WO2002002209A2 - Recovery of blowing agent from polymeric foam - Google Patents
Recovery of blowing agent from polymeric foamInfo
- Publication number
- WO2002002209A2 WO2002002209A2 PCT/US2001/020145 US0120145W WO0202209A2 WO 2002002209 A2 WO2002002209 A2 WO 2002002209A2 US 0120145 W US0120145 W US 0120145W WO 0202209 A2 WO0202209 A2 WO 0202209A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- blowing agent
- air stream
- laden
- media
- foam
- Prior art date
Links
- 239000004604 Blowing Agent Substances 0.000 title claims abstract description 74
- 239000006260 foam Substances 0.000 title claims abstract description 48
- 238000011084 recovery Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 25
- 239000003463 adsorbent Substances 0.000 claims description 23
- 239000012159 carrier gas Substances 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 6
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- 230000002209 hydrophobic effect Effects 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 229910052786 argon Inorganic materials 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 239000011236 particulate material Substances 0.000 claims description 2
- 229910052724 xenon Inorganic materials 0.000 claims description 2
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000002250 absorbent Substances 0.000 claims 6
- 230000002745 absorbent Effects 0.000 claims 6
- 238000000605 extraction Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000004064 recycling Methods 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000011324 bead Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- UJPMYEOUBPIPHQ-UHFFFAOYSA-N 1,1,1-trifluoroethane Chemical compound CC(F)(F)F UJPMYEOUBPIPHQ-UHFFFAOYSA-N 0.000 description 3
- OHMHBGPWCHTMQE-UHFFFAOYSA-N 2,2-dichloro-1,1,1-trifluoroethane Chemical compound FC(F)(F)C(Cl)Cl OHMHBGPWCHTMQE-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 239000002952 polymeric resin Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- DDMOUSALMHHKOS-UHFFFAOYSA-N 1,2-dichloro-1,1,2,2-tetrafluoroethane Chemical compound FC(F)(Cl)C(F)(F)Cl DDMOUSALMHHKOS-UHFFFAOYSA-N 0.000 description 2
- BOUGCJDAQLKBQH-UHFFFAOYSA-N 1-chloro-1,2,2,2-tetrafluoroethane Chemical compound FC(Cl)C(F)(F)F BOUGCJDAQLKBQH-UHFFFAOYSA-N 0.000 description 2
- YZXSQDNPKVBDOG-UHFFFAOYSA-N 2,2-difluoropropane Chemical compound CC(C)(F)F YZXSQDNPKVBDOG-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 2
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 2
- 235000019404 dichlorodifluoromethane Nutrition 0.000 description 2
- RWRIWBAIICGTTQ-UHFFFAOYSA-N difluoromethane Chemical compound FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 description 2
- 210000000497 foam cell Anatomy 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- GTLACDSXYULKMZ-UHFFFAOYSA-N pentafluoroethane Chemical compound FC(F)C(F)(F)F GTLACDSXYULKMZ-UHFFFAOYSA-N 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 2
- 229940117958 vinyl acetate Drugs 0.000 description 2
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 description 1
- BOSAWIQFTJIYIS-UHFFFAOYSA-N 1,1,1-trichloro-2,2,2-trifluoroethane Chemical compound FC(F)(F)C(Cl)(Cl)Cl BOSAWIQFTJIYIS-UHFFFAOYSA-N 0.000 description 1
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 1
- KDWQLICBSFIDRM-UHFFFAOYSA-N 1,1,1-trifluoropropane Chemical compound CCC(F)(F)F KDWQLICBSFIDRM-UHFFFAOYSA-N 0.000 description 1
- FRCHKSNAZZFGCA-UHFFFAOYSA-N 1,1-dichloro-1-fluoroethane Chemical compound CC(F)(Cl)Cl FRCHKSNAZZFGCA-UHFFFAOYSA-N 0.000 description 1
- NPNPZTNLOVBDOC-UHFFFAOYSA-N 1,1-difluoroethane Chemical compound CC(F)F NPNPZTNLOVBDOC-UHFFFAOYSA-N 0.000 description 1
- 229940051271 1,1-difluoroethane Drugs 0.000 description 1
- JSEUKVSKOHVLOV-UHFFFAOYSA-N 1,2-dichloro-1,1,2,3,3,3-hexafluoropropane Chemical compound FC(F)(F)C(F)(Cl)C(F)(F)Cl JSEUKVSKOHVLOV-UHFFFAOYSA-N 0.000 description 1
- KNKRKFALVUDBJE-UHFFFAOYSA-N 1,2-dichloropropane Chemical compound CC(Cl)CCl KNKRKFALVUDBJE-UHFFFAOYSA-N 0.000 description 1
- XXSZLFRJEKKBDJ-UHFFFAOYSA-N 1-chloro-1,1,2,2,3,3,3-heptafluoropropane Chemical compound FC(F)(F)C(F)(F)C(F)(F)Cl XXSZLFRJEKKBDJ-UHFFFAOYSA-N 0.000 description 1
- BHNZEZWIUMJCGF-UHFFFAOYSA-N 1-chloro-1,1-difluoroethane Chemical compound CC(F)(F)Cl BHNZEZWIUMJCGF-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- ZRNSSRODJSSVEJ-UHFFFAOYSA-N 2-methylpentacosane Chemical compound CCCCCCCCCCCCCCCCCCCCCCCC(C)C ZRNSSRODJSSVEJ-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004338 Dichlorodifluoromethane Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- NEHMKBQYUWJMIP-NJFSPNSNSA-N chloro(114C)methane Chemical compound [14CH3]Cl NEHMKBQYUWJMIP-NJFSPNSNSA-N 0.000 description 1
- HRYZWHHZPQKTII-UHFFFAOYSA-N chloroethane Chemical compound CCCl HRYZWHHZPQKTII-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229940087091 dichlorotetrafluoroethane Drugs 0.000 description 1
- 229960003750 ethyl chloride Drugs 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- UHCBBWUQDAVSMS-UHFFFAOYSA-N fluoroethane Chemical compound CCF UHCBBWUQDAVSMS-UHFFFAOYSA-N 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- WMIYKQLTONQJES-UHFFFAOYSA-N hexafluoroethane Chemical compound FC(F)(F)C(F)(F)F WMIYKQLTONQJES-UHFFFAOYSA-N 0.000 description 1
- 229920001600 hydrophobic polymer Polymers 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229940073584 methylene chloride Drugs 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N monofluoromethane Natural products FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- QPJSUIGXIBEQAC-UHFFFAOYSA-N n-(2,4-dichloro-5-propan-2-yloxyphenyl)acetamide Chemical compound CC(C)OC1=CC(NC(C)=O)=C(Cl)C=C1Cl QPJSUIGXIBEQAC-UHFFFAOYSA-N 0.000 description 1
- BCCOBQSFUDVTJQ-UHFFFAOYSA-N octafluorocyclobutane Chemical compound FC1(F)C(F)(F)C(F)(F)C1(F)F BCCOBQSFUDVTJQ-UHFFFAOYSA-N 0.000 description 1
- 235000019407 octafluorocyclobutane Nutrition 0.000 description 1
- QYSGYZVSCZSLHT-UHFFFAOYSA-N octafluoropropane Chemical compound FC(F)(F)C(F)(F)C(F)(F)F QYSGYZVSCZSLHT-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- KAVGMUDTWQVPDF-UHFFFAOYSA-N perflubutane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)F KAVGMUDTWQVPDF-UHFFFAOYSA-N 0.000 description 1
- 229950003332 perflubutane Drugs 0.000 description 1
- 229960004065 perflutren Drugs 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000008259 solid foam Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 1
- 229940029284 trichlorofluoromethane Drugs 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
- C08J11/02—Recovery or working-up of waste materials of solvents, plasticisers or unreacted monomers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/02—Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/75—Plastic waste
- B09B2101/78—Plastic waste containing foamed plastics, e.g. polystyrol
Definitions
- This invention relates to a process for the recovery of blowing agents released during the manufacturing process of foam bodies. This invention also relates to a process for the recovery of blowing agents released during the recycling of a foam body.
- blowing agent such as a hydrochlorofluorocarbon (HCFC)
- HCFC hydrochlorofluorocarbon
- foam bodies release the blowing agents when they are comminuted. Comminution may occur during the machining of the foam bodies or during the grinding of the foam bodies for recycling and reuse in the foam manufacturing process.
- the blowing agent released at a number of process points is carried through the process exhaust streams, which are released to atmosphere as waste process exhaust. It would be desirable to discover a process wherein the valuable blowing agent is efficiently and cost- effectively recovered from the process exhaust of foam manufacturing process and reused.
- Processes have been proposed to recover blowing agents from foam bodies comprising: a) passing air over foam manufacturing lines and foam recovery units resulting in an effluent mixture of blowing agent and air, b) separating the blowing agent from the effluent mixture by the preferential adsorption of the blowing agent on adsorbent material, and c) stripping the blowing agent from the adsorbent by desorbing the adsorbent material for reusing the adsorbent in the adsorption process.
- One method of separating blowing agent from the effluent mixture is by passing the effluent mixture over a static bed of an adsorbent material. During a stripping step, the adsorbent material is heated to recover the desired blowing agent.
- An example of such a process is U.S. Pat. No. 4,531,950 wherein activated carbon is used as the adsorbent material.
- activated carbon is a non-specific adsorbent and adsorbs not only the desired blowing agent but also other unwanted constituents such as water vapor from the effluent stream. Also, the presence of water vapor in process exhaust reduces activated carbon's adsorption capacity to capture the blowing agent.
- blowing agents that have been used for foam manufacture are hydrochlorocarbons, hydrochlorofluorocarbons, and hydrofluorocarbons and these blowing agents may react with water vapor in a hydrolysis reaction during the stripping step to product dangerous and undesirable byproducts of hydrolysis reaction such as hydrochloric acid (HC1) or hydrofluoric acid (HF).
- hydrochloric acid HC1
- HF hydrofluoric acid
- the present invention employs a hydrophobic polymer material as the adsorbent media thereby yielding a recovery process which: a) is more blowing agent specific, b) does not adsorb water, c) is a more efficient method of stripping blowing agent from a laden adsorbent, and d) minimizes the production of dangerous and undesirable acids during the stripping step.
- the present invention is directed towards a method of recovering blowing agent gas released from foam bodies. Accordingly, foam bodies are comminuted in an air stream. The air stream flow rate is optimized to maximize the blowing agent concentration, while still maintaining the effectiveness of conveying the comminuted blowing agent. As the foam bodies are comminuted, trapped blowing agent gas is released into the air stream thereby producing an air stream laden with blowing agent gas. The laden air stream may be passed though a filter in order to remove any foam particulate material. The laden air stream is then passed over a hydrophobic adsorbent media capable of adsorbing the blowing agent.
- the adsorbent media is then heated causing the blowing agent to be released from the media as a gas.
- the blowing agent gas may then be collected by suctioning the gas off to a zone where the blowing agent gas is condensed into its liquid form.
- the blowing agent gas may also be collected by passing a carrier gas over the media to produce a carrier gas laden with blowing agent.
- the blowing agent may then be collected by cooling the carrier gas such that the blowing agent condenses to its liquid form.
- the present invention's method of recovering blowing agent is generally applicable to any foam body containing trapped blowing agent in its structure.
- the foam body may comprise various types of polymers including homopolymers, copolymers and terpolymers of styrene with acrylonitrile or butadiene either as copolymers or as grafted segments, both branched and linear polyethylene, isotactic polypropylene, polybutenes, and copolymers of ethylene with other olefins, copolymers of ethylene and vinylacetate, the homopolymers of vinyl chloride, and copolymers with propylene and vinylidene chloride, and the homopolymers and copolymers of the alkylstyrenes.
- the invention is especially applicable to foams formed from polymers with substantial aromatic content such as the styrenic polymers, or heteroatoms, such as the vinyl acetate and vinyl chloride polymers, since these polymers tend to retain the blowing agent for considerable periods of time, and offer the best opportunities for blowing agent recovery during regrinding of scrap or crushing of the foam.
- This invention is applicable to the recovery of any conventional blowing agent used in the production of foam bodies.
- the invention is applicable to fully and partially halogenated aliphatic hydrocarbons including fluorocarbons, chlorocarbons, hydrochlorofluorocarbons and chlorofluorocarbons and mixtures thereof.
- fluorocarbons include methyl fluoride, perfluoromethane, ethyl fluoride, 1,1- difluoroethane, 1,1,1-trifluoroethane (HFC-143a), 1,1,1,2-tetrafluoroethane (HFC-134a), pentafluoroethane, difluoromethane, perfluoroethane, 2,2-difluoropropane, 1,1,1- trifluoropropane, perfluoropropane, dichloropropane, difluoropropane, perfluorobutane, perfluorocyclobutane.
- Partially halogenated chlorocarbons, hydrochlorofluorocarbons and chlorofluorocarbons include methyl chloride, methylene chloride, ethyl chloride, 1,1,1- trichloroethane, 1 , 1 -dichloro- 1 -fluoroethane (HCFC- 141b), 1 -chloro- 1 , 1 -difluoroethane (HCFC-142b), l,l-dichloro-2,2,2-trifluoroethane (HCFC-123) and 1 -chloro- 1,2,2,2- tetrafluoroethane (HCFC-124).
- Fully halogenated chlorofluorocarbons include trichloromonofluoromethane (CFC-11), dichlorodifluoromethane (CFC-12), trichlorotrifluoroethane (CFC-113), 1,1,1-trifluoroethane, pentafluoroethane, dichlorotetrafluoroethane (CFC-114), chloroheptafluoropropane, and dichlorohexafluoropropane.
- CFC-11 trichloromonofluoromethane
- CFC-12 dichlorodifluoromethane
- CFC-113 trichlorotrifluoroethane
- 1,1,1-trifluoroethane pentafluoroethane
- pentafluoroethane pentafluoroethane
- dichlorotetrafluoroethane CFC-114
- chloroheptafluoropropane dichlor
- Extruded foams are generally made by melting a polymer resin and mixing it with a blowing agent under appropriate temperature and pressure so that the blowing agent remains dissolved within the melted polymer resin. This mixture of resin and dissolved blowing agent is then extruded into a zone having a temperature and pressure which causes the dissolved blowing agent to gasify. The melted polymer resin expands and rapidly cools into a solid foam cell structure as the gasifying blowing agent is trapped inside the foam cells
- blowing agent is released from a foam body when the foam body is comminuted.
- Comminution of the foam body may occur during the machining of the foam body to produce a final product.
- Comminution of the foam body may also take place when the foam body is subjected to a grinder for recycling.
- Recovery of the blowing agent may begin when a foam body is comminuted in an air stream.
- the air stream may be created by any conventional means known in the art such as by use of vacuum equipment.
- the vacuum equipment may be positioned so that an air stream is created within which the foam body is comminuted.
- blowing agent is released as a gas into the air stream thereby creating a laden air stream.
- the laden air stream is preferably passed over a filter in order to remove fine particulate foam material.
- the laden air stream is then passed over adsorbent media.
- the adsorbent media should be hydrophobic to minimized the adsorption of any water vapor from the laden air stream.
- the adsorbent media should also be capable of adsorbing the blowing agent.
- the media is preferably in the form of small particles or beads which may fill a chamber and result in a bed defined by the beads having sufficient porosity to enable the laden air stream to flow freely through the media.
- the adsorbent media is preferably contacted with the laden air stream in a countercurrent flow mode, with the adsorbent media being fluidized (levitated) by the force of the laden air stream, inside a fluidized-bed countercurrent adsorber.
- the media preferably comprises plastic beads, specifically polymeric beads, which have an affinity for organic compounds whereby such compounds become adsorbed by the polymeric beads as the laden air stream passes through the media.
- the media comprises a polymeric adsorbent manufactured and sold by The Dow Chemical Company, two forms of which are identified as XU43502 and XUS43493.
- the heating of the adsorbent media may preferably be done using a microwave heating technique in which batch quantities of adsorbent media is heated inside a microwave chamber.
- the blowing agent may then be recovered by suction and cooled so that the blowing agent condenses into its liquid form.
- the blowing agent may also be recovered by passing a carrier gas over the heated media to produce a carrier gas laden with blowing agent.
- the blowing agent may then be collected as a liquid by cooling the carrier gas and allowing the blowing agent to condense.
- a carrier gas it should be inert and should be more volatile than the blowing agent.
- suitable carrier gases include nitrogen, argon, xenon, and mixtures thereof.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2001270130A AU2001270130A1 (en) | 2000-06-30 | 2001-06-22 | Recovery of blowing agent from foam bodies |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US60927000A | 2000-06-30 | 2000-06-30 | |
US09/609,270 | 2000-06-30 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2002002209A2 true WO2002002209A2 (en) | 2002-01-10 |
WO2002002209A3 WO2002002209A3 (en) | 2002-04-18 |
Family
ID=24440058
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2001/020145 WO2002002209A2 (en) | 2000-06-30 | 2001-06-22 | Recovery of blowing agent from polymeric foam |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU2001270130A1 (en) |
WO (1) | WO2002002209A2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1747823A1 (en) * | 2005-07-25 | 2007-01-31 | MERLONI PROGETTI S.p.A. | Condensing method and equipment for recycling systems |
WO2021043991A1 (en) * | 2019-09-06 | 2021-03-11 | Arkema France | Method for recovering and separating unsaturated fluorinated hydrocarbons |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4531950A (en) * | 1983-12-19 | 1985-07-30 | Cellu Products Company | Method and apparatus for recovering blowing agent from scrap foam |
DE3810428A1 (en) * | 1988-03-26 | 1989-10-12 | Basf Ag | Process for the recovery of volatile halohydrocarbons from closed-cell polyisocyanate polyaddition products |
EP0538677A1 (en) * | 1991-10-12 | 1993-04-28 | BRESCH ENTSORGUNG GmbH | Process for recovery of blowing agents from polymeric foams |
US5231980A (en) * | 1987-03-04 | 1993-08-03 | Praxair Canada, Inc. | Process for the recovery of halogenated hydrocarbons in a gas stream |
WO1996030109A1 (en) * | 1995-03-24 | 1996-10-03 | Colcard Pty. Limited | Refrigerant separation |
WO2001027057A1 (en) * | 1999-10-08 | 2001-04-19 | Alliedsignal Inc. | Separation of halogenated compounds |
-
2001
- 2001-06-22 WO PCT/US2001/020145 patent/WO2002002209A2/en active Application Filing
- 2001-06-22 AU AU2001270130A patent/AU2001270130A1/en not_active Abandoned
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4531950A (en) * | 1983-12-19 | 1985-07-30 | Cellu Products Company | Method and apparatus for recovering blowing agent from scrap foam |
US5231980A (en) * | 1987-03-04 | 1993-08-03 | Praxair Canada, Inc. | Process for the recovery of halogenated hydrocarbons in a gas stream |
DE3810428A1 (en) * | 1988-03-26 | 1989-10-12 | Basf Ag | Process for the recovery of volatile halohydrocarbons from closed-cell polyisocyanate polyaddition products |
EP0538677A1 (en) * | 1991-10-12 | 1993-04-28 | BRESCH ENTSORGUNG GmbH | Process for recovery of blowing agents from polymeric foams |
WO1996030109A1 (en) * | 1995-03-24 | 1996-10-03 | Colcard Pty. Limited | Refrigerant separation |
WO2001027057A1 (en) * | 1999-10-08 | 2001-04-19 | Alliedsignal Inc. | Separation of halogenated compounds |
Non-Patent Citations (1)
Title |
---|
"Römpp Chemie Lexikon. 9. Auflage. Band 1" 1989 , GEORG THIEME VERLAG , STUTTGART XP002186987 page 83, left-hand column * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1747823A1 (en) * | 2005-07-25 | 2007-01-31 | MERLONI PROGETTI S.p.A. | Condensing method and equipment for recycling systems |
WO2021043991A1 (en) * | 2019-09-06 | 2021-03-11 | Arkema France | Method for recovering and separating unsaturated fluorinated hydrocarbons |
FR3100543A1 (en) * | 2019-09-06 | 2021-03-12 | Arkema France | Process for the recovery and separation of unsaturated fluorinated hydrocarbons |
Also Published As
Publication number | Publication date |
---|---|
AU2001270130A1 (en) | 2002-01-14 |
WO2002002209A3 (en) | 2002-04-18 |
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