WO2002002839A1 - Method of surface treating ferrous-based substrates - Google Patents

Method of surface treating ferrous-based substrates Download PDF

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Publication number
WO2002002839A1
WO2002002839A1 PCT/US2001/017167 US0117167W WO0202839A1 WO 2002002839 A1 WO2002002839 A1 WO 2002002839A1 US 0117167 W US0117167 W US 0117167W WO 0202839 A1 WO0202839 A1 WO 0202839A1
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WO
WIPO (PCT)
Prior art keywords
water
roughened surface
oxygen gas
source
ferrous
Prior art date
Application number
PCT/US2001/017167
Other languages
French (fr)
Inventor
M. Brad Beardsley
Kurtis C. Kelley
Original Assignee
Caterpillar Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Caterpillar Inc. filed Critical Caterpillar Inc.
Priority to AU2001265044A priority Critical patent/AU2001265044A1/en
Publication of WO2002002839A1 publication Critical patent/WO2002002839A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B24C1/086Descaling; Removing coating films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/06Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for producing matt surfaces, e.g. on plastic materials, on glass
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C30/00Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/14Nitrogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/14Nitrogen-containing compounds
    • C23F11/145Amides; N-substituted amides

Definitions

  • This invention relates generally to a method of roughening of a ferrous-based substrate prior to coating such a surface. More specifically, the invention concerns the use of oxygenless water in a high pressure water jet for rust-inhibited roughening a ferrous component prior to coating.
  • grit blasting is effective in roughening the surface so as to provide an increased surface area for adhesion and mechanical bonding between the base metal and the thermal spray coating.
  • grit blasting creates a problem because it leaves an undesirable residue on the surface that must be thoroughly removed prior to the coating process. The grit blasting also generally contaminates the work environment .
  • a rust- inhibiting water is provided by utilizing a nitrogen- carbon compound dissolved in water for use in a water jet roughening process.
  • the water jet roughening process roughens a substrate in preparation for coating.
  • an oxygenless water which is rust-inhibiting, is provided by removing dissolved oxygen gas and maintaining the oxygenless water in an inert atmosphere .
  • the water jet equipment used in the present invention is high pressure water jet for cleaning, cutting, roughening, and the like.
  • the pressure of the water jet is about between 50,000 and 75, 000 psi.
  • the preferred coating method of the present invention is thermal spray coating. Such coatings as metal oxides and carbides are utilized in thermal spray processes.
  • either a nitrogen-carbon compound is added to the water or the water jet or dissolved oxygen gas is extracted from the water so that rust formation cannot occur.
  • rust-inhibiting water is used to prepare a ferrous substrate for coating.
  • amine or amine type compounds are preferred.
  • the amine or amine type compound is selected from the group consisting essentially of guanidine, diethylene diamine, diethanolamine, triethanolamine, and morpholine, and the like.
  • guanidine is used as the nitrogen-carbon compound.
  • the final mixture of the amine compound and water is at a ratio of amine: water of about 1:100,000. This provides an effective concentration of amine in the aqueous mixture of about between 1 ppm and 100 ppm.
  • the amine is added at the main water source with a low concentration of amine: water of about 1:100,000 to obtain an effective concentration of about between 1 ppm and 100 ppm amine. At levels above 100 ppm amine, no additional benefits will be realized. Below 1 ppm, rusting will occur.
  • the amine and water are pre-mixed in a separate container at a higher concentration level of amine: water of about 1:1000 to about 1:100, more preferably of about 1:500.
  • the pre-mixed aqueous solution is then added to the main water source prior to contacting the ferrous substrate .
  • the pre-mixed aqueous solution is then added to the main water source at a ratio of water: concentrate of about between 100:1 to about 10:1. This may be accomplished by tubing directly into the main water source at a point prior to the opening of the water jet nozzle. Alternatively, a separate jet nozzle may inject the highly concentrated amine and water solution into the main water jet stream prior to contact with the ferrous substrate.
  • the pre-mixed aqueous solution is added separately from the main water source so that the higher amine concentration does not get pumped through the main water jet system. It is believed the high level of amine may cause deleterious effects to the water jet pump.
  • This pre-mixed amine solution which is then fed into the main water stream is the preferred embodiment .
  • the resulting reaction of either of the above methods of forming an aqueous solution with about between 1 and 100 ppm amine and subsequently, water jet roughening a ferrous substrate generates a R ⁇ -NH...Fe complex at the surface of the ferrous substrate. This complex exists at the surface of the ferrous substrate only for a time frame sufficient to dry the substrate. The length of time the complex exists depends upon the volatility of the amine used.
  • drying of the work piece takes place in a nitrogen or air bath.
  • the time needed for drying is about less than a minute. This is the time that the amine must prevent oxidation of the ferrous substrate.
  • the preferred amine solution would be active for five to ten minutes, between roughening and coating the ferrous substrate.
  • rust- inhibiting water jet roughening is accomplished through use of deoxygenated water during water jet roughening.
  • Dissolved oxygen gas in water contributes to rust formation in ferrous components.
  • Deoxygenated water will not support the formation of rust on ferrous parts so long as exposure to oxygen is limited.
  • a metal or glass container is filled with water.
  • the water is deoxygenated by methods common to those skilled in the art. More specifically, deoxygenation may be achieved by increasing the temperature of the water to its boiling point, i.e. 100° C, or by creating a vacuum. In the first embodiment, deoxygenation is achieved by heating water in a container to about 100° C.
  • the container is sealed to maintain deoxygenated water.
  • inert gases include, but are not limited to, nitrogen, argon, helium, and neon.
  • the preferred inert gas due to cost, is dry nitrogen.
  • the container is then cooled to ambient temperature.
  • the deoxygenated water in the container is then displaced with nitrogen gas to the water jet.
  • the deoxygenated water in pumped through a hose connected with the pump.
  • the deoxygenated water is then pumped to the water jet nozzle for application.
  • deoxygenation is achieved by creating a vacuum.
  • the water is held in a container which is then pressurized. Once the pressure drops to about between -25 and -30 inches of mercury, the dissolved oxygen gas is released from the container through an outlet valve .
  • a vacuum pump is utilized to pump the deoxygenated water to the water jet nozzle for application.
  • This embodiment of obtaining oxygenless water is preferred as it is more economical.
  • Water jet equipment is readily available commercially because it is used in a number of processing operations such as cutting of fabrics, other plastics, wood, paper, glass, and some metals, the removal of coatings from various substrates and the breaking of concrete and the like.
  • the preferred range of roughening of the ferrous substrate is about between 8.0 and 10.0 ⁇ m R a , where R a is average roughness.
  • High pressure water jet roughening provides a clean, efficient process to roughen the surface of a substrate prior to coating. It is preferred over grit blasting because grit blasting utilizes aluminum oxide, silicon carbide or the like, which are airborn and can cause debris to accumulate and contaminate the part and the work environment .
  • Both aspects of this invention allow one skilled in the art to utilize water jet roughening on a ferrous substrate in preparation for coating.
  • the preferred range of roughening of the ferrous substrate is about between 8.0 and 10.0 ⁇ m R a .
  • nitrogen-carbon compounds more specifically amines, dissolved into the water
  • these compounds adsorb onto the ferrous surface forming complexes which provide an effective, though temporary, barrier against oxygen and oxidation prior to coating.
  • the nitrogen- iron complexes formed on the surface of the ferrous substrate will be removed when heat is applied just before the coating process. For example, the heat of the thermal spray torch will break up the nitrogen-iron complexes, providing a clean blasted surface that can then by thermal spray coated.
  • deoxygenation of the water used in water jet roughening provides another alternative to utilize water jet roughening on a ferrous substrate prior to coating.
  • Water from which dissolved oxygen has been removed will not support the formation of rust on ferrous substrates. Removal of oxygen gas may be accomplished either by boiling or through use of a vacuum.
  • An inert atmosphere is required for oxygenless water because water will reabsorb oxygen gas from the atmosphere rapidly.
  • nitrogen provides an inert atmosphere for this process and is economical.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

A method of treating ferrous-based substrates provides a high pressure water jet roughening system that utilizes deoxygenated water to provide a roughened surface that inhibits oxidation and rusting.

Description

Description
METHOD OF SURFACE TREATING FERROUS-BASED SUBSTRATES
Technical Field
This invention relates generally to a method of roughening of a ferrous-based substrate prior to coating such a surface. More specifically, the invention concerns the use of oxygenless water in a high pressure water jet for rust-inhibited roughening a ferrous component prior to coating.
Background Art
There are applications in the design and manufacture of commercial products in which it is desirable to apply a coating to a ferrous surface. There are many reasons for coating ferrous components. One important reason is that the applied coating may be more wear or corrosion resistant than the base ferrous layer.
In the application of coatings, especially thermal spray coatings, it is common practice to clean, roughen or abrade the surface by blasting a grit, such as small ground pieces of glass, aluminum oxide, silicon carbide or the like, that will roughen and clean the surface in preparation for the thermal spray process. Grit blasting is effective in roughening the surface so as to provide an increased surface area for adhesion and mechanical bonding between the base metal and the thermal spray coating. However, grit blasting creates a problem because it leaves an undesirable residue on the surface that must be thoroughly removed prior to the coating process. The grit blasting also generally contaminates the work environment .
In recent years, use of water jet roughening to prepare a surface for thermal spray coating has been explored for superalloy or aluminum alloy components as disclosed in 5,626,674, which issued on May 6, 1997 to Progressive Technologies, Inc. This aluminum alloy substrate, used for engine applications, naturally resists oxidation and rusting of the water solutions because it does not contain iron. In order to use water jet roughening for ferrous articles, more particularly steel, a solution is required that eliminates the corrosion and rusting of the steel surface.
Disclosure of the Invention
In one aspect of the invention, a rust- inhibiting water is provided by utilizing a nitrogen- carbon compound dissolved in water for use in a water jet roughening process. The water jet roughening process roughens a substrate in preparation for coating.
In another aspect of the invention, an oxygenless water, which is rust-inhibiting, is provided by removing dissolved oxygen gas and maintaining the oxygenless water in an inert atmosphere .
Best Mode for Carrying Out the Invention
There are two methods disclosed herein to utilize water jet roughening of a ferrous substrate prior to coating the substrate with a wear or corrosion resistant material. The water jet equipment used in the present invention is high pressure water jet for cleaning, cutting, roughening, and the like. The pressure of the water jet is about between 50,000 and 75, 000 psi. The preferred coating method of the present invention is thermal spray coating. Such coatings as metal oxides and carbides are utilized in thermal spray processes.
The reaction below depicts the oxidation reaction on the surface of a ferrous substrate in the presence of water:
2Fe(s) + 302(g, → 2Fe203(s)
In order to prevent rust formation, either a nitrogen-carbon compound is added to the water or the water jet or dissolved oxygen gas is extracted from the water so that rust formation cannot occur.
In one aspect of the present invention, rust-inhibiting water is used to prepare a ferrous substrate for coating. Of the many nitrogen-carbon compounds contemplated within this invention, amine or amine type compounds are preferred. The amine or amine type compound is selected from the group consisting essentially of guanidine, diethylene diamine, diethanolamine, triethanolamine, and morpholine, and the like.
In the preferred embodiment, guanidine is used as the nitrogen-carbon compound. The final mixture of the amine compound and water is at a ratio of amine: water of about 1:100,000. This provides an effective concentration of amine in the aqueous mixture of about between 1 ppm and 100 ppm.
In one embodiment of the invention, the amine is added at the main water source with a low concentration of amine: water of about 1:100,000 to obtain an effective concentration of about between 1 ppm and 100 ppm amine. At levels above 100 ppm amine, no additional benefits will be realized. Below 1 ppm, rusting will occur.
In an alternate embodiment, the amine and water are pre-mixed in a separate container at a higher concentration level of amine: water of about 1:1000 to about 1:100, more preferably of about 1:500. The pre-mixed aqueous solution is then added to the main water source prior to contacting the ferrous substrate .
The pre-mixed aqueous solution is then added to the main water source at a ratio of water: concentrate of about between 100:1 to about 10:1. This may be accomplished by tubing directly into the main water source at a point prior to the opening of the water jet nozzle. Alternatively, a separate jet nozzle may inject the highly concentrated amine and water solution into the main water jet stream prior to contact with the ferrous substrate.
The pre-mixed aqueous solution is added separately from the main water source so that the higher amine concentration does not get pumped through the main water jet system. It is believed the high level of amine may cause deleterious effects to the water jet pump. This pre-mixed amine solution which is then fed into the main water stream is the preferred embodiment . The resulting reaction of either of the above methods of forming an aqueous solution with about between 1 and 100 ppm amine and subsequently, water jet roughening a ferrous substrate generates a Rι-NH...Fe complex at the surface of the ferrous substrate. This complex exists at the surface of the ferrous substrate only for a time frame sufficient to dry the substrate. The length of time the complex exists depends upon the volatility of the amine used. During the interval between roughening and coating, drying of the work piece takes place in a nitrogen or air bath. The time needed for drying is about less than a minute. This is the time that the amine must prevent oxidation of the ferrous substrate. For example, the preferred amine solution would be active for five to ten minutes, between roughening and coating the ferrous substrate.
In another aspect of the invention, rust- inhibiting water jet roughening is accomplished through use of deoxygenated water during water jet roughening. Dissolved oxygen gas in water contributes to rust formation in ferrous components. Deoxygenated water will not support the formation of rust on ferrous parts so long as exposure to oxygen is limited. A metal or glass container is filled with water. In an inert atmosphere, the water is deoxygenated by methods common to those skilled in the art. More specifically, deoxygenation may be achieved by increasing the temperature of the water to its boiling point, i.e. 100° C, or by creating a vacuum. In the first embodiment, deoxygenation is achieved by heating water in a container to about 100° C. Next, the upper surface of the liquid is purged with an inert gas and then the container is sealed to maintain deoxygenated water. Such inert gases include, but are not limited to, nitrogen, argon, helium, and neon. The preferred inert gas, due to cost, is dry nitrogen. The container is then cooled to ambient temperature. The deoxygenated water in the container is then displaced with nitrogen gas to the water jet. Preferably, the deoxygenated water in pumped through a hose connected with the pump. The deoxygenated water is then pumped to the water jet nozzle for application. In an alternate preferred embodiment, deoxygenation is achieved by creating a vacuum. The water is held in a container which is then pressurized. Once the pressure drops to about between -25 and -30 inches of mercury, the dissolved oxygen gas is released from the container through an outlet valve .
Next, a vacuum pump is utilized to pump the deoxygenated water to the water jet nozzle for application. This embodiment of obtaining oxygenless water is preferred as it is more economical.
Water jet equipment is readily available commercially because it is used in a number of processing operations such as cutting of fabrics, other plastics, wood, paper, glass, and some metals, the removal of coatings from various substrates and the breaking of concrete and the like.
In the practice of both aspects of this invention, for the preparation of ferrous substrates, the water jet equipment apparatus used is standard in the industry.
Additionally, in of both aspects of the present invention, the preferred range of roughening of the ferrous substrate is about between 8.0 and 10.0 μm Ra, where Ra is average roughness.
Industrial Applicability
Surface roughening prior to coating, especially in thermal spray coating, improves mechanical bonding and adhesion of the substrate and coating. High pressure water jet roughening provides a clean, efficient process to roughen the surface of a substrate prior to coating. It is preferred over grit blasting because grit blasting utilizes aluminum oxide, silicon carbide or the like, which are airborn and can cause debris to accumulate and contaminate the part and the work environment .
However, the water in the water jet process causes oxidation and rusting to occur in ferrous components, thus, prior to this invention, water jet roughening was eliminated as an option.
Both aspects of this invention allow one skilled in the art to utilize water jet roughening on a ferrous substrate in preparation for coating. The preferred range of roughening of the ferrous substrate is about between 8.0 and 10.0 μm Ra.
In one aspect of the present invention, nitrogen-carbon compounds, more specifically amines, dissolved into the water, are used in water jet roughening to prevent rusting. These compounds adsorb onto the ferrous surface forming complexes which provide an effective, though temporary, barrier against oxygen and oxidation prior to coating. The nitrogen- iron complexes formed on the surface of the ferrous substrate will be removed when heat is applied just before the coating process. For example, the heat of the thermal spray torch will break up the nitrogen-iron complexes, providing a clean blasted surface that can then by thermal spray coated.
In another aspect of the present invention, in an inert atmosphere, deoxygenation of the water used in water jet roughening provides another alternative to utilize water jet roughening on a ferrous substrate prior to coating. Water from which dissolved oxygen has been removed will not support the formation of rust on ferrous substrates. Removal of oxygen gas may be accomplished either by boiling or through use of a vacuum. An inert atmosphere is required for oxygenless water because water will reabsorb oxygen gas from the atmosphere rapidly. For example, nitrogen provides an inert atmosphere for this process and is economical.
Although the present invention is described in terms of a preferred embodiment, those skilled in the art will recognize that in one aspect of the invention, other nitrogen-carbon compounds, and in the other aspect of the invention, other inert gases, may be employed without departing from the spirit of the invention.
Other aspects, features, and advantages of the present invention may be obtained from a study of this disclosure and the drawings, along with the appended claims .

Claims

Claims
1. A method of treating a ferrous-based substrate comprising the steps of: deoxygenizing a source of water; and applying the deoxygenizing water to the ferrous-based substrate with a high pressure water jet system, thereby forming a roughened surface adapted to inhibit rust formation
2. The method of claim 1 wherein the step of deoxygenizing the source of water further includes heating the water to a temperature sufficient to remove any dissolved oxygen gas.
3. The method of claim 1 wherein the step of deoxygenizing the source of water further includes the steps of : placing the water in an enclosed container; heating the water to a temperature sufficient to remove any dissolved oxygen gas; and purging the oxygen gas from the enclosed container with an inert gas selected from the group consisting of nitrogen, argon, helium, and neon, thereby producing deoxygenized water.
4. The method of claim 1, wherein the roughened surface has an average roughness of about between 8.0 and 10.0 μm.
5. The method of claims 1-3, further including the step of drying the roughened .surface for a prescribed time period.
6. The method of claim 5, wherein the step of drying the roughened surface further includes exposing the roughened surface in a nitrogen bath.
7. The method of claim 5, wherein the step of drying the roughened surface further includes exposing the roughened surface in an air bath.
8. The method of claim 1 and 5, including the additional step of depositing a coating on the roughened surface.
9. The method of claim 8, wherein the step of depositing the coating further includes thermally spraying a coating material on the roughened surface.
10. The method of claim 2 and 3, wherein the step of heating water further comprises heating the water to a temperature of about 100° C.
11. The method of claim 1 wherein the step of deoxygenizing the source of water further includes reducing pressure of the source of water sufficient to remove the any dissolved oxygen gas, thereby producing an deoxygenzed water.
12. The method of claim 11 wherein the step of reducing pressure of the source of water sufficient to remove the any dissolved oxygen gas further comprises : placing the water in an enclosed container; and reducing pressure in the enclosed container to a level of between about -25 and -30 inches of mercury to remove the any dissolved oxygen gas further, thereby producing an deoxygenzed water.
PCT/US2001/017167 2000-06-30 2001-05-25 Method of surface treating ferrous-based substrates WO2002002839A1 (en)

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DE102009019674B4 (en) * 2009-04-30 2016-09-01 Bayerische Motoren Werke Aktiengesellschaft Process for coating a cylinder wall of a crankcase
CN114657581A (en) * 2022-04-27 2022-06-24 深圳市格瑞珂林水电解技术开发有限公司 Preparation method of special anti-rust functional water for ultrahigh-pressure water derusting construction of large ships

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