WO2002014620A1 - Method of producing multi-layer plate building elements and the multi-layer plate building element produced using this method - Google Patents

Method of producing multi-layer plate building elements and the multi-layer plate building element produced using this method Download PDF

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Publication number
WO2002014620A1
WO2002014620A1 PCT/PL2001/000070 PL0100070W WO0214620A1 WO 2002014620 A1 WO2002014620 A1 WO 2002014620A1 PL 0100070 W PL0100070 W PL 0100070W WO 0214620 A1 WO0214620 A1 WO 0214620A1
Authority
WO
WIPO (PCT)
Prior art keywords
plate
fibre
agreement
covering
layer
Prior art date
Application number
PCT/PL2001/000070
Other languages
French (fr)
Inventor
Jacek Olinkiewicz
Original Assignee
Jacek Olinkiewicz
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jacek Olinkiewicz filed Critical Jacek Olinkiewicz
Publication of WO2002014620A1 publication Critical patent/WO2002014620A1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/16—Flocking otherwise than by spraying
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H11/00—Non-woven pile fabrics
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/88—Insulating elements for both heat and sound
    • E04B1/90—Insulating elements for both heat and sound slab-shaped
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84—Sound-absorbing elements
    • E04B2001/8457—Solid slabs or blocks
    • E04B2001/8461—Solid slabs or blocks layered
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements

Definitions

  • the method of producing the layer insulation board and the layer board as presented in the patent application No P-332457 are known. This method consists in the production of a primary band that contains a binding agent, this primary band is pressed together within one or more longitudinally stretching zones containing the added pressing- facilitating agent. Next, this primary band is folded, creating a secondary band, afterwards, this secondary band is hardened and potentially, pressed together.
  • the insulation material is constructed of cells and of a filler that is located in the cells.
  • the filler is composed of individual fibres connected with the binding agent in form of foam.
  • the method of producing the insulation material is characterized by the preparation of the mixture of individual fibres and of the binding agent in form of foam and next, this mixture is introduced into the open cells of the basic material through a nozzle.
  • the method of producing multi-layer plate building elements according to the inventions is characterized by the covering the plate element with the gluing agent and next, by its covering with fibre.
  • Natural fibres are used to cover the element with fibre.
  • Fibres 1 mm through 200mm long, are used to cover the element with fibre.
  • a board of a high stiffness such as: fibreboard, gypsum/cardboard board, gypsum/unwoven fabric cloth board or chipboard make the plate element.
  • a plate of a low stiffness such as: plate of mineral wool or foamed polystyrene board make the plate element.
  • the coverings with fibre follow gravitationally.
  • the coverings with fibres follow mechanically.
  • the coverings with fibres follow by fluidization.
  • a variety of the method of producing the multi-layer plate building elements is characterized by covering the plate element with fibre at the stage of binding the material out of which the plate is produced.
  • Natural fibres are used to cover the element with fibre.
  • Fibres 1 mm through 200mm long, are used to cover the element with fibre.
  • the covering with fibre follows gravitationally.
  • the covering with fibre follows by fluidization.
  • a variety of the method of producing the multi-layer plate building elements is characterized by covering the plate element with the gluing agent and next, by its covering with fibre or the warm-up granulated product.
  • the multi-layer plate building element is characterized by having one side covered with fibre.
  • the fibre is 1 mm to 200mm long.
  • the fibre is seated on the gluing layer, 0.01mm to 2mm thick.
  • the fibre is a natural one.
  • the fibre is an artificial one.
  • the fibre has a differentiated degree of dispersion.
  • the fibre has a differentiated degree of shaping.
  • a plate of a high stiffness such as: fibreboard, gypsum/cardboard board, gypsum/unwoven fabric cloth board or chipboard makes the plate element.
  • a plate of a low stiffness such as: a plate out of m ' erai wool or foamed polystyrene board make the plate element.
  • the method of producing the multi-layer plate building materials according to the invention is characterized by an extraordinary simplicity and at the same time, it allows to get a building element of special insulation properties and special noise suppression properties. Besides, the so obtained element can be used as a tool to shape the external surface of the walls, especially of its surface quality. This was obtained as a result of applying the fibres on the plate element covered with a gluing layer.
  • the element thus created contains a layer of fibres of very good insulation properties and of a special structure which, used to shape the surface of the walls, allows to obtain a special surface quality over their surface.
  • both artificial and natural fibres of various lenghts and of a various degree of dispersion can be used. Depending on the type of the agents used various plate elements are obtained, allowing for the differentiated application.
  • the multi-layer plate building element is created from the plate 1 which has on its surface the applied gluing layer 2.
  • the layer of fibre 3 is applied on the gluing layer 2.
  • the variety of the multi-layer plate building element as presented in fig. 2 has the plate 1 which, at the stage of its production, in particular at the stage of cooling down, has the applied layer of fibre 3.
  • the plate building example in form of a gypsum/cardboard plate is covered with a gluing agent through the spraying of the gluing factor layer over the translocating plate. Afterwards, it is covered with fibre, whereby for the covering with fibre natural fibres, 10mm to 20 mmm long, are used.
  • the covering with fibre follows mechanically using a storage bin with a rotary feeder, whereby the fibres feeding device maintains a stable position while the plate translocates longitudinally.
  • a plate building element in form of a plate of a low stiffness such as a plate out of mineral wood is covered with a gluing factor through the spraying of the gluing factor layer over the translocating plate.
  • a gluing factor through the spraying of the gluing factor layer over the translocating plate.
  • it is covered with fibre, whereby for the covering with fibre artificial fibres, 155m to 30mm long, are used.
  • the covering with fibre follows by fluidization using a storage bin and an air feeder with a nozzle, the fibres feeding device being translocated transversely with respect to the board, whereas the plates translocates longitudinally.
  • a plate building element in form of a chipboard which is produced through the gluing together using high pressure and temperature, is covered with fibre at the last stage of its production, whereby natural fibres are used to cover it with fibre, 10mm to
  • the covering with fibre follows mechanically using a storage bin with a rotary feeder, whereby the feeding device maintains a stable postion, whereas the plate translocates longitudinally.
  • a plate building element in form of a gypsum/cardboard plate is covered with a gluing factor through the spraying of the gluing factor layer over the translocating plate. Afterwards, it is covered with fibre mixed with the granulated product of foamed polystyrene, whereby for the covering with fibre natural fibres, 10mm to 20mm long, are used.
  • the covering with fibre or the granulated product of foamed polystyrene follows mechanically using a storage bin with a rotary feeder, whereby the fibres feeding device maintains a stable position, whereas the plates translocates longitudinally.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)

Abstract

The method of producing multi-layer building plate materials and the multi-layer plate building element produced using this method makes the subject of the invention. The method of producing multi-layer building plate elements in agreement with the invention consists in covering the plate element with a gluing agent and next, in covering it with fibre. A variety of the method of producing multi-layer plate building elements is characterized by the covering of the plate element with a gluing agent and next, by its covering with fibre or the warm-up granulated product. The multi-layer plate building element in agreement with the invention is characterized by the plate element (1) having one side coated with fibre (3), whereby the fibre (3) is seated on the gluing layer (2), 0.01 to 2mm thick.

Description

Method of producing multi-layer plate building elements and the multi-layer plate building element produced using this method
The method of producing multi-layer plate building elements and the multi-layer plate building element produced using this method make the subject of the invention.
The method of producing the layer insulation board and the layer board as presented in the patent application No P-332457 are known. This method consists in the production of a primary band that contains a binding agent, this primary band is pressed together within one or more longitudinally stretching zones containing the added pressing- facilitating agent. Next, this primary band is folded, creating a secondary band, afterwards, this secondary band is hardened and potentially, pressed together.
Also the insulation material, the method of producing the insulation material and the facility to produce the insulation material as presented in the patent application No P- 332156 are known. This material is constructed of cells and of a filler that is located in the cells. The filler is composed of individual fibres connected with the binding agent in form of foam. The method of producing the insulation material is characterized by the preparation of the mixture of individual fibres and of the binding agent in form of foam and next, this mixture is introduced into the open cells of the basic material through a nozzle.
The method of producing multi-layer plate building elements according to the inventions is characterized by the covering the plate element with the gluing agent and next, by its covering with fibre.
Natural fibres are used to cover the element with fibre.
Artificial fibres are used to cover the element with fibre.
Fibres, 1 mm through 200mm long, are used to cover the element with fibre.
A board of a high stiffness such as: fibreboard, gypsum/cardboard board, gypsum/unwoven fabric cloth board or chipboard make the plate element. A plate of a low stiffness such as: plate of mineral wool or foamed polystyrene board make the plate element.
The coverings with fibre follow gravitationally.
The coverings with fibres follow mechanically.
The coverings with fibres follow by fluidization.
A variety of the method of producing the multi-layer plate building elements is characterized by covering the plate element with fibre at the stage of binding the material out of which the plate is produced.
Natural fibres are used to cover the element with fibre.
Artificial fibres are used to cover the element with fibre.
Fibres, 1 mm through 200mm long, are used to cover the element with fibre.
The covering with fibre follows gravitationally.
The covering with fibre follows by fluidization.
A variety of the method of producing the multi-layer plate building elements is characterized by covering the plate element with the gluing agent and next, by its covering with fibre or the warm-up granulated product.
The multi-layer plate building element is characterized by having one side covered with fibre.
The fibre is 1 mm to 200mm long.
The fibre is seated on the gluing layer, 0.01mm to 2mm thick.
The fibre is a natural one.
The fibre is an artificial one.
The fibre has a differentiated degree of dispersion.
The fibre has a differentiated degree of shaping.
A plate of a high stiffness such as: fibreboard, gypsum/cardboard board, gypsum/unwoven fabric cloth board or chipboard makes the plate element.
A plate of a low stiffness such as: a plate out of m' erai wool or foamed polystyrene board make the plate element.
The method of producing the multi-layer plate building materials according to the invention is characterized by an extraordinary simplicity and at the same time, it allows to get a building element of special insulation properties and special noise suppression properties. Besides, the so obtained element can be used as a tool to shape the external surface of the walls, especially of its surface quality. This was obtained as a result of applying the fibres on the plate element covered with a gluing layer. The element thus created contains a layer of fibres of very good insulation properties and of a special structure which, used to shape the surface of the walls, allows to obtain a special surface quality over their surface. In order to produce an element, both artificial and natural fibres of various lenghts and of a various degree of dispersion can be used. Depending on the type of the agents used various plate elements are obtained, allowing for the differentiated application.
The method of producing multi-layer plate builiding elements in agreement with the invention and the multi-layer plate building element thus produced are closer explained in the execution example and in the figure in which fig. 1 presents the building element in cross section and fig. 2 presents its variety, also in cross section.
As presented in figs. 1 and 2, the multi-layer plate building element is created from the plate 1 which has on its surface the applied gluing layer 2. The layer of fibre 3 is applied on the gluing layer 2.
The variety of the multi-layer plate building element as presented in fig. 2 has the plate 1 which, at the stage of its production, in particular at the stage of cooling down, has the applied layer of fibre 3.
The methods of producing multi-layer plate building elements are presented in the execution examples.
Example I
The plate building example in form of a gypsum/cardboard plate is covered with a gluing agent through the spraying of the gluing factor layer over the translocating plate. Afterwards, it is covered with fibre, whereby for the covering with fibre natural fibres, 10mm to 20 mmm long, are used. The covering with fibre follows mechanically using a storage bin with a rotary feeder, whereby the fibres feeding device maintains a stable position while the plate translocates longitudinally.
Example II
A plate building element in form of a plate of a low stiffness such as a plate out of mineral wood is covered with a gluing factor through the spraying of the gluing factor layer over the translocating plate. Next, it is covered with fibre, whereby for the covering with fibre artificial fibres, 155m to 30mm long, are used. The covering with fibre follows by fluidization using a storage bin and an air feeder with a nozzle, the fibres feeding device being translocated transversely with respect to the board, whereas the plates translocates longitudinally. Example III
A plate building element in form of a chipboard, which is produced through the gluing together using high pressure and temperature, is covered with fibre at the last stage of its production, whereby natural fibres are used to cover it with fibre, 10mm to
20mm long. The covering with fibre follows mechanically using a storage bin with a rotary feeder, whereby the feeding device maintains a stable postion, whereas the plate translocates longitudinally.
Example IV
A plate building element in form of a gypsum/cardboard plate is covered with a gluing factor through the spraying of the gluing factor layer over the translocating plate. Afterwards, it is covered with fibre mixed with the granulated product of foamed polystyrene, whereby for the covering with fibre natural fibres, 10mm to 20mm long, are used. The covering with fibre or the granulated product of foamed polystyrene follows mechanically using a storage bin with a rotary feeder, whereby the fibres feeding device maintains a stable position, whereas the plates translocates longitudinally.

Claims

We claim
1. The method of producing multi-layer plate building elements characterized by the plate element being covered with the gluing agent and next, being covered with fibre.
2. The method in agreement with Claim 1 , characterized by the use of natural fibres for the covering with fibre.
3. The method in agreement with Claim 1 , characterized by the use of artificial fibres for the covering with fibre.
4. The method in agreement with Claim 1 or 2, characterized by the use of fibres, 1 mm to 200mm long, for the covering with fibre.
5. The method in agreement with Claim 1 , characterized by the plate element being a plate of a high stiffness such as: fibreboard, gypsum/cardoboard plate, gypsum/unwoven fabric plate or chipboard.
6. The method in agreement with Claim 1 , characterized by the plate element being a plate of a low stiffness such as: plate made of mineral wool or foamed polystyrene plate.
7. The method in agreement with Claim 1 , characterized by the covering with fibre following gravitationally.
8. The method in agreement with Claim 1 , characterized by the covering with fibre following mechanically.
9. The method in agreement with Claim 1 , characterized by the covering with fibre following by fluidization.
10. The method of producing multi-layer plate building elements, characterized by the covering with fibre of the plate element at the stage of binding the material of which the plate is produced.
11. The method in agreement with Claim 10, characterized by the use of natural fibres for the covering with fibre.
12. The method in agreement with Claim 10, characterized by the use of artificial fibres for the covering with fibre.
13. The method in agreement with Claim 11 or 12, characterized by the use of fibres, 1 mm to 200mm long, to cover with the fibre.
14. The method in agreement with Claim 10, characterized by the covering with fibre following gravitationally.
15. The method in agreement with Claim 10, characterized by the covering with fibre following mechanically.
16. The method in agreement with Claim 10, characterized by the covering with fibre following by fluidization.
17. The method of producing multi-layer plate building elements, characterized by the covering of the plate element with the gluing agent and next, the plate element being covered with fibre and the warm-up granulated product.
18. The multi-layer plate building element, characterized by the plate element (1} having one side covered with fibre (3).
19. The plate building element in agreement with Claim 18, characterized by the fibre (3) having the length of 1 mm to 200mm.
20. The plate building element in agreement with Claim 18, characterized by the fibre (3) being seated on the gluing layer (2), 0.01mm to 2mm thick.
21. The plate building element in agreement with Claim 18, characterized by the fibre (3) being a natural fibre.
22. The plate building element in agreement with Claim 18, characterized by the fibre (3) being an artificial fibre.
23. The plate building element in agreement with Claim 18, characterized by the fibre (3) having a differentiated degree of dispersion.
24. The plate building element in agreement with Claim 18, characterized by the fibre (3) having a differentiated degree of shaping.
25. The plate building element in agreement with Claim 18, characterized by the plate element (1) being a plate of a high stiffness such as: fibreoboard, gypsum/cradboard plate, gypsum/unwoven fabric plate or chipboard.
26. The plate building element in agreement with Claim 18, characterized by the plate element (1) being a plate of a low stiffness such as: plate made of mineral wood or foamed polystyrene plate.
PCT/PL2001/000070 2000-08-18 2001-08-16 Method of producing multi-layer plate building elements and the multi-layer plate building element produced using this method WO2002014620A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PL34209000A PL342090A1 (en) 2000-08-18 2000-08-18 Method of manufacturing multiple-layered panel-like building units and multiple-layered panel-like building unit obtained thereby
PLP.342090 2000-08-18

Publications (1)

Publication Number Publication Date
WO2002014620A1 true WO2002014620A1 (en) 2002-02-21

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PCT/PL2001/000070 WO2002014620A1 (en) 2000-08-18 2001-08-16 Method of producing multi-layer plate building elements and the multi-layer plate building element produced using this method

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WO (1) WO2002014620A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005057793A1 (en) * 2005-12-03 2007-06-06 Flooring Technologies Ltd. Floor consists of several connected panels with top side and lower surface whereby part of panel on top side, has flock coating with flock fibers as decoration layer and as friction resistant layer

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2426953A1 (en) * 1974-06-04 1975-12-18 Henkel & Cie Gmbh Decorative textured plasterboard - having a coating layer of adhesively bonded short textile fibres
FR2458391A1 (en) * 1979-06-08 1981-01-02 Bpb Industries Ltd CONSTRUCTION ELEMENT AND PROCESS FOR ITS PREPARATION
DE3722824A1 (en) * 1987-07-07 1989-01-19 Incel Zeki MOLDED BODY, IN PARTICULAR DESIGN ELEMENT FOR FACADES, OUTDOOR PLANTS OR INTERIORS
EP0448733A1 (en) * 1990-03-23 1991-10-02 Franz Josef Rath Plate for interior surface cladding and ceiling cladding formed of such plates
WO1995023035A1 (en) * 1994-02-24 1995-08-31 H.B. Fuller Licensing & Financing, Inc. Flocked articles based on a foam or casting compound
PL332156A1 (en) 1996-09-12 1999-08-30 Raoul Guilielmus Boudewi Prick Thermally insulating material, method of manufacturing same and apparatus therefor
PL332457A1 (en) 1996-09-20 1999-09-13 Rockwool Int Method of making sandwich-type thermally insulating boards, thermally insulating board obtained thereby and application thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2426953A1 (en) * 1974-06-04 1975-12-18 Henkel & Cie Gmbh Decorative textured plasterboard - having a coating layer of adhesively bonded short textile fibres
FR2458391A1 (en) * 1979-06-08 1981-01-02 Bpb Industries Ltd CONSTRUCTION ELEMENT AND PROCESS FOR ITS PREPARATION
DE3722824A1 (en) * 1987-07-07 1989-01-19 Incel Zeki MOLDED BODY, IN PARTICULAR DESIGN ELEMENT FOR FACADES, OUTDOOR PLANTS OR INTERIORS
EP0448733A1 (en) * 1990-03-23 1991-10-02 Franz Josef Rath Plate for interior surface cladding and ceiling cladding formed of such plates
WO1995023035A1 (en) * 1994-02-24 1995-08-31 H.B. Fuller Licensing & Financing, Inc. Flocked articles based on a foam or casting compound
PL332156A1 (en) 1996-09-12 1999-08-30 Raoul Guilielmus Boudewi Prick Thermally insulating material, method of manufacturing same and apparatus therefor
PL332457A1 (en) 1996-09-20 1999-09-13 Rockwool Int Method of making sandwich-type thermally insulating boards, thermally insulating board obtained thereby and application thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005057793A1 (en) * 2005-12-03 2007-06-06 Flooring Technologies Ltd. Floor consists of several connected panels with top side and lower surface whereby part of panel on top side, has flock coating with flock fibers as decoration layer and as friction resistant layer
DE102005057793B4 (en) * 2005-12-03 2010-04-22 Flooring Technologies Ltd. Floor, floor panel and method of making a floor panel

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