項 1〜 7のいずれかに記載の含フッ素溶融樹脂分散組成物を、 シリ コーンゴム、 耐熱性樹脂または金属製物品の少なくとも一部に弾性層を介して適 用し、 適用された組成物から液体媒体を除去し、 次いで含フッ素溶融樹脂粉末お よび含フッ素多元セグメント化ポリマーを焼成することを含んでなる物品の被覆 方法。 14. The fluorine-containing molten resin dispersion composition according to any one of claims 1 to 7 was applied to at least a part of silicone rubber, a heat-resistant resin, or a metal article via an elastic layer, and was applied. A method of coating an article comprising removing a liquid medium from a composition and then calcining the fluorinated molten resin powder and the fluorinated multi-segmented polymer.
1 5 . 請求項 1 0、 1 1、 1 3または 1 4に記載の被覆方法により、 表面の少 なくとも一部が含フッ素溶融樹脂分散組成物により被覆されたシリコーンゴム製 物品。  15. An article made of silicone rubber, at least a part of which is coated with the fluorinated molten resin dispersion composition by the coating method according to claim 10, 11, 13, or 14.
1 6 . 請求項 1 0および請求項 1 2〜: L 3のいずれかに記載の被覆方法により、 表面の少なくとも一部が含フッ素溶融樹脂分散組成物により被覆された耐熱性樹 脂製物品。  16. An article made of a heat-resistant resin, the surface of which is at least partially coated with the fluorinated molten resin dispersion composition by the coating method according to any one of claims 10 and 12 to L3.
1 7 . 請求項 1 0および請求項 1 2〜: I 3のいずれかに記載の被覆方法により、 表面の少なくとも一部が含フッ素溶融樹脂分散組成物により被覆された金属製物 17. A metal product having at least a part of its surface coated with a fluorinated molten resin dispersion composition by the coating method according to any one of claims 10 and 12 to I3.
PP
PPo PPo
1 8 . オフィスオートメーション機器用ロールである請求項 1 5または 1 7に 記載の物品。  18. The article according to claim 15 or 17, which is a roll for office automation equipment.
1 9 . オフィスオートメーション機器用ベルトである請求項 1 5〜1 7のいず れかに記載の物品。  19. The article according to any one of claims 15 to 17, which is a belt for office automation equipment.
PCT/JP2001/010658 2000-12-06 2001-12-06 Dispersion composition of fusible fluororesin, method of coating with the same, and coated article WO2002046302A1 (en)

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JP2009249560A (en) * 2008-04-09 2009-10-29 Kaneka Corp Resin molded product with good touch, and method for producing the same
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JP2007522286A (en) * 2004-01-22 2007-08-09 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Fluoropolymer emulsion coating
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JP2009249560A (en) * 2008-04-09 2009-10-29 Kaneka Corp Resin molded product with good touch, and method for producing the same
CN111234269A (en) * 2020-03-18 2020-06-05 山东东岳高分子材料有限公司 Preparation method of filled polytetrafluoroethylene dispersion resin
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