MOLTEN CARBONATE FUEL CELL WITH IMMERSED METAL WIRE ELECTRODES
The invention relates to fuel cells i.e. devices which transform chemical power to
electric power. It may be used as a source of electric power in any branch of industry, mainly in power engineering, mechanical engineering, and etc.
Fuel cells in general include a pair of porous electrodes, cathode and anode, and an ionic conductor, electrolyte, which is the solution of alkali, acid or melt of carbonates
placed between the electrodes. Depending on the physical state of the electrolyte, the fuel
cells are classified as fuel cells with liquid electrolyte and solid electrolyte. During operation of the fuel cell gaseous reagents come through porous electrodes: through the anode penetrates fuel and through the cathode penetrates the oxidant. Hydrogen (H2) and more
rarely carbon oxide (CO) and methane (CH ) are usually used as a fuel for fuel cells, and
oxygen (02) including oxygen from air is used as an oxidant.
For example, in the oxygen-hydrogen fuel cell with an alkali electrolyte, the electric oxidation of the hydrogen on the anode occurs:
2H2 + 4OH~ → 4H2O +4e
and electric reduction of the oxygen occurs on cathode:
O2 + 2H2O + 4e → 4 0H
At the same time the hydroxide-ions move in the ionic conductor-electrolyte from anode to
cathode. The overall reaction is:
2H2 + O2→2H2O
As a result of the overall reaction the EMF (electromotive force) arises in the
external circuit between the anode and cathode, the direct electric current flows i.e. direct transformation of chemical reaction to the electric power takes place (NN. Koroviπ "Fuel
cells" - Soros's educational magazine, ΝolO, 1998, pgs.55-59).
Since the described process of transformation of chemical energy to electric power
does not have any intermediate stage of heat generation, the fuel cells are specified with the high efficiency.
It is well-known, for example, a fuel cell consisting of porous matrix impregnated
with necessary quantity of liquid electrolyte and a pair of electrodes: fuel electrode
(supplying the hydrogen for the cell) and air electrode (supplying oxygen for the cell) which
are located on both sides of the porous matrix (Patent of USA No. 5677073 HOI
M27/00).
The imperfection of this generator is complicated and very expensive manufacture of the fuel cell due to special materials required for the matrix, to the need for special means of permanent control of the quantity of electrolyte decreasing during generator
operation and when being supplied to the matrix, and also the need for special means lor integration of elements in batteries.
The closest analogue of the offered invention is a fuel cell as follows: it comprises
molten carbonates at no less than melting temperature, a pair of electrodes, anode and
cathode, each of them connected with the means supplying them with a working gas, a fuel
gas to the anode and an oxidative gas to the cathode, The cell has a surface adjacent to the melt of carbonates and containing a catalyst for a chemical reaction to occur, oxidation on
the anode and reduction on the cathode (Patent of USA No. 4554225 H 01 M 27/00).
In the said patent the electrolyte is made in the form of a plate of porous material. The electrodes (cathode and anode) are tightly adjacent to the opposite surfaces of the plate with electrolyte and also made in the form of porous two-layers plates. The layer of each of electrodes adjacent to the electrolyte has pores of such dimension that the capillary
interaction with electrolyte takes place. It may be made of fibrous or powdery material. The
second layer of the electrode has larger pores and combines with delivery device of oxidative or fuel gas. Working (fuel and oxidative) gases come on the surfaces of the respective electrodes, jointing to the electrolyte surface through the pores of electrodes and on the interface respective chemical reactions of oxidation and reduction occur and as a
result the EMF arises.
The main imperfection of the said fuel cell is its high cost due to complicity of
manufacture of porous elements - the plates for electrolyte and electrodes. Respectively, the unit of power obtained from such source is very expensive.
The purpose of the invention is to reduce cost of a fuel cell on the account of
simplification of its structure as a whole and its separate parts and, as such, reduce cost of
the power unit.
The solution of the problem is found by offering a fuel cell consisting of molten carbonates at temperature not lower the melting temperature, and cathode and anod each connected to the device supplying the working gas: fuel gas to the anode and oxidizing gas
to the cathode, and has a surface adjoining the molten carbonates and contains a catalyst
for a chemical reaction to occur: oxidation on the anode and reduction on the cathode.
The difference of the fuel cell is that it is provided with a housing chamber in which the molten carbonates are placed and each electrode is made in the form of a shell limiting its
internal space filled in with the working gas, furthermore, at least a part of the electrode
shell is immersed into the molten carbonates and is made of a metal wire or grid to keep the working gas inside the said electrode shells and the molten carbonates outside the shells on the account of the capillary forces. Furthermore, the offered fuel cell differs in the
following:
- the wire of the electrode shell is made in the shape of a spiral with a gap not exceeding
200 micrometers between adjacent coils,
- the metal grid of the electrode has a cell dimension of 1-200 micrometers,
- the cathode contains lithium-treated nickel oxide as a catalyst,
- the anode contains nickel or its alloys as a catalyst,
- oxygen or air is used as an oxidizing gas,
- hydrogen is used as a fuel gas,
- synthes gas is used as a fuel gas,
- methane or natural gas is used as a fuel gas.
- mixture of lithium, kalium and natrium carbonates is used as a molten carbonate.
Fig. 1 outlines the fuel cell; fig. 2 outlines one variant of a fuel cell electrode.
The fuel cell comprises a housing chamber 1 , filled in with molten carbonates 2 of lithium, natrium or kalium (or mixture of them) and a pair of electrodes 3 and 4 as anode and cathode respectively. Each electrode has a form of a shell 5 limiting the internal space
and is made of either a nickel spiral with a gap not exceeding 200 micrometers between
adjacent coils, or nickel grid with a cell dimension of 1-200 micrometers.
Nickel is a catalyst for anode and during operation of the fuel cell rapid oxidation of the cathode's nickel grid occurs and a catalyst for cathode - lithium-treated nickel oxide is produced. The internal space of the anode 3 is filled in with a fuel gas 6, e.g. hydrogen
and is connected through a gas flue 7 with a device supplying it with hydrogen as a fuel gas
(hydrogen may be replaced by a synthes gas, methane or natural gas). The internal space of the cathode 4 is filed in with a working gas 8, oxygen or air, and is connected through a gas
flue 9 with a device supplying it with oxygen or air.
The electrode shells made in the form of metal wire or grid cause to keep the
working gas inside the shell 5 by means of capillary forces and the molten carbonates 2 outside the shells 5.
Pairs of the electrodes 3 and 4 may be placed in one common container filled in
with molten carbonates in rows both along width and length of the container.
In order to intensify the chemical processes running in the fuel cell (oxidation on the
anode and reduction on the cathode), the surfaces of the electrodes at least in the part adjoining to the electrolyte is covered with a layer of catalyst or the whole electrode is made of these materials. Since the electrodes operate in chemically corrosive medium the catalyst is required to be not only highly chemically active but highly chemically stable as well. The lithium-treated nickel oxide may be used as a cathode catalyst. Nickel and its
alloys may be used as an anode catalyst.
If the shell 5 of each electrode is made of metal grid with meshes of 1-200 micrometers, or of metal spiral with a gap between coils not exceeding 200 micrometers, each shell should be fully immersed into electrolyte and contain catalyst over all its surface. The electrode shell may be made heterogenous, partially impermeable, partially permeable.
In this case only the permeable part of the shell provided with the openings shall be
immersed in the electrolyte and contain the respective catalyst.
Figure 2 shows the simplest variant of an electrode. The shell 5 of the electrode is
made of a metal grid on the frame 1 functioning as a case for the grid-like walls 2. The
internal space of electrode is connected through the pipes 3 to the device supplying the
shell with a working gas.
The fuel cell can operate at the temperature not lower than the melting temperature for the carbonates. When the cell operates, the following reactions runs on the surface of the electrode shells:
2H2 + 2CO3 2"- 2H2O + 2CO2 + 4e
02 + 2CO2 + 4e → 2 CO3 2"
The chemical reactions mentioned above result in rise of the EMF in the external
circuit (10) between anode and cathode, direct electric current flows, i.e. chemical reaction directly transforms into electric power.
When the fuel cell operates, in the internal space of the electrodes overpressure of the gas is maintained on the level for the working gas to stay inside the shell and for the
electrolyte to stay outside and not to penetrate into the internal space of the electrode.
Furthermore, along the edge of the openings made in the shell of the electrode so called triple boundary is created where the respective catalyst, working gas and liquid electrolyte are together and where the desirable chemical reactions run.
Thus, the offered invention has a simpler structure compared to those earlier
known, much lower cost, since expensive microporous electrodes are substituted with
electrodes made of metal wire or grid and expensive and complicated matrices for
electrolyte are no more required.