WO2002030312A2 - Method for making prosthetic, in particular dental, elements and dispenser for composite material comprising fibre bundles - Google Patents

Method for making prosthetic, in particular dental, elements and dispenser for composite material comprising fibre bundles Download PDF

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Publication number
WO2002030312A2
WO2002030312A2 PCT/FR2001/003136 FR0103136W WO0230312A2 WO 2002030312 A2 WO2002030312 A2 WO 2002030312A2 FR 0103136 W FR0103136 W FR 0103136W WO 0230312 A2 WO0230312 A2 WO 0230312A2
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WO
WIPO (PCT)
Prior art keywords
filament
ribbon
fibers
resin
dispenser according
Prior art date
Application number
PCT/FR2001/003136
Other languages
French (fr)
Other versions
WO2002030312A8 (en
WO2002030312A3 (en
Inventor
Noémie Bachmann
Original Assignee
Carbotech
Bachmann, Marc
Bachmann, Sonia
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Carbotech, Bachmann, Marc, Bachmann, Sonia filed Critical Carbotech
Priority to AU2001295680A priority Critical patent/AU2001295680A1/en
Publication of WO2002030312A2 publication Critical patent/WO2002030312A2/en
Publication of WO2002030312A3 publication Critical patent/WO2002030312A3/en
Publication of WO2002030312A8 publication Critical patent/WO2002030312A8/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/18Methods or apparatus in which packages rotate
    • B65H49/20Package-supporting devices
    • B65H49/205Hand-held or portable dispensers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00Dental prostheses; Making same
    • A61C13/0003Making bridge-work, inlays, implants or the like

Definitions

  • the invention relates to a method of manufacturing prosthetic elements, in particular dental and a distributor of filament or ribbon of fiber composite material.
  • these composite materials with a polymerizable resin matrix comprising mineral fillers of various shapes and sizes must be strong enough to withstand the forces which they support during masticatory function. This is why it is necessary to create a rigid frame on which the cosmetic composite materials are then applied and to which they adhere.
  • This reinforcement which has a role of mechanical reinforcement is, for its part, made of composite materials, called fiber composite materials, which are, like cosmetic composite materials, made up of a polymerizable resin matrix but the charge of which is made up, not of particles of various shapes and sizes, but of fibers in the form of discontinuous or, better still, continuous filaments, braided, woven or unidirectional.
  • fiber composite materials are used: - either in the form of woven or braided filaments, which are already pre-impregnated with unpolymerized polymerizable resin or which are embedded in the unpolymerized polymerizable resin at the time of their use , - Or in the form of plates composed of a superposition of layers of woven or non-woven fibers embedded in the non-polymerized polymerizable resin.
  • these composite materials in the form of layers of fibers or superimposed layers of fibers do not allow the contour of the imprint of the prosthetic element to be obtained to be very precisely matched. Indeed, when using filaments consisting of a bundle of fibers substantially unidirectional, woven, braided or free, this bundle of fibers is deposited in layers on the imprint of the prosthetic element to be obtained, by crossing these layers for obtain the most complete recovery possible.
  • fiber composite material plates made up of one or more thin layers of woven or nonwoven fibers impregnated with resin, the plate is placed, with the thickness that this implies, on the imprint of the prosthetic element to be obtained and is shaped by pressure and depression.
  • the invention aims to overcome the drawbacks of the prior art by proposing a method of manufacturing prosthetic elements, in particular dental which makes it possible to cover very precisely, regularly, and to obtain a uniform thickness of the prosthetic element to get.
  • the invention also provides a distributor of fiber composite material allowing, in particular, to implement this process.
  • the invention provides a distributor of filament or ribbon of woven or nonwoven fibers, impregnated with a polymerizable resin by application of at least one stress and not polymerized, characterized in that it comprises: - a spool cylindrical pierced in its center with an orifice capable of receiving an axis of rotation, - a filament or a ribbon of fibers impregnated with a polymerizable resin by application of at least one stress and not polymerized, wound at the periphery of the coil , and - a device capable of receiving the reel provided with its winding of filament or ribbon comprising:
  • a first external half-shell comprising, on its periphery (6), an opening allowing the passage of the filament or ribbon and pierced in its center with an orifice capable of receiving an axis of rotation
  • a second internal half-shell able to engage tightly in the external half-shell comprising, on its periphery, an opening allowing the passage of the filament or ribbon when placed facing the opening, the half-shell being moreover pierced in its center an orifice capable of receiving an axis of rotation, - an axis of rotation capable of engaging in the orifices and forming an axis of rotation for the reel provided with its winding of filament or ribbon and comprising closing means and / or opening and / or tightening for the half-shells, the reel provided with the winding of the filament or of the ribbon being intended to be placed, on the axis of rotation, between the two half-shells and fitted one into the other.
  • the dispenser according to the invention further comprises a hollow end-piece for guiding the filament or ribbon, placed facing the opening of the external half-shell and connected to this external half-shell.
  • the dispenser according to the invention further comprises a second hollow end piece forming a narrowing neck for guiding and / or bringing the desired section of the filament or ribbon.
  • the dispenser according to the invention is in a single package and ready for use.
  • the dispenser according to the invention may also include, in a first package the coil provided with its filament or ribbon winding, and in a second package, the device assembled and removable, the coil provided with its filament or ribbon winding being placed before use in the device.
  • the device is made of a material opaque to light and not adhering to the resin and the coil is made of a material not adhering to the resin.
  • the reel provided with its filament or ribbon winding is moreover packaged in a light opaque packaging.
  • the coil comprises on its periphery, a recessed part capable of receiving the filament or ribbon.
  • the fibers of the filament or ribbon are selected from the group consisting of glass fibers, quartz fibers, silica fibers, aramid fibers, kevlar fibers, fibers polyethylene, carbon fibers and mixtures thereof.
  • the fibers are glass fibers based on zirconium oxide.
  • the glass constituting the fibers contains between 16.8% and 17.1% by weight of zirconium oxide relative to the total weight of the glass.
  • the polymerizable resin impregnating the fibers of the filament or ribbon is preferably a polymerizable resin by application of heat and / or light.
  • the polymerizable resin is either Bis-GMA resin or a di-urethane resin.
  • the dispenser according to the invention is further characterized in that the filament or the ribbon ultimately contains between 40% and 80% by volume of fibers relative to the total volume of the fibers and of the polymerizable resin.
  • the invention also proposes a method for manufacturing prosthetic elements, in particular dental, characterized in that it comprises the steps of: a) winding a filament or a ribbon of woven or non-woven fibers impregnated with a polymerizable resin by application of at least one stress and not polymerized, on the imprint of the prosthetic element to be obtained, until obtaining the desired shape and thickness, b) polymerization of the resin by application of. the appropriate constraint (s), c) separation of the prosthetic element obtained in step b) and of the impression.
  • FIG. 1 represents a perspective view of the composite material dispenser of the invention according to a first embodiment
  • FIG. 2 represents an exploded perspective view of the device of the invention shown in FIG. 1,
  • FIG. 3 shows a sectional view of the composite material dispenser of Figure 1 along the plane PP passing through the axis XX '
  • - Figure 4A shows a partial perspective view of a first variant of the distributor according to the first embodiment of the invention
  • FIG. 4B represents a partial perspective view of a second variant of the dispenser according to the first embodiment of the invention
  • FIG. 6 schematically represents an imprint of the prosthetic element to be obtained
  • FIG. 7 shows schematically a first mode of implementation of the method of the invention
  • FIG. 8 shows schematically a device for the implementation of the method of the invention.
  • the process of the invention finds particular application in the manufacture of reinforcing copings in fiber composite materials for the manufacture of crowns or bridges.
  • the fiber composite materials used in the invention are the composite materials that are used in dentistry, that is to say comprising, as reinforcement, glass fibers, quartz fibers, silica fibers, aramid fibers, kevlar fibers, polymethylene fibers, carbon fibers, or mixtures thereof.
  • composite materials comprising glass fibers will be used because they have the advantage, in particular compared to carbon fibers, of having a color closer to the color of the natural tooth.
  • the glass fibers are off-white in color, which makes them particularly suitable for dental use.
  • the particularly preferred glass fibers for the manufacture of prosthetic elements, in particular dental are glass fibers made from a glass based on zirconium oxide. Indeed, such glass fibers are radiopaque, that is to say visible on a dental radiography.
  • a preferred glass is a glass whose starting materials include zirconium oxide, the zirconium oxide being melted at the same time as the other components of the glass during the manufacture of the glass which is then itself transformed into fibers .
  • the fibers preferably used in the invention are fibers produced from a glass containing between 16.8% and 17.1% by weight of zirconium oxide relative to the total weight of the glass. These glass fibers, thanks to their zirconium oxide content, are particularly suitable for dental use.
  • saliva makes the oral cavity a more corrosive environment than sea air, which is the reference environment for corrosion resistance tests of industrial products.
  • the salivary pH can be alternately acidic or basic. Any object in permanent contact with saliva is in a 100% humid environment, at a temperature of 37 ° C, and is subjected to a phenomenon of corrosion by hydrolysis.
  • this medium contains aerobic bacteria and anaerobes capable of secreting all kinds of alkane, ketone, and other substances which are also corrosion agents.
  • Glass fibers containing zirconium oxide are preferred in the invention because they have a high resistance to acid and alkaline agents due to their proportions of zirconium oxide. This resistance is of the order of 10 times that of a glass fiber that does not contain zirconium oxide. They also have better resistance to hydrolysis in a humid environment, and moreover better mechanical properties, in particular better resistance to fatigue, which makes them particularly suitable for use in the manufacture of dental reinforcement.
  • these glass fibers enriched with zirconium oxide have an average diameter of 14 to 20 ⁇ m and have the property of disintegrating into microparticles but while keeping a size greater than 3 ⁇ m when they are ground by machining or attacked by hydrolysis, which makes them non-inhalable (not breathable). This is very important for a material intended to remain in the mouth for years and also for the health of professionals who have to work, machine and grind the parts obtained with the composite material of the invention.
  • Particularly suitable fibers are those sold under the brand name "Cem-FIL ® Fibers" by the company VETROTEX, a subsidiary of the company Saint-Gobain.
  • the resin used for the composite material used in the invention is any resin curable by the application of at least one stress.
  • this constraint will be heat or light, whether visible, infrared or UV.
  • a suitable resin in the context of the composite material of the invention is chosen from epoxy, polyester and vinylester resins which are thermosetting resins or polymethacrylate or diurethane resins which are photo- and thermosetting resins or derivatives thereof. this.
  • the resin preferably has a viscosity of between 400 and 800 centipoise.
  • the viscosity can be adjusted by adding fillers such as micro- or macro-particles of quartz, barium glass, ceramic or others, of sizes between 0.3 and 10 ⁇ m.
  • the elastic modulus or Young's modulus of this resin will be between 30 Gpa and l50 Gpa.
  • a preferred resin for the manufacture of dental prostheses is a Bis-GMA resin. This is used in dentistry for the prophylactic sealing of wells and cracks and is referred to as "flowable composite". It is sold under the "HELIOSEAL F” brands of Vivadent or
  • This resin has the same chemical nature as the resin of the cosmetic composite material which will be attached to it. This allows chemical bonding between them, that is to say a fusion of the two materials, which eliminates the problems of decoalescence between these materials.
  • the second reason is that the Bis-GMA resin shrinks when it sets (hardening). The larger the volume of resin, the greater the shrinkage.
  • a bridge is made up: - firstly, of a reinforcement yoke made up a) of two pillar elements noted 19, 19 'in Figure 7, resting on machined teeth noted 21, 21' in Figure 7, present on each side of a toothless sector, b) of a part, denoted 20 in FIG. 7, called pontic, replacing one or more absent teeth, and - secondly, of a part 22 of cosmetic composite material applied to the aforementioned reinforcement, this last part constituting the anatomy and the color of the abutment teeth and of missing tooth (s) to be reconstituted.
  • the method of manufacturing a bridge consists in first cutting the abutment teeth 21 and 21 'in a substantially conical shape in order to be able to insert and remove the prosthetic element to be obtained. More precisely, a plaster impression as shown in FIG. 6, cut abutment teeth is produced. This imprint, as shown in Figure 6 is the exact replica of the tooth cut in the mouth noted 17 in Figure 6, extended by a metal part 18 allowing the manipulation of the plaster imprint.
  • plaster impression 17 will also be called abutment tooth 21 and / or 21 '.
  • the reinforcement or reinforcement 19, 19 ′, 20 it is first necessary to cover each cut tooth 21 and 21 ′, or more precisely their imprints also denoted 21 and 21 ′, with a yoke 19, 19 ′, the screeds 19, 19 'then being connected to each other by the bridge or pontic deck.
  • the production of the screeds 19, 19' is complex: the imprints 21 and 21 'must be entirely wrapped with the fiber composite material, the thickness of the . fiber composite material should be low at the collar to increase at the top, and the amount of fibers making up the covering should be constant.
  • the reinforcement screed is then hardened by polymerization of the resin constituting the fiber composite material.
  • pellets which consist of superimposed layers of glass fibers impregnated with polymerizable and unpolymerized resin superimposed on each other, which are applied by pressing on the trimmed teeth.
  • This system has at least two drawbacks: there remains a hiatus at the neck of the teeth because of the viscosity of the resin and, on the other hand, the thickness of the reinforcement obtained is irregular because the fibers of the tissue layers in the form of pellets move apart when pressed on the cut teeth.
  • the reinforcement screed does not have constant mechanical properties over its entire surface.
  • the process for manufacturing prosthetic elements, in particular dental and more particularly a reinforcing cap for bridge or crown is, as shown in FIG. 7, based on the principle of use of a thread or a filament or a ribbon of woven or non-woven fibers which is wound around each of the abutment teeth 21, 21 '(or more exactly around their exact plaster replica), the fibers being impregnated with a polymerizable resin by application of at least one stress and not polymerized.
  • This is truly a winding around the imprint of the prosthetic element to be obtained and not a simple covering. This winding can be obtained for example as shown in FIG.
  • the prosthetic element to be obtained is a crown
  • the prosthetic element is then separated from the impression and the prosthetic element, thus separated from its impression, is placed on the tooth cut in the mouth.
  • the procedure is after curing the resin of the composite material closing the copings (19, 19 ′), as follows.
  • the yokes 19, 19 ′ are then connected together by the thicker reinforcement 20 of the pontic.
  • This reinforcement is produced, as shown in FIG. 7, by winding the filament or ribbon 1 on a preform placed between the two yokes 19, 19 '. This winding is carried out by gluing one end of the filament or ribbon to a point on the first yoke and winding on the preform 27 placed between the two yokes 19 and 19 '.
  • the filament or ribbon will be cut and the assembly will be hardened by polymerization of the resin.
  • we separate the composite material bridge obtained and the plaster impression after which we position this bridge in the mouth, as desired.
  • the fiber composite materials are sticky and difficult to handle due to the presence of the non-polymerized resin.
  • the invention proposes a dispenser of such a composite material, which makes it possible to wrap the composite material around the imprint of the prosthetic element to be obtained, without touching the composite material impregnated with sticky resin itself. even.
  • a dispenser of such a composite material which makes it possible to wrap the composite material around the imprint of the prosthetic element to be obtained, without touching the composite material impregnated with sticky resin itself. even.
  • screeds having a constant fiber thickness will be obtained throughout the piece because the fibers will not spread under the effect of the pressure exerted during handling of the composite material.
  • a first embodiment of the composite material dispenser of the invention is as shown in Figures 1 to 4B.
  • this distributor consists of a device 14, consisting, as shown in Figures 2 and 3, of a first external half-shell 5 comprising on its periphery 6 an opening 7 and a second internal half-shell 9 also comprising on its periphery 6 ′ an opening 10.
  • a device 14 consisting, as shown in Figures 2 and 3, of a first external half-shell 5 comprising on its periphery 6 an opening 7 and a second internal half-shell 9 also comprising on its periphery 6 ′ an opening 10.
  • the half-shell 9 is intended to fit into the half-shell 5 to form a closed package.
  • the half-shell 5 and the half-shell 9 have two orifices placed in their center, noted 8 and 11, respectively.
  • a rotation axis 4 is intended to pass through the half-shells 5 and 9 through the orifices 8 and 11 so as to allow the rotation of the half-shell 9 relative to the half-shell 5, along the axis X-X ', so as either to close the device 14 in a sealed manner, or to release the opening formed by the openings 7 and 10, opening through which the filament or ribbon 1 will be unwound.
  • This device 14 is intended to receive a coil 2 also pierced in its center to allow the passage of the axis of rotation 4 and thus rotate around this axis along the axis XX '.
  • the coil 2 has at its periphery 34 a winding of the filament or ribbon 1 of impregnated fibers which can be polymerized by applying at least one stress and which are not polymerized.
  • the device 14 when ready for use, contains the coil 2 with its winding of filament or ribbon 1 of composite material and the filament or ribbon 1 comes out through the opening formed by the openings 7 and 10 of the half-shells 5 and 9.
  • the axis of rotation 4 is provided with a threaded part coming out of the device 14 and with a nut to allow closing or l opening of the device 14 as well as ensuring the cohesion of the dispenser of the invention.
  • the axis of rotation 4 may further comprise, at each end in contact with the half-shells 5 and 9, the springs 4 '.
  • the filament or ribbon 1 of fibers impregnated with an unpolymerized polymerizable resin can be wound on the periphery and on this periphery 34 of the reel 2.
  • the reel 2 will comprise a hollow part 35 hollowed in its periphery 34 forming housing for the wound ribbon or filament 1.
  • the distributor denoted 14a, 14b of the invention preferably comprises a hollow cylindrical endpiece 12, 12a allowing the guiding of the filament or ribbon 1 out of the distributor 14a, 14b.
  • This hollow end-piece is placed on the device 14a, 14b facing the opening 7 of the external half-shell, 5a, 5b and linked to the latter.
  • this hollow nozzle 12 When the dispenser of the invention is delivered ready for use, that is to say in a single package, this hollow nozzle 12 will have a fully closed envelope surface, as shown in FIG. 4A, and the ribbon or filament will come out of the hollow tip 12.
  • the end piece 12a advantageously comprises, as shown in FIG. 4B, a slot 21 along its length allowing the placement of the filament or ribbon 1 in the end piece 12a.
  • the device 14a and 14b advantageously further comprises a second hollow tip 13, 13a extending the end piece 12, 12a and forming a narrowing neck and allowing the guide and / or the desired section of the filament or ribbon 1.
  • the second end piece 13 may only cover externally or internally only a portion of the hollow end piece 12.
  • the end piece 12a has a groove 21, preferably the endpiece 13a will cover the entire endpiece 12a to avoid oxidation of the resin impregnating the fibers constituting the filament or ribbon 1. This will also make it possible to avoid any untimely blocking or any untimely exit of the filament or ribbon 1 through the groove 21.
  • the dispenser 14, 14a, 14b can be delivered, ready for use, in a single package or can be delivered in separate packages, the first package containing the two half-shells 5, 5a, 5b and 9 as well as the axis of rotation 4 and the second packaging containing the coil 2 provided with its winding of filament or ribbon 1.
  • Certain resins being photopolymerizable in order to avoid a prepolymerization of this re sine, the device 14, 14a, 14b, that is to say the two half-shells 5, 5a, 5b and 9, the end pieces 12, 12a and 13, 13a are preferably made of a material opaque to light.
  • the packaging of this coil is preferably made of a material opaque to light.
  • the coil 2, the two half-shells 5, 5a, 5b and 9 as well as the end pieces 12, 12a and 13, 13a will be made of a material which is not adherent to the resin.
  • FIG. 5 Another distributor of composite material according to the invention is described in FIG. 5.
  • this distributor 14 ′ comprises the distributor 14, 14a, 14b previously described, but in which the filament or ribbon denoted is made up only of woven, nonwoven, braided, nonwoven fibers. This means that 'these fibers are not impregnated with resin.
  • the dispenser shown in FIG. 5 further comprises a separate container 15 containing a resin polymerizable by application of at least one stress, compatible with the fibers. of the filament or ribbon contained in the device 14 '.
  • the container 15 is capable of delivering the resin, for example by pressure.
  • the container 15 is, as shown in FIG. 5, a syringe whose piston 30 is actuated by a threaded screw.
  • the impregnation of the fibers of the ribbon or filament 1a, by the polymerizable resin contained in the container 15, is carried out in the body of a device 16 having the shape of a hollow Y, the device 16 also forming part of the dispenser. the invention.
  • the device 14 ' is placed on a first branch of the Y of the device 16.
  • the device 14' is preferably provided with the end piece 12 'for fitting into the first branch of the Y of the device.
  • device 16 corresponding to the nozzle 12, 12a of the distributor 14a, 14b.
  • the device 14 ′ will moreover be provided with an end piece 13 ′ forming a narrowing neck, having a very small diameter, extending the end piece 12 ′, which will bring the filament or ribbon l ′ into the body of the device 16.
  • L 'end piece 13' has the function of guiding the filament and ribbon 1 'until practically the exit of the device 16 and also of preventing the return of the resin in the device 14'.
  • the filament or ribbon passes through the first branch of the Y by rotation of the coil around the axis of rotation XX 'as well as the body of the device 16.
  • the container 15, containing the polymerizable resin is placed on the other branch of the Y forming the device 16.
  • the resin contained in this container 15 is expelled from the container 15 and also passes into the body of the device 16 where it impregnates the fibers of the filament or ribbon 1a.
  • the filament or ribbon 1a of fibers leaves impregnated with polymerizable and non-polymerized resin.
  • this distributor can be supplied ready to use, in a single package, that is to say with the container 15, the distributor 14 'mounted ready for use in the device 16. It may be supplied in separate packages, the first package containing the device 16, the second package containing the container 15 and the third package containing the dispenser 14 '. It can be supplied in only two packages, the first package containing for example the device 16 and the container 15 and the second package containing the dispenser 14 '.
  • the first packaging may also contain the device 16 and the dispenser 14 ', and the second packaging the container 15. Finally, the first packaging may contain the container 15 and the device 14', and the second packaging the device 16.
  • the resin contained in the container 15 is a photocurable resin, in order to avoid pre-polymerization of this resin, the container 15 and the device 16 will be made of a material opaque to light.
  • the container 15 and the device 16 will be made of a material which is not adherent to the resin.
  • the dentist or the prosthetist will proceed to the manufacture of the prosthetic elements, in particular dental with the previously described process of the invention.
  • the dispenser is used to handle the composite material leaving this dispenser.
  • the handling of the composite material is easy because there is no manual contact with the resin.
  • the filament or ribbon 1 will have the desired shape and dimensions by passing through the opening formed by the openings 7, 10, of the dispenser 14, 14 'or thanks to the end piece 12, 12 'and end piece 13.
  • the distributors according to the invention have been described with openings 7, 10 rectangular or a nozzle 12, 12a, 12 ', 13, 13a, cylindrical, these may have any other shape such as for example, a rectangular, square shape and all the variants of these shapes, according to the shapes and dimensions desired for the composite material leaving the dispensers of the invention and according to the prosthetic element, in particular dental element to be obtained.
  • the dispensers of the invention may be used for the manufacture of any other object, as will appear to that specialized in art.

Abstract

The invention concerns a method for making prosthetic, in particular dental, elements and a dispenser for composite material comprising fibre bundles. The inventive method is characterised in that it comprises steps which consist in: a) winding a filament or tape of woven or non-woven fibres impregnated with a non-cured polymerisable resin by applying at least a stress on the impression of a prosthetic element to be obtained, until the desired shape and thickness are achieved; b) polymerising the resin by applying suitable stress/stresses; c) separating the prosthetic element obtained at step b) from the impression. The invention is applicable in the production of prosthetic, in particular dental, elements.

Description

Titre : Procédé de fabrication d'éléments prothétiques, notamment dentaires et distributeur de matériau composite fibre. Title: Process for manufacturing prosthetic elements, especially dental and distributor of fiber composite material.
L'invention concerne un procédé de fabrication d'éléments prothétiques, notamment dentaires ainsi qu'un distributeur de filament ou ruban de matériau composite fibre.The invention relates to a method of manufacturing prosthetic elements, in particular dental and a distributor of filament or ribbon of fiber composite material.
Il y a actuellement en dentisterie un besoin pour le remplacement des métaux, utilisés pour la fabrication de prothèses dentaires destinées à rester en bouche, afin d'éviter les problèmes liés à la corrosion due au courant galvanique que les métaux et leurs alliages peuvent engendrer.There is currently in dentistry a need for the replacement of metals, used for the manufacture of dental prostheses intended to remain in mouth, in order to avoid the problems related to corrosion due to the galvanic current which metals and their alloys can generate.
Une alternative aux prothèses en métal sont les prothèses en porcelaine ou en céramique. Mais de telles prothèses sont coûteuses et en un matériau fragile.An alternative to metal prostheses are porcelain or ceramic prostheses. But such prostheses are expensive and made of a fragile material.
On a alors proposé d'utiliser des matériaux composites à matrice en résine polymerisable comprenant des charges minérales de verre, de quartz ou de céramique sous forme de particules de formes et de tailles variées.It was then proposed to use composite materials with a polymerizable resin matrix comprising mineral fillers of glass, quartz or ceramic in the form of particles of various shapes and sizes.
Ces matériaux composites sont des alternatives intéressantes sur les plans esthétique, fonctionnel et économique, aux reconstructions dentaires en métal précieux ou non précieux recouvert ou non de céramique pure.These composite materials are attractive alternatives from an aesthetic, functional and economic standpoint, to dental reconstructions made of precious or non-precious metal covered or not with pure ceramic.
Cependant, ces matériaux composites à matrice en résine polymerisable comportant des charges minérales de formes et de tailles diverses, appelés ci-après également matériaux composites cosmétiques, doivent être assez solides pour résister aux efforts qu'ils supportent pendant la fonction masticatoire. C'est pourquoi il est nécessaire de créer une armature rigide sur laquelle les matériaux composites cosmétiques sont ensuite appliqués et à laquelle ils adhèrent. Cette armature qui a un rôle de renfort mécanique est, quant à elle, fabriquée en des matériaux composites, dits matériaux composites fibres, qui sont, comme les matériaux composites cosmétiques, constitués d'une matrice de résine polymerisable mais dont la charge est constituée, non de particules de formes et de tailles diverses, mais de fibres sous forme de filaments discontinus ou, mieux, continus, tressés, tissés ou unidirectionnels.However, these composite materials with a polymerizable resin matrix comprising mineral fillers of various shapes and sizes, hereinafter also called cosmetic composite materials, must be strong enough to withstand the forces which they support during masticatory function. This is why it is necessary to create a rigid frame on which the cosmetic composite materials are then applied and to which they adhere. This reinforcement which has a role of mechanical reinforcement is, for its part, made of composite materials, called fiber composite materials, which are, like cosmetic composite materials, made up of a polymerizable resin matrix but the charge of which is made up, not of particles of various shapes and sizes, but of fibers in the form of discontinuous or, better still, continuous filaments, braided, woven or unidirectional.
A l'heure actuelle, on utilise les matériaux composites fibres : - soit sous la forme de filaments tissés ou tressés, qui sont déjà pré-imprégnés de résine polymerisable non polymérisé ou qui sont noyés dans la résine polymerisable non polymérisée au moment de leur utilisation, - soit sous la forme de plaques composées d'une superposition de couches de fibres tissées ou non tissées noyées dans la résine polymerisable non polymérisée.At present, fiber composite materials are used: - either in the form of woven or braided filaments, which are already pre-impregnated with unpolymerized polymerizable resin or which are embedded in the unpolymerized polymerizable resin at the time of their use , - Or in the form of plates composed of a superposition of layers of woven or non-woven fibers embedded in the non-polymerized polymerizable resin.
Ces produits imprégnés de résine présentent plusieurs inconvénients : - ils se présentent comme des mèches de fibres ou de nappes de tissus imprégnées d'une résine non polymérisée qui a la consistance du miel. Leur manipulation est donc difficile car l'ensemble est poisseux, pâteux, collant, difficile à mettre en œuvre, etThese resin-impregnated products have several drawbacks: - they appear as wicks of fibers or sheets of fabrics impregnated with an unpolymerized resin which has the consistency of honey. Their handling is therefore difficult because the whole is sticky, pasty, sticky, difficult to implement, and
- quand on les manipule, les fibres s'écartent, glissent les unes sur les autres et l'ensemble perd de sa cohésion, ce qui rend les propriétés mécaniques de l'objet obtenu aléatoires et non reproductibles.- When handled, the fibers move apart, slide over each other and the assembly loses its cohesion, which makes the mechanical properties of the object obtained random and not reproducible.
Mais surtout, ces matériaux composites en forme de nappes de fibres ou de couches superposées de fibres ne permettent pas d'épouser très précisément le contour de l'empreinte de l'élément prothétique à obtenir. En effet, lorsqu'on utilise des filaments constitués d'un faisceau de fibres sensiblement unidirectionnelles, tissées, tressées ou libres, ce faisceau de fibres est déposé par nappes sur l'empreinte de l'élément prothétique à obtenir, en croisant ces nappes pour obtenir un recouvrement le plus complet possible. Dans le cas de l'utilisation de plaques de matériaux composites fibres constituées d'une ou plusieurs fines couches de fibres tissées ou non tissées imprégnées de résine, on pose la plaque, avec l'épaisseur que cela implique, sur l'empreinte de l'élément prothétique à obtenir et on met en forme par pression et dépression. Dans les deux cas, il existe au moins deux inconvénients : il demeure un hiatus au collet des dents en raison de la viscosité de la résine et, d'autre part, en raison de l'utilisation de nappes superposées ou de la plaque assez épaisse de matériau composites, que l'on met en forme par pression et dépression, l'épaisseur du renfort obtenue est irrégulière.But above all, these composite materials in the form of layers of fibers or superimposed layers of fibers do not allow the contour of the imprint of the prosthetic element to be obtained to be very precisely matched. Indeed, when using filaments consisting of a bundle of fibers substantially unidirectional, woven, braided or free, this bundle of fibers is deposited in layers on the imprint of the prosthetic element to be obtained, by crossing these layers for obtain the most complete recovery possible. In the case of the use of fiber composite material plates made up of one or more thin layers of woven or nonwoven fibers impregnated with resin, the plate is placed, with the thickness that this implies, on the imprint of the prosthetic element to be obtained and is shaped by pressure and depression. In both cases, there are at least two drawbacks: there remains a hiatus at the neck of the teeth due to the viscosity of the resin and, on the other hand, due to the use of superimposed layers or the rather thick plate of composite material, which is shaped by pressure and vacuum, the thickness of the reinforcement obtained is irregular.
L'invention vise à pallier les inconvénients de l'art antérieur en proposant un procédé de fabrication d'éléments prothétiques, notamment dentaires qui permet de recouvrir de façon très précise, régulière, et d'obtenir une épaisseur uniforme de l'élément prothétique à obtenir. L'invention propose également un distributeur de matériau composite fibre permettant, notamment, de mettre en œuvre ce procédé. A cet effet, l'invention propose un distributeur de filament ou ruban de fibres tissées ou non tissées, imprégnées d'une résine polymerisable par application d'au moins une contrainte et non polymérisée, caractérisé en ce qu'il comprend : - une bobine cylindrique percée en son centre d'un orifice apte à recevoir un axe de rotation, - un filament ou un ruban de fibres imprégnées d'une résine polymerisable par application d'au moins une contrainte et non polymérisée, enroulé à la périphérie de la bobine, et - un dispositif apte à recevoir la bobine munie de son enroulement de filament ou de ruban comprenant :The invention aims to overcome the drawbacks of the prior art by proposing a method of manufacturing prosthetic elements, in particular dental which makes it possible to cover very precisely, regularly, and to obtain a uniform thickness of the prosthetic element to get. The invention also provides a distributor of fiber composite material allowing, in particular, to implement this process. To this end, the invention provides a distributor of filament or ribbon of woven or nonwoven fibers, impregnated with a polymerizable resin by application of at least one stress and not polymerized, characterized in that it comprises: - a spool cylindrical pierced in its center with an orifice capable of receiving an axis of rotation, - a filament or a ribbon of fibers impregnated with a polymerizable resin by application of at least one stress and not polymerized, wound at the periphery of the coil , and - a device capable of receiving the reel provided with its winding of filament or ribbon comprising:
- une première demi-coquille externe comprenant, sur sa périphérie (6), une ouverture permettant le passage du filament ou du ruban et percée en son centre d'un orifice apte à recevoir un axe de rotation, - une deuxième demi-coquille interne apte à s'engager en serrement dans la demi-coquille externe comprenant, sur sa périphérie, une ouverture permettant le passage du filament ou ruban lorsque placée au regard de l'ouverture, la demi-coquille étant de plus percée en son centre d'un orifice apte à recevoir un axe de rotation, - un axe de rotation apte à s'engager dans les orifices et formant un axe de rotation pour la bobine munie de son enroulement de filament ou de ruban et comprenant des moyens de fermeture et/ou ouverture et/ou serrage pour les demi-coquilles, la bobine munie de l'enroulement du filament ou du ruban étant destinée à être placée, sur l'axe de rotation, entre les deux demi-coquilles et emboîtées l'un dans l'autre.- a first external half-shell comprising, on its periphery (6), an opening allowing the passage of the filament or ribbon and pierced in its center with an orifice capable of receiving an axis of rotation, - a second internal half-shell able to engage tightly in the external half-shell comprising, on its periphery, an opening allowing the passage of the filament or ribbon when placed facing the opening, the half-shell being moreover pierced in its center an orifice capable of receiving an axis of rotation, - an axis of rotation capable of engaging in the orifices and forming an axis of rotation for the reel provided with its winding of filament or ribbon and comprising closing means and / or opening and / or tightening for the half-shells, the reel provided with the winding of the filament or of the ribbon being intended to be placed, on the axis of rotation, between the two half-shells and fitted one into the other.
Selon une caractéristique préférée, le distributeur selon l'invention comprend de plus un embout creux de guidage du filament ou du ruban, placé au regard de l'ouverture de la demi-coquille externe et lié à cette demi-coquille externe.According to a preferred characteristic, the dispenser according to the invention further comprises a hollow end-piece for guiding the filament or ribbon, placed facing the opening of the external half-shell and connected to this external half-shell.
Selon une autre caractéristique préférée, le distributeur selon l'invention comprend de plus un second embout creux formant goulet de rétrécissement pour le guidage et/ou la mise à la section voulue du filament ou du ruban. De préférence, le distributeur selon l'invention est dans un seul emballage et prêt à l'emploi.According to another preferred characteristic, the dispenser according to the invention further comprises a second hollow end piece forming a narrowing neck for guiding and / or bringing the desired section of the filament or ribbon. Preferably, the dispenser according to the invention is in a single package and ready for use.
Cependant, le distributeur selon l'invention peut également comprendre, dans un premier emballage la bobine munie de son enroulement de filament ou de ruban, et dans un second emballage, le dispositif monté et démontable, la bobine munie de son enroulement de filament ou ruban étant à placer, avant utilisation dans le dispositif.However, the dispenser according to the invention may also include, in a first package the coil provided with its filament or ribbon winding, and in a second package, the device assembled and removable, the coil provided with its filament or ribbon winding being placed before use in the device.
Dans ces deux modes de réalisation, de préférence, le dispositif est en un matériau opaque à la lumière et non adhérent à la résine et la bobine est en un matériau non adhérent à la résine.In these two embodiments, preferably, the device is made of a material opaque to light and not adhering to the resin and the coil is made of a material not adhering to the resin.
Egalement de préférence, la bobine munie de son enroulement de filament ou ruban est de plus emballée dans un emballage opaque à la lumière.Also preferably, the reel provided with its filament or ribbon winding is moreover packaged in a light opaque packaging.
Encore de préférence, la bobine comprend sur sa périphérie, une partie évidée apte à recevoir le filament ou ruban. Dans un mode de réalisation particulièrement préféré, les fibres du filament ou du ruban sont sélectionnées dans le groupe consistant en les fibres de verre, les fibres de quartz, les fibres de silice, les fibres d'aramide, les fibres de kevlar, les fibres de polyéthylène, les fibres de carbone et les mélanges de celles- ci. Tout particulièrement, on préfère que les fibres soient des fibres en verre à base d'oxyde de zirconium.More preferably, the coil comprises on its periphery, a recessed part capable of receiving the filament or ribbon. In a particularly preferred embodiment, the fibers of the filament or ribbon are selected from the group consisting of glass fibers, quartz fibers, silica fibers, aramid fibers, kevlar fibers, fibers polyethylene, carbon fibers and mixtures thereof. In particular, it is preferred that the fibers are glass fibers based on zirconium oxide.
Notamment, on préfère que le verre constituant les fibres contient entre 16,8 % et 17,1 % en poids d'oxyde de zirconium par rapport au poids total du verre. Quant à elle, la résine polymerisable imprégnant les fibres du filament ou ruban est de préférence une résine polymerisable par application de chaleur et/ou de lumière.In particular, it is preferred that the glass constituting the fibers contains between 16.8% and 17.1% by weight of zirconium oxide relative to the total weight of the glass. As for the polymerizable resin impregnating the fibers of the filament or ribbon, is preferably a polymerizable resin by application of heat and / or light.
On préfère tout particulièrement, la résine polymerisable soit de la résine Bis-GMA ou une résine di-uréthane. Le distributeur selon l'invention est de plus caractérisé en ce que le filament ou le ruban contient en final entre 40 % et 80 % en volume de fibres par rapport au volume total des fibres et de la résine polymerisable.Particularly preferred, the polymerizable resin is either Bis-GMA resin or a di-urethane resin. The dispenser according to the invention is further characterized in that the filament or the ribbon ultimately contains between 40% and 80% by volume of fibers relative to the total volume of the fibers and of the polymerizable resin.
L'invention propose également un procédé de fabrication d'éléments prothétiques, notamment dentaires, caractérisé en ce qu'il comprend les étapes de : a) enroulement d'un filament ou un ruban de fibres tissées ou non tissées imprégnées d'une résine polymerisable par application d'au moins une contrainte et non polymérisée, sur l'empreinte de l'élément prothétique à obtenir, jusqu'à obtenir la forme et l'épaisseur voulues, b) polymérisation de la résine par application de. la (des) contrainte(s) appropriée(s), c) séparation de l'élément prothétique obtenu à l'étape b) et de l'empreinte.The invention also proposes a method for manufacturing prosthetic elements, in particular dental, characterized in that it comprises the steps of: a) winding a filament or a ribbon of woven or non-woven fibers impregnated with a polymerizable resin by application of at least one stress and not polymerized, on the imprint of the prosthetic element to be obtained, until obtaining the desired shape and thickness, b) polymerization of the resin by application of. the appropriate constraint (s), c) separation of the prosthetic element obtained in step b) and of the impression.
Le procédé selon l'invention est avantageusement utilisé pour la fabrication d'une chape de renfort pour bridge ou couronne dentaire. L'invention sera mieux comprise et d'autres buts, caractéristiques, détails et avantages de celle-ci apparaîtront plus clairement au cours de la description explicative qui va suivre qui est faite en référence aux figures annexées dans lesquelles :The method according to the invention is advantageously used for the manufacture of a reinforcing cap for bridge or dental crown. The invention will be better understood and other objects, characteristics, details and advantages thereof will appear more clearly during the explanatory description which follows which is given with reference to the appended figures in which:
- la figure 1 représente une vue en perspective du distributeur de matériau composite de l'invention selon un premier mode de réalisation,FIG. 1 represents a perspective view of the composite material dispenser of the invention according to a first embodiment,
- la figure 2 représente une vue en perspective éclatée du dispositif de l'invention représenté en figure 1,FIG. 2 represents an exploded perspective view of the device of the invention shown in FIG. 1,
- la figure 3 représente une vue en coupe du distributeur de matériau composite de la figure 1 selon le plan P-P passant par l'axe X-X', - la figure 4A représente une vue partielle en perspective d'une première variante du distributeur selon le premier mode de réalisation de l'invention,- Figure 3 shows a sectional view of the composite material dispenser of Figure 1 along the plane PP passing through the axis XX ', - Figure 4A shows a partial perspective view of a first variant of the distributor according to the first embodiment of the invention,
- la figure 4B représente une vue partielle en perspective d'une seconde variante du distributeur selon le premier mode de réalisation de l'invention,FIG. 4B represents a partial perspective view of a second variant of the dispenser according to the first embodiment of the invention,
- la figure 5 représente schématiquement une vue en coupe du distributeur de matériau composite selon un second mode de réalisation de l'invention, ' - Figure 5 schematically shows a sectional view of the composite material dispenser according to a second embodiment of the invention, '
- la figure 6 représente schématiquement une empreinte de l'élément prothétique à obtenir,FIG. 6 schematically represents an imprint of the prosthetic element to be obtained,
- la figure 7 représente schématiquement un premier mode de mise en œuvre du procédé de l'invention, et - la figure 8 représente schématiquement un dispositif pour la mise en œuvre du procédé de l'invention.- Figure 7 shows schematically a first mode of implementation of the method of the invention, and - Figure 8 shows schematically a device for the implementation of the method of the invention.
Tout d'abord, le procédé de fabrication d'éléments prothétiques, notamment dentaires, de l'invention, sera décrit en référence aux figures 6 à 8. Le procédé de l'invention trouve tout particulièrement application à la fabrication de chapes de renfort en matériaux composites fibres pour la fabrication de couronnes ou de bridges.First of all, the process for manufacturing prosthetic, in particular dental, elements of the invention will be described with reference to FIGS. 6 to 8. The process of the invention finds particular application in the manufacture of reinforcing copings in fiber composite materials for the manufacture of crowns or bridges.
Les matériaux composites fibres utilisés dans l'invention sont les matériaux composites que l'on utilise en dentisterie, c'est-à-dire comprenant, en tant que renforcement, des fibres de verre, des fibres de quartz, des fibres de silice, des fibres d'aramide, des fibres de kevlar, des fibres de polyméthylène, des fibres de carbone, ou des mélanges de celles-ci.The fiber composite materials used in the invention are the composite materials that are used in dentistry, that is to say comprising, as reinforcement, glass fibers, quartz fibers, silica fibers, aramid fibers, kevlar fibers, polymethylene fibers, carbon fibers, or mixtures thereof.
De préférence, on utilisera des matériaux composites comprenant des fibres de verre car elles ont l'avantage, en particulier par rapport aux fibres de carbone, d'avoir une couleur plus proche de la couleur de la dent naturelle. En effet, les fibres de verre sont de couleur blanc cassé, ce qui les rend particulièrement adaptées pour un usage dentaire.Preferably, composite materials comprising glass fibers will be used because they have the advantage, in particular compared to carbon fibers, of having a color closer to the color of the natural tooth. In fact, the glass fibers are off-white in color, which makes them particularly suitable for dental use.
Les fibres de verre particulièrement préférées pour la fabrication d'éléments prothétiques, notamment dentaires, sont des fibres de verre faites à partir d'un verre à base d'oxyde de zirconium. En effet, de telles fibres de verre sont radio-opaques, c'est-à-dire visibles sur une radiographie dentaire.The particularly preferred glass fibers for the manufacture of prosthetic elements, in particular dental, are glass fibers made from a glass based on zirconium oxide. Indeed, such glass fibers are radiopaque, that is to say visible on a dental radiography.
Un verre préféré est un verre dont les produits de départ incluent de l'oxyde de zirconium, l'oxyde de zirconium étant fondu en même temps que les autres composants du verre lors de la fabrication du verre qui est ensuite lui-même transformé en fibres.A preferred glass is a glass whose starting materials include zirconium oxide, the zirconium oxide being melted at the same time as the other components of the glass during the manufacture of the glass which is then itself transformed into fibers .
Ainsi, les fibres utilisées de préférence dans l'invention sont des fibres fabriquées à partir d'un verre contenant entre 16,8 % et 17,1 % en poids d'oxyde de zirconium par rapport au poids total du verre. Ces fibres de verre grâce à leur teneur en oxyde de zirconium sont particulièrement adaptées à l'usage dentaire.Thus, the fibers preferably used in the invention are fibers produced from a glass containing between 16.8% and 17.1% by weight of zirconium oxide relative to the total weight of the glass. These glass fibers, thanks to their zirconium oxide content, are particularly suitable for dental use.
En effet, la salive fait de la cavité buccale un milieu plus corrosif que l'air marin, qui est le milieu de référence pour les tests de résistance à la corrosion des produits industriels. Chez un même individu, le pH salivaire peut être alternativement acide ou basique. Tout objet en contact permanent avec la salive se trouve dans un milieu humide à 100 %, à la température de 37°C, et est soumis à un phénomène de corrosion par hydrolyse. De plus, ce milieu contient des bactéries aérobies et anaérobies capables de sécréter toutes sortes de substances alcanes, cétones, et autres qui sont elles aussi des agents de corrosion.In fact, saliva makes the oral cavity a more corrosive environment than sea air, which is the reference environment for corrosion resistance tests of industrial products. In the same individual, the salivary pH can be alternately acidic or basic. Any object in permanent contact with saliva is in a 100% humid environment, at a temperature of 37 ° C, and is subjected to a phenomenon of corrosion by hydrolysis. In addition, this medium contains aerobic bacteria and anaerobes capable of secreting all kinds of alkane, ketone, and other substances which are also corrosion agents.
Les fibres de verre contenant de l'oxyde de zirconium sont préférées dans l'invention, car elles présentent une grande résistance aux agents acides et alcalins en raison de leurs proportions en oxyde de zirconium. Cette résistance est de l'ordre de 10 fois supérieure à celle d'une fibre de verre ne contenant pas d'oxyde de zirconium. Elles présentent également une meilleure résistance à l'hydrolyse en milieu humide, et par ailleurs de meilleures propriétés mécaniques, en particulier une meilleure résistance à la fatigue ce qui les rend particulièrement adaptées pour une utilisation pour la fabrication de renfort dentaire.Glass fibers containing zirconium oxide are preferred in the invention because they have a high resistance to acid and alkaline agents due to their proportions of zirconium oxide. This resistance is of the order of 10 times that of a glass fiber that does not contain zirconium oxide. They also have better resistance to hydrolysis in a humid environment, and moreover better mechanical properties, in particular better resistance to fatigue, which makes them particularly suitable for use in the manufacture of dental reinforcement.
Enfin, ces fibres de verre enrichies à l'oxyde de zirconium ont un diamètre moyen de 14 à 20 μm et possèdent la propriété de se désagréger en microparticules mais tout en gardant une taille supérieure à 3 μm lorsqu'elles sont meulées par usinage ou attaquées par hydrolyse, ce qui les rend non inhalables (non respirables). Ceci est très important pour un matériau destiné à rester dans la bouche pendant des années et également pour la santé des professionnels qui doivent travailler, usiner et meuler les pièces obtenues avec le matériau composite de l'invention.Finally, these glass fibers enriched with zirconium oxide have an average diameter of 14 to 20 μm and have the property of disintegrating into microparticles but while keeping a size greater than 3 μm when they are ground by machining or attacked by hydrolysis, which makes them non-inhalable (not breathable). This is very important for a material intended to remain in the mouth for years and also for the health of professionals who have to work, machine and grind the parts obtained with the composite material of the invention.
Des fibres particulièrement appropriées sont celles vendues sous la marque "Cem-FIL® Fibres" par la société VETROTEX, une filiale de la société Saint- Gobain.Particularly suitable fibers are those sold under the brand name "Cem-FIL ® Fibers" by the company VETROTEX, a subsidiary of the company Saint-Gobain.
La résine utilisée pour le matériau composite utilisé dans l'invention est toute résine durcissable par application d'au moins une contrainte.The resin used for the composite material used in the invention is any resin curable by the application of at least one stress.
De préférence, cette contrainte sera de la chaleur ou de la lumière que ce soit visible, infrarouge ou UV.Preferably, this constraint will be heat or light, whether visible, infrared or UV.
Il pourra également s'agir d'une résine à la fois photopolymérisable et thermodurcissable. Une résine appropriée dans le cadre du matériau composite de l'invention est choisie parmi les résines époxy, polyester, vinylester qui sont des résines thermodurcissables ou les résines polyméthacrylate ou diuréthane qui sont des résines photo- et thermo-durcissables ou des dérivés de celles-ci.It may also be a resin which is both photopolymerizable and thermosetting. A suitable resin in the context of the composite material of the invention is chosen from epoxy, polyester and vinylester resins which are thermosetting resins or polymethacrylate or diurethane resins which are photo- and thermosetting resins or derivatives thereof. this.
La résine a de préférence avoir une viscosité comprise entre 400 et 800 centipoises. La viscosité peut être ajustée par l'adjonction de charges telles que des micro- ou macro-particules de quartz, de verre de baryum, de céramique ou autres, de tailles comprises entre 0,3 et 10 μm. Le module d'élasticité ou module de Young de cette résine sera compris entre 30 Gpa et l50 Gpa.The resin preferably has a viscosity of between 400 and 800 centipoise. The viscosity can be adjusted by adding fillers such as micro- or macro-particles of quartz, barium glass, ceramic or others, of sizes between 0.3 and 10 μm. The elastic modulus or Young's modulus of this resin will be between 30 Gpa and l50 Gpa.
Une résine préférée pour la fabrication de prothèses dentaires est une résine Bis-GMA. Celle-ci est utilisée en dentisterie pour le scellement prophylactique des puits et fissures et est désignée sous le nom de "flowable composite". Elle est vendue sous les marques "HELIOSEAL F" de Vivadent ouA preferred resin for the manufacture of dental prostheses is a Bis-GMA resin. This is used in dentistry for the prophylactic sealing of wells and cracks and is referred to as "flowable composite". It is sold under the "HELIOSEAL F" brands of Vivadent or
CONCISE WHITESEALANT de 3M.CONCISE WHITESEALANT from 3M.
Le choix de cette résine se justifie pour au moins deux raisons. La première raison est que la résine Bis-GMA a la même nature chimique que la résine du matériau composite cosmétique qui lui sera jointe. Cela permet un collage chimique entre elles, c'est-à-dire une fusion des deux matériaux, ce qui élime les problèmes de décoalescence entre ces matériaux.The choice of this resin is justified for at least two reasons. The first reason is that the Bis-GMA resin has the same chemical nature as the resin of the cosmetic composite material which will be attached to it. This allows chemical bonding between them, that is to say a fusion of the two materials, which eliminates the problems of decoalescence between these materials.
La seconde raison est que la résine Bis-GMA se rétracte lors de sa prise (durcissement). Plus le volume de résine est important, plus le retrait est important.The second reason is that the Bis-GMA resin shrinks when it sets (hardening). The larger the volume of resin, the greater the shrinkage.
Ce retrait était considéré jusqu'à présent comme le handicap majeur des composites d'obturation qui, après durcissement, diminuent de volume avec formation d'espaces entre le composite et les bords de la cavité qui les renferme, d'où infiltration salivaire et reprise de caries possibles. Dans le cadre de l'invention ce retrait à la prise est un avantage car cela permettra une application des plus intimes du matériau composite, et en particulier des fibres, sur l'empreinte.This withdrawal was considered until now as the major handicap of obturation composites which, after hardening, decrease in volume with the formation of spaces between the composite and the edges of the cavity which encloses them, hence salivary infiltration and resumption possible cavities. In the context of the invention, this withdrawal when taken is an advantage because it will allow the most intimate application of the composite material, and in particular of the fibers, to the impression.
Une autre résine préférée est une résine di-uréthane. Comme représenté en figure 7, un bridge est constitué : - premièrement, d'une chape de renfort constituée a) de deux éléments piliers notés 19, 19' en figure 7, s'appuyant sur des dents usinées notées 21, 21' en figure 7, présentes de chaque côté d'un secteur édenté, b) d'une partie, notée 20 en figure 7, appelée pontique, remplaçant une ou plusieurs dents absentes, et - deuxièmement, d'une partie 22 en matériau composite cosmétique appliquée sur le renfort précité, cette dernière partie constituant l'anatomie et la couleur des dents piliers et de(s) dent(s) absente(s) à reconstituer.Another preferred resin is a di-urethane resin. As shown in Figure 7, a bridge is made up: - firstly, of a reinforcement yoke made up a) of two pillar elements noted 19, 19 'in Figure 7, resting on machined teeth noted 21, 21' in Figure 7, present on each side of a toothless sector, b) of a part, denoted 20 in FIG. 7, called pontic, replacing one or more absent teeth, and - secondly, of a part 22 of cosmetic composite material applied to the aforementioned reinforcement, this last part constituting the anatomy and the color of the abutment teeth and of missing tooth (s) to be reconstituted.
Plus précisément, le procédé de fabrication d'un bridge consiste à tout d'abord tailler les dents piliers 21 et 21' en forme sensiblement conique afin de pouvoir insérer et désinsérer l'élément prothétique à obtenir. Plus exactement, une empreinte en plâtre telle que représentée en figure 6, des dents piliers taillées est fabriquée. Cette empreinte, comme représenté en figure 6 est la réplique exacte de la dent taillée en bouche notée 17 en figure 6, prolongée par une partie métallique 18 permettant la manipulation de l'empreinte en plâtre.More specifically, the method of manufacturing a bridge consists in first cutting the abutment teeth 21 and 21 'in a substantially conical shape in order to be able to insert and remove the prosthetic element to be obtained. More precisely, a plaster impression as shown in FIG. 6, cut abutment teeth is produced. This imprint, as shown in Figure 6 is the exact replica of the tooth cut in the mouth noted 17 in Figure 6, extended by a metal part 18 allowing the manipulation of the plaster imprint.
Dans ce qui suit, l'empreinte en plâtre 17, sera également appelée dent pilier 21 et/ou 21'.In what follows, the plaster impression 17 will also be called abutment tooth 21 and / or 21 '.
Pour réaliser l'armature ou renfort 19, 19', 20, il faut au préalable recouvrir chaque dent .taillée 21 et 21', ou plus exactement leurs empreintes également notées 21 et 21', d'une chape 19, 19', les chapes 19, 19' étant ensuite reliées entre elles par le tablier de pont ou pontique 20. La réalisation des chapes 19, 19' est complexe : les empreintes 21 et 21' doivent être entièrement enveloppées avec le matériau composite fibre, l'épaisseur du. matériau composite fibre doit être faible au collet pour augmenter au sommet, et la quantité de fibres constituant le recouvrement doit être constante.To make the reinforcement or reinforcement 19, 19 ′, 20, it is first necessary to cover each cut tooth 21 and 21 ′, or more precisely their imprints also denoted 21 and 21 ′, with a yoke 19, 19 ′, the screeds 19, 19 'then being connected to each other by the bridge or pontic deck. The production of the screeds 19, 19' is complex: the imprints 21 and 21 'must be entirely wrapped with the fiber composite material, the thickness of the . fiber composite material should be low at the collar to increase at the top, and the amount of fibers making up the covering should be constant.
La chape de renfort est ensuite durcie par polymérisation de la résine constituant le matériau composite fibre.The reinforcement screed is then hardened by polymerization of the resin constituting the fiber composite material.
A l'heure actuelle, pour réaliser cette chape de renfort, on utilise des pastilles constituées de couches superposées de fibres de verre imprégnées de résine polymerisable et non polymérisée superposées l'une sur l'autre, que l'on applique par pressage sur les dents taillées. Ce système présente aux moins deux inconvénients : il demeure un hiatus au collet des dents à cause de la viscosité de la résine et, d'autre part, l'épaisseur du renfort obtenu est irrégulière car les fibres des couches de tissus sous forme de pastilles s'écartent lors de leur pressage sur les dents taillées.At present, to make this reinforcement screed, pellets are used which consist of superimposed layers of glass fibers impregnated with polymerizable and unpolymerized resin superimposed on each other, which are applied by pressing on the trimmed teeth. This system has at least two drawbacks: there remains a hiatus at the neck of the teeth because of the viscosity of the resin and, on the other hand, the thickness of the reinforcement obtained is irregular because the fibers of the tissue layers in the form of pellets move apart when pressed on the cut teeth.
On peut également utiliser une mèche de fibres imprégnée de résine que l'on applique sous forme de nappes superposées, se croisant, sur les empreintes de la (des) dent(s) taillée(s), mais les fibres comprimées à la surface et sur les angles des empreintes de la dent taillée s'écartent sous l'effet de la pression et, de plus, elles ne peuvent entourer toute la préparation.It is also possible to use a wick of fibers impregnated with resin which is applied in the form of overlapping plies, crossing one another, on the imprints of the cut tooth (s), but the fibers compressed on the surface and on the angles of the impressions of the cut tooth move apart under the effect of the pressure and, moreover, they cannot surround the entire preparation.
Ces deux manières d'opérer avec de plus un matériau visqueux et collant, sont difficiles à mettre en œuvre et donnent des résultats inconstants.These two ways of operating with a viscous and sticky material, are difficult to implement and give inconsistent results.
Ainsi, la chape de renfort n'a pas des propriétés mécaniques constantes sur toute sa surface. En contraste au procédé de l'art antérieur, le procédé de fabrication d'éléments prothétiques, notamment dentaires et plus particulièrement d'une chape de renfort pour bridge ou pour couronne est, comme représenté en figure 7, basé sur le principe de l'utilisation d'un fil ou d'un filament ou d'un ruban de fibres tissées ou non tissées que l'on enroule autour de chacune des dents piliers 21, 21' (ou plus exactement autour de leur réplique en plâtre exacte), les fibres étant imprégnées d'une résine polymerisable par application d'au moins une contrainte et non polymérisée. Il s'agit ici véritablement d'un enroulement autour de l'empreinte de l'élément prothétique à obtenir et non d'un simple recouvrement. Cet enroulement pourra être obtenu par exemple comme montré en figure 8 par placement de l'empreinte en plâtre de la dent 17', 18' sur un axe rotatif 23. L'empreinte en plâtre 17', 18' sera maintenue par exemple sur l'axe rotatif 23 par un mors 24. L'axe rotatif 23 sera mis en rotation grâce à un moteur 25 ou une manivelle. Une plaque butoir 26 sera placée contre l'extrémité restée libre de l'empreinte 17' pour maintenir en place le filament ou ruban lors de son enroulement sur l'empreinte 17'. Quand le résultat est satisfaisant, le filament ou ruban 1 est coupé, la chape 19, 19' est durcie en polymérisant la résine du matériau composite fibre, par application de la (des) contrainte(s) appropriée(s).Thus, the reinforcement screed does not have constant mechanical properties over its entire surface. In contrast to the process of the prior art, the process for manufacturing prosthetic elements, in particular dental and more particularly a reinforcing cap for bridge or crown is, as shown in FIG. 7, based on the principle of use of a thread or a filament or a ribbon of woven or non-woven fibers which is wound around each of the abutment teeth 21, 21 '(or more exactly around their exact plaster replica), the fibers being impregnated with a polymerizable resin by application of at least one stress and not polymerized. This is truly a winding around the imprint of the prosthetic element to be obtained and not a simple covering. This winding can be obtained for example as shown in FIG. 8 by placing the plaster imprint of the tooth 17 ', 18' on a rotary axis 23. The plaster imprint 17 ', 18' will be maintained for example on the 'rotary axis 23 by a jaw 24. The rotary axis 23 will be rotated by a motor 25 or a crank. A stopper plate 26 will be placed against the free end of the imprint 17 'to hold the filament or ribbon in place during its winding on the imprint 17'. When the result is satisfactory, the filament or ribbon 1 is cut, the yoke 19, 19 ′ is hardened by polymerizing the resin of the fiber composite material, by application of the appropriate stress (es).
Lorsque l'élément prothétique à obtenir est une couronne, on sépare alors l'élément prothétique de l'empreinte et on place l'élément prothétique, ainsi séparé de son empreinte, sur la dent taillée en bouche.When the prosthetic element to be obtained is a crown, the prosthetic element is then separated from the impression and the prosthetic element, thus separated from its impression, is placed on the tooth cut in the mouth.
Lorsque l'élément prothétique à obtenir est un bridge, on procède après durcissement de la résine du matériau composite fermant les chapes (19, 19'), comme suit. Les chapes 19, 19' sont ensuite reliées entre elles par le renfort 20 plus épais du pontique. Ce renfort est réalisé, comme montré en figure 7, par enroulement du filament ou ruban 1 sur une préforme placée entre les deux chapes 19, 19'. Cet enroulement s'effectue en collant une extrémité du filament ou ruban à un point de la première chape et enroulement sur la préforme 27 placée entre les deux chapes 19 et 19'. Lorsque la forme du pontique 20 voulue sera obtenue, le filament ou ruban sera coupé et l'ensemble sera durci par polymérisation de la résine. Puis, comme dans le cas des couronnes simples, on sépare le bridge en matériau composite obtenu et l'empreinte en plâtre, ce après quoi on positionne ce bridge en bouche, comme voulu.When the prosthetic element to be obtained is a bridge, the procedure is after curing the resin of the composite material closing the copings (19, 19 ′), as follows. The yokes 19, 19 ′ are then connected together by the thicker reinforcement 20 of the pontic. This reinforcement is produced, as shown in FIG. 7, by winding the filament or ribbon 1 on a preform placed between the two yokes 19, 19 '. This winding is carried out by gluing one end of the filament or ribbon to a point on the first yoke and winding on the preform 27 placed between the two yokes 19 and 19 '. When the desired shape of pontic 20 is obtained, the filament or ribbon will be cut and the assembly will be hardened by polymerization of the resin. Then, as in the case of single crowns, we separate the composite material bridge obtained and the plaster impression, after which we position this bridge in the mouth, as desired.
Cependant, comme on l'a dit précédemment les matériaux composites fibres sont collants et difficiles à manipuler en raison de la présence de la résine non polymérisée.However, as mentioned above, the fiber composite materials are sticky and difficult to handle due to the presence of the non-polymerized resin.
Pour pallier ce problème, l'invention propose un distributeur d'un tel matériau composite, qui permet d'enrouler le matériau composite autour de l'empreinte de l'élément prothétique à obtenir, sans toucher le matériau composite imprégné de résine collante lui-même. Ainsi, non seulement la manipulation de ce matériau composite sera aisée mais, également, on obtiendra des chapes ayant une épaisseur de fibres constantes tout au long de la pièce car les fibres ne s'écarteront pas sous l'effet de la pression exercée lors de la manipulation du matériau composite. Un premier mode de réalisation du distributeur de matériaux composites de l'invention est tel que montré aux figures 1 à 4B.To overcome this problem, the invention proposes a dispenser of such a composite material, which makes it possible to wrap the composite material around the imprint of the prosthetic element to be obtained, without touching the composite material impregnated with sticky resin itself. even. Thus, not only will the handling of this composite material be easy, but also, screeds having a constant fiber thickness will be obtained throughout the piece because the fibers will not spread under the effect of the pressure exerted during handling of the composite material. A first embodiment of the composite material dispenser of the invention is as shown in Figures 1 to 4B.
Comme on le voit aux figures 1 à 3, ce distributeur est constitué d'un dispositif 14, constitué, comme montré en figures 2 et 3, d'une première demi- coquille externe 5 comprenant sur sa périphérie 6 une ouverture 7 et d'une seconde demi-coquille interne 9 comprenant également sur sa périphérie 6' une ouverture 10. Lorsque l'ouverture 7 est placée au regard de l'ouverture 10, on obtient la formation d'une ouverture permettant le passage du filament ou ruban 1. La demi-coquille 9 est destinée à s'emboîter dans la demi-coquille 5 pour former un emballage fermé. La demi-coquille 5 et la demi-coquille 9 comportent deux orifices placés en leur centre, notés 8 et 11, respectivement. Un axe de rotation 4 est destiné à traverser les demi-coquilles 5 et 9 par les orifices 8 et 11 de façon à permettre la rotation de la demi-coquille 9 par rapport à la demi-coquille 5, selon l'axe X-X', de façon soit à fermer le dispositif 14 de façon étanche, soit à libérer l'ouverture constituée par les ouvertures 7 et 10, ouverture par laquelle on dévidera le filament ou ruban 1.As seen in Figures 1 to 3, this distributor consists of a device 14, consisting, as shown in Figures 2 and 3, of a first external half-shell 5 comprising on its periphery 6 an opening 7 and a second internal half-shell 9 also comprising on its periphery 6 ′ an opening 10. When the opening 7 is placed facing the opening 10, an opening is obtained which allows the passage of the filament or ribbon 1. The half-shell 9 is intended to fit into the half-shell 5 to form a closed package. The half-shell 5 and the half-shell 9 have two orifices placed in their center, noted 8 and 11, respectively. A rotation axis 4 is intended to pass through the half-shells 5 and 9 through the orifices 8 and 11 so as to allow the rotation of the half-shell 9 relative to the half-shell 5, along the axis X-X ', so as either to close the device 14 in a sealed manner, or to release the opening formed by the openings 7 and 10, opening through which the filament or ribbon 1 will be unwound.
Ce dispositif 14 est destiné à recevoir une bobine 2 également percée en son centre pour permettre le passage de l'axe de rotation 4 et ainsi tourner autour de cet axe selon l'axe X-X'. La bobine 2 comporte à sa périphérie 34 un enroulement du filament ou de ruban 1 de fibres imprégnées polymérisables par application d'au moins une contrainte et non polymérisées.This device 14 is intended to receive a coil 2 also pierced in its center to allow the passage of the axis of rotation 4 and thus rotate around this axis along the axis XX '. The coil 2 has at its periphery 34 a winding of the filament or ribbon 1 of impregnated fibers which can be polymerized by applying at least one stress and which are not polymerized.
Ainsi, comme montré en figure 1, lorsque prêt à l'emploi, le dispositif 14 contient la bobine 2 avec son enroulement de filament ou de ruban 1 de matériau composite et le filament ou ruban 1 sort par l'ouverture formée par les ouvertures 7 et 10 des demi-coquilles 5 et 9. De plus, comme représenté aux figures 1 à 3, l'axe de rotation 4 est muni d'une partie filetée et sortant du dispositif 14 et d'un écrou pour permettre la fermeture ou l'ouverture du dispositif 14 ainsi qu'assurer la cohésion du distributeur de l'invention. De plus, pour permettre le serrage de la bobine 2 munie de son enroulement de filament ou de ruban 1 et ainsi bloquer ou ralentir ou accélérer le débobinage de la bobine 2, l'axe de rotation 4 peut de plus comporter, à chaque extrémité en contact avec les demi-coquilles 5 et 9, des ressorts 4'.Thus, as shown in FIG. 1, when ready for use, the device 14 contains the coil 2 with its winding of filament or ribbon 1 of composite material and the filament or ribbon 1 comes out through the opening formed by the openings 7 and 10 of the half-shells 5 and 9. In addition, as shown in FIGS. 1 to 3, the axis of rotation 4 is provided with a threaded part coming out of the device 14 and with a nut to allow closing or l opening of the device 14 as well as ensuring the cohesion of the dispenser of the invention. In addition, to allow the tightening of the spool 2 provided with its winding of filament or ribbon 1 and thus block or slow down or speed up the unwinding of the spool 2, the axis of rotation 4 may further comprise, at each end in contact with the half-shells 5 and 9, the springs 4 '.
Le filament ou ruban 1 de fibres imprégnées d'une résine polymerisable non polymérisée peut être enroulé à la périphérie et sur cette périphérie 34 de la bobine 2. Cependant, de préférence, la bobine 2 comprendra une partie évidée 35 creusée dans sa périphérie 34 formant logement pour le ruban ou le filament 1 enroulé.The filament or ribbon 1 of fibers impregnated with an unpolymerized polymerizable resin can be wound on the periphery and on this periphery 34 of the reel 2. However, preferably, the reel 2 will comprise a hollow part 35 hollowed in its periphery 34 forming housing for the wound ribbon or filament 1.
De plus, comme représenté aux figures 4 A et 4B, le distributeur noté 14a, 14b de l'invention comprend de préférence un embout cylindrique creux 12, 12a permettant le guidage du filament ou du ruban 1 hors du distributeur 14a, 14b. Cet embout creux est placé sur le dispositif 14a, 14b au regard de l'ouverture 7 de la demi-coquille externe, 5a, 5b et liée à celle-ci.In addition, as shown in FIGS. 4A and 4B, the distributor denoted 14a, 14b of the invention preferably comprises a hollow cylindrical endpiece 12, 12a allowing the guiding of the filament or ribbon 1 out of the distributor 14a, 14b. This hollow end-piece is placed on the device 14a, 14b facing the opening 7 of the external half-shell, 5a, 5b and linked to the latter.
Lorsque le distributeur de l'invention est livré prêt à l'emploi, c'est-à-dire dans un emballage unique, cet embout creux 12 aura une surface d'enveloppe entièrement fermée, comme représenté en figure 4A, et le ruban ou filament sortira de l'embout creux 12.When the dispenser of the invention is delivered ready for use, that is to say in a single package, this hollow nozzle 12 will have a fully closed envelope surface, as shown in FIG. 4A, and the ribbon or filament will come out of the hollow tip 12.
Mais lorsque le distributeur est livré à monter, c'est-à-dire que la bobine 2 munie de son enroulement de filament ou de ruban 1 sera à placer, par l'utilisateur, avant utilisation, dans le distributeur 14b, l'embout 12a comporte, avantageusement, comme représenté en figure 4B, une fente 21 le long de sa longueur permettant le placement du filament ou ruban 1 dans l'embout 12a.But when the distributor is delivered assembled, that is to say that the coil 2 provided with its winding of filament or ribbon 1 will have to be placed, by the user, before use, in the distributor 14b, the end piece 12a advantageously comprises, as shown in FIG. 4B, a slot 21 along its length allowing the placement of the filament or ribbon 1 in the end piece 12a.
Dans ces deux modes de réalisation, le dispositif 14a et 14b comprend, avantageusement, de plus, un second embout creux 13, 13a prolongeant l'embout 12, 12a et formant goulet de rétrécissement et permettant le guidage et/ou la mise à la section voulue du filament ou du ruban 1.In these two embodiments, the device 14a and 14b advantageously further comprises a second hollow tip 13, 13a extending the end piece 12, 12a and forming a narrowing neck and allowing the guide and / or the desired section of the filament or ribbon 1.
Lorsque l'embout 12 ne comporte pas de fente, comme représenté en figure 4 A, le second embout 13 pourra ne recouvrir de façon externe ou interne qu'une portion de l'embout creux 12. En revanche, lorsque l'embout 12a comporte une rainure 21, de préférence l'embout 13a couvrira la totalité de l'embout 12a pour éviter une oxydation de la résine imprégnant les fibres constituant le filament ou ruban 1. Cela permettra également d'éviter tout blocage ou toute sortie intempestifs du filament ou ruban 1 par la rainure 21. Comme on l'a déjà dit, le distributeur 14, 14a, 14b pourra être livré, prêt à l'emploi, dans un seul emballage ou pourra être livré dans des emballages séparés, le premier emballage contenant les deux demi-coquilles 5, 5a, 5b et 9 ainsi que l'axe de rotation 4 et le second emballage contenant la bobine 2 munie de son enroulement de filament ou de ruban 1. Certaines résines étant photo-polymérisables, afin d'éviter une prépolymérisation de cette résine, le dispositif 14, 14a, 14b c'est-à-dire les deux demi-coquilles 5, 5a, 5b et 9, les embouts 12, 12a et 13, 13a sont de préférence, en un matériau opaque à la lumière. Pour la même raison, lorsque la bobine est livrée dans un emballage séparé, l'emballage de cette bobine est de préférence, en un matériau opaque à la lumière.When the end piece 12 does not have a slot, as shown in FIG. 4 A, the second end piece 13 may only cover externally or internally only a portion of the hollow end piece 12. On the other hand, when the end piece 12a has a groove 21, preferably the endpiece 13a will cover the entire endpiece 12a to avoid oxidation of the resin impregnating the fibers constituting the filament or ribbon 1. This will also make it possible to avoid any untimely blocking or any untimely exit of the filament or ribbon 1 through the groove 21. As already mentioned, the dispenser 14, 14a, 14b can be delivered, ready for use, in a single package or can be delivered in separate packages, the first package containing the two half-shells 5, 5a, 5b and 9 as well as the axis of rotation 4 and the second packaging containing the coil 2 provided with its winding of filament or ribbon 1. Certain resins being photopolymerizable, in order to avoid a prepolymerization of this re sine, the device 14, 14a, 14b, that is to say the two half-shells 5, 5a, 5b and 9, the end pieces 12, 12a and 13, 13a are preferably made of a material opaque to light. For the same reason, when the coil is delivered in a separate package, the packaging of this coil is preferably made of a material opaque to light.
Egalement, de préférence, la bobine 2, les deux demi-coquilles 5, 5a, 5b et 9 ainsi que les embouts 12, 12a et 13, 13a seront en un matériau non adhérent à la résine.Also, preferably, the coil 2, the two half-shells 5, 5a, 5b and 9 as well as the end pieces 12, 12a and 13, 13a will be made of a material which is not adherent to the resin.
Un autre distributeur de matériau composite selon l'invention est décrit en figure 5.Another distributor of composite material according to the invention is described in FIG. 5.
Comme on le voit en figure 5, ce distributeur 14' comprend le distributeur 14, 14a, 14b précédemment décrit, mais dans lequel le filament ou ruban noté l' est constitué uniquement des fibres tissées, non tissées, tressées, non tressées. Cela signifie que' ces fibres ne sont pas encore imprégnées de résine. Afin d'obtenir le matériau composite constitué du ruban ou filament l' de fibres imprégnées de résine, le distributeur représenté en figure 5 comprend de plus un récipient 15 séparé contenant une résine polymerisable par application d'au moins une contrainte, compatible avec les fibres du filament ou ruban contenues dans le dispositif 14'. Le récipient 15 est apte à délivrer la résine, par exemple par pression. Dans un mode de réalisation préféré, le récipient 15 est, comme représenté en figure 5, une seringue dont le piston 30 est actionné par une vis filetée.As can be seen in FIG. 5, this distributor 14 ′ comprises the distributor 14, 14a, 14b previously described, but in which the filament or ribbon denoted is made up only of woven, nonwoven, braided, nonwoven fibers. This means that 'these fibers are not impregnated with resin. In order to obtain the composite material consisting of the ribbon or filament 1a of fibers impregnated with resin, the dispenser shown in FIG. 5 further comprises a separate container 15 containing a resin polymerizable by application of at least one stress, compatible with the fibers. of the filament or ribbon contained in the device 14 '. The container 15 is capable of delivering the resin, for example by pressure. In a preferred embodiment, the container 15 is, as shown in FIG. 5, a syringe whose piston 30 is actuated by a threaded screw.
L'imprégnation des fibres du ruban ou filament l', par la résine polymerisable contenue dans le récipient 15, est effectuée dans le corps d'un dispositif 16 ayant la forme d'un Y creux, le dispositif 16 faisant également partie du distributeur de l'invention.The impregnation of the fibers of the ribbon or filament 1a, by the polymerizable resin contained in the container 15, is carried out in the body of a device 16 having the shape of a hollow Y, the device 16 also forming part of the dispenser. the invention.
A cet effet, le dispositif 14' est placé sur une première branche du Y du dispositif 16. Le dispositif 14' est, de préférence, muni de l'embout 12' pour s'emboîter dans la première branche du Y du. dispositif 16, correspondant à l'embout 12, 12a du distributeur 14a, 14b. Avantageusement, le dispositif 14' sera de plus muni d'un embout 13' formant goulet de rétrécissement, ayant un très faible diamètre, prolongeant l'embout 12', qui amènera le filament ou ruban l' dans le corps du dispositif 16. L'embout 13' a pour fonction de guider le filament et ruban l' jusqu'à pratiquement la sortie du dispositif 16 et aussi d'empêcher le retour de la résine dans le dispositif 14'.To this end, the device 14 'is placed on a first branch of the Y of the device 16. The device 14' is preferably provided with the end piece 12 'for fitting into the first branch of the Y of the device. device 16, corresponding to the nozzle 12, 12a of the distributor 14a, 14b. Advantageously, the device 14 ′ will moreover be provided with an end piece 13 ′ forming a narrowing neck, having a very small diameter, extending the end piece 12 ′, which will bring the filament or ribbon l ′ into the body of the device 16. L 'end piece 13' has the function of guiding the filament and ribbon 1 'until practically the exit of the device 16 and also of preventing the return of the resin in the device 14'.
Le filament ou ruban l' traverse la première branche du Y par rotation de la bobine autour de l'axe de rotation X-X' ainsi que le corps du dispositif 16. Sur l'autre branche du Y formant le dispositif 16, le récipient 15, contenant la résine polymerisable, est placé. La résine contenue dans ce récipient 15 est expulsée du récipient 15 et passe également dans le corps du dispositif 16 où elle imprègne les fibres du filament ou ruban l'. A la sortie du corps du dispositif 16, le filament ou ruban l' de fibres sort imprégné de résine polymerisable et non polymérisée.The filament or ribbon passes through the first branch of the Y by rotation of the coil around the axis of rotation XX 'as well as the body of the device 16. On the other branch of the Y forming the device 16, the container 15, containing the polymerizable resin, is placed. The resin contained in this container 15 is expelled from the container 15 and also passes into the body of the device 16 where it impregnates the fibers of the filament or ribbon 1a. On leaving the body of the device 16, the filament or ribbon 1a of fibers leaves impregnated with polymerizable and non-polymerized resin.
De la même façon que précédemment, ce distributeur pourra être fourni prêt à l'emploi, dans un seul emballage, c'est-à-dire avec le récipient 15, le distributeur 14' monté prêt à l'emploi dans le dispositif 16. Il pourra être fourni dans des emballages séparés, le premier emballage contenant le dispositif 16, le second emballage contenant le récipient 15 et le troisième emballage contenant le distributeur 14'. Il pourra être fourni dans seulement deux emballages, le premier emballage contenant par exemple le dispositif 16 et le récipient 15 et le second emballage contenant le distributeur 14'. Le premier emballage pourra également contenir le dispositif 16 et le distributeur 14', et le second emballage le récipient 15. Enfin, le premier emballage pourra contenir le récipient 15 et le dispositif 14', et le second emballage le dispositif 16. Là encore, lorsque la résine contenue dans le récipient 15 est une résine photodurcissable, afin d'éviter une pré-polymérisation de cette résine, le récipient 15 et le dispositif 16 seront en un matériau opaque à la lumière.In the same way as above, this distributor can be supplied ready to use, in a single package, that is to say with the container 15, the distributor 14 'mounted ready for use in the device 16. It may be supplied in separate packages, the first package containing the device 16, the second package containing the container 15 and the third package containing the dispenser 14 '. It can be supplied in only two packages, the first package containing for example the device 16 and the container 15 and the second package containing the dispenser 14 '. The first packaging may also contain the device 16 and the dispenser 14 ', and the second packaging the container 15. Finally, the first packaging may contain the container 15 and the device 14', and the second packaging the device 16. Here again, when the resin contained in the container 15 is a photocurable resin, in order to avoid pre-polymerization of this resin, the container 15 and the device 16 will be made of a material opaque to light.
Avantageusement, le récipient 15 et le dispositif 16 seront en un matériau non adhérent à la résine.Advantageously, the container 15 and the device 16 will be made of a material which is not adherent to the resin.
Avec les distributeurs selon l'invention précédemment décrits, Te dentiste ou le prothésiste procédera à la fabrication des éléments prothétiques, notamment dentaires avec le procédé précédemment décrit de l'invention. Le distributeur sert à manipuler le matériau composite sortant de ce distributeur. Ainsi, la manipulation du matériau composite est aisée car il n'y a aucun contact manuel avec la résine.With the dispensers according to the invention previously described, the dentist or the prosthetist will proceed to the manufacture of the prosthetic elements, in particular dental with the previously described process of the invention. The dispenser is used to handle the composite material leaving this dispenser. Thus, the handling of the composite material is easy because there is no manual contact with the resin.
De plus, grâce aux distributeurs de l'invention, le filament ou ruban 1 aura la forme et les dimensions voulues par passage au travers de l'ouverture formée par les ouvertures 7, 10, du distributeur 14, 14' ou grâce à l'embout 12, 12' et à l'embout 13.In addition, thanks to the dispensers of the invention, the filament or ribbon 1 will have the desired shape and dimensions by passing through the opening formed by the openings 7, 10, of the dispenser 14, 14 'or thanks to the end piece 12, 12 'and end piece 13.
Bien entendu, l'invention n'est nullement limitée aux modes de réalisation décrits et illustrés qui n'ont été donnés qu'à titre d'exemples.Of course, the invention is in no way limited to the embodiments described and illustrated which have been given only by way of examples.
Ainsi, bien que les distributeurs selon l'invention aient été décrits avec des ouvertures 7, 10 rectangulaires ou un embout 12, 12a, 12', 13, 13a, cylindriques, ceux-ci pourront avoir toute autre forme telle que par exemple, une forme rectangulaire, carrée et toutes les variantes de ces formes, selon les formes et les dimensions voulues pour le matériau composite sortant des distributeurs de l'invention et selon l'élément prothétique, notamment dentaire à obtenir.Thus, although the distributors according to the invention have been described with openings 7, 10 rectangular or a nozzle 12, 12a, 12 ', 13, 13a, cylindrical, these may have any other shape such as for example, a rectangular, square shape and all the variants of these shapes, according to the shapes and dimensions desired for the composite material leaving the dispensers of the invention and according to the prosthetic element, in particular dental element to be obtained.
De la même façon, bien que l'invention ait été décrite et illustrée en relation à la fabrication d'éléments prothétiques dentaires, les distributeurs de l'invention pourront être utilisés pour la fabrication de tout autre objet, comme cela apparaîtra à celui spécialisé dans l'art.Likewise, although the invention has been described and illustrated in relation to the manufacture of dental prosthetic elements, the dispensers of the invention may be used for the manufacture of any other object, as will appear to that specialized in art.
C'est dire que l'invention comprend tous les équivalents techniques des moyens décrits ainsi que leurs combinaisons si celles-ci sont effectuées suivant son esprit. This means that the invention includes all the technical equivalents of the means described as well as their combinations if these are carried out according to the spirit.

Claims

REVENDICATIONS
1. Distributeur de filament ou ruban de fibres tissées ou non tissées, imprégnées d'une résine polymerisable par application d'au moins une contrainte et non polymérisée, caractérisé en ce qu'il comprend :1. Distributor of filament or ribbon of woven or nonwoven fibers, impregnated with a polymerizable resin by application of at least one stress and not polymerized, characterized in that it comprises:
- une bobine cylindrique (2) percée en son centre d'un orifice (3) apte à recevoir un axe de rotation (4),- a cylindrical coil (2) pierced in its center with an orifice (3) capable of receiving an axis of rotation (4),
- un filament ou un ruban (1) de fibres imprégnées d'une résine polymerisable par application d'au moins une contrainte et non polymérisée, enroulé à la périphérie (34) de la bobine (2), eta filament or a ribbon (1) of fibers impregnated with a resin which can be polymerized by application of at least one stress and which is not polymerized, wound at the periphery (34) of the coil (2), and
- un dispositif (14, 14a, 14b) apte à recevoir la bobine (2) munie de son enroulement de filament ou de ruban (1) comprenant :- a device (14, 14a, 14b) capable of receiving the coil (2) provided with its winding of filament or ribbon (1) comprising:
- une première demi-coquille externe (5, 5 a, 5b) comprenant, sur sa périphérie (6), une ouverture (7) permettant le passage du filament ou du ruban (1) et percée en son centre d'un orifice (8) apte à recevoir un axe de rotation (4),- a first external half-shell (5, 5 a, 5b) comprising, on its periphery (6), an opening (7) allowing the passage of the filament or ribbon (1) and pierced in its center with an orifice ( 8) capable of receiving an axis of rotation (4),
- une deuxième demi-coquille interne (9) apte à s'engager en serrement dans la demi-coquille externe (5, 5a, 5b) comprenant, sur sa périphérie (6'), une ouverture (10) permettant le passage du filament ou ruban (1) lorsque placée au regard de l'ouverture (7), la demi-coquille (9) étant de plus percée en son centre d'un orifice (11) apte à recevoir un axe de rotation (4),- A second internal half-shell (9) capable of engaging tightly in the external half-shell (5, 5a, 5b) comprising, on its periphery (6 '), an opening (10) allowing the passage of the filament or ribbon (1) when placed facing the opening (7), the half-shell (9) being further pierced in its center with an orifice (11) capable of receiving an axis of rotation (4),
- un axe de rotation (4) apte à s'engager dans les orifices (3, 8, 11) et formant un axe de rotation pour la bobine (2) munie de son enroulement de filament ou de ruban (1) et comprenant des moyens de fermeture et/ou ouverture et/ou serrage (4') pour les demi-coquilles (5, 5a, 5b) et (9), la bobine (2) munie de l'enroulement du filament ou du ruban (1) étant destinée à être placée, sur l'axe de rotation (4), entre les deux demi-coquilles (5) et (9) emboîtées l'un dans l'autre.- an axis of rotation (4) able to engage in the orifices (3, 8, 11) and forming an axis of rotation for the coil (2) provided with its winding of filament or ribbon (1) and comprising closing and / or opening and / or tightening means (4 ') for the half-shells (5, 5a, 5b) and (9), the spool (2) provided with the winding of the filament or ribbon (1) being intended to be placed, on the axis of rotation (4), between the two half-shells (5) and (9) fitted one into the other.
2. Distributeur selon la revendication 1, caractérisé en ce qu'il comprend de plus un embout creux (12, 12a) de guidage du filament ou du ruban (1), placé au regard de l'ouverture (7) de la demi-coquille externe (5, 5a, 5b) et lié à cette demi-coquille externe (5, 5a, 5b). 2. Dispenser according to claim 1, characterized in that it further comprises a hollow tip (12, 12a) for guiding the filament or ribbon (1), placed facing the opening (7) of the half outer shell (5, 5a, 5b) and linked to this outer half-shell (5, 5a, 5b).
3. Distributeur selon la revendication 2, caractérisé en ce qu'il comprend de plus un second embout creux (13, 13a) formant goulet de rétrécissement pour le guidage. et/ou la mise à la section voulue du filament ou du ruban (1).3. Dispenser according to claim 2, characterized in that it further comprises a second hollow end piece (13, 13a) forming a narrowing neck for guiding. and / or placing the desired section of filament or ribbon (1).
4. Distributeur selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il est dans un seul emballage et prêt à l'emploi.4. Dispenser according to any one of the preceding claims, characterized in that it is in a single package and ready for use.
5. Distributeur selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il comprend dans un premier emballage la bobine (2) munie de son enroulement de filament ou de ruban (1) et dans un second emballage, le dispositif (14, 14a, 14b) monté et démontable, la bobine (2) munie de son enroulement de filament ou ruban (1) étant à placer, avant utilisation dans le dispositif (14, 14a, 14b).5. Distributor according to any one of the preceding claims, characterized in that it comprises in a first package the coil (2) provided with its winding of filament or ribbon (1) and in a second package, the device (14 , 14a, 14b) mounted and dismountable, the spool (2) provided with its winding of filament or ribbon (1) being to be placed, before use in the device (14, 14a, 14b).
6. Distributeur selon l'une quelconque des revendications précédentes, caractérisé en ce que le dispositif (14, 14a, 14b) est en un matériau opaque à la lumière et non adhérent à la résine et en ce que la bobine (2) est en un matériau non adhérent à la résine.6. Dispenser according to any one of the preceding claims, characterized in that the device (14, 14a, 14b) is made of a material opaque to light and not adherent to the resin and in that the coil (2) is a material not adhering to the resin.
7. Distributeur selon la revendication 5, caractérisé à ce que la bobine (2), munie de son enroulement de filament ou ruban (1) est de plus emballée dans un emballage opaque à la lumière.7. Dispenser according to claim 5, characterized in that the reel (2), provided with its winding of filament or ribbon (1) is further packed in a package opaque to light.
8. Distributeur selon l'une quelconque des revendications précédentes, caractérisé en ce que la bobine (2) comprend sur sa périphérie (34), une partie évidée (35) apte à recevoir le filament ou ruban (1).8. Dispenser according to any one of the preceding claims, characterized in that the coil (2) comprises on its periphery (34), a recessed part (35) capable of receiving the filament or ribbon (1).
9. Distributeur selon l'une quelconque des revendications précédentes, caractérisé en ce que les fibres du filament ou du ruban (1) sont sélectionnées dans le groupe consistant en les fibres de verre, les fibres de quartz, les fibres de silice, les fibres d'aramide, les fibres de kevlar, les fibres de polyéthylène, les fibres de carbone et les mélanges de celles-ci. 9. Dispenser according to any one of the preceding claims, characterized in that the fibers of the filament or ribbon (1) are selected from the group consisting of glass fibers, quartz fibers, silica fibers, fibers aramid, kevlar fibers, polyethylene fibers, carbon fibers and mixtures thereof.
10. Distributeur selon l'une quelconque des revendications précédentes, caractérisé en ce que les fibres sont des fibres en verre à base d'oxyde de zirconium.10. Dispenser according to any one of the preceding claims, characterized in that the fibers are glass fibers based on zirconium oxide.
11. Distributeur selon l'une quelconque des revendications précédentes, caractérisé en ce que le verre constituant les fibres contient entre 16,8 % et 17,1 % en poids d'oxyde de zirconium par rapport au poids total du verre.11. Dispenser according to any one of the preceding claims, characterized in that the glass constituting the fibers contains between 16.8% and 17.1% by weight of zirconium oxide relative to the total weight of the glass.
12 Distributeur selon l'une quelconque des revendications précédentes, caractérisé en ce que la résine polymerisable imprégnant les fibres du filament ou ruban (1) est une résine polymerisable par application de chaleur et/ou de lumière.12 Dispenser according to any one of the preceding claims, characterized in that the polymerizable resin impregnating the fibers of the filament or ribbon (1) is a resin which can be polymerized by the application of heat and / or light.
13. Distributeur selon l'une quelconque des revendications précédentes, caractérisé en ce que la résine polymerisable est de la résine Bis-GMA ou une résine di-uréthane.13. Dispenser according to any one of the preceding claims, characterized in that the polymerizable resin is Bis-GMA resin or a di-urethane resin.
14. Distributeur selon l'une quelconque des revendications précédentes, caractérisé en ce que le filament ou le ruban (1) contient en final entre 40 % et 80 % en volume de fibres par rapport au volume total des fibres et de la résine polymerisable.14. Dispenser according to any one of the preceding claims, characterized in that the filament or the ribbon (1) ultimately contains between 40% and 80% by volume of fibers relative to the total volume of the fibers and of the polymerizable resin.
15. Procédé de fabrication d'éléments prothétiques, notamment dentaires, caractérisé en ce qu'il comprend les étapes de : a) enroulement d'un filament ou un ruban (1) de fibres tissées ou non tissées imprégnées d'une résine polymerisable par application d'au moins une contrainte et non polymérisée, sur l'empreinte (17, 17', 21, 21') de l'élément prothétique à obtenir, jusqu'à obtenir la forme et l'épaisseur voulues (19, 19', 20), b) polymérisation de la résine par application de la (des) contrainte(s) appropriée(s), caractérisé en ce qu'il comprend de plus c) séparation de l'élément prothétique obtenu à l'étape b) et de l'empreinte (17, 17', 21, 21'). 15. A method of manufacturing prosthetic elements, in particular dental, characterized in that it comprises the steps of: a) winding a filament or a ribbon (1) of woven or nonwoven fibers impregnated with a resin polymerizable by application of at least one non-polymerized stress on the impression (17, 17 ', 21, 21') of the prosthetic element to be obtained, until the desired shape and thickness (19, 19 ') are obtained , 20), b) polymerization of the resin by application of the appropriate constraint (s), characterized in that it further comprises c) separation of the prosthetic element obtained in step b) and of the imprint (17, 17 ', 21, 21').
16. Procédé selon la revendication 15, caractérisé en ce que l'élément prothétique est une chape de renfort (19, 19', 20) pour bridge ou couronne dentaire. 16. The method of claim 15, characterized in that the prosthetic element is a reinforcing cap (19, 19 ', 20) for bridge or dental crown.
PCT/FR2001/003136 2000-10-12 2001-10-11 Method for making prosthetic, in particular dental, elements and dispenser for composite material comprising fibre bundles WO2002030312A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2001295680A AU2001295680A1 (en) 2000-10-12 2001-10-11 Method for making prosthetic, in particular dental, elements and dispenser for composite material comprising fibre bundles

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR00/13095 2000-10-12
FR0013095A FR2815243A1 (en) 2000-10-12 2000-10-12 Process for the manufacture of prosthetics especially dental ones, by winding resin-impregnated fibres onto a prosthetic imprint

Publications (3)

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WO2002030312A2 true WO2002030312A2 (en) 2002-04-18
WO2002030312A3 WO2002030312A3 (en) 2002-08-08
WO2002030312A8 WO2002030312A8 (en) 2004-05-13

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PCT/FR2001/003136 WO2002030312A2 (en) 2000-10-12 2001-10-11 Method for making prosthetic, in particular dental, elements and dispenser for composite material comprising fibre bundles
PCT/FR2001/003134 WO2002030646A1 (en) 2000-10-12 2001-10-11 Method for making prosthetic, in particular dental, elements and dispenser for a composite material comprising fibre bundles

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1454429A (en) * 1922-11-25 1923-05-08 Frank G Dresser Dental floss dispenser
US1608344A (en) * 1926-01-02 1926-11-23 Johnson & Johnson Flossfont
US3525462A (en) * 1967-05-10 1970-08-25 Hyman Freedman Dental floss holder and dispenser
US4448623A (en) * 1979-05-04 1984-05-15 The British Petroleum Company Limited Wetted filament dispenser and winding therewith
US5141521A (en) * 1989-05-17 1992-08-25 Man Technologie Aktiengesellschaft Hip joint prosthesis shank

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1077227A (en) * 1953-04-08 1954-11-05 Plastiques Dentaires & Medicau Method for producing the dental prosthesis in laminated synthetic resin with high mechanical resistance
DE2634954A1 (en) * 1976-08-04 1978-02-09 Sigri Elektrographit Gmbh JOINT PROSTHESIS
IL88170A0 (en) * 1988-01-21 1989-06-30 Compodent Research And Applic Novel dental post made of reinforced composite material
DK0633754T3 (en) * 1992-03-23 1998-04-14 Howmedica Orthopedic composite implant
JPH05310525A (en) * 1992-05-12 1993-11-22 Ube Ind Ltd Resin composition for reinforcing rigid resin jacket crown and method for reinforcing rigid resin jacket crown with the same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1454429A (en) * 1922-11-25 1923-05-08 Frank G Dresser Dental floss dispenser
US1608344A (en) * 1926-01-02 1926-11-23 Johnson & Johnson Flossfont
US3525462A (en) * 1967-05-10 1970-08-25 Hyman Freedman Dental floss holder and dispenser
US4448623A (en) * 1979-05-04 1984-05-15 The British Petroleum Company Limited Wetted filament dispenser and winding therewith
US5141521A (en) * 1989-05-17 1992-08-25 Man Technologie Aktiengesellschaft Hip joint prosthesis shank

Also Published As

Publication number Publication date
FR2815243A1 (en) 2002-04-19
WO2002030312A8 (en) 2004-05-13
AU2001295680A1 (en) 2002-04-22
AU2001295678A1 (en) 2002-04-22
WO2002030646A1 (en) 2002-04-18
WO2002030312A3 (en) 2002-08-08

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