WO2002022450A2 - Carton and carton blank therefor - Google Patents

Carton and carton blank therefor Download PDF

Info

Publication number
WO2002022450A2
WO2002022450A2 PCT/US2001/028504 US0128504W WO0222450A2 WO 2002022450 A2 WO2002022450 A2 WO 2002022450A2 US 0128504 W US0128504 W US 0128504W WO 0222450 A2 WO0222450 A2 WO 0222450A2
Authority
WO
WIPO (PCT)
Prior art keywords
carton
panel
wall
blank
reinforcing member
Prior art date
Application number
PCT/US2001/028504
Other languages
French (fr)
Other versions
WO2002022450A3 (en
Inventor
Alain Saulas
Original Assignee
Meadwestvaco Packaging Systems, Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB0022686A external-priority patent/GB0022686D0/en
Application filed by Meadwestvaco Packaging Systems, Llc filed Critical Meadwestvaco Packaging Systems, Llc
Priority to EP01970856A priority Critical patent/EP1320489A2/en
Priority to CA002429513A priority patent/CA2429513C/en
Priority to MXPA03002215A priority patent/MXPA03002215A/en
Priority to JP2002526661A priority patent/JP2004509023A/en
Priority to BR0113919-3A priority patent/BR0113919A/en
Priority to AU2001290811A priority patent/AU2001290811A1/en
Publication of WO2002022450A2 publication Critical patent/WO2002022450A2/en
Publication of WO2002022450A3 publication Critical patent/WO2002022450A3/en
Priority to US10/389,429 priority patent/US7000824B2/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/06Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers
    • B65D71/12Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers the packaging elements, e.g. wrappers being formed by folding a single blank
    • B65D71/36Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers the packaging elements, e.g. wrappers being formed by folding a single blank having a tubular shape, e.g. tubular wrappers, with end walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/44Integral, inserted or attached portions forming internal or external fittings
    • B65D5/441Reinforcements
    • B65D5/443Integral reinforcements, e.g. folds, flaps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/54Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing
    • B65D5/5405Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for opening containers formed by erecting a blank in tubular form
    • B65D5/5415Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for opening containers formed by erecting a blank in tubular form the lines of weakness being provided in one or more closure flaps and in the container body so as to form after rupture a lid hinged to a side edge of the container body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/54Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing
    • B65D5/5405Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for opening containers formed by erecting a blank in tubular form
    • B65D5/542Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for opening containers formed by erecting a blank in tubular form the lines of weakness being provided in the container body
    • B65D5/5435Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for opening containers formed by erecting a blank in tubular form the lines of weakness being provided in the container body and defining after rupture a lid hinged to the side edge of the container body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2100/00Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2100/00Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
    • B31B2100/002Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed
    • B31B2100/0024Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed having all side walls attached to the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00Construction of rigid or semi-rigid containers
    • B31B2120/502Construction of rigid or semi-rigid containers having integral corner posts or reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74Auxiliary operations
    • B31B50/81Forming or attaching accessories, e.g. opening devices, closures or tear strings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00129Wrapper locking means
    • B65D2571/00135Wrapper locking means integral with the wrapper
    • B65D2571/00141Wrapper locking means integral with the wrapper glued
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00648Elements used to form the wrapper
    • B65D2571/00654Blanks
    • B65D2571/0066Blanks formed from one single sheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00709Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element
    • B65D2571/00722Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface
    • B65D2571/00728Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface the end walls being closed by gluing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00833Other details of wrappers
    • B65D2571/00839Integral reinforcements

Definitions

  • the invention relates to a carton and to a blank for forming a carton for carrying a plurality of articles, for example flexible pouches or bottles, and one or more beam structures for improving the rigidity of the carton. It may further comprise a tear-open flap that can be reclosed.
  • beam structures for example, in US 5 673 840 there is shown a corner post structure for improving the rigidity of the carton.
  • the invention is particularly useful where it is desirable for cartons containing articles to be enclosed to protect each article, for example information discs or foodstuffs.
  • US 3,078,030 illustrates a carton having an integral hinged top that it reclosable.
  • the top is provided by a front cover panel and a spacer panel secured to one side of the front cover panel to interf ⁇ t with a mating upper portion of the front panel of a box.
  • Fastening means is formed from a detached double layer portion of the front panel. However, the detached portion is attached to the inside surface of the cover flap, resulting in a stepped non-flat front surface.
  • US 3,894,680 there is provided a dispensing spout in a carton box adapted to accommodate powdery materials, for example detergents, which spout is adapted to keep closed after it has been cut out.
  • the fastening means is formed from a detached triple layer portion of the front panel but it does not define a pocket to retain the spout.
  • the present invention seeks to overcome or at least mitigate the problems of the prior art.
  • One aspect of the invention provides a carton for holding a plurality of articles, for example bottles, comprising a collapsible tubular comer post formed from an extension of a carton side wall, which comer post is adapted to move from a flap collapsed condition when extending outwardly of the carton to be automatically erected by folding the comer post inwardly.
  • One advantage of this arrangement is that the blank and comer post can be supplied to the end user in a flat collapsed condition. It can then be automatically deployed by automatic packaging machinery by a simple folding process. Beneficially, the amount of board for the comer post can be reduced and standard equipment to secure the end panels can be used.
  • the comer post may have a triangular cross-section to serve as a rigid structure wherein the comer post has a longitudinally extending fold line to allow the comer post to be folded flat only outwardly of the carton.
  • the comer post may comprise an end panel, a bracing panel and a securing panel hingedly connected together in series, and the securing panel is secured to the carton side wall.
  • the longitudinally extending fold line may be formed in the end panel.
  • the end panel maybe adapted to secure an end flap of the carton to close the carton.
  • a second aspect of the invention provides a carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap formed from a first carton wall and a wall end-reinforcing member hinged to the first carton wall.
  • the reinforcing member is affixed at least in part to the inside surface of the first carton wall so that the reinforcing member underlies the first carton wall along at least a part of the tear line.
  • the reinforcing member extends above the tear line to provide upon breaking of the tear line an engaging element for retaining the flap in a reclosed position.
  • a third aspect of the invention provides a carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap including a first panel formed from a first carton wall and an engaging panel affixed at least in part to the inside surface of the first carton wall.
  • the engaging panel extends above the tear line to provide upon breaking of the tear line an engaging element for retaining the flap in a reclosed position.
  • the engaging panel is provided by a reinforcing member hinged to one of the panels adjacent the first carton wall panel.
  • the reinforcing member underlies the first carton wall at the comer with a second carton wall, thereby to reinforce the comer.
  • the tear open flap comprises a second panel hingedly connected to the first panel.
  • the tear open flap further comprises a pull tab.
  • the first carton wall is provided with a securing tab hingedly connected thereto, and a portion of the tear open flap or, as the case may be, the pull tab, is adapted to be placed intermediate the first carton wall and the securing tab to be retained therewith.
  • a fourth aspect of the invention provides a blank for forming a carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap formed from a first carton wall and a wall end-reinforcing member hinged to the first carton wall, wherein the reinforcing member is affixed at least in part to the inside surface of the first carton wall so that the reinforcing member underlies the first carton wall along at least a part of the tear line.
  • the comer post may have a longitudinally extending fold line to allow the comer post to be folded flat only outwardly of the carton. More preferably, the longitudinally extending fold line may be formed in the end panel.
  • a fifth aspect of the invention provides a blank for forming a carton for holding a plurality of articles, for example bottles, comprising a collapsible tubular corner post formed from an extension of a carton side wall, wherein the comer post comprises an end panel, a bracing panel and a securing panel hingedly connected together in series, wherein said securing panel is adapted to be secured to said carton side wall.
  • the comer post has a longitudinally extending fold line to allow the comer post to be folded flat only outwardly of the carton.
  • the longitudinally extending fold line is formed in said end panel.
  • a sixth aspect of the invention provides a blank for forming a carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap including a first panel formed from a first carton wall and an engaging panel affixed at least in part to the inside surface of the first carton wall wherein the reinforcing member extends above the tear line to provide upon breaking of the tear line an engaging element for retaining the flap in a reclosed position, when the carton is in a set up condition.
  • the tear open flap further comprises a pull tab.
  • FIGURE 1 illustrates the blank for forming the carton according to a first embodiment of the invention
  • FIGURES 2 and 3 illustrate the construction of the comer support structure from the blank shown in Figure 1;
  • FIGURES 4 and 5 illustrate the construction of the carton from the blank shown in Figure 1 ;
  • FIGURE 6 shows the carton from the blank shown in Figure 1 in an erected condition
  • FIGURES 7 and 8 show the carton of Figure 7 with the reclosable tear open flap in open and closed positions
  • FIGURE 9 illustrates a cross-section through B1-B2 of the carton in Figure 6;
  • FIGURE 10 illustrates the blank for forming a carton according to a second embodiment of the invention
  • FIGURE 11 shows the carton formed from the blank of Figure 10 in an erected condition with the reclosable tear open flap in closed position
  • FIGURE 12 illustrates a cross-section through B3-B4 of the carton in Figure 11.
  • Figure 1 there is shown an embodiment of a blank for forming a carton made from paperboard or similar foldable sheet material.
  • the carton is a "fully-enclosed” type, although it will be recognised that the invention could be applied to a "wraparound” type carton or "basket-type” carton or other carton where it is required to provide a support structure at the corners of the carton.
  • the blank 10 comprises a plurality of panels for forming an enclosed carton.
  • first side wall panel 12 a top panel 14, a second side wall panel 16 and bottom panel 18 hingedly connected one to the next along fold lines 20, 22 and 24 respectively.
  • end panels 30 and 42 are hingedly connected to the opposing ends of top wall panel 14 along fold lines 32 and 44 respectively.
  • a second pair of end panels 34, 38 is provided along opposing end edges of bottom panel 18 and hingedly connected thereto along fold lines 36 and 40 respectively.
  • Securing means are provided for securing together the first side wall panel 12 and bottom panel 18. h this embodiment, securing means are provided by a securing flap 26 hingedly connected to first side wall panel 12 along fold line 28.
  • the access structure comprises a reclosable tear open flap 50 formed from one of the carton wall panels.
  • the flap comprises an upper access panel 53 struck from the top panel 14 and frangibly connected thereto along frangible lines 52 and 54 respectively.
  • Upper access panel 53 is hingedly connected to the second side wall panel along fold line 22.
  • a securing tab 60 hingedly connected to the first side wall panel along fold line 61. The opening of the access structure 50 will be described in more detail below.
  • the beam structures are formed internally of the carton.
  • the beam structures are positioned intermediate the top and bottom panels of the carton to improve the rigidity of the carton when it is subjected to vertical compression.
  • Each comer post is substantially the same and therefore only the first beam structure 70a is described in any further detail.
  • the comer post 70a comprises securing panel 74a and bracing panel 76a and an inner end panel 80a hingedly connected one to the next along fold lines 82a, 84a.
  • the comer post 70a is hingedly connected to the first side wall panel along fold line 72a.
  • the fold line 82a is a shallow arcuate shape to assist in flexing the panels in the vertical plane, although in other embodiments it is linear or can be dispensed with.
  • fold line 86a is used to place the comer post in a flat collapsed condition.
  • the panels for forming the comer post are not limited to the shape illustrated in Figure 1 and indeed could be replaced by other means to allow a beam to juxtapose the top and bottom panels.
  • bracing panel 76 could be arcuate in cross-section to better receive and retain the adjacent article.
  • each blank requires a series of sequential folding and gluing operations which are preferably performed in a straight line machine, so that the carton and blank are not required to be rotated or inverted to complete its construction.
  • the folding process is not limited to that described below and can be altered according to particular manufacturing requirements.
  • each comer post structure 70a, 70b, 70c, 70d are folded inwardly in directions Wl, W, XI and X along fold lines 86a, 86b, 86c, 86d to be secured to the respective one of the first or second side wall panels 12, 16.
  • securing panel 74 is glued to the respective adjacent side wall panel by a strip of glue G ( Figure 2).
  • first side wall panel 12 and bottom wall panel 18 are secured together, whereby, in this embodiment, securing flap 26 is secured to bottom panel 18 by glue or other suitable means known in the art.
  • the carton is in a flat collapsed position ready to be supplied to an end user for loading with articles.
  • first side wall panel 12, bottom panel 18 and second side wall panel 16 out of alignment with each other along fold lines 28, 20, 22 and 24 respectively so as to form a tubular structure as shown in Figure 4.
  • the carton is at an intermediate stage of constmction whereby the articles are inserted into the carton C from one of the ends.
  • end panels 30 and 34 are preferably folded outwardly along fold lines 32 and 36 respectively to guide the articles into the carton.
  • the opposing end wall is formed prior to receiving the articles, whereby comer post structures 70b and 70d are formed in the manner described below and end wall panels 38 and 42 are folded inwardly along the respective fold lines 40 and 44, to be secured together by glue or other suitable means known in the art.
  • the comer post stmctures 70a and 70c are then formed.
  • inner end panel 80a is folded inwardly in direction Y along fold line 72a.
  • This action causes bracing panel 76a and intermediate panels 78a to be folded out of alignment with respect to securing panel 74a along fold lines 82a, 84a and 86a respectively to automatically deploy the comer post within the carton, i this embodiment the comer post has a substantially triangular cross-section viewed in more detail in Figure 9.
  • the purpose of intermediate panel 78a is to provide a degree of resilience for the bracing panel 76a where for example it comes into abutment with the outermost article. However, in this embodiment, it is adapted to be placed in a co- linear arrangement with inner end panel 80a.
  • the opposing comer post structure 70c and the other structures 70b, 70d are formed in substantially the same manner as beam structure 70a and they are therefore not described in any greater detail hereinafter.
  • the carton is at the stage illustrated in Figure 4.
  • glue G is applied to the inner faces of end wall panels 30 and 34 and then folded inwardly along fold lines 32 and 36 respectively and into abutment to be secured together.
  • the end wall panels 30 and 34 are also secured to the inner end panels 80a and 80c of their respective comer post structures 70a and 70c to provide additional securing points.
  • glue maybe applied to different areas of the blank such as where comer support structure are used.
  • the carton is in a set up condition and fully loaded with articles ready to be supplied to the user, as shown in Figure 6.
  • the access structure can be opened whereby securing tab 60 is pushed inwardly to reveal the pull tab 58. Thereafter, the pull tab 58 is pulled in an outward direction which causes the side access panel 51 to be separated from the first side wall panel 12 along frangible lines 55 and 56. By continued pulling on pull tab 58 in an upward direction, the upper access panel 53 is separated from top wall panel 14 along fold lines 52 and 54 respectively. The access structure is folded backwards along fold line 22 to reveal the contents of the carton, as shown in Figure 7.
  • tabs 75a and 75b are provided opposing tabs 75a and 75b, which are secured to the inner face of one of the top or side wall panels.
  • tabs 75a and 75b are provided by the securing panels 74a and 74b. It is envisaged, however, that these tabs could be applied independently of the beam structure and, in fact, could be applied to cartons where no beam structures are provided.
  • the tabs 75a and 75b are adapted so that the side access panel 51 can be placed within the carton such that the outer face of access panel 51 abuts the inner surface of insert 75a and 75b shown in Figure 8.
  • FIG. 10 a blank 110 comprising a plurality of panels for forming an enclosed carton.
  • the blank comprises first side wall panel 112, a top panel 114, a second side wall panel 116 and bottom panel 118 hingedly connected one to the next along fold lines 120, 122 and 124 respectively.
  • end panels 130 and 142 are hingedly connected to the opposing ends of top wall panel 114 along fold lines 132 and 144 respectively.
  • a second pair of end panels 134, 138 is provided along opposing end edges of bottom panel 118 and hingedly connected thereto along fold lines 136 and 140 respectively.
  • Securing means are provided for securing together the first side wall panel 112 and bottom panel 118. hi this embodiment it is provided by a securing flap 126 hingedly connected to first side wall panel 112 along fold line 128.
  • the access structure is similar to the first embodiment and comprises a reclosable tear open flap 150 formed from one of the carton wall panels, hi this embodiment the flap comprises an upper access panel 153 strack from top panel 114 and frangibly connected thereto along frangible lines 152 and 154 respectively.
  • Upper access panel 153 is hingedly connected to end wall panel 130 along fold line 132.
  • a securing tab 160 hingedly connected to the end wall panel 142 along fold line 161.
  • the opening of the access structure 150 will be described in more detail below.
  • the comer support 170a comprises securing panel 174a and inner support panel 176a and an outer support panel 180a hingedly connected one to the next along fold lines 184a, 186a.
  • the comer support 170a is hingedly connected to first side wall panel 112 along fold line 172a.
  • the panels for forming the comer stracture are not limited to the shape illustrated in Figure 10, and could indeed be replaced by other means to allow the structure to juxtapose the top and bottom panels.
  • each blank requires a series of sequential folding and gluing operations which are preferably performed in a straight line machine, so that the carton and/or blank are not required to be rotated or inverted to complete its construction.
  • the folding process is not limited to that described below and can be altered according to particular manufacturing requirements.
  • each comer support stracture 170a, 170b, 170c, 170d are first folded inwardly along fold line 186a, 186b, 186c, 186d to be secured to the respective one of the first or second side wall panels 112, 116.
  • securing panel 174 is glued to the respective adjacent side wall panel.
  • first side wall panel 112 and bottom wall panel 118 are secured together whereby, in this embodiment, securing flap 126 is secured to bottom panel 118 by glue or other suitable means known in the art.
  • the carton is in a flat collapsed position ready to be supplied to an end user for loading with articles.
  • top panel 114 In order to erect the carton it is constructed by folding top panel 114, first side wall panel 112, bottom panel 118 and second side wall panel 116 out of alignment with each other along fold lines 128, 120, 122 and 124 respectively, so as to form a tubular structure.
  • the carton is at an intermediate stage of constraction whereby the articles are inserted into the carton C from one of the ends.
  • End panels 138 and 142 are preferably folded outwardly along fold lines 140 and 144 respectively to guide the articles into the carton C ⁇ More preferably, the opposing end wall is formed prior to receiving the articles, whereby end wall panels 130 and 134 are folded inwardly along fold lines 132 and 136 respectively to be secured together by glue or other suitable means known in the art.
  • end wall panels are secured together.
  • glue is applied to the inner faces of end wall panels 138 and 142, and then folded inwardly along fold lines 132 and 136 respectively and into abutment to be secured together.
  • the end wall panels 130 and 134 are also secured to part of the outer support panels 180a and 180c of the comer support structures 170a and 170c respectively to provide additional securing points.
  • glue maybe applied to different areas of the blank such as where comer support structures are used.
  • the carton is in a set up condition and fully loaded with articles ready to be supplied to the user, as shown in Figures 11 and 12.
  • support structures 170a, 170b, 170c, 170d are located in the comers of the outer carton to provide additional support for the weaker parts of the carton.
  • the access stracture can be opened whereby securing tab 160 is pushed inwardly to reveal the pull tab 158. Thereafter, the pull tab 158 is pulled in an outward direction which causes the side access panel 151 to be separated from the first side wall panel 112 along frangible lines 155 and 156. By continuing to pull on pull tab 158 in an upward direction the upper access panel 153 is separated from top wall panel 114 along fold lines 152 and 154 respectively. The access structure is folded backwards along fold line 122 to reveal the contents of the carton.
  • tabs 175a and 175b are secured to the inner face of one of the top or side wall panels.
  • tabs 175a and 175b are provided by the securing panels 174a and 174b.
  • the comer stracture 170a provides a tab to assist with the re-engagement of the end closure flap.
  • the comer support stracture could be replaced by a panel hingedly connected to side wall 112 to provide such a tab. It is envisaged that these tabs could be applied independently of the comer stracture and, in fact, could be applied to cartons where no comer structures are provided.
  • the tabs 175a and 175b are adapted so that the side access panel 151 can be placed within the carton such that the outer face of access panel 151 abuts the inner surface of tab 175a and 175b, shown in Figure 11.
  • pull tab 158 or - as the case maybe - part of access panel 151, maybe placed securing tab 160 and side wall panel 112 thereby providing a pincer arrangement to secure the pull tab 158 (or access panel 151) thereto and to provide a reclosable access structure.
  • the present invention and its preferred embodiments relate to an arrangement for providing a comer post structure in a fully enclosed carton, and for providing a tear-open flap.
  • the invention can be applied to a variety of carriers and is not limited to those of the fully enclosed type hereinbefore described and could be used for numerous applications where it is desired to provide a carrier with improved rigidity.
  • hinged connection should not be construed as necessarily referring to a single fold line only: indeed it is envisaged that hinged connection can be formed from one or more of one of the following: a score line, a frangible line or a fold line; without departing from the scope of invention.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)
  • Making Paper Articles (AREA)
  • Rigid Containers With Two Or More Constituent Elements (AREA)

Abstract

A carton and a blank for forming a carton for holding a plurality of articles, for example bottles, comprising a collapsible tubular corner post (70q, 70b, 70c, 70d) formed from an extension of a carton side wall (12, 16). The corner post is adapted to move from a flat collapsed condition when extending outwardly of the carton to be automatically erected by folding the corner post inwardly.

Description

CARTONAND CARTONBLANKTHEREFOR
Background of the Invention
The invention relates to a carton and to a blank for forming a carton for carrying a plurality of articles, for example flexible pouches or bottles, and one or more beam structures for improving the rigidity of the carton. It may further comprise a tear-open flap that can be reclosed.
The use of beam structures is known; for example, in US 5 673 840 there is shown a corner post structure for improving the rigidity of the carton. The invention is particularly useful where it is desirable for cartons containing articles to be enclosed to protect each article, for example information discs or foodstuffs.
One example of reclosable sleeves formed from one or more blanks of cardboard is found in US 3,078,030 which illustrates a carton having an integral hinged top that it reclosable. The top is provided by a front cover panel and a spacer panel secured to one side of the front cover panel to interfϊt with a mating upper portion of the front panel of a box. Fastening means is formed from a detached double layer portion of the front panel. However, the detached portion is attached to the inside surface of the cover flap, resulting in a stepped non-flat front surface.
In US 3,894,680 there is provided a dispensing spout in a carton box adapted to accommodate powdery materials, for example detergents, which spout is adapted to keep closed after it has been cut out. The fastening means is formed from a detached triple layer portion of the front panel but it does not define a pocket to retain the spout.
Further, supporting the weak parts of a carton, such as corners and the like, is well known. For example, US 5 673 840 illustrates a corner post structure. However, in automated packaging, it is necessary to load articles into the carton at high speeds; therefore, it is undesirable to have a complicated arrangement for forming a corner post structure. Summary of the Invention
The present invention seeks to overcome or at least mitigate the problems of the prior art.
One aspect of the invention provides a carton for holding a plurality of articles, for example bottles, comprising a collapsible tubular comer post formed from an extension of a carton side wall, which comer post is adapted to move from a flap collapsed condition when extending outwardly of the carton to be automatically erected by folding the comer post inwardly.
One advantage of this arrangement is that the blank and comer post can be supplied to the end user in a flat collapsed condition. It can then be automatically deployed by automatic packaging machinery by a simple folding process. Beneficially, the amount of board for the comer post can be reduced and standard equipment to secure the end panels can be used.
Preferably, the comer post may have a triangular cross-section to serve as a rigid structure wherein the comer post has a longitudinally extending fold line to allow the comer post to be folded flat only outwardly of the carton. More preferably, the comer post may comprise an end panel, a bracing panel and a securing panel hingedly connected together in series, and the securing panel is secured to the carton side wall. Optionally, the longitudinally extending fold line may be formed in the end panel.
According to an optional feature of this aspect of the invention the end panel maybe adapted to secure an end flap of the carton to close the carton.
A second aspect of the invention provides a carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap formed from a first carton wall and a wall end-reinforcing member hinged to the first carton wall. The reinforcing member is affixed at least in part to the inside surface of the first carton wall so that the reinforcing member underlies the first carton wall along at least a part of the tear line. Optionally the reinforcing member extends above the tear line to provide upon breaking of the tear line an engaging element for retaining the flap in a reclosed position.
A third aspect of the invention provides a carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap including a first panel formed from a first carton wall and an engaging panel affixed at least in part to the inside surface of the first carton wall. The engaging panel extends above the tear line to provide upon breaking of the tear line an engaging element for retaining the flap in a reclosed position.
According to an optional feature of the third aspect of the invention, the engaging panel is provided by a reinforcing member hinged to one of the panels adjacent the first carton wall panel. Preferably, the reinforcing member underlies the first carton wall at the comer with a second carton wall, thereby to reinforce the comer.
According to another optional feature of the second or third aspect of the invention, the tear open flap comprises a second panel hingedly connected to the first panel.
Preferably, the tear open flap further comprises a pull tab.
More preferably, the first carton wall is provided with a securing tab hingedly connected thereto, and a portion of the tear open flap or, as the case may be, the pull tab, is adapted to be placed intermediate the first carton wall and the securing tab to be retained therewith.
A fourth aspect of the invention provides a blank for forming a carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap formed from a first carton wall and a wall end-reinforcing member hinged to the first carton wall, wherein the reinforcing member is affixed at least in part to the inside surface of the first carton wall so that the reinforcing member underlies the first carton wall along at least a part of the tear line. Preferably, the comer post may have a longitudinally extending fold line to allow the comer post to be folded flat only outwardly of the carton. More preferably, the longitudinally extending fold line may be formed in the end panel.
A fifth aspect of the invention provides a blank for forming a carton for holding a plurality of articles, for example bottles, comprising a collapsible tubular corner post formed from an extension of a carton side wall, wherein the comer post comprises an end panel, a bracing panel and a securing panel hingedly connected together in series, wherein said securing panel is adapted to be secured to said carton side wall.
Optionally, the comer post has a longitudinally extending fold line to allow the comer post to be folded flat only outwardly of the carton. Preferably, the longitudinally extending fold line is formed in said end panel.
A sixth aspect of the invention provides a blank for forming a carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap including a first panel formed from a first carton wall and an engaging panel affixed at least in part to the inside surface of the first carton wall wherein the reinforcing member extends above the tear line to provide upon breaking of the tear line an engaging element for retaining the flap in a reclosed position, when the carton is in a set up condition. Optionally, the tear open flap further comprises a pull tab.
Brief Description of the Drawings
Exemplary embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
FIGURE 1 illustrates the blank for forming the carton according to a first embodiment of the invention; FIGURES 2 and 3 illustrate the construction of the comer support structure from the blank shown in Figure 1;
FIGURES 4 and 5 illustrate the construction of the carton from the blank shown in Figure 1 ;
FIGURE 6 shows the carton from the blank shown in Figure 1 in an erected condition;
FIGURES 7 and 8 show the carton of Figure 7 with the reclosable tear open flap in open and closed positions;
FIGURE 9 illustrates a cross-section through B1-B2 of the carton in Figure 6;
FIGURE 10 illustrates the blank for forming a carton according to a second embodiment of the invention;
FIGURE 11 shows the carton formed from the blank of Figure 10 in an erected condition with the reclosable tear open flap in closed position; and
FIGURE 12 illustrates a cross-section through B3-B4 of the carton in Figure 11.
Detailed Description of the Preferred Embodiments
Referring to the drawings and in particular, Figure 1, there is shown an embodiment of a blank for forming a carton made from paperboard or similar foldable sheet material. In the embodiment described below, the carton is a "fully-enclosed" type, although it will be recognised that the invention could be applied to a "wraparound" type carton or "basket-type" carton or other carton where it is required to provide a support structure at the corners of the carton.
The blank 10 comprises a plurality of panels for forming an enclosed carton. Turning to the embodiment shown in Figure 1, there comprises first side wall panel 12, a top panel 14, a second side wall panel 16 and bottom panel 18 hingedly connected one to the next along fold lines 20, 22 and 24 respectively.
The ends of the carton are constructed by one or more end flaps or panels. In this embodiment, end panels 30 and 42 are hingedly connected to the opposing ends of top wall panel 14 along fold lines 32 and 44 respectively. A second pair of end panels 34, 38 is provided along opposing end edges of bottom panel 18 and hingedly connected thereto along fold lines 36 and 40 respectively.
Securing means are provided for securing together the first side wall panel 12 and bottom panel 18. h this embodiment, securing means are provided by a securing flap 26 hingedly connected to first side wall panel 12 along fold line 28.
There may further comprise an access structure to provide access to the interior of the carton. The access structure comprises a reclosable tear open flap 50 formed from one of the carton wall panels. In this embodiment the flap comprises an upper access panel 53 struck from the top panel 14 and frangibly connected thereto along frangible lines 52 and 54 respectively. Upper access panel 53 is hingedly connected to the second side wall panel along fold line 22. Preferably, there further comprises a side access panel 51 from the first side wall panel 12 and frangibly connected thereto along frangible fold lines 55 and 56 respectively. It will be seen from Figure 1 that frangible lines 55 and 56 converge to a pull tab 58. Optionally, there further comprises a securing tab 60 hingedly connected to the first side wall panel along fold line 61. The opening of the access structure 50 will be described in more detail below.
According to one aspect of the invention there comprise one or more beam structures formed internally of the carton. The beam structures are positioned intermediate the top and bottom panels of the carton to improve the rigidity of the carton when it is subjected to vertical compression. In this embodiment there are four comer posts 70a, 70b, 70c and 70d. Each comer post is substantially the same and therefore only the first beam structure 70a is described in any further detail. In the embodiment shown in Figure 1, the comer post 70a comprises securing panel 74a and bracing panel 76a and an inner end panel 80a hingedly connected one to the next along fold lines 82a, 84a. The comer post 70a is hingedly connected to the first side wall panel along fold line 72a. In one class of embodiments, the fold line 82a is a shallow arcuate shape to assist in flexing the panels in the vertical plane, although in other embodiments it is linear or can be dispensed with. There may further comprise a flexing panel 78a intermediate bracing panel 76a and inner end panel 80a along fold lines 84a and 86a respectively. In use, fold line 86a is used to place the comer post in a flat collapsed condition.
It is envisaged that the panels for forming the comer post are not limited to the shape illustrated in Figure 1 and indeed could be replaced by other means to allow a beam to juxtapose the top and bottom panels. For example, bracing panel 76 could be arcuate in cross-section to better receive and retain the adjacent article.
Turning to the construction of the carton from the carton blank as illustrated in Figure 1 , each blank requires a series of sequential folding and gluing operations which are preferably performed in a straight line machine, so that the carton and blank are not required to be rotated or inverted to complete its construction. The folding process is not limited to that described below and can be altered according to particular manufacturing requirements.
Turning to the construction of the comer structures from the blank 10, reference is made to Figures 2 and 3. The panels for forming each comer post structure 70a, 70b, 70c, 70d are folded inwardly in directions Wl, W, XI and X along fold lines 86a, 86b, 86c, 86d to be secured to the respective one of the first or second side wall panels 12, 16. In this embodiment, securing panel 74 is glued to the respective adjacent side wall panel by a strip of glue G (Figure 2).
Thereafter, the first side wall panel 12 and bottom wall panel 18 are secured together, whereby, in this embodiment, securing flap 26 is secured to bottom panel 18 by glue or other suitable means known in the art. Thus, the carton is in a flat collapsed position ready to be supplied to an end user for loading with articles. In order to erect the carton it is constructed by folding top panel 14, first side wall panel 12, bottom panel 18 and second side wall panel 16 out of alignment with each other along fold lines 28, 20, 22 and 24 respectively so as to form a tubular structure as shown in Figure 4.
The carton is at an intermediate stage of constmction whereby the articles are inserted into the carton C from one of the ends. It will be seen from Figure 4, that end panels 30 and 34 are preferably folded outwardly along fold lines 32 and 36 respectively to guide the articles into the carton. Preferably, the opposing end wall is formed prior to receiving the articles, whereby comer post structures 70b and 70d are formed in the manner described below and end wall panels 38 and 42 are folded inwardly along the respective fold lines 40 and 44, to be secured together by glue or other suitable means known in the art.
Once the articles have been loaded into the carton, the comer post stmctures 70a and 70c are then formed.
In order to form the comer post structure 70a, inner end panel 80a is folded inwardly in direction Y along fold line 72a. This action causes bracing panel 76a and intermediate panels 78a to be folded out of alignment with respect to securing panel 74a along fold lines 82a, 84a and 86a respectively to automatically deploy the comer post within the carton, i this embodiment the comer post has a substantially triangular cross-section viewed in more detail in Figure 9. In one class of embodiments, the purpose of intermediate panel 78a is to provide a degree of resilience for the bracing panel 76a where for example it comes into abutment with the outermost article. However, in this embodiment, it is adapted to be placed in a co- linear arrangement with inner end panel 80a.
The opposing comer post structure 70c and the other structures 70b, 70d are formed in substantially the same manner as beam structure 70a and they are therefore not described in any greater detail hereinafter. Thus the carton is at the stage illustrated in Figure 4. In order to complete construction of the carton C, the end wall panels are secured together. To this end, glue G is applied to the inner faces of end wall panels 30 and 34 and then folded inwardly along fold lines 32 and 36 respectively and into abutment to be secured together. Preferably, the end wall panels 30 and 34 are also secured to the inner end panels 80a and 80c of their respective comer post structures 70a and 70c to provide additional securing points.
In alternative embodiments glue maybe applied to different areas of the blank such as where comer support structure are used. Thus the carton is in a set up condition and fully loaded with articles ready to be supplied to the user, as shown in Figure 6.
In order to gain access to the interior of the carton, the access structure can be opened whereby securing tab 60 is pushed inwardly to reveal the pull tab 58. Thereafter, the pull tab 58 is pulled in an outward direction which causes the side access panel 51 to be separated from the first side wall panel 12 along frangible lines 55 and 56. By continued pulling on pull tab 58 in an upward direction, the upper access panel 53 is separated from top wall panel 14 along fold lines 52 and 54 respectively. The access structure is folded backwards along fold line 22 to reveal the contents of the carton, as shown in Figure 7.
To reclose the access structure, there are provided opposing tabs 75a and 75b, which are secured to the inner face of one of the top or side wall panels. In this embodiment, tabs 75a and 75b are provided by the securing panels 74a and 74b. It is envisaged, however, that these tabs could be applied independently of the beam structure and, in fact, could be applied to cartons where no beam structures are provided. The tabs 75a and 75b are adapted so that the side access panel 51 can be placed within the carton such that the outer face of access panel 51 abuts the inner surface of insert 75a and 75b shown in Figure 8. In order to engage the side access panel 51 , pull tab 58 or - as the case may be - part of access panel 51 , is placed securing tab 60 and side wall panel 12, thereby providing a pincer arrangement to secure the pull tab 58 (or access panel 51) thereto and to provide a reclosable access structure shown in Figure 8. Turning to a second embodiment of the present invention in Figures 10 to 12, there is shown a blank 110 comprising a plurality of panels for forming an enclosed carton. With reference to the embodiment shown in Figure 10, the blank comprises first side wall panel 112, a top panel 114, a second side wall panel 116 and bottom panel 118 hingedly connected one to the next along fold lines 120, 122 and 124 respectively.
The ends of the carton are constructed by one or more end flaps or panels. In this embodiment, end panels 130 and 142 are hingedly connected to the opposing ends of top wall panel 114 along fold lines 132 and 144 respectively. A second pair of end panels 134, 138 is provided along opposing end edges of bottom panel 118 and hingedly connected thereto along fold lines 136 and 140 respectively.
Securing means are provided for securing together the first side wall panel 112 and bottom panel 118. hi this embodiment it is provided by a securing flap 126 hingedly connected to first side wall panel 112 along fold line 128.
There further comprises an access structure that provides access to the interior of the carton. The access structure is similar to the first embodiment and comprises a reclosable tear open flap 150 formed from one of the carton wall panels, hi this embodiment the flap comprises an upper access panel 153 strack from top panel 114 and frangibly connected thereto along frangible lines 152 and 154 respectively. Upper access panel 153 is hingedly connected to end wall panel 130 along fold line 132.
Preferably, there further comprises a side access panel 151 struck from the first end wall panel 142 and frangibly connected thereto along frangible fold lines 155 and 156 respectively.
It will be seen from Figure 10 that frangible lines 155 and 156 converge to a pull tab 158.
Optionally, there further comprises a securing tab 160 hingedly connected to the end wall panel 142 along fold line 161. The opening of the access structure 150 will be described in more detail below. There further comprises one or more comer support structures formed internally of the carton. In the first embodiment, the support structures are positioned intermediate the top and bottom panels of the carton to improve the rigidity of the carton at the weaker parts, for example the corners of the carton.
In the second embodiment there are four comer support structures 170a, 170b, 170c and 170d. Each corner support is substantially the same and therefore only the first comer support stracture 170a is described in any further detail, the embodiment shown in Figure 10, the comer support 170a comprises securing panel 174a and inner support panel 176a and an outer support panel 180a hingedly connected one to the next along fold lines 184a, 186a. The comer support 170a is hingedly connected to first side wall panel 112 along fold line 172a.
It is envisaged that the panels for forming the comer stracture are not limited to the shape illustrated in Figure 10, and could indeed be replaced by other means to allow the structure to juxtapose the top and bottom panels.
Turning to the construction of the carton from the carton blank as illustrated in Figure 10, again each blank requires a series of sequential folding and gluing operations which are preferably performed in a straight line machine, so that the carton and/or blank are not required to be rotated or inverted to complete its construction. The folding process is not limited to that described below and can be altered according to particular manufacturing requirements.
The panels for forming each comer support stracture 170a, 170b, 170c, 170d are first folded inwardly along fold line 186a, 186b, 186c, 186d to be secured to the respective one of the first or second side wall panels 112, 116. hi this embodiment, securing panel 174 is glued to the respective adjacent side wall panel.
Thereafter, the first side wall panel 112 and bottom wall panel 118 are secured together whereby, in this embodiment, securing flap 126 is secured to bottom panel 118 by glue or other suitable means known in the art. Thus, the carton is in a flat collapsed position ready to be supplied to an end user for loading with articles.
In order to erect the carton it is constructed by folding top panel 114, first side wall panel 112, bottom panel 118 and second side wall panel 116 out of alignment with each other along fold lines 128, 120, 122 and 124 respectively, so as to form a tubular structure.
The carton is at an intermediate stage of constraction whereby the articles are inserted into the carton C from one of the ends. End panels 138 and 142 are preferably folded outwardly along fold lines 140 and 144 respectively to guide the articles into the carton C\ More preferably, the opposing end wall is formed prior to receiving the articles, whereby end wall panels 130 and 134 are folded inwardly along fold lines 132 and 136 respectively to be secured together by glue or other suitable means known in the art.
In order to complete construction of the carton C, the end wall panels are secured together. To this end, glue is applied to the inner faces of end wall panels 138 and 142, and then folded inwardly along fold lines 132 and 136 respectively and into abutment to be secured together. Preferably, the end wall panels 130 and 134 are also secured to part of the outer support panels 180a and 180c of the comer support structures 170a and 170c respectively to provide additional securing points.
hi further embodiments, glue maybe applied to different areas of the blank such as where comer support structures are used. Thus the carton is in a set up condition and fully loaded with articles ready to be supplied to the user, as shown in Figures 11 and 12.
It will be seen from Figure 12 that the support structures 170a, 170b, 170c, 170d are located in the comers of the outer carton to provide additional support for the weaker parts of the carton.
In order to gain access to the interior of the carton, the access stracture can be opened whereby securing tab 160 is pushed inwardly to reveal the pull tab 158. Thereafter, the pull tab 158 is pulled in an outward direction which causes the side access panel 151 to be separated from the first side wall panel 112 along frangible lines 155 and 156. By continuing to pull on pull tab 158 in an upward direction the upper access panel 153 is separated from top wall panel 114 along fold lines 152 and 154 respectively. The access structure is folded backwards along fold line 122 to reveal the contents of the carton.
In order to reclose the access structure, there are provided opposing tabs 175a and 175b that are secured to the inner face of one of the top or side wall panels. In this embodiment, tabs 175a and 175b are provided by the securing panels 174a and 174b. It will be seen from Figure 11 that the comer stracture 170a provides a tab to assist with the re-engagement of the end closure flap. Indeed, it is envisaged that the comer support stracture could be replaced by a panel hingedly connected to side wall 112 to provide such a tab. It is envisaged that these tabs could be applied independently of the comer stracture and, in fact, could be applied to cartons where no comer structures are provided.
The tabs 175a and 175b are adapted so that the side access panel 151 can be placed within the carton such that the outer face of access panel 151 abuts the inner surface of tab 175a and 175b, shown in Figure 11. In order to engage the side access panel 151, pull tab 158 or - as the case maybe - part of access panel 151, maybe placed securing tab 160 and side wall panel 112 thereby providing a pincer arrangement to secure the pull tab 158 (or access panel 151) thereto and to provide a reclosable access structure.
The present invention and its preferred embodiments relate to an arrangement for providing a comer post structure in a fully enclosed carton, and for providing a tear-open flap. However, it is anticipated that the invention can be applied to a variety of carriers and is not limited to those of the fully enclosed type hereinbefore described and could be used for numerous applications where it is desired to provide a carrier with improved rigidity.
It will be recognised that as used herein, directional references such as "top", "bottom", "end", "side", "inner" and "outer" do not limit the respective panels to such orientation, but merely serve to distinguish these panels from one another. Any reference to hinged connection should not be construed as necessarily referring to a single fold line only: indeed it is envisaged that hinged connection can be formed from one or more of one of the following: a score line, a frangible line or a fold line; without departing from the scope of invention.
It should be understood that various changes may be made within the scope of the present invention; for example, the size and shape of the panels and apertures may be adjusted to accommodate articles of differing size or shape, or alternative top and bottom closure structures may be used, without departing from the scope of the invention. A single glue aperture may be provided in some embodiments. The carton may accommodate more than one article in different arrays.

Claims

1. A carton for holding a plurality of articles, for example bottles, comprising a collapsible tubular comer post formed from an extension of a carton side wall, which comer post is adapted to move from a flat collapsed condition when extending outwardly of the carton to be automatically erected by folding the comer post inwardly.
2. A carton as claimed in claim 1 wherein the comer post has a triangular cross-section to serve as a rigid stracture wherein the comer post has a longitudinally extending fold line to allow the comer post to be folded flat only outwardly of the carton.
3. A carton as claimed in claim 2 wherein the comer post comprises an end panel, a bracing panel and a securing panel hingedly connected together in series, and said securing panel is secured to said carton side wall.
4. A carton as claimed in claim 3 wherein said longitudinally extending fold line is formed in said end panel.
5. A carton as claimed in claim 1 or claim 2 wherein the end panel is adapted to secure an end flap of the carton to close the carton.
6. A carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap defined at least in part in a first carton wall by a tear line, and a wall end-reinforcing member hinged to the first carton wall, wherein the reinforcing member is affixed at least in part to the inside surface of the first carton wall so that the reinforcing member underlies the first carton wall along at least a part of the tear line.
7. A carton as claimed in claim 6 wherein the reinforcing member is disposed astride the tear line to provide upon breaking of the tear line an engaging element for retaining the flap in a reclosed position.
8. A carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap including a first panel defined in a first carton wall by a tear line and an engaging panel affixed at least in part to the inside surface of the first carton wall wherein the engaging panel is disposed astride the tear line to provide upon breaking of the tear line an engaging element for retaining the flap in a reclosed position.
9. A carton as claimed in any of claims 8, wherein the engaging panel is provided by a reinforcing member hinged to one of the panels adjacent the first carton wall panel.
10. A carton as claimed in claim 9, wherein the reinforcing member underlies the first carton wall at the comer with a second carton wall, thereby to reinforce the corner.
11. A carton as claimed in any of claims 8 to 10, wherein the tear open flap comprises a second panel hingedly connected to a third carton wall.
12. A carton as claimed in any of claims 6 to 11 wherein the tear open flap further comprises a pull tab.
13. A carton as claimed in any of claims 6 to 12 wherein the first carton wall is provided with a securing tab hingedly connected thereto, and a portion of the tear open flap or, as the case may be, the pull tab, is adapted to be placed intermediate the first carton wall and the securing tab to be retained therewith.
14. A blank for forming a carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap defined at least in part in a first carton wall by a tear line and a wall end-reinforcing member hinged to the first carton wall, wherein the reinforcing member is affixed at least in part to the inside surface of the first carton wall so that the reinforcing member underlies the first carton wall along at least a part of the tear line.
15. A blank as claimed in claim 14 wherein the reinforcing member is disposed astride the tear line to provide upon breaking of the tear line an engaging element for retaining the flap in a reclosed position, when the carton is in a set up condition.
16. A blank as claimed in claim 14 or 15 wherein the tear open flap further comprises a pull tab.
17. A blank as claimed in claim 14 or 15 wherein the first carton wall is provided with a securing tab hingedly connected thereto.
18. A blank for forming a carton for holding a plurality of articles, for example bottles, comprising a collapsible tubular comer post formed from an extension of a carton side wall, wherein the corner post comprises an end panel, a bracing panel and a securing panel hingedly connected together in series, wherein said securing panel is adapted to be secured to said carton side wall.
19. A blank as claimed in claim 18 wherein the comer post has a longitudinally extending fold line to allow the comer post to be folded flat only outwardly of the carton.
20. A blank as claimed in claim 19 wherein said longitudinally extending fold line is formed in said end panel.
21. A blank for forming a carton for holding a plurality of articles, for example bottles, which carton comprises a reclosable tear open flap including a first panel defined in a first carton wall by a tear line and a reinforcing member affixed at least in part to the inside surface of the first carton wall wherein the reinforcing member is disposed astride the tear line to provide upon breaking of the tear line an engaging element for retaining the flap in a reclosed position, when the carton is in a set up condition.
22. A blank as claimed in claim 21 wherein the tear open flap further comprises a pull tab.
23. A blank as claimed in claim 21 or claim 22 wherein the first carton wall is provided with a securing tab hingedly connected thereto.
24. A package comprising a plurality of articles and a carton as claimed in any of claims 1 to 5 or claims 6 to 13.
PCT/US2001/028504 2000-09-15 2001-09-15 Carton and carton blank therefor WO2002022450A2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
EP01970856A EP1320489A2 (en) 2000-09-15 2001-09-15 Carton and carton blank therefor
CA002429513A CA2429513C (en) 2000-09-15 2001-09-15 Carton and carton blank therefor
MXPA03002215A MXPA03002215A (en) 2000-09-15 2001-09-15 Carton and carton blank therefor.
JP2002526661A JP2004509023A (en) 2000-09-15 2001-09-15 Carton and carton blank for it
BR0113919-3A BR0113919A (en) 2000-09-15 2001-09-15 Packaging box for containing a plurality of articles, for example bottles, matrix to form the same, and packaging
AU2001290811A AU2001290811A1 (en) 2000-09-15 2001-09-15 Carton and carton blank therefor
US10/389,429 US7000824B2 (en) 2001-09-15 2003-03-14 Carton and carton blank therefor

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GB0022686.0 2000-09-15
GB0022686A GB0022686D0 (en) 2000-09-15 2000-09-15 Carton and carton blank therefor
GB0023958A GB0023958D0 (en) 2000-09-15 2000-10-02 Carton and carton blank therefor
GB0023958.2 2000-10-02

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US10/389,429 Continuation US7000824B2 (en) 2001-09-15 2003-03-14 Carton and carton blank therefor

Publications (2)

Publication Number Publication Date
WO2002022450A2 true WO2002022450A2 (en) 2002-03-21
WO2002022450A3 WO2002022450A3 (en) 2002-08-15

Family

ID=26245010

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2001/028504 WO2002022450A2 (en) 2000-09-15 2001-09-15 Carton and carton blank therefor

Country Status (7)

Country Link
EP (1) EP1320489A2 (en)
JP (1) JP2004509023A (en)
AU (1) AU2001290811A1 (en)
BR (1) BR0113919A (en)
CA (1) CA2429513C (en)
MX (1) MXPA03002215A (en)
WO (1) WO2002022450A2 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1555214A1 (en) * 2004-01-16 2005-07-20 Jacob White (Packaging) Limited Box
WO2008006411A1 (en) * 2006-07-10 2008-01-17 Henkel Ag & Co. Kgaa Hinge-lid box having a grip cut-out with reinforced shoulders
EP1992564A1 (en) * 2007-05-17 2008-11-19 SCA Packaging Limited Container having reinforced corners
US7780067B2 (en) 2006-08-31 2010-08-24 Meadwestvaco Packaging Systems, Llc Carton with reinforced handle openings
US7945462B1 (en) 2005-12-28 2011-05-17 United Services Automobile Association (Usaa) Systems and methods of automating reconsideration of cardiac risk
US10468139B1 (en) 2005-12-28 2019-11-05 United Services Automobile Association Systems and methods of automating consideration of low body mass risk
WO2023027985A1 (en) * 2021-08-23 2023-03-02 Westrock Shared Services, Llc Foldable display blanks and display containers formed therefrom

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US3078030A (en) 1960-08-08 1963-02-19 Curtis & Son Inc S Reclosable boxes
US3894680A (en) 1972-03-03 1975-07-15 Lion Fat Oil Co Ltd Dispensing spout built in a carton box
US5673840A (en) 1994-12-19 1997-10-07 Ethicon Endo-Surgery, Inc. Surgical instrument

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US3843037A (en) * 1970-05-15 1974-10-22 Lion Fat Oil Co Ltd Carton spout
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JPS53140627A (en) * 1977-05-14 1978-12-07 Matsushita Electric Works Ltd Water collector
FR2458469A1 (en) * 1979-06-11 1981-01-02 Icp Sa Carrying carton for bottles - holds bottles lying end=to=end and has hand hole at ends and tear-off lid
US5197598A (en) * 1992-07-30 1993-03-30 The Mead Corporation Enclosed bottle carrier
FR2731382B1 (en) * 1995-03-07 1997-05-30 Smurfit Socar Sa PROCESS FOR MANUFACTURING A CORRUGATED CARDBOARD PACKAGING CONTAINING REINFORCEMENTS FOLLOWING ITS VERTICAL EDGES, AND PRE-CUT AND DISCHARGED BLANK SUITABLE FOR THIS PROCESS
DE29618895U1 (en) * 1996-10-30 1998-02-26 The Procter & Gamble Co., Cincinnati, Ohio Folding box, in particular for storing hygiene articles
JPH11105855A (en) * 1997-09-30 1999-04-20 Musashino Kiko Kk Corrugated board box
JP3200040B2 (en) * 1999-02-16 2001-08-20 常陸森紙業株式会社 Packaging container
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Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3078030A (en) 1960-08-08 1963-02-19 Curtis & Son Inc S Reclosable boxes
US3894680A (en) 1972-03-03 1975-07-15 Lion Fat Oil Co Ltd Dispensing spout built in a carton box
US5673840A (en) 1994-12-19 1997-10-07 Ethicon Endo-Surgery, Inc. Surgical instrument

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1555214A1 (en) * 2004-01-16 2005-07-20 Jacob White (Packaging) Limited Box
US7410062B2 (en) 2004-01-16 2008-08-12 Jacob White (Packaging) Ltd Box
US7945462B1 (en) 2005-12-28 2011-05-17 United Services Automobile Association (Usaa) Systems and methods of automating reconsideration of cardiac risk
US10468139B1 (en) 2005-12-28 2019-11-05 United Services Automobile Association Systems and methods of automating consideration of low body mass risk
WO2008006411A1 (en) * 2006-07-10 2008-01-17 Henkel Ag & Co. Kgaa Hinge-lid box having a grip cut-out with reinforced shoulders
US7780067B2 (en) 2006-08-31 2010-08-24 Meadwestvaco Packaging Systems, Llc Carton with reinforced handle openings
EP1992564A1 (en) * 2007-05-17 2008-11-19 SCA Packaging Limited Container having reinforced corners
WO2023027985A1 (en) * 2021-08-23 2023-03-02 Westrock Shared Services, Llc Foldable display blanks and display containers formed therefrom

Also Published As

Publication number Publication date
JP2004509023A (en) 2004-03-25
CA2429513A1 (en) 2002-03-21
BR0113919A (en) 2003-07-22
AU2001290811A1 (en) 2002-03-26
CA2429513C (en) 2007-06-05
WO2002022450A3 (en) 2002-08-15
MXPA03002215A (en) 2004-12-03
EP1320489A2 (en) 2003-06-25

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