WO2002018306A1 - Process for producing fluoroalcohol - Google Patents

Process for producing fluoroalcohol Download PDF

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Publication number
WO2002018306A1
WO2002018306A1 PCT/JP2001/006072 JP0106072W WO0218306A1 WO 2002018306 A1 WO2002018306 A1 WO 2002018306A1 JP 0106072 W JP0106072 W JP 0106072W WO 0218306 A1 WO0218306 A1 WO 0218306A1
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column
hcf
methanol
general formula
acid acceptor
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PCT/JP2001/006072
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French (fr)
Japanese (ja)
Inventor
Fumihiko Yamaguchi
Shouji Takaki
Toru Yoshizawa
Kazuyoshi Ichihara
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Daikin Industries, Ltd.
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Publication of WO2002018306A1 publication Critical patent/WO2002018306A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/32Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring increasing the number of carbon atoms by reactions without formation of -OH groups

Definitions

  • the present invention provides a compound represented by the general formula (1)
  • Japanese Patent No. 302804 discloses a method for producing a fluorine-containing alcohol including a step of recycling methanol.
  • the radical generator remains unreacted in the crude reaction product, or when the unreacted acid acceptor remains in the crude reaction product when an acid acceptor is used in the reaction, the telomer
  • impurities such as evaporation residue, UVP, and components are included in the recovered fluoroalcohol.
  • An object of the present invention is to provide a general formula (1) containing substantially no impurities and capable of reusing methanol.
  • the present invention relates to a method for producing a fluoroalcohol shown in each of the following items.
  • Item 1 Starting from methanol and tetrafluoroethylene or hexafluoropropylene in the presence of a radical generator and an acid acceptor, the following general formula (1)
  • Item 2 A method for producing HCF 2 CF 2 CH 2 OH using methanol and tetrafluoroethylene as starting materials in the presence of a radical generator and an acid acceptor, comprising the following steps (i) to (vi): Features method:
  • the method of recovering HCF 2 CF 2 CH 2 OH by distillation in the step (vi) is to distill the components containing HCF 2 CF 2 CH 2 ⁇ H to remove low boiling components. after, in the resulting H CF 2 CF 2 CH 2 0 method by again distilling the component containing H recovering HCF 2 CF 2 CH 2 ⁇ _H as Potomu component of Aru HCF 2 CF 2 CH 2 0 H Production method.
  • the step of reacting methanol with tetrafluoroethylene or hexafluoropropylene in the presence of a radical generator an excess amount of methanol is used with respect to tetrafluoroethylene or hexafluoropropylene.
  • the reaction temperature is about 40 to 140
  • the reaction time is about 3 to 12 hours
  • the reaction pressure is about 0.2 to 1.2 MPa.
  • the reaction can be performed in a high-pressure reactor such as an autoclave. It is preferable to replace the inside of the reaction system with an inert gas such as nitrogen or argon.
  • an inert gas such as nitrogen or argon.
  • the radical generator one that can be distilled together with methanol when distilled is used. These radical generators need only be able to be distilled off together with methanol, and may be those that decompose in the course of distillation.
  • t-butyl peroxide (boiling point: 109 to: L10) (available as trade name "Perbutyl D” (manufactured by NOF Corporation)), t-butyl peroxy-1-ethylhexanoate (available under the trade name “Perbutyl II” (made by NOF Corporation), t-butyl peroxyisopropyl carbonate (available under the trade name "Perbutyl I” (made by NOF Corporation)), etc. Is preferably exemplified. This Among them, it is preferable to use di-t-butyl peroxide.
  • the amount of the radical generator used is usually about 0.005 to 0.1 mol per 1 mol of tetrafluoroethylene or hexafluoropropylene.
  • the above reaction is performed in the presence of an acid acceptor.
  • the acid acceptor include calcium carbonate, magnesium carbonate, sodium carbonate, potassium carbonate, sodium hydrogencarbonate, carbonates and hydrogencarbonates of alkaline metal or alkaline earth metal such as potassium lime, calcium oxide, calcium oxide, 7K calcium oxide, soda lime, barium carbonate and the like.
  • the acid acceptor is preferably capable of trapping an acid such as HF generated during the reaction without making the reaction system strongly alkaline.
  • the amount of the acid acceptor used is not particularly limited, but may be about 0.001 to 0.1 mol per 1 mol of tetrafluoroethylene or hexafluoropropylene. Is usually performed in a batch process, but the process after the reaction may be a batch process or a continuous process.
  • the crude reaction product obtained by the above-described method is guided from the reactor to a distillation column as shown in FIG. 1, and the distillation column is heated to distill methanol from the top.
  • a part of the radical generator usually remains undivided in the crude reaction product, but the radical generator used in the present invention is distilled together with methanol when distilled. Since it is a radical generator that can be released, the still distillation is performed while controlling the normal distillation conditions of methanol, for example, the pressure in the distillation column to about 0.05 to 0.5 MPa (a gauge pressure is shown. The same applies hereinafter).
  • the undecomposed radical generator remaining in the reaction crude product can be removed from the reaction crude product.
  • the radical generator itself may be distilled together with methanol, and the radical generator may be generated during the distillation process.
  • the agent may decompose, and the decomposed product may be distilled off together with methanol. Therefore, the fraction containing methanol may contain an undecomposed radical generator or a decomposed product of a radical generator. Yes, or both of them may be included.
  • the radical generators exemplified above when t-butyl peroxide is used, it hardly decomposes in the course of distillation, so that t-butyl peroxide is distilled off together with methanol. .
  • the crude product may contain HF and water, which are concentrated in the middle stage of the distillation column.
  • the layer enriched in HF and water can be withdrawn from the distillation column as a side-lot fraction as shown in FIG.
  • the temperature of the side cut fraction is about 80 to 120 ° CZ0.
  • the reaction product of the acid acceptor such as NaF and the unreacted acid acceptor are removed.
  • This operation is not particularly limited as long as it can remove the reaction product of the acid acceptor and the unreacted acid acceptor from the crude reaction product.
  • a centrifuge is used. By using, it can be efficiently removed.
  • the distillate obtained from the top is returned to the reactor and reused as shown in Figs.
  • the radical generator can also be reused. Even if the fraction contains a decomposition product of a radical generator, the fraction can be returned to the reactor as it is and reused.
  • a base having a pKb of 2 or less is preferable.
  • examples of such a base include carbonates of alkaline metals such as sodium carbonate and carbon dioxide; sodium hydrogen carbonate such as sodium bicarbonate and hydrogen carbonate; sodium methylate, sodium ethylate, sodium Alkali metal alcoholates such as propylate, potassium t-butoxide, lithium methylate; alkali metal hydroxides such as sodium oxide, lithium hydroxide, lithium hydroxide, lithium hydroxide; calcium hydroxide, calcium hydroxide Hydroxides of alkaline earth metals such as gnesium and barium hydroxide; 7J aluminum oxide, soda lime and the like.
  • These bases may be used alone or in combination of two or more. These may be used in combination.
  • the base is usually used as a solution of an alcohol such as methanol.
  • the amount of the base to be used can be appropriately set, but is usually about 0.05 to 1.0 mol per kg of the fluorine alcohol of the general formula (1) brought into contact with the base, preferably 0.1 to 0.1 mol. It is about 0.5 mol.
  • any of the distillation methods may be employed, but the two-stage distillation method can easily recover high-purity fluoroalcohol of the general formula (1).
  • a fluorine alcohol of the general formula (1) having an evaporation residue of 50 mass ppm or less, preferably 25 mass ppm or less, more preferably 1 Omass ppm or less is obtained.
  • the evaporation residue can be determined as follows. That is, the weight of the residue obtained when the fluoroalcohol was evaporated at 40 ° (5 mmHg (0.665 kPa)) was measured and expressed in mass ppm relative to the fluoroalcohol.
  • the UVP and luminous intensity of the fluoroalcohol of the general formula (1) obtained in the present invention in methanol at 205 nm is not more than 0. It is preferably at most 0.2 abs.
  • the UVPJ luminosity in methanol is measured using 1 ml of fluoroalcohol of the general formula (1) and 3 ml of methanol as a measurement sample, and using methanol as a reference.
  • the fluorine alcohol obtained by the production method of the present invention is ⁇ substantially free of impurities '', and (i) the evaporation residue of the fluorine alcohol is 50 mass ppm or less, preferably 25 mass ppm or less, more preferably 1 Omass ppm or less. And / or (ii) means that the UVP luminous intensity (205 nm) in methanol is 0.1 abs or less, preferably 10 labs or less, more preferably -0.2 abs or less. .
  • An information recording medium comprising a substrate and a recording layer on which information can be written and Z or readable by a laser is provided is a solvent containing a fluoroalcohol of the general formula (1) of the present invention, and preferably contains the fluoroalcohol.
  • a conventional method such as dissolving a dye in a fluorinated solvent, applying the obtained solution on a substrate, and drying, a recording layer containing the dye can be formed to manufacture.
  • the dye examples include a cyanine dye, a phthalocyanine dye, a pyrylium dye, a thiopyrylium dye, a squarylium dye, an azurenium dye, an indophenol dye, an indoline phosphorus dye, a triphenyl methane dye, and a quinone dye.
  • the substrate include plastics such as polypropionate, polymethyl methacrylate, epoxy resin, amorphous polyolefin, polyester, and polyvinyl chloride, glass, and ceramics.
  • An undercoat layer may be provided between the recording layer and the substrate for the purpose of improving flatness, improving adhesive strength, preventing deterioration of the recording layer, and a protective layer may be provided on the recording layer. .
  • an information recording medium (an optical disc such as a CD-R or a DVD-R) in which a recording layer capable of writing and reading or reading information by a laser on a substrate is provided, and a photosensitive film.
  • HCF 2 CF 2 CH 2 OH, H (CF 2 CF 2 ) 2 CH 2 OH and HCF (CF 3 ) CF 2 CH 2 which are substantially free of impurities and suitable for the production of
  • OH can be easily produced, and the recovered methanol-containing fraction and the radical generator contained in the fraction can be effectively used.
  • FIG. 1 is a diagram showing one embodiment of the present invention.
  • FIG. 2 is a view showing one embodiment of the present invention including a step of extracting a side cut fraction.
  • FIG. 3 is a diagram showing one embodiment of the present invention including a two-stage alkali distillation step.
  • reference numeral 1 denotes a reaction vessel
  • reference numeral 2 denotes a distillation column
  • reference numeral 3 denotes a centrifuge
  • reference numeral 4 denotes a first distillation column
  • reference numeral 5 denotes a second distillation column
  • reference numeral 6 denotes a base treatment tank
  • reference numerals 7 and 8. Indicates an alkali distillation column, respectively.
  • a high-pressure reactor was charged with methanol (1500 g), perbutyl D (di-tert-butyl peroxide, 31.25 g) and calcium carbonate (6.5 g). After the reactor was replaced with nitrogen, the temperature was raised to 125, and tetrafluoroethylene was reacted for 2.6 hours while charging at a controlled pressure of 0.85 MPa. After cooling the reaction crude, the weight was measured to be 2270 g, and analysis by gas chromatography revealed that 15.5 g of perbutyl D remained undecomposed. The obtained reaction crude product was treated by the following method according to the flow chart shown in FIG. '
  • reaction crude product was guided from the reaction vessel 1 to the centrifugal separator 3, and after removing the reaction product of the acid acceptor and the unreacted acid acceptor by centrifugation, the reaction crude product was introduced to the first distillation column 4.
  • the bottom component was taken out from the bottom of the first distillation column 4 and led to a purification step by distillation.
  • the bottom component is led to the second distillation column 5, where HCF 2 CF 2 CH 2 OH (648.3 g) is distilled from the top, and H (CF 2 CF 2 ) and CH 2 OH (1 is 2 or more) From the column bottom.
  • a part (150 g) 'of the obtained HCF 2 CF 2 CH 2 ⁇ H was taken out, led to a base treatment tank 6, and the fraction was treated with sodium methylate (6 g, about 0.03 mol; as a 28% methanol solution). ) Was added.
  • Example 1-1 1261.5 g of methanol containing perbutyl D (13.0 g) recovered in Example 1-1 was returned to the reactor 1 and reused. That is, 254 g of fresh methanol was added to the collected methanol, and perbutyl D (15.75 g) and calcium carbonate (6′.5 g) were charged. The reaction was carried out in the same manner as in Example 1-1. The reaction time was 2.7 hours. After completion of the reaction, the reaction crude was cooled and weighed to be 2265 g. Analysis by gas chromatography revealed that 15.1 g of perbutyl D remained without decomposition.
  • the obtained crude reaction product was also processed according to the flowchart shown in FIG. 3 in the same manner as in Example 1-1.
  • reaction crude product was led from the reaction vessel 1 to the centrifugal separator 3 to remove the reaction product of the acid acceptor and the unreacted acid acceptor, and then to the first distillation column 4.
  • the bottom component was taken out from the bottom of the first distillation column 4 and led to a purification step by distillation.
  • the bottom component is led to the second distillation column 5, and from the top, HCF 2 CF 2 CH 2 OH (644. 1 g) was distilled off, and a bottom component containing H (CF 2 CF 2 ) iCH 2 ⁇ H (1 is an integer of 2 or more) was taken out from the bottom of the column.
  • a part (150 g) of the obtained HCF 2 CF 2 CH 2 ⁇ H was taken out, led to a base treatment tank 6, and 28% sodium methylate (6 g, about 0.03 mol) was added to the fraction. .
  • HCF 2 CF 2 CH 2 ⁇ H which is treated with a base leads to alkali distillation column 7 and distilled to distill the methanol and water from the top, the bottom component containing HCF 2 CF 2 CH 2 ⁇ _H was sent to the alkali distillation column 8.
  • HCF 2 CF 2 CH 2 OH was recovered as a middle-stage fraction by distillation in an alkali distillation column 8. 11 ⁇ obtained? 2 . 2 .
  • the evaporation residue of ⁇ 1 2 ⁇ 11 was 10 mass ppm, and the UV absorbance (205 nm) was less than _0.2 abs.

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

A process for producing a fluoroalcohol represented by the general formula (1) from methanol and tetrafluoroethylene or the like as starting materials in the presence of a free-radical generator and an acid acceptor, characterized by comprising the steps of: (i) reacting methanol with tetrafluoroethylene or the like; (ii) removing both a product of the reaction of the acid acceptor and the acid acceptor remaining unreacted from the crude reaction product obtained; (iii) introducing the crude reaction product treated in the step (ii) into a distillation column to distill off the methanol through the column top together with the free-radical generator remaining in the crude reaction product and take out a bottom containing the fluoroalcohol represented by the general formula (1) through the column bottom; (iv) returning the distillate obtained through the column top to the reactor to reuse it; and (v) purifying the bottom to recover the fluoroalcohol represented by the general formula (1).

Description

明 細 書  Specification
フッ素アルコールの製造方法  Method for producing fluoroalcohol
技術分野  Technical field
本発明は、 一般式 (1)  The present invention provides a compound represented by the general formula (1)
H (CFR1CF2) nCH2OH (1) H (CFR 1 CF 2 ) n CH 2 OH (1)
(n=l又は 2。 n= 1のとき R1は F又は CF3を示す。 n=2のとき R1は Fを 示す。) で表されるフッ素アルコールの製造方法に関する。 (n = l or 2. When n = 1, R 1 represents F or CF 3. When n = 2, R 1 represents F.)
背景技術  Background art
H (CF2CF2) nCH2OH (n=l、 2) の製造法に関しては、 特開昭 54 - 154707号公報及び米国特許 2559628号に、 メタノールとテトラフ ルォロエチレンをラジカル発生剤である t—プチルォクチルパーォキサイドの存 在下に反応させることにより、 H (CF2CF2) nCH2OH (nは最高 12) の テロマー混合物が得られることが記載されている。 Regarding the method for producing H (CF 2 CF 2 ) n CH 2 OH (n = l, 2), JP-A-54-154707 and U.S. Pat.No. 2,596,628 disclose methanol and tetrafluoroethylene as radical generators. It is described that a telomer mixture of H (CF 2 CF 2 ) n CH 2 OH (n is up to 12) can be obtained by reacting in the presence of butyl octyl peroxide.
この方法では、 過剰量のメタノールを用いているため、 反応粗製物に含まれる メタノールを回収して再利用するのが望ましい。 例えば、 特許第 302804号 公報にはメ夕ノ一ルの再利用工程を含むフッ素アルコ一ルの製造法が開示されて いる。 一方、 反応粗製物中にラジカル発生剤が未 のまま残存した状態、 或い は反応に受酸剤を用いた際に反応粗製物中に未反応の受酸剤等が残存した状態で、 テロマー混合物を蒸留して目的とするフッ素アルコールを得ようとする場合、 蒸 発残分, U VP及収成分等の不純物が回収されたフッ素アルコールに含まれる。 こ のため、 例えば CD— Rや DVD— R等の基板上にレーザーによる情報の書き込 み及び/又は読みとり可能な記録層が設けられてなる情報記録媒体製造時の溶剤 として使用した場合、 高品質の情報記録媒体の製造に適していないという欠点が ある。  Since this method uses an excessive amount of methanol, it is desirable to recover and reuse the methanol contained in the crude reaction product. For example, Japanese Patent No. 302804 discloses a method for producing a fluorine-containing alcohol including a step of recycling methanol. On the other hand, when the radical generator remains unreacted in the crude reaction product, or when the unreacted acid acceptor remains in the crude reaction product when an acid acceptor is used in the reaction, the telomer When the desired fluoroalcohol is to be obtained by distilling the mixture, impurities such as evaporation residue, UVP, and components are included in the recovered fluoroalcohol. Therefore, when used as a solvent when manufacturing an information recording medium having a recording layer capable of writing and / or reading information with a laser on a substrate such as a CD-R or DVD-R, There is a disadvantage that it is not suitable for manufacturing a quality information recording medium.
本発明の目的は、 不純物を実質的に含まず、 またメタノールを再利用できる一 般式 (1)  An object of the present invention is to provide a general formula (1) containing substantially no impurities and capable of reusing methanol.
H (CFR1CF2) nCH2OH (1) H (CFR 1 CF 2 ) n CH 2 OH (1)
(n=l又は 2。 n= 1のとき R1は F又は CF3を示す。 n = 2のとき R1は Fを 示す。) で表されるフッ素アルコールの製造方法を提供することにある。 発明の開示 (n = l or 2. When n = 1, R 1 represents F or CF 3. When n = 2, R 1 represents F.) . Disclosure of the invention
本発明は、 下記の各項に示すフッ素アルコールの製造方法に係るものである。 項 1 ラジカル発生剤及び受酸剤の存在下に、 メタノ一ル及びテトラフルォロェ チレン又はへキサフルォロプロピレンを出発原料として、 下記一般式 (1)  The present invention relates to a method for producing a fluoroalcohol shown in each of the following items. Item 1 Starting from methanol and tetrafluoroethylene or hexafluoropropylene in the presence of a radical generator and an acid acceptor, the following general formula (1)
H (CFR'CF,) nCH2OH (1) H (CFR'CF,) n CH 2 OH (1)
(n=l又は 2。 n=lのとき R1は F又は CF3を示す。 n = 2のとき R1は Fを 示す。)で表されるフッ素アルコールを製造する方法において、下記(i)〜(v)工程 を含むことを特徴とする方法: 応させる工程、 (n = l or 2. When n = l, R 1 represents F or CF 3. When n = 2, R 1 represents F.) In the method for producing a fluoroalcohol represented by the following (i) ) To (v): a method comprising:
(ii) 得られた反応粗製物から受酸剤の反応生成物及び未反応の受酸剤を除去す る工程、  (ii) removing the reaction product of the acid acceptor and the unreacted acid acceptor from the obtained reaction crude product,
(iii) 上記 (ii)工程で処理した反応粗製物を蒸留塔に導いて、 メタノールを該反 応粗製物に残存するラジカル発生剤と共に塔頂より留出せしめ、  (iii) introducing the crude reaction product treated in the above (ii) step to a distillation column, and distilling methanol together with a radical generator remaining in the crude reaction product from the top of the column;
塔底から一般式 (1) で表されるフッ素アルコールを含むボトム成分を取り出す 工程、 Removing the bottom component containing the fluorine alcohol represented by the general formula (1) from the bottom of the column,
(iv) 塔頂より得られた留分を反応器に戻して再利用する工程、 及び  (iv) a step of returning the fraction obtained from the top of the column to the reactor for reuse, and
(V) 前記ボトム成分を精製して一般式(1)で表されるフッ素アルコールを回収 する工程。  (V) a step of purifying the bottom component to recover a fluoroalcohol represented by the general formula (1).
項 2 ラジカル発生剤及び受酸剤の存在下に、 メタノール及びテトラフルォロェ チレンを出発原料として、 HCF2CF2CH2OHを製造する方法において、 下 記 (i)〜 (vi)工程を含むことを特徴とする方法: Item 2 A method for producing HCF 2 CF 2 CH 2 OH using methanol and tetrafluoroethylene as starting materials in the presence of a radical generator and an acid acceptor, comprising the following steps (i) to (vi): Features method:
(0 メタノールとテトラフルォロエチレンとを反応させる工程、 (0 a step of reacting methanol with tetrafluoroethylene,
(i i) 得られた反応粗製物から受酸剤の反応生成物及び受酸剤の残分を除去する 工程、 (ii) removing the reaction product of the acid acceptor and the residue of the acid acceptor from the obtained reaction crude product,
(iii) 上記 (ii)工程で処理した反応粗製物を第一蒸留塔に導いて、 メタノールを 該反応粗製物に残存するラジカル発生剤と共に塔頂より留出せしめ、  (iii) guiding the reaction crude product treated in the above (ii) step to the first distillation column, and distilling methanol together with the radical generator remaining in the reaction crude product from the top of the column;
塔底から一般式 (2) General formula from the bottom (2)
H (CF2CF2) ,CH2OH (2) ( 1 = 1〜5の整数) で表されるフヅ素アルコールを含むボトム成分を取り出す 工程、 H (CF 2 CF 2 ), CH 2 OH (2) (1 = an integer from 1 to 5) taking out a bottom component containing fluoroalcohol represented by
(iv) 塔頂より得られた留分を反応器に戻して再利用する工程、  (iv) a step of returning the fraction obtained from the top of the column to the reactor for reuse,
(v) 前記工程 (iii)で得られたボトム成分を第二蒸留塔に導いて、 塔頂より HC F2CF2CH2OHを留出せしめ、 塔底より一般式 (2) において 1が 2以上の フッ素アルコールを含むボトム成分を取り出す工程、 及び (v) The bottom component obtained in the step (iii) is led to a second distillation column, and HC F 2 CF 2 CH 2 OH is distilled off from the top of the column, and 1 in the general formula (2) is obtained from the bottom of the column. Removing the bottom component containing two or more fluoroalcohols; and
(vi) 上記 (V)工程において塔頂より留出せしめた HCF2CF2CH2OHを、 塩 基と接触させた後又は塩基の存在下に蒸留して HC F 2 C F 2 CH2〇Hを回収す る工程。 (vi) The HCF 2 CF 2 CH 2 OH distilled from the top of the column in the above step (V) is contacted with a base or distilled in the presence of a base to obtain HCF 2 CF 2 CH 2 〇H The process of collecting
項 3 項 2の方法において、 (vi)工程における蒸留して HCF2CF2CH2OH を回収する方法が、 H C F 2 C F 2 CH2〇Hを含む成分を蒸留して低沸点成分を 除去した後、 ポトム成分として得られた H CF2CF2CH20 Hを含む成分を再 度蒸留してHCF2CF2CH2〇Hを回収する方法でぁるHCF2CF2CH20 Hの製造方法。 メタノールとテトラフルォロエチレン又はへキサフルォロプロピレンとをラジ カル発生剤の存在下に反応させる工程において、 テトラフルォロエチレン又はへ キサフルォロプロピレンに対しメタノールを過剰量使用する。 反応温度は 40〜 140 程度、 反応時間は 3〜12時間程度、 反応圧力は 0. 2〜1. 2 MP a 程度である。 反応は、 例えばオートクレープのような高圧反応釜で行うことがで きる。 反応系内は窒素、 アルゴン等の不活性ガスで置換するのが好ましい。 ラジカル発生剤としては、 蒸留した場合にメタノールと共に留出し得るような ものを用いる。 これらラジカル発生剤は、 メタノールと共に留出できればよく、 蒸留の過程で分解するようなものであってもよい。 Item 3. In the method of Item 2, the method of recovering HCF 2 CF 2 CH 2 OH by distillation in the step (vi) is to distill the components containing HCF 2 CF 2 CH 2 〇H to remove low boiling components. after, in the resulting H CF 2 CF 2 CH 2 0 method by again distilling the component containing H recovering HCF 2 CF 2 CH 2 〇_H as Potomu component of Aru HCF 2 CF 2 CH 2 0 H Production method. In the step of reacting methanol with tetrafluoroethylene or hexafluoropropylene in the presence of a radical generator, an excess amount of methanol is used with respect to tetrafluoroethylene or hexafluoropropylene. The reaction temperature is about 40 to 140, the reaction time is about 3 to 12 hours, and the reaction pressure is about 0.2 to 1.2 MPa. The reaction can be performed in a high-pressure reactor such as an autoclave. It is preferable to replace the inside of the reaction system with an inert gas such as nitrogen or argon. As the radical generator, one that can be distilled together with methanol when distilled is used. These radical generators need only be able to be distilled off together with methanol, and may be those that decompose in the course of distillation.
具体的には、 ジー tーブチルバ一ォキサイド (沸点 109〜: L 10 ) (商品名 "パーブチル D" (日本油脂 (株)製) として入手可能)、 t一ブチルパーォキシ一 2—ェチルへキサノエ一ト (商品名 "パーブチル〇" (日本油脂 (株)製) として入 手可能)、 t一ブチルパーォキシィソプロピルカーボネート (商品名 "パーブチル I" (日本油脂 (株)製) として入手可能)等の過酸化物が好ましく例示される。 こ れらの中でも、 ジ一 t—ブチルパーキサイドを用いるのが好ましい。 Specifically, t-butyl peroxide (boiling point: 109 to: L10) (available as trade name "Perbutyl D" (manufactured by NOF Corporation)), t-butyl peroxy-1-ethylhexanoate ( Available under the trade name "Perbutyl II" (made by NOF Corporation), t-butyl peroxyisopropyl carbonate (available under the trade name "Perbutyl I" (made by NOF Corporation)), etc. Is preferably exemplified. This Among them, it is preferable to use di-t-butyl peroxide.
ラジカル発生剤の使用量は、 テトラフルォロェチレン又はへキサフルォ口プロ ピレン 1モルあたり、 通常 0. 0 0 5〜0. 1モル程度である。  The amount of the radical generator used is usually about 0.005 to 0.1 mol per 1 mol of tetrafluoroethylene or hexafluoropropylene.
上記反応は、 受酸剤の存在下に行う。 受酸剤としては、 炭酸カルシウム、 炭酸 マグネシウム、 炭酸ナトリウム、 炭酸カリウム、 炭酸水素ナトリウム、 炭酸水素 力リゥム等のアル力リ金属又はアル力リ土類金属の炭酸塩及び炭酸水素塩、 酸化 カルシウム、 7K酸化カルシウム、 ソーダライム、 炭酸バリウム等が挙げられる。 受酸剤は、 反応系を強アルカリ性にすることなく、 反応時に発生する HF等の酸 をトラップできるものが好ましい。  The above reaction is performed in the presence of an acid acceptor. Examples of the acid acceptor include calcium carbonate, magnesium carbonate, sodium carbonate, potassium carbonate, sodium hydrogencarbonate, carbonates and hydrogencarbonates of alkaline metal or alkaline earth metal such as potassium lime, calcium oxide, calcium oxide, 7K calcium oxide, soda lime, barium carbonate and the like. The acid acceptor is preferably capable of trapping an acid such as HF generated during the reaction without making the reaction system strongly alkaline.
受酸剤の使用量は、 特に限定されないが、 テトラフルォロェチレン又はへキサ フルォロプロピレン 1モルあたり、 0. 0 0 1〜0. 1モル程度とすればよい。 は、 通常バッチ工程により行われるが、 該反応後の工程は、 バッチ工程であって も連続工程であってもよい。  The amount of the acid acceptor used is not particularly limited, but may be about 0.001 to 0.1 mol per 1 mol of tetrafluoroethylene or hexafluoropropylene. Is usually performed in a batch process, but the process after the reaction may be a batch process or a continuous process.
上記した方法によって得られた反応粗製物は、 図 1に示すように、 反応器から 蒸留塔に導かれ、蒸留塔は、メタノールを塔頂から留出させるために加熱される。 上記したような条件で反応を行えば、 通常反応粗製物中にラジカル発生剤の一部 が未分角のまま残存しているが、 本発明で用いるラジカル発生剤は蒸留した場合 にメタノールと共に留出し得るラジカル発生剤であるので、 メタノールの通常の 蒸留条件、 例えば、 蒸留塔の圧力を一 0 . 0 5〜0 . I MP a程度 (ゲージ圧を 示す。以下同じ。) に制御しながらスチルを加熱して蒸留し、 メタノールを 4 0〜 9 0 °C程度で留出させれば、 反応粗製物に残存していたラジカル発生剤がメタノ —ルと共に留出される。 かくして反応粗製物から未分解のまま残存していたラジ カル発生剤を除去することができる。  The crude reaction product obtained by the above-described method is guided from the reactor to a distillation column as shown in FIG. 1, and the distillation column is heated to distill methanol from the top. When the reaction is carried out under the above conditions, a part of the radical generator usually remains undivided in the crude reaction product, but the radical generator used in the present invention is distilled together with methanol when distilled. Since it is a radical generator that can be released, the still distillation is performed while controlling the normal distillation conditions of methanol, for example, the pressure in the distillation column to about 0.05 to 0.5 MPa (a gauge pressure is shown. The same applies hereinafter). Is heated and distilled, and if methanol is distilled off at about 40 to 90 ° C., the radical generator remaining in the reaction crude product is distilled off together with methanol. Thus, the radical generator remaining undecomposed can be removed from the crude reaction product.
本発明においては、 反応粗製物に残存する未分解のラジカル発生剤を反応粗製 物から除去することができればよく、 ラジカル発生剤そのものがメタノールと共 に留出してもよく、 蒸留の過程でラジカル発生剤が分解し、 その分解物がメタノ —ルと共に留出してもよい。 従って、 メタノールを含む留分には、 未分解のラジ カル発生剤が含まれていてもよいし、 ラジカル発生剤の分解物が含まれていても よいし、 これらの両者が含まれていてもよい。 例えば、 上記に例示したラジカル 発生剤の中では、 t—ブチルパーオキサイドを用いた場合には、 蒸留の過程にお いてもほとんど分解しないので、 t一ブチルパーォキサイドがメタノールと共に 留出する。 粗製物には、 HF及び水が含まれている場合があるが、 これらは蒸留塔の中段に おいて濃縮される。 HF及び水が濃縮された層は、 図 2に示すように、 サイド力 ット留分として蒸留塔から抜き出すことができる。 サイドカツト留分の温度は、 80〜120°CZ0. IMP a程度である。 In the present invention, it is only necessary that the undecomposed radical generator remaining in the reaction crude product can be removed from the reaction crude product.The radical generator itself may be distilled together with methanol, and the radical generator may be generated during the distillation process. The agent may decompose, and the decomposed product may be distilled off together with methanol. Therefore, the fraction containing methanol may contain an undecomposed radical generator or a decomposed product of a radical generator. Yes, or both of them may be included. For example, among the radical generators exemplified above, when t-butyl peroxide is used, it hardly decomposes in the course of distillation, so that t-butyl peroxide is distilled off together with methanol. . The crude product may contain HF and water, which are concentrated in the middle stage of the distillation column. The layer enriched in HF and water can be withdrawn from the distillation column as a side-lot fraction as shown in FIG. The temperature of the side cut fraction is about 80 to 120 ° CZ0.
本発明では、 反応粗製物を蒸留塔に導く前に、 反応粗製物から CaF2In the present invention, before the reaction crude product is introduced into the distillation column, CaF 2 ,
N a F等の受酸剤の反応生成物を及び未反応の受酸剤を除去する。 この操作につ いては特に限定的ではなぐ 受酸剤の反応生成物及び未反応の受酸剤を反応粗製 物から除去できる方法であればよく、 例えば、 図 1に示すように、 遠心分離機を 用いることによって効率よく除去できる。 The reaction product of the acid acceptor such as NaF and the unreacted acid acceptor are removed. This operation is not particularly limited as long as it can remove the reaction product of the acid acceptor and the unreacted acid acceptor from the crude reaction product.For example, as shown in FIG. 1, a centrifuge is used. By using, it can be efficiently removed.
塔頂より得られた留分は、 図 1及び 2に示すように、 反応器に戻して再利用さ れる。 該留分にラジカル発生剤が未分解のまま含まれている場合は、 ラジカル発 生剤も再利用することができる。 該留分にラジカル発生剤の分解物が含まれてい る場合であっても、 該留分をそのまま反応器に戻して再利用することができる。 メタノールの蒸留後、 スチルに残つたフッ素アルコールの混合物を含むポトム 成分からは、 残存していたラジカル発生剤が全て除去されていることが好ましい が、 ボトム成分に含まれるラジカル発生剤の量が 1, 00 Omass ppm以下程度、 望ましくは 5 Omass ppm以下程度となればよい。  The distillate obtained from the top is returned to the reactor and reused as shown in Figs. When a radical generator is contained in the fraction without being decomposed, the radical generator can also be reused. Even if the fraction contains a decomposition product of a radical generator, the fraction can be returned to the reactor as it is and reused. After distillation of methanol, it is preferable that all remaining radical generators are removed from the potom component containing the mixture of the fluoroalcohol remaining in the still, but the amount of the radical generator contained in the bottom component is 1%. , 00 Omass ppm or less, desirably 5 Omass ppm or less.
ボトム成分は、 塔底より取り出され、 図 1及び 2に示すように蒸留による精製 工程に導かれ、 反応粗製物中に存在する H (CF2CF2) xCH2OH (xは 3以 上)、 H (CF (CF3) CF2) yCH2OH (yは 2以上) 等の不純物を除去して、 一般式 (1) H (CFR1CF2) nCH2OH (1) (n=l又は 2。 n=lのとき R1は F又は CF3を示す。 n=2のとき R1は Fを示す。) で表され るフッ素アルコールが回収される。 なお、 原料としてテトラフルォロエチレンを 用いた場合、 ボトム成分には HCF2CF2CH2OH及び H (CF2CF2) 2CH2 OHが含まれるので、 精製工程において、 ボトム成分から、 HCF2CF2CH2 OH及び H (CF2CF2) 2CH2〇Hを順次分離してもよい。 The bottom component is taken out from the bottom of the column and led to a purification step by distillation as shown in Figs. 1 and 2, where H (CF 2 CF 2 ) x CH 2 OH (x is 3 or more) present in the crude reaction product. ), H (CF (CF 3 ) CF 2 ) y CH 2 OH (y is 2 or more), etc. to remove the general formula (1) H (CFR 1 CF 2 ) n CH 2 OH (1) ( n = l or 2. When n = l, R 1 represents F or CF 3. When n = 2, R 1 represents F.) is recovered. When tetrafluoroethylene was used as a raw material, HCF 2 CF 2 CH 2 OH and H (CF 2 CF 2 ) 2 CH 2 Since OH is contained, HCF 2 CF 2 CH 2 OH and H (CF 2 CF 2 ) 2 CH 2 〇H may be sequentially separated from the bottom component in the purification step.
本発明の方法においては、 上記の精製工程の後に、 一般式 (1)  In the method of the present invention, after the above-mentioned purification step, the general formula (1)
H (CFR^Fa) nCH2OH (1) (n及び R 1は前記に定義された通り である。)で表されるフッ素アルコールを含む留分を、塩基と接触させた後、又は 塩基の存在下で蒸留して回収してもよい。 力 る操作を行うことにより、 不純物 含有量がより少ない一般式 (1) のフッ素アルコールが得られる。 この際、 蒸留 塔の中段部又はスチルに直接塩基を添加してもよく、 或いは蒸留塔の前に処理槽 (塩基処理槽) を設けてもよい。 塩基処理槽を設ける場合、 該処理槽における操 作条件については特に限定的ではないが、 通常、 塩基を添加した後、 20〜15 Ot程度で 0. 5〜3時間程度接触させればよい。 メタノールとテトラフルォロ ェチレンを原料として用ぃて11〇? 2(:112〇^^製造する場合、メタノール とテトラフルォロエチレンとを反応させて得られた反応粗製物から受酸剤等を除 去し、 第一の蒸留塔においてメタノールと残存ラジカル発生剤を塔頂から留出せ しめ、 塔底から一般式 (2) H (CF2CF2) iCHsOH (2) (1=1〜 5の整数) で表されるボトム成分を取り出し、 その後、 一般式 (2) で表される フッ素アルコールを含むポトム成分を第二の蒸留塔に導いて蒸留を行い、 塔頂よ りHCF2CF2CH2〇Hを留出せしめ、該留分を塩基と接触させた後又は塩基の 存在下にさらに蒸留することにより、 HCF2CF2CH2OHを回収することがで きる。 なお、 塔底からは一般式 (2) において 1が 2以上のフッ素アルコールを 含むボトム成分が取り出される。 H. (CFR ^ Fa) n CH 2 OH (1) (where n and R 1 are as defined above), after contacting a fraction containing a fluoroalcohol with a base, or May be recovered by distillation in the presence of. By performing a powerful operation, a fluoroalcohol of the general formula (1) having a lower impurity content can be obtained. At this time, the base may be added directly to the middle part or the still of the distillation column, or a treatment tank (base treatment tank) may be provided before the distillation column. When a base treatment tank is provided, the operation conditions in the treatment tank are not particularly limited, but usually, it is sufficient to add the base and then contact it at about 20 to 15 Ot for about 0.5 to 3 hours. Using methanol and tetrafluoroethylene as raw materials for 11 days? 2 (: 11 2 〇 ^^ When manufacturing, remove the acid acceptor, etc. from the crude reaction product obtained by reacting methanol and tetrafluoroethylene, and remove methanol and residual radicals in the first distillation column. The generator is distilled off from the top of the column, and the bottom component represented by the general formula (2) H (CF 2 CF 2 ) iCHsOH (2) (1 = 1 to 5) is taken out from the bottom of the column. The potato component containing the fluorine alcohol represented by the formula (2) is led to the second distillation column for distillation, and HCF 2 CF 2 CH 2 CHH is distilled off from the top of the column, and the fraction is separated with a base. HCF 2 CF 2 CH 2 OH can be recovered after the contact or by further distillation in the presence of a base. The bottom component containing is extracted.
塩基としては、 p Kbが 2以下の塩基が好適である。このような塩基としては、 炭酸ナトリゥム、炭酸力リゥム等のアル力リ金属の炭酸塩;炭酸水素ナトリゥム、 炭酸水素力リゥム等のアル力リ金属の炭酸水素塩;ナトリゥムメチラ一ト、 ナト リウムェチラート、 ナトリウムプロピラート、 カリウム tーブトキシド、 リチウ ムェチラート等のアルカリ金属アルコラート;7酸化ナトリウム、 水酸化力リウ ム、 水酸ィ匕リチウム等のアルカリ金属の水酸ィ匕物;水酸ィ匕カルシウム、 水酸化マ グネシゥム、 水酸化バリウム等のアルカリ土類金属の水酸化物; 7J酸化アルミ二 ゥム、 ソーダライム等が挙げられる。 これら塩基は単独で用いてもよく、 2種以 上組み合わせて用いてもよい。 塩基は通常メ夕ノ一ル等のアルコ一ルの溶液とし て使用される。 As the base, a base having a pKb of 2 or less is preferable. Examples of such a base include carbonates of alkaline metals such as sodium carbonate and carbon dioxide; sodium hydrogen carbonate such as sodium bicarbonate and hydrogen carbonate; sodium methylate, sodium ethylate, sodium Alkali metal alcoholates such as propylate, potassium t-butoxide, lithium methylate; alkali metal hydroxides such as sodium oxide, lithium hydroxide, lithium hydroxide, lithium hydroxide; calcium hydroxide, calcium hydroxide Hydroxides of alkaline earth metals such as gnesium and barium hydroxide; 7J aluminum oxide, soda lime and the like. These bases may be used alone or in combination of two or more. These may be used in combination. The base is usually used as a solution of an alcohol such as methanol.
塩基の使用量は適宜設定することができるが、 通常、 塩基と接触させる一般式 (1) のフッ素アルコ一ルの重量 1 kgあたり 0. 05〜1. 0モル程度、 好ま しくは 0. 1〜0. 5モル程度である。  The amount of the base to be used can be appropriately set, but is usually about 0.05 to 1.0 mol per kg of the fluorine alcohol of the general formula (1) brought into contact with the base, preferably 0.1 to 0.1 mol. It is about 0.5 mol.
塩基で処理する際には、 使用した塩基の種類に応じてアルコール、 水等が反応 生成物として生じ、 該反応生成物や塩基の溶媒として用いたアルコール等の低沸 点成分が一般式 (1) のフッ素アルコールに混入する。 従って、 高純度の一般式 (1) のフッ素アルコールを得るためには、 まず、 第一段階の蒸留操作として、 低沸点成分であるアルコール、 水等を一般式 (1) のフッ素アルコールから分離 除去するための蒸留を行い、 次いで、 第二段階として第一段階の蒸留操作によつ てボトム成分として得られた一般式 (1) のフッ素アルコールを含む成分を蒸留 して一般式 (1) のフッ素アルコールを回収することが好ましい。 このような蒸 留方法を含む、本発明の一実施態様を図 3に示す。このような蒸留方法によれば、 アルコールや水の混入が無く、 実質的に不純物を含まない一般式 (1) のフッ素 アルコ一ルを得ることができる。  When treating with a base, alcohols, water, etc. are produced as reaction products depending on the type of the base used, and the reaction products and low-boiling components such as alcohols used as a solvent for the base are converted into the general formula (1) )). Therefore, in order to obtain a high-purity fluoroalcohol of the general formula (1), first, as a distillation operation in the first step, low-boiling components such as alcohol and water are separated and removed from the fluoroalcohol of the general formula (1) Then, as a second step, the component containing the fluoroalcohol of the general formula (1) obtained as the bottom component by the distillation operation of the first step is distilled to obtain the compound of the general formula (1) Preferably, the fluoroalcohol is recovered. One embodiment of the present invention including such a distillation method is shown in FIG. According to such a distillation method, it is possible to obtain a fluorine alcohol of the general formula (1) which is substantially free from impurities by containing no alcohol or water.
また、 このような二段階の蒸留操作に変えて、 アルコール、 水等の低沸点成分 を順次蒸留除去した後、 一般式 (1) のフッ素アルコールを蒸留塔の塔頂部又は 中段部より回収することも可能である。  In addition, instead of such a two-stage distillation operation, low-boiling components such as alcohol and water are sequentially removed by distillation, and then the fluoroalcohol of the general formula (1) is recovered from the top or middle stage of the distillation column. Is also possible.
本発明の方法においては、 いずれの蒸留方法を採用してもよいが、 二段階の蒸 留方法の方が簡単に高純度の一般式 (1) のフッ素アルコールを回収できる。 本発明の製造方法によれば、 蒸発残分が 50 mass ppm以下、 好ましくは 25 massppm以下、 より好ましくは 1 Omass ppm以下である一般式 (1) のフッ素ァ ルコールが得られる。  In the method of the present invention, any of the distillation methods may be employed, but the two-stage distillation method can easily recover high-purity fluoroalcohol of the general formula (1). According to the production method of the present invention, a fluorine alcohol of the general formula (1) having an evaporation residue of 50 mass ppm or less, preferably 25 mass ppm or less, more preferably 1 Omass ppm or less is obtained.
蒸発残分は、 以下のようにして求めることができる。 即ち、 フッ素アルコール を 40 ° (、 5 mmH g (0. 665 kP a) で蒸発させたときの残分の重量を測 定し、 フッ素アルコールに対する mass ppmで表わす。  The evaporation residue can be determined as follows. That is, the weight of the residue obtained when the fluoroalcohol was evaporated at 40 ° (5 mmHg (0.665 kPa)) was measured and expressed in mass ppm relative to the fluoroalcohol.
本発明で得られる一般式 (1) のフッ素アルコールの 205 nmにおけるメタ ノール中での U VP及光度は、 0. labs以下、 好ましくは一 0. labs以下、 より 好ましくは一 0. 2abs以下である。 メタノール中の UVPJ¾光度は、 一般式 (1) のフッ素アルコール lmlにメタノール 3mlを加えたものを測定試料とし、 リ ファレンスとしてメ夕ノールを用いて測定される。 The UVP and luminous intensity of the fluoroalcohol of the general formula (1) obtained in the present invention in methanol at 205 nm is not more than 0. It is preferably at most 0.2 abs. The UVPJ luminosity in methanol is measured using 1 ml of fluoroalcohol of the general formula (1) and 3 ml of methanol as a measurement sample, and using methanol as a reference.
本発明製造方法により得られるフッ素アルコールが 「実質的に不純物を含まな レ 」 とは、 (i) フッ素アルコールの蒸発残分が 50 mass ppm以下、 好ましくは 25massppm以下、 より好ましくは 1 Omass ppm以下であり、 及び/又は、 (ii) メタノール中での UVP光度 (205 nm) が 0. 1 abs以下、 好ましくは 一 0. labs以下、 より好ましくは— 0. 2 abs以下であることを意味する。 基板上にレーザ一による情報の書き込み及び Z又は読みとり可能な記録層が設 けられてなる情報記録媒体は、 本発明の一般式 (1) のフッ素アルコールを含む 溶剤、 好ましくは該フッ素アルコールを含むフッ素系溶剤に色素を溶解し、 得ら れた溶液を基板上に塗布、 乾燥する等の常法に従い、 色素を含む記録層を形成し て製造できる。 該色素としては、 シァニン系色素、 フタロシアニン系色素、 ピリ リウム系色素、 チォピリリウム系色素、 スクヮリリウム系色素、 ァズレニウム系 色素、 インドフエノール系色素、 インドア二リン系色素、 トリフエニルメタン系 色素、 キノン系色素、 アミ二ゥム系色素、 ジインモニゥム系色素、 金属錯塩系色 素等が挙げられる。 基板としては、 ポリ力一ポネート、 ポリメチルメタクリレー ト、 エポキシ樹脂、 アモルファスポリオレフイン、 ポリエステル、 ポリ塩化ビニ ル等のプラスチック、 ガラス、 セラミックス等が挙げられる。 尚、平面性の改善、 接着力の向上、 記録層の変質防止等の目的で記録層と基板の間に下塗層を設けて もよく、 記録層の上には保護層を設けてもよい。  The fluorine alcohol obtained by the production method of the present invention is `` substantially free of impurities '', and (i) the evaporation residue of the fluorine alcohol is 50 mass ppm or less, preferably 25 mass ppm or less, more preferably 1 Omass ppm or less. And / or (ii) means that the UVP luminous intensity (205 nm) in methanol is 0.1 abs or less, preferably 10 labs or less, more preferably -0.2 abs or less. . An information recording medium comprising a substrate and a recording layer on which information can be written and Z or readable by a laser is provided is a solvent containing a fluoroalcohol of the general formula (1) of the present invention, and preferably contains the fluoroalcohol. According to a conventional method such as dissolving a dye in a fluorinated solvent, applying the obtained solution on a substrate, and drying, a recording layer containing the dye can be formed to manufacture. Examples of the dye include a cyanine dye, a phthalocyanine dye, a pyrylium dye, a thiopyrylium dye, a squarylium dye, an azurenium dye, an indophenol dye, an indoline phosphorus dye, a triphenyl methane dye, and a quinone dye. Amide dyes, dimonium dyes, metal complex salt dyes, and the like. Examples of the substrate include plastics such as polypropionate, polymethyl methacrylate, epoxy resin, amorphous polyolefin, polyester, and polyvinyl chloride, glass, and ceramics. An undercoat layer may be provided between the recording layer and the substrate for the purpose of improving flatness, improving adhesive strength, preventing deterioration of the recording layer, and a protective layer may be provided on the recording layer. .
本発明によれば、 基板上にレーザーによる情報の書き込み及ぴン又は読みとり 可能な記録層が設けられてなる情報記録媒体 (CD— R、 DVD— R等の光ディ スク等)、フィルムの感光体等の製造に好適な、実質的に不純物を含まない HCF 2CF2CH2OH、 H (CF2CF2) 2CH2OH及び HCF (CF3) CF2CH2 According to the present invention, an information recording medium (an optical disc such as a CD-R or a DVD-R) in which a recording layer capable of writing and reading or reading information by a laser on a substrate is provided, and a photosensitive film. HCF 2 CF 2 CH 2 OH, H (CF 2 CF 2 ) 2 CH 2 OH and HCF (CF 3 ) CF 2 CH 2 which are substantially free of impurities and suitable for the production of
OHを容易に製造することができ、 且つ、 回収したメタノールを含む留分及び該 留分に含まれるラジカル発生剤を有効に利用することができる。 OH can be easily produced, and the recovered methanol-containing fraction and the radical generator contained in the fraction can be effectively used.
図面の簡単な説明  BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の一実施態様を示す図である。 図 2は、 サイドカツ卜留分を抜き出す工程を含む、 本発明の一実施態様を示す 図である。 FIG. 1 is a diagram showing one embodiment of the present invention. FIG. 2 is a view showing one embodiment of the present invention including a step of extracting a side cut fraction.
図 3は、 二段階のアルカリ蒸留工程を含む、 本発明の一実施態様を示す図であ る。  FIG. 3 is a diagram showing one embodiment of the present invention including a two-stage alkali distillation step.
これら図において、 符号 1は反応釜、 符号 2は蒸留塔、 符号 3は遠心分離機、 符号 4は第一蒸留塔、 符号 5は第二蒸留塔、 符号 6は塩基処理槽、 符号 7及び 8 はアルカリ蒸留塔を、 それぞれ示す。  In these figures, reference numeral 1 denotes a reaction vessel, reference numeral 2 denotes a distillation column, reference numeral 3 denotes a centrifuge, reference numeral 4 denotes a first distillation column, reference numeral 5 denotes a second distillation column, reference numeral 6 denotes a base treatment tank, reference numerals 7 and 8. Indicates an alkali distillation column, respectively.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明を実施例を用いてより詳細に説明する。  Hereinafter, the present invention will be described in more detail with reference to Examples.
実施例 1一 1  Example 11
高圧反応釜にメタノール(1500 g)、パーブチル D (ジー t—ブチルパーォ キサイド, 31. 25g) 及び炭酸カルシウム (6. 5g) を仕込んだ。 反応釜 を窒素置換した後、 125 まで昇温し、 テトラフルォロエチレンを、 圧力 0. 85MP aとなるよう制御して仕込みながら 2. 6時間反応させた。 反応粗製物 を冷却後、 重量を測定したところ 2270 gであり、 ガスクロマトグラフィーに て分析したところ、 15. 5 gのパーブチル Dが未分解のままで残存していた。 得られた反応粗製物について、 図 3に示すフロー図に従って、 次の方法で処理 した。 '  A high-pressure reactor was charged with methanol (1500 g), perbutyl D (di-tert-butyl peroxide, 31.25 g) and calcium carbonate (6.5 g). After the reactor was replaced with nitrogen, the temperature was raised to 125, and tetrafluoroethylene was reacted for 2.6 hours while charging at a controlled pressure of 0.85 MPa. After cooling the reaction crude, the weight was measured to be 2270 g, and analysis by gas chromatography revealed that 15.5 g of perbutyl D remained undecomposed. The obtained reaction crude product was treated by the following method according to the flow chart shown in FIG. '
まず、 反応粗製物を反応釜 1から遠心分離機 3に導き、 遠心分離法により受酸 剤の反応物及び未反応の受酸剤を除去した後、 第一蒸留塔 4に導いた。  First, the reaction crude product was guided from the reaction vessel 1 to the centrifugal separator 3, and after removing the reaction product of the acid acceptor and the unreacted acid acceptor by centrifugation, the reaction crude product was introduced to the first distillation column 4.
次いで、 蒸留塔の圧力を 0. IMP aに制御しながらスチルをカロ熱した。 第一 蒸留塔 4の塔頂よりメタノールを、 留出温度 80〜90°Cで留出させた。 得られ た留分は 1261. 5 gであった。 この留分を分析したところパーブチル Dが 1 3. 0 g含まれており、 メタノ一ルと共に反応粗製物に残存していたパーブチル Dが、 ほとんど分解せずに留出していることがわかった。 ボトム成分にはパ一ブ チル Dは全く含まれていなかった。  Then, the still was calo-heated while controlling the pressure of the distillation column at 0.1 IMP a. From the top of the first distillation column 4, methanol was distilled at a distillation temperature of 80 to 90 ° C. The obtained fraction was 1261.5 g. Analysis of this fraction showed that 13.0 g of perbutyl D was contained, and that perbutyl D remaining in the crude reaction product together with methanol was distilled out with almost no decomposition. The bottom component did not contain any protein D.
次いで、 ボトム成分を第一蒸留塔 4の塔底から取り出し、 蒸留による精製工程 に導いた。 ボトム成分は、 第二蒸留塔 5に導かれ、 塔頂より HCF2CF2CH2 OH (648. 3 g) を留出せしめ、 H (CF2CF2) ,CH2OH (1は 2以上 の整数) を塔底より取り出した。得られた HCF2CF2CH2〇Hの一部 (150 g)'を取り出し、 塩基処理槽 6に導き、 該留分にナトリウムメチラート (6g、 約 0. 03モル; 28%メタノール溶液として) を添加した。 次いで、 塩基で処 理された H CF2CF2CH2 OHをアル力リ蒸留塔 7に導き、蒸留してメタノール 及び水を塔頂から留出させ、 H C F 2 C F 2 CH2OHを含むポトム成分をアル力リ 蒸留塔 8に送った。 最後に、 アルカリ蒸留塔 8で蒸留することによって、 中段部 の留分として11 2〇?2(:1120^1を回収した。 得られた HCF2CF2CH2〇 Hの蒸発残分は 1 Omass ppmであり、 UV吸光度 (205 nm) は _0. 2abs 以下であった。 Next, the bottom component was taken out from the bottom of the first distillation column 4 and led to a purification step by distillation. The bottom component is led to the second distillation column 5, where HCF 2 CF 2 CH 2 OH (648.3 g) is distilled from the top, and H (CF 2 CF 2 ) and CH 2 OH (1 is 2 or more) From the column bottom. A part (150 g) 'of the obtained HCF 2 CF 2 CH 2 〇H was taken out, led to a base treatment tank 6, and the fraction was treated with sodium methylate (6 g, about 0.03 mol; as a 28% methanol solution). ) Was added. Then, leads to H CF 2 CF 2 CH 2 OH which are processed with a base to Al force Li distillation column 7 and distilled to distill the methanol and water from the top, Potomu containing HCF 2 CF 2 CH 2 OH The components were sent to distillation column 8. Finally, by distilling in the alkaline distillation column 8, the middle stage fraction was reduced to 112 2 ? 2 (:. 11 2 0 ^ 1 was collected resulting HCF 2 CF 2 CH 2 〇 H evaporation residue of a 1 Omass ppm, UV absorbance (205 nm) were _0 2Abs less..
実施例 1一 2  Example 11
実施例 1—1で回収した、 パーブチル D (13. 0 g) を含むメタノール 12 61. 5gを、 反応釜 1に戻し、 再利用した。 即ち、 回収したメタノールに新品 のメタノール 254 gを加え、 パーブチル D (15. 75 g) 及び炭酸カルシゥ ム (6'. 5g) を仕込み、 実施例 1—1と同様にして反応を行った。 反応時間は 2. 7時間であった。 反応終了後、 反応粗製物を冷却し、 重量を測定したところ 2265 gであり、 ガスクロマトグラフィ一にて分析したところ、 15. 1 gの パーブチル Dが分解せずに残存していた。  1261.5 g of methanol containing perbutyl D (13.0 g) recovered in Example 1-1 was returned to the reactor 1 and reused. That is, 254 g of fresh methanol was added to the collected methanol, and perbutyl D (15.75 g) and calcium carbonate (6′.5 g) were charged. The reaction was carried out in the same manner as in Example 1-1. The reaction time was 2.7 hours. After completion of the reaction, the reaction crude was cooled and weighed to be 2265 g. Analysis by gas chromatography revealed that 15.1 g of perbutyl D remained without decomposition.
得られた反応粗製物についても、 上記実施例 1—1と同様に、 図 3に示すフロ 一図に従って処理した。  The obtained crude reaction product was also processed according to the flowchart shown in FIG. 3 in the same manner as in Example 1-1.
即ち、 まず反応粗製物を反応釜 1から遠心分離機 3に導き、 受酸剤の反応物及 び未反応の受酸剤を除去した後、 第一蒸留塔 4に導いた。  That is, first, the reaction crude product was led from the reaction vessel 1 to the centrifugal separator 3 to remove the reaction product of the acid acceptor and the unreacted acid acceptor, and then to the first distillation column 4.
次いで、 蒸留塔の圧力を 0. IMP aに制御しながらスチルを加熱した。 第一 蒸留塔 4の塔頂よりメタノ一ルを、 留出温度 80〜90°Cで留出させた。 得られ た留分は 1262. 3 gであった。 この留分を分析したところパ一ブチル Dが 1 2. 6 g含まれており、 メタノールと共に反応粗製物に残存していたパーブチル Dが、 ほとんど分解せずに留出していた。 ボトム成分にはパ一プチル Dは全く含 まれていなかった。  Then, the still was heated while controlling the pressure of the distillation column at 0.1 IMPa. Methanol was distilled from the top of the first distillation column 4 at a distillation temperature of 80 to 90 ° C. The obtained fraction was 1222.3 g. Analysis of this fraction revealed that it contained 12.6 g of perbutyl D, and the perbutyl D remaining in the crude reaction product together with methanol was distilled out with almost no decomposition. The bottom component contained no D.
次いで、 ボトム成分を第一蒸留塔 4の塔底から取り出し、 蒸留による精製工程 に導いた。 ボトム成分は、 第二蒸留塔 5に導かれ、 塔頂より HCF2CF2CH2 OH (644. 1 g) を留出せしめ、 H (CF2CF2) iCH2〇H (1は 2以上 の整数) を含むボトム成分を塔底より取り出した。 得られた HCF2CF2CH2 〇Hの一部 (150 g) を取り出し、 塩基処理槽 6に導き、 該留分に 28%ナト リウムメチラート (6g、 約 0. 03モル) を添加した。 次いで、 塩基で処理さ れた H C F 2 C F 2 C H 2〇 Hをアルカリ蒸留塔 7に導き、蒸留してメタノール及び 水を塔頂から留出させ、 HCF2CF2CH2〇Hを含むボトム成分をアルカリ蒸留 塔 8に送った。 最後に、 アルカリ蒸留塔 8で蒸留することによって、 中段部の留 分として HCF2CF2CH2OHを回収した。 得られた11〇?22。^12〇11の 蒸発残分は 10 mass ppmであり、 UV吸光度 (205 nm) は _0. 2abs以下 であった。 Next, the bottom component was taken out from the bottom of the first distillation column 4 and led to a purification step by distillation. The bottom component is led to the second distillation column 5, and from the top, HCF 2 CF 2 CH 2 OH (644. 1 g) was distilled off, and a bottom component containing H (CF 2 CF 2 ) iCH 2 〇H (1 is an integer of 2 or more) was taken out from the bottom of the column. A part (150 g) of the obtained HCF 2 CF 2 CH 2 〇H was taken out, led to a base treatment tank 6, and 28% sodium methylate (6 g, about 0.03 mol) was added to the fraction. . Then, the HCF 2 CF 2 CH 2 〇 H which is treated with a base leads to alkali distillation column 7 and distilled to distill the methanol and water from the top, the bottom component containing HCF 2 CF 2 CH 2 〇_H Was sent to the alkali distillation column 8. Finally, HCF 2 CF 2 CH 2 OH was recovered as a middle-stage fraction by distillation in an alkali distillation column 8. 11〇 obtained? 2 . 2 . The evaporation residue of ^ 1 2 〇11 was 10 mass ppm, and the UV absorbance (205 nm) was less than _0.2 abs.

Claims

請求の範囲 The scope of the claims
1. ラジカル発生剤及び受酸剤の存在下に、 メタノール及びテトラフルォロェ チレン又はへキサフルォロプロピレンを出発原料として、 下記一般式 (1) 1. Starting from methanol and tetrafluoroethylene or hexafluoropropylene in the presence of a radical generator and an acid acceptor, the following general formula (1)
. H (CFR1CF2) nCH2OH (1) H (CFR 1 CF 2 ) n CH 2 OH (1)
〔n=l又は 2。 n=lのとき R1は F又は CF3を示す。 n = 2のとき R1は Fを 示す。〕で表されるフッ素アルコールを製造する方法において、下記(i)〜(v)工程 を含むことを特徴とする方法: 応させる工程、 [N = l or 2. When n = l, R 1 represents F or CF 3 . when n = 2, R 1 shows a F. A method for producing a fluoroalcohol represented by the following method, comprising the following steps (i) to (v):
(ii) 得られた反応粗製物から受酸剤の反応生成物及び未反応の受酸剤を除去す る工程、 (ii) removing the reaction product of the acid acceptor and the unreacted acid acceptor from the obtained reaction crude product,
(iii) 上記 (ii)工程で処理した反応粗製物を蒸留塔に導いて、 メタノールを該反 応粗製物に残存するラジカル発生剤と共に塔頂より留出せしめ、  (iii) introducing the crude reaction product treated in the above (ii) step to a distillation column, and distilling methanol together with a radical generator remaining in the crude reaction product from the top of the column;
塔底から一般式 (1) で表されるフッ素アルコールを含むボトム成分を取り出す 工程、 Removing the bottom component containing the fluorine alcohol represented by the general formula (1) from the bottom of the column,
(iv) 塔頂より得られた留分を反応器に戻して再利用する工程、 及び  (iv) a step of returning the fraction obtained from the top of the column to the reactor for reuse, and
(v) 前記ボトム成分を精製して一般式(1)で表されるフッ素アルコールを回収 する工程。  (v) a step of purifying the bottom component to recover the fluoroalcohol represented by the general formula (1).
2. ラジカル発生剤及び受酸剤の存在下に、 メタノール及びテトラフルォロェ チレンを出発原料として、 HCF2CF2CH2〇Hを製造する方法において、 下 記(i)〜(vi)工程を含むことを特徴とする方法: 2. A process for producing HCF 2 CF 2 CH 2 〇H starting from methanol and tetrafluoroethylene in the presence of a radical generator and an acid acceptor, including the following steps (i) to (vi): Method characterized by:
(i) メタノールとテトラフルォロエチレンとを反応させる工程、  (i) reacting methanol with tetrafluoroethylene,
(ii) 得られた反応粗製物から受酸剤の反応生成物及び受酸剤の残分を除去する 工程、  (ii) removing the reaction product of the acid acceptor and the residue of the acid acceptor from the obtained reaction crude product,
(iii) 上記 (ii)工程で処理した反応粗製物を第一蒸留塔に導いて、 メタノールを 該反応粗製物に残存するラジカル発生剤と共に塔頂より留出せしめ、 (iii) guiding the reaction crude product treated in the above (ii) step to the first distillation column, and distilling methanol together with the radical generator remaining in the reaction crude product from the top of the column;
塔底から一般式 (2)General formula from the bottom (2)
Figure imgf000014_0001
Figure imgf000014_0001
〔 1 = 1〜 5の整数〕 で表されるフッ素アルコールを含むポトム成分を取り出す 工程、 [1 = Integer of 1 to 5] Take out the potom component containing fluoroalcohol represented by Process,
(iv) 塔頂より得られた留分を反応器に戻して再利用する工程、  (iv) a step of returning the fraction obtained from the top of the column to the reactor for reuse,
(v) 前記工程 (iii)で得られたボトム成分を第二蒸留塔に導いて、 塔頂より HC F2CF2CH2OHを留出せしめ、 塔底より一般式 (2) において 1が 2以上の フッ素アルコールを含むボトム成分を取り出す工程、 及び (v) The bottom component obtained in the step (iii) is led to a second distillation column, and HCF 2 CF 2 CH 2 OH is distilled from the top of the column, and 1 in the general formula (2) is obtained from the bottom of the column. Removing the bottom component containing two or more fluoroalcohols; and
(vi) 上記 (V)工程において塔頂より留出せしめた HCF2CF2CH2OHを、 塩 基と接触させた後又は塩基の存在下に蒸留して HC F 2 C F 2 CH2〇Hを回収す (vi) The HCF 2 CF 2 CH 2 OH distilled from the top of the column in the above step (V) is contacted with a base or distilled in the presence of a base to obtain HCF 2 CF 2 CH 2 〇H Collect
3. 請求項 2の方法において、 (vi)工程における蒸留して HCF2CF2CH2 〇Hを回収する方法が、 HCF2CF2CH2OHを含む成分を蒸留して低沸点成 分を除去した後、 ボトム成分として得られた HCF2CF2CH2OHを含む成分 を再度蒸留してHCF2CF2CH2〇Hを回収する方法でぁるHCF2CF2CH 2OHの製造方法。 3. The method according to claim 2, wherein the method of recovering HCF 2 CF 2 CH 2 〇H by distillation in the step (vi) comprises distilling a component containing HCF 2 CF 2 CH 2 OH to remove a low boiling component. After the removal, the component containing HCF 2 CF 2 CH 2 OH obtained as the bottom component is again distilled to recover HCF 2 CF 2 CH 2 〇H, thereby producing HCF 2 CF 2 CH 2 OH. .
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH035434A (en) * 1989-05-13 1991-01-11 Hoechst Ag Production of telomer alcohol
EP0967193A2 (en) * 1998-12-28 1999-12-29 Daikin Industries, Limited Process for production of fluoroalcohol and its use for the manufacture of an information recording medium
EP0968990A2 (en) * 1999-03-15 2000-01-05 Daikin Industries, Limited Method for manufacturing fluoroalcohol

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH035434A (en) * 1989-05-13 1991-01-11 Hoechst Ag Production of telomer alcohol
EP0967193A2 (en) * 1998-12-28 1999-12-29 Daikin Industries, Limited Process for production of fluoroalcohol and its use for the manufacture of an information recording medium
EP0968990A2 (en) * 1999-03-15 2000-01-05 Daikin Industries, Limited Method for manufacturing fluoroalcohol

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