EP1474334B1 - Carton and carton blank - Google Patents
Carton and carton blank Download PDFInfo
- Publication number
- EP1474334B1 EP1474334B1 EP03742749A EP03742749A EP1474334B1 EP 1474334 B1 EP1474334 B1 EP 1474334B1 EP 03742749 A EP03742749 A EP 03742749A EP 03742749 A EP03742749 A EP 03742749A EP 1474334 B1 EP1474334 B1 EP 1474334B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- closure
- carton
- flap
- wall
- panels
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000003014 reinforcing effect Effects 0.000 claims description 17
- 238000000034 method Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 239000011087 paperboard Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
- B65D71/06—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers
- B65D71/12—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers the packaging elements, e.g. wrappers being formed by folding a single blank
- B65D71/36—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers the packaging elements, e.g. wrappers being formed by folding a single blank having a tubular shape, e.g. tubular wrappers, with end walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/02—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
- B65D5/0245—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body with end closures formed by inward folding of flaps, to form a sunken or hollow end wall, e.g. for the packaging of books
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/46—Handles
- B65D5/46072—Handles integral with the container
- B65D5/4608—Handgrip holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00129—Wrapper locking means
- B65D2571/00135—Wrapper locking means integral with the wrapper
- B65D2571/00141—Wrapper locking means integral with the wrapper glued
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00246—Locating elements for the contents
- B65D2571/00253—Locating elements for the contents integral with the wrapper
- B65D2571/0029—Openings in top or bottom walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00432—Handles or suspending means
- B65D2571/00438—Holes
- B65D2571/0045—Holes for hands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00432—Handles or suspending means
- B65D2571/00518—Handles or suspending means with reinforcements
- B65D2571/00524—Handles or suspending means with reinforcements integral
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00648—Elements used to form the wrapper
- B65D2571/00654—Blanks
- B65D2571/0066—Blanks formed from one single sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00709—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element
- B65D2571/00722—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface
- B65D2571/00728—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface the end walls being closed by gluing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00709—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element
- B65D2571/00722—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface
- B65D2571/00753—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface the end walls being closed by interlocking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00709—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element
- B65D2571/00722—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface
- B65D2571/00783—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface the end walls forming the bottom or upper wall
Definitions
- the invention relates to a carton and blank for forming a carton for carrying a plurality of articles, for example bottles, and an access structure.
- the invention is particularly useful where it is desirable for cartons containing articles to be enclosed, to protect the or each article, for example bottles. Furthermore, the carton should be re-closable to be re-used.
- US 1 941 514 there is illustrated a carton with a top structure formed from four flaps. Each flap is provided with a locking tab to engage the opposing flap.
- a problem associated with this carton is that each of the flaps needs to be carefully aligned in order to be secured together as each flap comprises a locking tab.
- the article is contained within the carton of US'514 which makes it possible for the panels to be folded and manipulated.
- it is necessary to load articles into the cartons at high speeds. Therefore, it is undesirable to have a complicated arrangement for forming an end closure structure.
- the present invention and its preferred embodiments seek to overcome or at least mitigate the problems of the prior art.
- a first aspect of the invention provides a carton including first, second, third and fourth wall panels for forming a tubular structure and an end wall arrangement for closing one end of the tubular structure, the first and third wall panels being opposed to each other and the second and fourth wall panels being opposed to each other, the a top wall arrangement comprising first, second, third and fourth closure flaps hinged to the first, second, third and fourth wall panels respectively, characterized in that the first closure flap is provided with a locking tab that is engageable with the third closure flap and with an end edge of each of the second and fourth closure flaps, thereby to secure all the closure flaps together.
- the locking a-tab extends from a part of the first closure flap, and an aperture is formed in the third flap, which tab engages with the aperture to hold the first and third closure panels in a substantially face contacting relationship.
- shoulders are disposed upon opposing sides of the tab so as to define a pair of recesses and wherein the tab passes through the aperture to secure the first closure flap and third closure flap together and then said recesses secure with end edges of the second and fourth closure flaps, thereby locking all of the first, second, third and fourth closure flaps together.
- a second aspect of the invention provides a blank for forming a carton including a first, second, third and fourth wall panels for forming a tubular structure and a base panel closing a bottom end of the structure and top wall closure arrangement for closing a top end of the tubular structure, the first and third wall panels being opposed to each other and the second and fourth wall panels being opposed to each other, the top wall closure arrangement comprising first, second, third and fourth closure flaps hinged to the first, second, third and fourth wall panels respectively, characterized in that the first closure flap is provided with a locking tab that is engageable to the third flap and with an end edge of each of the second and fourth closure flaps, thereby locking all of the first, second, third and fourth closure panels together.
- the locking a-tab extends from a part of the first flap, and an aperture is formed in the third flap, which tab engages with the aperture to hold the first and third closure panels together.
- the shoulders are disposed upon opposing sides of the tab so as to define a pair of recesses and wherein the tab passes through the aperture to secure the first closure flap and third closure flap and then said recesses secure with end edges of the second and fourth closure flaps, thereby locking all of the first, second, third and fourth closure flaps together.
- the tongue extends from a side edge of said first flap for engagement with one of the second and fourth wall panels.
- a second tongue extending from a side edge of said first flap for engagement with the other of the second and fourth wall panels, and wherein the said other wall panel is formed with a notch or opening to receive the second tongue.
- the tubular structure has a vertical tubular body, and the end wall arrangement is recessed.
- each of the second and fourth wall panels comprises a panel body and a reinforcing panel foldably connected to the panel body, the reinforcing panel being folded to be disposed on an inside surface of the panel body, and wherein the reinforcing panel is formed with said notch or opening.
- the recessed end wall arrangement has an opening for receiving a top portion of the article.
- a first handle aperture is formed in the tubular structure at a position above the recessed end wall arrangement.
- a second handle aperture is formed in the tubular structure at a position above the recessed end wall arrangement and opposing the first handle aperture.
- the tab has a shoulder for engagement with an underside of the second end flap.
- thereby further comprising at least one tongue that protrudes from one of the closure flaps and that engages with a corresponding at least one notch or opening, defined in an adjacent wall panel.
- each of the end flaps has one or more openings for receiving a top portion of an article in a set up carton.
- a handle aperture is formed in at least one of the side panels.
- FIG. 1 there is shown an embodiment of a unitary blank for forming a carton made from paperboard or similar foldable sheet material. It is envisaged that two or more blanks could be used instead without departing from the scope of the invention. It is envisaged that the carton is a fully enclosed type, although it will be recognized that the invention could be applied to a wraparound type carton or top gripping clip without departing from the scope of the invention.
- the blank 10 comprises a first side wall panel 12, a second side wall panel 14, a third side wall panel 16 and a fourth side wall panel 18 hingedly connected one to the next in series along fold lines 20, 22 and 24 respectively.
- first, second, third and fourth side wall panels are secured together to form a tubular structure, by suitable securing means known in the art.
- the securing means is provided by a securing flap 34 hingedly connected to the first side wall panel 12 along fold line 36.
- securing flap 35 is also hingedly connected to securing flap 34 along fold line
- One end of the tubular structure is provided with a base panel arrangement for closing that end, in which there comprises a first base panel 26 hingedly connected to the third side wall panel 16 along fold line 28 and a second base wall panel 30 hingedly connected to the first side wall panel 12 along fold line 32.
- end closure arrangement which is provided by three or more end flaps.
- the locking means comprises a locking tab 100 extending from first end flap 80. In this embodiment, it is hingedly connected thereto along fold line 102 and extending outwardly beyond its end edge.
- a corresponding locking aperture 98 is struck from third end flap 83 proximate the end edge of end flap 83.
- aperture 98 further comprises opposed cut lines which cause the outer parts of aperture to flex when the locking tab passes through it in order to reduce the likelihood of locking tab 100 deforming during the engagement process.
- Locking tab 100 is preferably 'arrowhead' in shape with a shoulder portion of an increased width and a neck portion of a reduced width so as to define a pair of recesses 101, 103, illustrated in Figure 1 .
- the recesses 101, 103 engage the end edges of the second and fourth flaps 84, 92 as shown in Figure 9 , thereby to secure all the flaps in a substantially face contacting relationship, described in more detail below.
- the or each end flap further comprises one or more openings 96, for receiving an upper portion of an article, for example a bottle.
- the end closure arrangement is recessed below the upper edges of the side wall panels 12, 14, 16, 18 to create a carton that reveals an upper portion of the bottles whilst providing a support structure to the bottles.
- the bottle tops are positioned below the upper edges of the carton to protect them in transit.
- each of the end flaps are provided with a reinforcing panel to hingedly interconnect the side wall panels to the end flaps. Therefore, in this embodiment, there is provided a reinforcing panel 42, hingedly interconnecting end flap 80 to first side wall panel 12 along fold lines 82 and 44 respectively.
- reinforcing panels 46, 38 and 50 are provided to hingedly interconnect end flaps 84, 83 and 92 to side wall panels 14, 16 and 18 respectively along fold lines 86 and 48; 90 and 40; and 94 and 52.
- the upper end flap 80 is provided with a tongue 108 extending from a side edge for engagement with a notch or opening 106 formed, at least in part, in the reinforcing panel 46.
- a second tongue 110 protruding from the opposing side edge of end flap 80 and adapted to be engaged with a second notch 104 struck from at least part of reinforcing panel 50.
- the end closure arrangement is recessed, it is possible to provide one or more handle panels positioned above the end wall arrangement.
- hand apertures 70a and 72a are aligned.
- tabs 74a and 76a extending into the corresponding apertures 70a, 72a and foldable to improve comfort of the user. Fold lines 78a allow the tab to flex.
- Similar hand apertures 70b, 72b; 70c, 72c and 70d, 72d may be provided in the other walls of the carton which are struck from corresponding reinforcing panels 46, 38 and 50 and side wall panels 14, 16 and 18.
- the reinforcing panels 42, 46, 38, 50 may be hingedly connected together along fold lines 54, 56 and 58 respectively and in which case there may also comprise a slot S to aid the folding process.
- each blank requires a series of sequential folding and gluing operations which are preferably performed in a straight line machine, so that the carton and/or blank are not required to be rotated or inverted to complete its construction.
- the folding process is not limited to that described below and can be altered according to particular manufacturing requirements.
- the first stage is to form the end wall arrangement by which the end flaps 80,84, 83 and 92 are folded inwardly in direction X ( Figure 2 ) into face contacting arrangement with corresponding side wall panels 12, 14, 16 and 18 respectively.
- Reinforcing panels 42, 46, 38 and 50 are folded over into face contacting arrangement with the corresponding side wall panels along fold lines 44, 48, 40 and 52 respectively, as shown in Figure 2 .
- the reinforcing panels are secured to the side wall panels by glue G (shown in hatching) or other means known in the art so that the hand apertures 70, 72 are brought into alignment, as shown in Figure 3 .
- end flaps 80, 84, 83 and 92 are then folded about fold lines 82, 86, 90 and 94 in an upward direction Y shown in Figure 4 .
- the tubular structure of the carton is formed whereby the side wall panels 12 and 18 are folded inwardly towards each other with side wall panel 18 placed in face contacting arrangement with securing flaps 34 and 35 and is secured thereto by glue or other securing means known in the art, so that the carton is in a flat collapsed condition as shown in Figure 5 ready to be supplied to the end user.
- the tubular structure is then formed by separating the side wall panels 12, 14, 16 and 18 and the end wall arrangement is constructed as shown in Figures 6, 7 and 8 .
- the articles are loaded before forming the end wall arrangement, although in this embodiment, the end wall is formed first and then the bottles are loaded from below.
- end flaps 84 and 92 are folded downwardly along fold lines 86 and 94 and then end flap 83 with locking aperture 98 is folded downwardly into face contacting arrangement with end flaps 84 and 92. Finally, end flap 80 is folded downwardly along fold line 82, as shown in Figure 7 . At this point, the article openings 96 are in alignment so the articles can be loaded from below and into the openings 96.
- One advantage is that the end flaps are then held in position as they are secured together, described in more detail below.
- the end flaps are secured together by punching the locking tab 100 through the locking aperture 98 so that the carton is in a position as shown in Figure 8 .
- the shoulders of the locking tab 100 pass beyond the end flaps 84 and 92 to engage the undersides of the end flaps 84 and 92 so that the end edges of these flaps 84, 92 are received in the recesses 101 and 103 as shown in Figure 9 .
- the locking means of the upper flap engages the other flaps, thereby to secure all the flaps together.
- the upper end flap 80 is pulled in an upward direction so that the locking tab 100 is disengaged from the other flap and/ or the notches. This action releases the other flaps so that they can be folded in an upward direction to reveal the articles. To reclose the access structure then the process is reversed.
- the present invention and its preferred embodiment relate to an arrangement for providing a reclosable access structure in a fully enclosed carton.
- the invention can be applied to a variety of carriers and is not limited to those of the fully enclosed type hereinbefore described and could be used for numerous applications for example a wraparound carton.
- hinged connection should not be construed as necessarily referring to a single fold line only: indeed it is envisaged that hinged connection can be formed from one or more of one of the following, a score line, a frangible line or a fold line, without departing from the scope of invention.
- the size and shape of the panels and apertures may be adjusted to accommodate articles of differing size or shape, alternative top and base closure structures may be used.
- the carton may accommodate more than one article in different arrays.
- a locking means with the or each tongue 108, 110 and corresponding notch 106, 104, it is not necessary for the locking function provided by recesses 101, 103 to be incorporated in the invention and vice versa.
Abstract
Description
- The invention relates to a carton and blank for forming a carton for carrying a plurality of articles, for example bottles, and an access structure.
- The invention is particularly useful where it is desirable for cartons containing articles to be enclosed, to protect the or each article, for example bottles. Furthermore, the carton should be re-closable to be re-used.
- One example of a re-closable sleeve formed from one or more blanks of paperboard is found in
US 3 078 030 which illustrates a carton having integral hinged tops which is reclosable. - In
US 1 941 514 , there is illustrated a carton with a top structure formed from four flaps. Each flap is provided with a locking tab to engage the opposing flap. A problem associated with this carton is that each of the flaps needs to be carefully aligned in order to be secured together as each flap comprises a locking tab. The article is contained within the carton of US'514 which makes it possible for the panels to be folded and manipulated. However, in automated packing, it is necessary to load articles into the cartons at high speeds. Therefore, it is undesirable to have a complicated arrangement for forming an end closure structure. - The present invention and its preferred embodiments, seek to overcome or at least mitigate the problems of the prior art.
- A first aspect of the invention provides a carton including first, second, third and fourth wall panels for forming a tubular structure and an end wall arrangement for closing one end of the tubular structure, the first and third wall panels being opposed to each other and the second and fourth wall panels being opposed to each other, the a top wall arrangement comprising first, second, third and fourth closure flaps hinged to the first, second, third and fourth wall panels respectively, characterized in that the first closure flap is provided with a locking tab that is engageable with the third closure flap and with an end edge of each of the second and fourth closure flaps, thereby to secure all the closure flaps together.
- Preferably, the locking a-tab extends from a part of the first closure flap, and an aperture is formed in the third flap, which tab engages with the aperture to hold the first and third closure panels in a substantially face contacting relationship.
- Preferably, shoulders are disposed upon opposing sides of the tab so as to define a pair of recesses and wherein the tab passes through the aperture to secure the first closure flap and third closure flap together and then said recesses secure with end edges of the second and fourth closure flaps, thereby locking all of the first, second, third and fourth closure flaps together.
- A second aspect of the invention provides a blank for forming a carton including a first, second, third and fourth wall panels for forming a tubular structure and a base panel closing a bottom end of the structure and top wall closure arrangement for closing a top end of the tubular structure, the first and third wall panels being opposed to each other and the second and fourth wall panels being opposed to each other, the top wall closure arrangement comprising first, second, third and fourth closure flaps hinged to the first, second, third and fourth wall panels respectively, characterized in that the first closure flap is provided with a locking tab that is engageable to the third flap and with an end edge of each of the second and fourth closure flaps, thereby locking all of the first, second, third and fourth closure panels together.
- Preferably, the locking a-tab extends from a part of the first flap, and an aperture is formed in the third flap, which tab engages with the aperture to hold the first and third closure panels together.
- Preferably, the shoulders are disposed upon opposing sides of the tab so as to define a pair of recesses and wherein the tab passes through the aperture to secure the first closure flap and third closure flap and then said recesses secure with end edges of the second and fourth closure flaps, thereby locking all of the first, second, third and fourth closure flaps together.
- Preferably, there further comprises at least one tongue that protrudes from one of the closure flaps engagable with at least one corresponding notch or opening, defined in an adjacent wall panel.
- Preferably, the tongue extends from a side edge of said first flap for engagement with one of the second and fourth wall panels.
- Preferably, comprising a second tongue extending from a side edge of said first flap for engagement with the other of the second and fourth wall panels, and wherein the said other wall panel is formed with a notch or opening to receive the second tongue.
- Preferably, the tubular structure has a vertical tubular body, and the end wall arrangement is recessed.
- Preferably, each of the second and fourth wall panels comprises a panel body and a reinforcing panel foldably connected to the panel body, the reinforcing panel being folded to be disposed on an inside surface of the panel body, and wherein the reinforcing panel is formed with said notch or opening.
- According to an optional feature of this aspect of the invention the recessed end wall arrangement has an opening for receiving a top portion of the article.
- Preferably, a first handle aperture is formed in the tubular structure at a position above the recessed end wall arrangement.
- Preferably, a second handle aperture is formed in the tubular structure at a position above the recessed end wall arrangement and opposing the first handle aperture.
- Alternatively, the tab has a shoulder for engagement with an underside of the second end flap.
- Preferably, thereby further comprising at least one tongue that protrudes from one of the closure flaps and that engages with a corresponding at least one notch or opening, defined in an adjacent wall panel.
- Preferably, each of the end flaps has one or more openings for receiving a top portion of an article in a set up carton.
- Alternatively a handle aperture is formed in at least one of the side panels.
- Exemplary embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
-
FIGURE 1 illustrates a blank for forming a carton according to one embodiment of the invention; -
FIGURES 2, 3 ,4, 5 ,6 and 7 illustrate the construction of an end wall arrangement of the blank shown inFigure 1 ; -
FIGURES 8 illustrates the carton in a partially set-up condition with the end wall arrangement constructed; -
FIGURE 9 is a perspective view from below illustrating the end wall arrangement in a set-up condition, and -
FIGURE 10 illustrates the carton in a set-up and loaded condition. - Referring to the drawings, and in particular
Figure 1 , there is shown an embodiment of a unitary blank for forming a carton made from paperboard or similar foldable sheet material. It is envisaged that two or more blanks could be used instead without departing from the scope of the invention. It is envisaged that the carton is a fully enclosed type, although it will be recognized that the invention could be applied to a wraparound type carton or top gripping clip without departing from the scope of the invention. - Turning to
Figure 1 , the blank 10 comprises a firstside wall panel 12, a secondside wall panel 14, a thirdside wall panel 16 and a fourthside wall panel 18 hingedly connected one to the next in series alongfold lines - In use, the first, second, third and fourth side wall panels are secured together to form a tubular structure, by suitable securing means known in the art. In this embodiment, the securing means is provided by a
securing flap 34 hingedly connected to the firstside wall panel 12 alongfold line 36. In those embodiments with a recessed end wall structure, securingflap 35 is also hingedly connected to securingflap 34 along fold line - One end of the tubular structure is provided with a base panel arrangement for closing that end, in which there comprises a
first base panel 26 hingedly connected to the thirdside wall panel 16 alongfold line 28 and a secondbase wall panel 30 hingedly connected to the firstside wall panel 12 alongfold line 32. - There further comprises an end closure arrangement which is provided by three or more end flaps. In this embodiment, there comprises four
end flaps end flap 80 is hingedly connected to firstside wall panel 12 alongfold line 44;second end flap 84 is hingedly connected to secondside wall panel 14 alongfold line 48;third end flap 83 is hingedly connected to thirdside wall panel 16 alongfold line 40; andfourth end flap 92 is hingedly connected to fourthside wall panel 18 alongfold line 52. - One of the
end flaps 80 is provided with locking means to engage the other flaps, thereby to secure them together. It can be seen fromFigure 1 that the locking means comprises alocking tab 100 extending fromfirst end flap 80. In this embodiment, it is hingedly connected thereto alongfold line 102 and extending outwardly beyond its end edge. Acorresponding locking aperture 98 is struck fromthird end flap 83 proximate the end edge ofend flap 83. In some embodiments,aperture 98 further comprises opposed cut lines which cause the outer parts of aperture to flex when the locking tab passes through it in order to reduce the likelihood oflocking tab 100 deforming during the engagement process. -
Locking tab 100 is preferably 'arrowhead' in shape with a shoulder portion of an increased width and a neck portion of a reduced width so as to define a pair ofrecesses Figure 1 . In use, therecesses fourth flaps Figure 9 , thereby to secure all the flaps in a substantially face contacting relationship, described in more detail below. - In one class of embodiments, the or each end flap further comprises one or
more openings 96, for receiving an upper portion of an article, for example a bottle. - Preferably, the end closure arrangement is recessed below the upper edges of the
side wall panels panel 42, hingedly interconnectingend flap 80 to firstside wall panel 12 alongfold lines panels interconnect end flaps side wall panels fold lines - In those embodiments with a recessed end wall structure, the
upper end flap 80 is provided with atongue 108 extending from a side edge for engagement with a notch or opening 106 formed, at least in part, in the reinforcingpanel 46. Preferably, there further comprises asecond tongue 110, protruding from the opposing side edge ofend flap 80 and adapted to be engaged with asecond notch 104 struck from at least part of reinforcingpanel 50. - In those embodiments where the end closure arrangement is recessed, it is possible to provide one or more handle panels positioned above the end wall arrangement. Thus, in this embodiment, there comprises a
hand aperture 72a struck from the reinforcingpanel 42 and acorresponding hand aperture 70a struck from an upper portion ofside panel 12. In use,hand apertures tabs apertures lines 78a allow the tab to flex.Similar hand apertures panels side wall panels - The reinforcing
panels fold lines - Turning to the construction of the carton from the carton blank as illustrated in
Figure 1 , each blank requires a series of sequential folding and gluing operations which are preferably performed in a straight line machine, so that the carton and/or blank are not required to be rotated or inverted to complete its construction. The folding process is not limited to that described below and can be altered according to particular manufacturing requirements. - The first stage is to form the end wall arrangement by which the end flaps 80,84, 83 and 92 are folded inwardly in direction X (
Figure 2 ) into face contacting arrangement with correspondingside wall panels panels fold lines Figure 2 . Optionally, the reinforcing panels are secured to the side wall panels by glue G (shown in hatching) or other means known in the art so that the hand apertures 70, 72 are brought into alignment, as shown inFigure 3 . - The end flaps 80, 84, 83 and 92 are then folded about
fold lines Figure 4 . - Of course, in those embodiments without reinforcing panels, then the construction process would correspond to the next section only.
- The tubular structure of the carton is formed whereby the
side wall panels side wall panel 18 placed in face contacting arrangement with securingflaps Figure 5 ready to be supplied to the end user. - The tubular structure is then formed by separating the
side wall panels Figures 6, 7 and8 . In some embodiments the articles are loaded before forming the end wall arrangement, although in this embodiment, the end wall is formed first and then the bottles are loaded from below. - The end flaps 84 and 92 are folded downwardly along
fold lines flap 83 with lockingaperture 98 is folded downwardly into face contacting arrangement withend flaps end flap 80 is folded downwardly alongfold line 82, as shown inFigure 7 . At this point, thearticle openings 96 are in alignment so the articles can be loaded from below and into theopenings 96. One advantage is that the end flaps are then held in position as they are secured together, described in more detail below. - The end flaps are secured together by punching the
locking tab 100 through the lockingaperture 98 so that the carton is in a position as shown inFigure 8 . Preferably, the shoulders of thelocking tab 100 pass beyond the end flaps 84 and 92 to engage the undersides of the end flaps 84 and 92 so that the end edges of theseflaps recesses Figure 9 . Thus, the locking means of the upper flap engages the other flaps, thereby to secure all the flaps together. - In those embodiments with the or each
tongue notches Figure 7 . - Finally, if the articles B have not yet been loaded then this is done and the
base panels fold lines Figure 10 . - In order to gain access to the articles, the
upper end flap 80 is pulled in an upward direction so that thelocking tab 100 is disengaged from the other flap and/ or the notches. This action releases the other flaps so that they can be folded in an upward direction to reveal the articles. To reclose the access structure then the process is reversed. - The present invention and its preferred embodiment relate to an arrangement for providing a reclosable access structure in a fully enclosed carton. However, it is anticipated that the invention can be applied to a variety of carriers and is not limited to those of the fully enclosed type hereinbefore described and could be used for numerous applications for example a wraparound carton.
- It will be recognized that as used herein, directional references such as "top", "base", "end", "side", "inner", "outer", "upper" and "lower" do not limit the respective panels to such orientation, but merely serve to distinguish these panels from one another. Any reference to hinged connection should not be construed as necessarily referring to a single fold line only: indeed it is envisaged that hinged connection can be formed from one or more of one of the following, a score line, a frangible line or a fold line, without departing from the scope of invention.
- It should be understood that various changes may be made within the scope of the present invention, for example, the size and shape of the panels and apertures may be adjusted to accommodate articles of differing size or shape, alternative top and base closure structures may be used. The carton may accommodate more than one article in different arrays. Furthermore, in those embodiments employing a locking means with the or each
tongue corresponding notch recesses
Claims (18)
- A carton including first, second, third and fourth wall panels for forming a tubular structure and an end wall arrangement for closing one end of the tubular structure, the first and third wall panels being opposed to each other and the second and fourth wall panels being opposed to each other, the top wall arrangement comprising first, second, third and fourth closure flaps hinged to the first, second, third and fourth wall panels respectively, characterized in that the first closure flap is provided with a locking tab that is engageable with the third closure flap and with an end edge of each of the second and fourth closure flaps, thereby to secure all the closure flaps together.
- A carton according to claim 1 wherein the locking tab extends from a part of the first closure flap, and an aperture is formed in the third flap, which tab engages with the aperture to hold the first and third closure panels in a substantially face contacting relationship.
- A carton according to claim 2 wherein shoulders are disposed upon opposing sides of the tab so as to define a pair of recesses and wherein the tab passes through the aperture to secure the first closure flan and third closure flap together and then said recesses secure with end edges of the second and fourth closure flaps, thereby locking all of the first, second, third and fourth closure flaps together.
- A blank for forming a carton including a first, second, third and fourth wall panels for forming a tubular structure and a base panel closing a bottom end of the structure and top wall closure arrangement for closing a top end of the tubular structure, the first and third wall panels being opposed to each other and the second and fourth wall panels being opposed to each other, the top wall closure arrangement comprising first, second, third and fourth closure flaps hinged to the first, second, third and fourth wall panels respectively, characterized in that the first closure flap is provided with a locking tab that is engageable to the third flap and with an end edge of each of the second and fourth closure flaps, thereby locking all of the first, second, third and fourth closure panels together.
- A blank for forming a carton according to claim 4 wherein the locking tab extends from a part of the first flap, and an aperture is formed in the third flap, which tab engages with the aperture to hold the first and third closure panels together.
- A blank for forming a carton according to claim 5 wherein the shoulders are disposed upon opposing sides of the tab so as to define a pair of recesses and wherein the tab passes through the aperture to secure the first closure flap and third closure flap and then said recesses secure with end edges of the second and fourth closure flaps, thereby locking all of the first, second, third and fourth closure flaps together.
- A carton according to any of claim 1 to 3 further comprising at least one tongue that protrudes from one of the closure flaps engagable with at least one corresponding notch or opening, defined in an adjacent wall panel.
- A carton as claimed in claim 7 wherein the tongue extends from a side edge of said first flap for engagement with one of the second and fourth wall panels.
- A carton as claimed in claim 8 comprising a second tongue extending from a side edge of said first flap for engagement with the other of the second and fourth wall panels, and wherein the said other wall panel is formed with a notch or opening to receive the second tongue.
- A carton as claimed in claim 8 or claim 9 wherein the tubular structure has a vertical tubular body, and the end wall arrangement is recessed.
- A carton as claimed in claim 10 wherein each of the second and fourth wall panels comprises a panel body and a reinforcing panel foldably connected to the panel body, the reinforcing panel being folded to be disposed on an inside surface of the panel body, and wherein the reinforcing panel is formed with said notch or opening.
- A carton as claimed in claim 10 or claim 11 wherein the recessed end wall arrangement has an opening for receiving a top portion of the article.
- A carton as claimed in claim 12 wherein a first handle aperture is formed in the tubular structure at a position above the recessed end wall arrangement.
- A carton as claimed in claim 13 wherein a second handle aperture is formed in the tubular structure at a position above the recessed end wall arrangement and opposing the first handle aperture.
- A carton as claimed in claim 7 wherein the tab has a shoulder for engagement with an underside of the second end flap.
- A blank according to any of claims 4 to 6 thereby further comprising at least one tongue that protrudes from one of the closure flaps and that engages with a corresponding at least one notch or opening, defined in an adjacent wall panel,
- A blank as claimed in any of claims 13 to 16 wherein each of the end flaps has one or more openings for receiving a top portion of an article in a set up carton.
- A blank as claimed in any of claims 13 to 16 wherein a handle aperture is formed in at least one of the side panels.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0203644 | 2002-02-15 | ||
GBGB0203644.0A GB0203644D0 (en) | 2002-02-15 | 2002-02-15 | Carton and carton blank |
PCT/US2003/004484 WO2003070580A1 (en) | 2002-02-15 | 2003-02-14 | Carton and carton blank |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1474334A1 EP1474334A1 (en) | 2004-11-10 |
EP1474334B1 true EP1474334B1 (en) | 2008-04-09 |
Family
ID=9931169
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03742749A Expired - Lifetime EP1474334B1 (en) | 2002-02-15 | 2003-02-14 | Carton and carton blank |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP1474334B1 (en) |
AT (1) | ATE391677T1 (en) |
AU (1) | AU2003216275A1 (en) |
CA (1) | CA2476110A1 (en) |
DE (1) | DE60320223D1 (en) |
DK (1) | DK1474334T3 (en) |
GB (1) | GB0203644D0 (en) |
WO (1) | WO2003070580A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB0408054D0 (en) * | 2004-04-08 | 2004-05-12 | Meadwestvaco Packaging Systems | Carton and two-part blank |
EP3106407A1 (en) * | 2015-06-17 | 2016-12-21 | C.T.L. GmbH & Co.KG | Packaging container |
AU2021221780B1 (en) * | 2021-03-19 | 2022-06-16 | Bremick Pty Ltd | Display carton |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3403839A (en) * | 1966-11-08 | 1968-10-01 | Reynolds Metals Co | Carton and blanks for making same |
US3822822A (en) * | 1972-08-16 | 1974-07-09 | Federal Paper Board Co Inc | Bottle carrier |
US3827550A (en) * | 1972-09-20 | 1974-08-06 | Federal Paper Board Co Inc | Bottle carrier |
GB2077703B (en) * | 1980-04-18 | 1983-06-08 | Dolan Corrugated Containers Lt | Disposable containers |
-
2002
- 2002-02-15 GB GBGB0203644.0A patent/GB0203644D0/en not_active Ceased
-
2003
- 2003-02-14 CA CA002476110A patent/CA2476110A1/en not_active Abandoned
- 2003-02-14 DK DK03742749T patent/DK1474334T3/en active
- 2003-02-14 AT AT03742749T patent/ATE391677T1/en not_active IP Right Cessation
- 2003-02-14 WO PCT/US2003/004484 patent/WO2003070580A1/en not_active Application Discontinuation
- 2003-02-14 DE DE60320223T patent/DE60320223D1/en not_active Expired - Lifetime
- 2003-02-14 EP EP03742749A patent/EP1474334B1/en not_active Expired - Lifetime
- 2003-02-14 AU AU2003216275A patent/AU2003216275A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
WO2003070580A1 (en) | 2003-08-28 |
DK1474334T3 (en) | 2008-08-18 |
DE60320223D1 (en) | 2008-05-21 |
CA2476110A1 (en) | 2003-08-28 |
AU2003216275A1 (en) | 2003-09-09 |
EP1474334A1 (en) | 2004-11-10 |
ATE391677T1 (en) | 2008-04-15 |
GB0203644D0 (en) | 2002-04-03 |
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