WO2001091148A1 - Switch - Google Patents

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Publication number
WO2001091148A1
WO2001091148A1 PCT/JP2000/003318 JP0003318W WO0191148A1 WO 2001091148 A1 WO2001091148 A1 WO 2001091148A1 JP 0003318 W JP0003318 W JP 0003318W WO 0191148 A1 WO0191148 A1 WO 0191148A1
Authority
WO
WIPO (PCT)
Prior art keywords
weight
flame
red phosphorus
switch
flame retardant
Prior art date
Application number
PCT/JP2000/003318
Other languages
French (fr)
Japanese (ja)
Inventor
Hiroshi Funaki
Shunichi Katsube
Kazunori Fukuya
Original Assignee
Mitsubishi Denki Kabushiki Kaisha
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Denki Kabushiki Kaisha filed Critical Mitsubishi Denki Kabushiki Kaisha
Priority to JP2002501217A priority Critical patent/JP4463470B2/en
Priority to ES00929848T priority patent/ES2233376T3/en
Priority to PCT/JP2000/003318 priority patent/WO2001091148A1/en
Priority to EP00929848A priority patent/EP1199734B1/en
Priority to KR10-2002-7000953A priority patent/KR100466789B1/en
Priority to DE60017408T priority patent/DE60017408T2/en
Priority to CN00809429A priority patent/CN1358319A/en
Publication of WO2001091148A1 publication Critical patent/WO2001091148A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/02Bases, casings, or covers
    • H01H9/04Dustproof, splashproof, drip-proof, waterproof, or flameproof casings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/02Housings; Casings; Bases; Mountings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00

Definitions

  • the present invention relates to a switch using a molded article made of a flame-retardant material having flame retardancy. Height
  • Japanese Patent Application Laid-Open No. 8-171847 describes a material containing polyamide, glass fiber, and magnesium hydroxide as a flame-retardant material for a switch. .
  • Japanese Utility Model Application Laid-Open No. 2-1259394 discloses that flame-retardant materials for lighting fixture sockets include polyester, glass fiber, calcium carbonate, aluminum hydroxide, halogen-based flame retardants, and acid flame retardants. An article containing dani antimony is described.
  • EP-A 1-27 855 5 contains a polyamide composition containing, for example, at least 40% by weight of a polyamide, 5 to 50% by weight of glass fiber, and 50% by weight or less of magnesium hydroxide. It contains 4 to 15% by weight of red phosphorus.
  • the flame-retardant material for a switch described in Japanese Patent Application Laid-Open No. 7-181747 contains magnesium hydroxide as a flame retardant and imparts high flame retardancy. It is difficult to improve the flame retardancy. Further, in order to satisfy a higher flame retardancy, for example, the same flame retardancy as that containing the above-mentioned halogen-based flame retardant or red phosphorus, it is necessary to contain a large amount of magnesium hydroxide.
  • the flame-retardant material of the socket for lighting equipment disclosed in Japanese Utility Model Application Laid-Open No. 2-1259394 has high flame retardancy, but is not suitable for switches for the following reasons.
  • This material contains a halogen-based flame retardant, and depending on the type of halogen-based flame retardant used, when used as a material for switchgear, metal parts such as contacts and electronic parts are used. This is because a problem of contamination or corrosion may occur. It is presumed that the contamination or corrosion of the metal parts is caused by the halogen gas generated from the halogen-based flame retardant over time, that is, the contamination imparting gas or the corrosion imparting gas contaminating or corroding the metal parts.
  • halogen-based flame retardants have the potential to generate dioxins, and have environmental problems.
  • antimony used as a flame retardant aid is a heavy metal, and may contaminate the environment.
  • the flame retardant material of EP-A 1-2 7 855 5 5 contains polyamide at least 40% by weight, glass fiber 5 to 50% by weight, magnesium hydroxide 50 or less, and red phosphorus 4 to 15% by weight. % And has high flame retardancy, but is not suitable for switches for the following reasons. The reason is that this flame-retardant material contains magnesium hydroxide and red phosphorus as flame retardants. According to the investigation by the present inventors, this flame-retardant material has excellent flame retardancy, It was found that there was a problem of contaminating or corroding the parts. This contamination or corrosion problem is presumed to be due to the contamination or corrosion imparting gas resulting from red phosphorus over time contaminating or corroding metal parts.
  • contamination or corrosion means that an insulator is formed on the surface of the metal part, the contact resistance of the metal part is increased, or a highly reactive element (halogen element, phosphorus) is detected on the metal surface. At least one of the above.
  • contamination-imparting gas or corrosion-imparting gas refers to a gas presumed to cause contamination or corrosion.
  • An object of the present invention has been made to solve the above-mentioned problem, and has an excellent flame-retardant property. It is an object of the present invention to obtain a switch having a molded product. Disclosure of the invention
  • a resin 35 to 50% by weight of a resin, 20 to 60% by weight of a reinforcing material, 5 to 40% by weight of an inorganic compound which undergoes a dehydration reaction at a predetermined temperature or higher, and 0% by weight of a red phosphorus flame retardant. It is intended to provide a switch characterized by having a molded article made of a flame-retardant material containing 3 to 1.8% by weight.
  • the present invention also provides the above-mentioned switch, wherein the red phosphorus flame retardant is 0.5 to 0.8% by weight.
  • the present invention provides the above-mentioned switch, wherein the inorganic compound is 30 to 40% by weight and the red phosphorus flame retardant is 0.5 to 1.0% by weight.
  • the present invention also provides the above-mentioned switch, wherein the resin is a thermoplastic resin.
  • thermoplastic resin is a polyamide
  • the present invention provides the above-mentioned switch characterized in that at least one part of the base of the housing is provided with a molded product.
  • the present invention also provides the above-described switch, wherein a molded product is provided near an arc generated between the contacts, and a structural material having mechanical strength superior to the molded product is provided in other portions. To provide.
  • weight% is not a so-called weight percentage but a ratio to the weight of the entire composition. That is, the sum of the above components by weight is not always 100% by weight.
  • the molded article used in the present invention may contain 35 to 50% by weight of one or more kinds of thermoplastic resin, 20 to 60% by weight of reinforcing material, and a molding temperature of one or more kinds of thermoplastic resin.
  • a flame retardant material containing 5 to 40% by weight of an inorganic compound that undergoes a dehydration reaction at the above and 0.3 to 1.8% by weight of a red phosphorus flame retardant, preferably red phosphorus
  • the flame retardant is 0.5 to 0.5% by weight, or the inorganic compound is 30 to 40% by weight and the red phosphorus flame retardant is 0.5 to 0.5% by weight.
  • thermoplastic resin polybutylene terephthalate, polyethylene terephthalate, polyamide, aliphatic polyketone, polyphenylene sulfide, or any of these aromatic materials can be applied.
  • heat resistance, pressure resistance, arc of switchgear can be applied.
  • Polyamide is preferred in terms of insulation performance after generation.
  • the reinforcing material is one or more types selected from the group consisting of glass fibers, inorganic minerals, and ceramic fibers, and is preferably used in an amount of at least 20% by weight of glass fibers.
  • inorganic compounds contained in molded articles containing flame-retardant materials and dehydrating not only do not cause metal contamination or corrosion, but also According to experiments, it was estimated that red phosphorus flame retardant had the effect of preventing metal contamination or corrosion.
  • the material composition of molded articles excellent in both flame retardancy and metal contamination or corrosion look at the specific compounding ratio of an inorganic compound that undergoes a dehydration reaction at a predetermined temperature or more and a red phosphorus flame retardant! I came out.
  • inorganic compounds that are contained in molded articles containing flame-retardant materials and that undergo a dehydration reaction contribute to preventing insulation deterioration after an arc is generated between the contact points of the electrodes when the switches are opened and closed. It is estimated. When the switch is opened and closed, an arc is generated between the contacts of the electrode, and the temperature usually rises to about 4000 to 600 ° C. As a result, the internal metal components of the electrodes, contacts and switch are heated, and metal vapor or molten metal droplets are generated from the metal and scattered.
  • these metal vapors and molten metal droplets decompose the switch casing and the organic components inside the switch, generating free carbon.
  • an insulative gas is generated from the inorganic conjugation compound contained in the molded article, and the insulative gas is a molded article made of a flame-retardant material when the electrode of the circuit breaker is opened and closed.
  • free carbon generated from internal components, sublimation metal generated from contacts and internal components, and scattered molten metal droplets it is conceivable that.
  • inorganic compounds case of magnesium hydroxide to a dehydration reaction, occurring insulating imparting gas is presumed to H 2 0.
  • the fl-water reaction initiation temperature is preferably 250 ° C or higher to prevent the inorganic compound from undergoing a dehydration reaction during kneading.
  • Inorganic compounds dehydration at 250 ° C or more calcium aluminate (Ca 3 Al 2 (OH) 12), zinc borate (2 ZnO, 3B0 2 0 3 , 3. 5H 2 0), water calcium oxide (Ca ( OH) 2 ), magnesium hydroxide (Mg (OH) 2 ), and the like.
  • the thermoplastic resin is polyamide
  • the stiffener, the inorganic sintering compound, and the red phosphorus flame retardant it is 340 at the time of kneading or molding. Reaches around ° C.
  • the dehydration reaction start temperature of the inorganic compound that undergoes the dehydration reaction is preferably 340 ° C. or higher so that the inorganic compound that undergoes the dehydration reaction during kneading or molding does not cause the dehydration reaction.
  • the polymer decomposition onset temperature is between 400 ° C.
  • the dehydration reaction onset temperature is too high, in other words, the dehydration onset temperature of the inorganic compound that undergoes the dehydration reaction will be higher than the polymer decomposition onset temperature. If the temperature is higher than the starting temperature, the flame retardant effect cannot be sufficiently exhibited, which is not desirable.
  • Inorganic compounds that satisfy such conditions and undergo a dehydration reaction include calcium hydroxide and magnesium hydroxide.
  • Magnesium hydroxide is preferred because the greater the heat absorption per unit mass, the higher the flame retardancy.
  • calcium hydroxide, calcium aluminate, and magnesium hydroxide are preferred because they are nontoxic.
  • the weight of the inorganic conjugate that dehydrates at a temperature higher than the molding temperature of the thermoplastic resin is 40% by weight or more, the bow I tension strength is reduced, the surface of the molded product is whitened, and the appearance of the switch is poor. Tend.
  • red phosphorus flame retardant red phosphorus with an average particle size of 25 to 35 m coated with phenol was used.
  • the current-carrying characteristics tend to deteriorate, and in particular, when the amount exceeds 1.8% by weight. This tendency is presumed to be due to an increase in the proportion of red phosphorus flame retardants.
  • Phosphine (PH 3 ) and phosphoric acid (H 2 P 0 3 ) are generated as phosphorous compounds having metal contamination or corrosiveness from the red phosphorus flame retardant, and an insulating compound is formed at the switch contact, that is, the contact. Is believed to be metal contaminated or corroded.
  • the red phosphorus flame retardant is added in an amount of less than 0.5% by weight, particularly less than 0.3% by weight, the flame retardant effect tends to be insufficient.
  • the weight percentage of the above red phosphorus flame retardant is based on the amount of red phosphorus.
  • the red phosphorus flame retardant preferably contains at least one of the surface coating of red phosphorus and a phosphorus compound adsorbent. It is preferable to use a contamination or corrosion inhibitor in combination. Pollution or corrosion inhibitors are substances that suppress metal contamination or corrosion by redness. When the resin is a polyamide, a substance having an alkaline property is preferable.
  • a molded article containing a red phosphorus flame retardant, a reinforcing material, and a thermoplastic resin without containing an inorganic compound that undergoes a dehydration reaction at a predetermined temperature or higher tends to have a reduced electric resistance after an arc is generated after being exposed to an arc. was there. This is thought to be due to the carbonized layer adhering to the inside surface of the switch housing and the surface of the internal components of the switch.
  • red flame retardants do not generate dioxins, because they are not phenolic or logenic flame retardants.
  • the inorganic compound that undergoes a dehydration reaction at a predetermined temperature or higher with the red phosphorus flame retardant is used in combination, and in particular, the mixing ratio of the red phosphorus flame retardant and the inorganic sulfide is selected. As a result, it was possible to obtain a molded article for a switch having excellent characteristics of both flame retardancy and metal contamination or corrosion.
  • the addition amount of the red phosphorus flame retardant is very small, the formation amount of the charcoal layer is also reduced, and the carbonization layer is made into an insulator by the insulating imparting gas generated from the inorganic compound that undergoes a dehydration reaction. It is considered that a decrease in electrical resistance is prevented, a decrease in insulation after arc generation is suppressed, and flame retardancy can be enhanced by both the red phosphorus flame retardant and the inorganic compound that undergoes a dehydration reaction.
  • the inorganic compound By containing a trace amount (0.3 to: L. 8% by weight) of a red phosphorus flame retardant and a small amount (5% to 40% by weight) of an inorganic compound capable of dehydrating at a predetermined temperature or higher, the inorganic compound The substance alone can reach a flame-retardant level that cannot be reached without adding a large amount. At this time, the inorganic compound may be used in a relatively small amount of 5% by weight or more from the viewpoints of flame retardancy and metal contamination or corrosion, and it is possible to make the molded product thin without reducing the pressure resistance. And, as the amount of the inorganic compound was increased from 5% by weight, there was a tendency that the flame retardancy was improved.
  • red phosphorus flame retardant Compared to the case where only red phosphorus flame retardant is used as the flame retardant, it is necessary to maintain the same flame retardancy by using the red phosphorus flame retardant together with an inorganic compound that undergoes a dehydration reaction at a specified temperature or higher. Red phosphorus content can be reduced, and metal contamination resistance or corrosion resistance can be improved.
  • FIG. 1 is a cross-sectional view of a switch according to a first embodiment of the present invention, cut along a side surface.
  • FIG. 2 is a sectional view of the switch of FIG. 1 cut along a plane.
  • FIG. 3 is a perspective view including a partial cross section of a pace of a casing of a switch according to Embodiment 2 of the present invention. .
  • FIG. 1 is a cross-sectional view of a switch according to a first embodiment of the present invention, which is cut on a side surface.
  • FIG. 2 is a sectional view of the switch of FIG. 1 cut along a plane.
  • the specimen is 75 mm square and the thickness is an arbitrary constant thickness.
  • the criterion is that the flame or red heat extinguish within 30 seconds and that the wrapping tissue placed under the sample does not ignite. Those who satisfy this criterion three or more times in a row are —passes at the constant plate thickness. In this evaluation, the ranking is based on the passing plate thickness.
  • the specimen is 150 mm long and 13 mm wide, and the thickness is arbitrary.
  • the nikku wire is wound 5 times at intervals of 6 mm.
  • Example 1 Using the molded product of Example 1, the following metal contamination or corrosion test was performed.
  • the molded article is the base 1 of the housing in FIGS. 1 and 2 '.
  • the contaminated object or corroded object (hereinafter referred to as the contaminated object) is a copper plate (C1101 / 4H) and a 28 x 14 xl mm plate made of silver plated copper plate. Two of these were used.
  • the non-contact surface between the corroded body and the molded product (base 1) is analyzed by SEM (scanning electron microscope) and XMA (energy dispersive X-ray analyzer), and the metal contamination or metal corrosivity An evaluation was performed.
  • both the contact surface and the non-contact surface with the molded article (base 1) can be considered as the measurement site of the contaminated object, but the non-contact surface should be measured and evaluated by the following preliminary study.
  • the contact surface between the contaminated object and the molded article (Base 1) and the non-contact surface between the contaminated object and the molded article (Base 1) are examined by SEM (scanning electron microscope) and XMA (energy).
  • SEM scanning electron microscope
  • XMA energy
  • more red phosphorus was detected on the non-contact surface between the contaminated object and the molded article (Pace 1). It is presumed that this contamination or corrosion is not the corrosion that occurs at the contact interface with the article, but rather the contamination or corrosion due to the gas ejected from the article. Therefore, as mentioned above, the metal corrosion evaluation The test was performed on the non-contact surface with the molded product (base 1).
  • the contact resistance was measured by leaving two pieces of silver plated from the packaged sample (base 1) after standing in a temperature bath and applying a constant contact pressure to the overlapped part. A constant current (1 A) is passed between the two plates, and the contact resistance is measured from the voltage drop at the portion where the samples are stacked.
  • the lap opening of the silver plated sample is 14x15 mm, and the contact pressure is about 98 KPa (about 1. Okg / cm 2 ).
  • the surface analysis of the contaminated material is based on SEM images and XMA detection peaks (particularly, mass ratios converted from P and Ag detection peaks).
  • Table 1 is a sample showing the test results of Samples 1 to 7.
  • Samples 1 to 3 are 40 to 50% by weight of nylon 6; 45 to 60% by weight of glass fiber or a mixture of glass fiber and wollastonite as a reinforcing material; and 5% by weight of magnesium hydroxide as a flame retardant. % And 1.2 to 5.4% by weight of red phosphorus.
  • Samples 4 to 6 are 40 to 50% by weight of nylon 6, 20% by weight of glass fiber as a reinforcing material, 30 to 40% by weight of magnesium hydroxide as a flame retardant, and a very small amount of red phosphorus 0.3. It has a composition containing about 1% by weight.
  • Sample 7 has a composition containing 50% by weight of nylon 6, 20% by weight of glass fiber as a reinforcing material, and 30% by weight of magnesium hydroxide alone as a flame retardant.
  • Sample 1 (red phosphorus 5.4% by weight, magnesium hydroxide 5% by weight) shows excellent flame retardancy of 1.5 mm in the test result at 960 ° CGW FI, but has metal contamination or metal corrosion. There is a problem with sex.
  • Sample 2 (1.8% by weight of red phosphorus, 5% by weight of magnesium hydroxide) and Sample 3 (1.2% by weight of red phosphorus, 5% by weight of magnesium hydroxide) showed 2% in the test result of 960 ° CGWF I. It exhibited good flame retardancy of 0.2 mm, and was also good in silver plate stain or corrosion tests.
  • Sample 5 is a sample obtained by adding a small amount of red phosphorus (0.5% by weight) to Sample 7, but has good metal contamination or metal corrosivity, and has a much higher flame retardancy than Sample 7. .
  • Only magnesium hydroxide is used as a flame retardant, and in order to achieve the same flame retardancy, it is necessary to further contain a large amount of magnesium hydroxide (for example, more than 40% by weight of magnesium hydroxide). However, if magnesium hydroxide is contained in an amount exceeding 40% by weight, it is not preferable in terms of the appearance of poor appearance such as whitening of the surface of the molded article and the decrease in pressure resistance.
  • Sample 6 (red phosphorus 3% by weight, magnesium hydroxide 30% by weight) failed the test at 960 ° C CGWF I at 1.5 mm and passed at 2.0 mm, and the HWI test result. At 1.5 mm, it was rejected and at 2.0 mm, it passed and the flame retardancy was good. Regarding the metal contamination and the corrosiveness of the metal, no phosphorus was detected in any of the silver plating plate and the copper plate.
  • Sample 7 was a comparative example containing no red phosphorus, and was excellent in metal contamination or metal corrosion, but was inferior to Samples 1 to 6 in flame retardancy. From the above results, the molded articles made of the flame-retardant materials of Samples 2 to 6 have good flame retardancy and good properties of metal contamination or metal corrosivity.In addition, Sample 4 and Sample 5 It can be seen that the molded article made of the flame-retardant material is more excellent in both the characteristics of flame retardancy and metal contamination or metal corrosion.
  • FIG. 3 is a perspective view including a partial cross section of the pace of the casing of the circuit breaker according to the second embodiment.
  • reference numeral 11 denotes a base of a circuit breaker housing
  • reference numeral 13 denotes a base having an outer surface of the base 11 and provided at a position apart from an arc generated between contacts (not shown).
  • It is a structural material having excellent mechanical strength and is made of, for example, a thermosetting resin, a thermoplastic resin alone, or a composite of such a resin and the same reinforcing material as described in the embodiment.
  • Reference numeral 15 denotes a base arc-receiving portion disposed at a position exposed to an arc generated between contacts (not shown) of the base 11, and is made of the composite described in the first embodiment.
  • the paced arced part 15 is hatched for convenience of explanation.
  • the base 11 can be obtained by arranging the composite material of the base 13 and the composite material of the paced arced part 15 at predetermined positions in a mold (not shown), and then performing heat and pressure molding of both composite materials. .
  • the flame-retardant molded article excellent in metal contamination or corrosion is arranged in the base arced portion 15 of the base 11, while the base 13 remote from the arc source is mechanically mounted.
  • Made of structural material with excellent strength it is possible to reduce the decrease in insulation resistance on the surface of the base 11 after arcing without deteriorating the creepability.
  • the mixture of the first embodiment is applied only to the part to be arced 15 which is a part of the inner surface of the pace 11, especially around the contact exposed to the arc and having a large decrease in insulation resistance.
  • the example described above has been described, it is also effective to dispose the mixture of Example 1 on the entire inner surface of the base 11.
  • the switch according to the present invention comprises: 35 to 50% by weight of a resin; 20 to 60% by weight of a reinforcing material; 5 to 40% by weight of an inorganic compound which undergoes a dehydration reaction at a predetermined temperature or higher; Flame retardants Has a molded product made of a flame-retardant material containing 0.3 to 1.8% by weight, so that the flame retardancy and the metal contamination or metal corrosion properties are good.
  • red flame retardant is 0.5 to 1.8% by weight
  • the flame retardancy is further improved.
  • inorganic compound is 30 to 40% by weight and the red phosphorus flame retardant is 0.5 to 1.0% by weight, metal contamination or metal corrosion is further excellent.
  • the resin is a thermoplastic resin, molding is easy and the thickness can be reduced.
  • thermoplastic resin is polyamide
  • the insulation after arcing is excellent.
  • the molded article is the base of the housing, it is excellent in flame retardancy, insulation after arcing, mechanical strength, and the like, and the size of the switch can be reduced.

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  • Compositions Of Macromolecular Compounds (AREA)
  • Switch Cases, Indication, And Locking (AREA)
  • Organic Insulating Materials (AREA)

Abstract

A switch, characterized as having a formed article comprising a flame-retardant material comprising 35 to 50 wt % of a resin, 20 to 60 wt % of a reinforcing material, 5 to 40 wt % of an inorganic compound which undergoes a dehydration reaction at a temperature higher than a predetermined temperature, and 0.3 to 1.8 wt % of a red phosphorus flame retardant. The switch is advantageous in that it is excellent in flame retardancy and also excellent with respect to the resistance of metal parts thereof to contamination and corrosion.

Description

明 細 開閉器 技術分野  Description Switch Technical Field
本発明は、 難燃性を有する難燃性材料による成形品を用いた開閉器に関するも のである。 背  The present invention relates to a switch using a molded article made of a flame-retardant material having flame retardancy. Height
従来、 例えば特閧平 8— 1 7 1 8 4 7号公報には、 開閉器用の難燃性材料とし て、 ポリアミ ド、 ガラス繊維、 水酸化マグネシウムを含有させたものがが記載さ れている。  Conventionally, for example, Japanese Patent Application Laid-Open No. 8-171847 describes a material containing polyamide, glass fiber, and magnesium hydroxide as a flame-retardant material for a switch. .
また、 実開平 2— 1 2 5 9 4 3号公報には、 照明器具用ソケットの難燃性材料 として、 ポリエステル、 ガラス繊維、 炭酸カルシウム、 水酸ィ匕アルミニウム、 ハ ロゲン系難燃剤、 酸ィ匕アンチモンを含有させたものが記載されている。  Japanese Utility Model Application Laid-Open No. 2-1259394 discloses that flame-retardant materials for lighting fixture sockets include polyester, glass fiber, calcium carbonate, aluminum hydroxide, halogen-based flame retardants, and acid flame retardants. An article containing dani antimony is described.
また、 E P— A 1— 2 7 8 5 5 5には、 ポリアミド組成物として、 例えばポリ アミ ドが少なくとも 4 0重量%、 ガラス繊維 5〜5 0重量%、 水酸化マグネシゥ ム 5 0重量%以下、 赤燐 4 ~ 1 5重量%を含有させたものが記載されている。 特開平 8— 1 7 1 8 4 7号公報に記載の開閉器用の難燃性材料は、 難燃剤とし て水酸化マグネシウムを含有しており、 高い難燃性を付与するものであるが、 更 なる難燃性の向上は困難である。 更に高い難燃性例えば上述したハロゲン系難燃 剤や赤燐を含有するものと同等の難燃性を満たすには、 多量の水酸化マグネシゥ ムを含有させる必要がある。 しかしながら、 さらに多量の水酸化マグネシウムを 含有させると、 成形品の外観が白くなる外観不良や耐圧強度低下が生じる問題が あり、 開閉器用の難燃性材料としては不適となる。  Also, EP-A 1-27 855 5 contains a polyamide composition containing, for example, at least 40% by weight of a polyamide, 5 to 50% by weight of glass fiber, and 50% by weight or less of magnesium hydroxide. It contains 4 to 15% by weight of red phosphorus. The flame-retardant material for a switch described in Japanese Patent Application Laid-Open No. 7-181747 contains magnesium hydroxide as a flame retardant and imparts high flame retardancy. It is difficult to improve the flame retardancy. Further, in order to satisfy a higher flame retardancy, for example, the same flame retardancy as that containing the above-mentioned halogen-based flame retardant or red phosphorus, it is necessary to contain a large amount of magnesium hydroxide. However, when a large amount of magnesium hydroxide is contained, there is a problem in that the appearance of the molded product becomes white, and there is a problem that the pressure resistance is reduced, and it is unsuitable as a flame-retardant material for a switch.
実開平 2— 1 2 5 9 4 3号公報および E P—A 1— 2 7 8 5 5 5に記載された 技術は、 開閉器用を目的としておらず、 本発明とは技術分野が異なるだけでなく 、 これらの技術は後述するように特に金属接点部品の汚染又は腐食という課題を 解決できず、 開閉器に用いることができない。 The technology described in Japanese Utility Model Application Laid-Open No. 2-1259594 and EP-A 1-27 855 5 is not intended for switches and not only has a different technical field from the present invention. However, as will be described later, these techniques have the problem of contamination or corrosion of metal contact parts. It cannot be solved and cannot be used for switches.
実開平 2— 1 2 5 9 4 3号公報の照明器具用ソケヅトの難燃性材料は高い難燃 性を有するが、 次の理由により開閉器用としては適さない。 その理由は、 この材 料はハロゲン系難燃剤を含有しているため、 使用するハロゲン系難燃剤の種類に よっては、 開閉器の部品材料として使用した場合、 金属部品例えば接点や電子部 品を汚染又は腐食させる問題が生じることがあるからである。 この金属部品の汚 染又は腐食は、 経時的にハロゲン系難燃剤から発生するハロゲンガス即ち汚染付 与ガス又は腐食付与ガスが金属部品を汚染又は腐食させるものと推定される。 さ らにまた、 ハロゲン系難燃剤は、 ダイォキシン類の発生の可能性が有り環境面で も問題があった。 また、 難燃助剤として用いられるアンチモンが重金属であり、 環境を汚染する危険がある。  The flame-retardant material of the socket for lighting equipment disclosed in Japanese Utility Model Application Laid-Open No. 2-1259394 has high flame retardancy, but is not suitable for switches for the following reasons. The reason is that this material contains a halogen-based flame retardant, and depending on the type of halogen-based flame retardant used, when used as a material for switchgear, metal parts such as contacts and electronic parts are used. This is because a problem of contamination or corrosion may occur. It is presumed that the contamination or corrosion of the metal parts is caused by the halogen gas generated from the halogen-based flame retardant over time, that is, the contamination imparting gas or the corrosion imparting gas contaminating or corroding the metal parts. In addition, halogen-based flame retardants have the potential to generate dioxins, and have environmental problems. In addition, antimony used as a flame retardant aid is a heavy metal, and may contaminate the environment.
E P - A 1 - 2 7 8 5 5 5の難燃性材料は、 ポリアミドが少なくとも 4 0重量 %、 ガラス繊維 5 ~ 5 0重量%、 水酸化マグネシウム 5 0以下、 赤燐 4〜1 5重 量%を含有させたものであり、 高い難燃性を有するが、 次の理由により開閉器用 としては適さない。 その理由は、 この難燃性材料は難燃剤として水酸化マグネシ ゥムと赤燐を含有しており、 本発明者らの調査によれば、 この難燃性材料は難燃 性に優れるが金属部品を汚染又は腐食させる問題があることが判明したからであ る。 この汚染又は腐食の問題は、 経時的に赤燐から生じた汚染付与ガス又は腐食 付与ガスが金属部品を汚染又は腐食させることに起因すると推定される。  The flame retardant material of EP-A 1-2 7 855 5 5 contains polyamide at least 40% by weight, glass fiber 5 to 50% by weight, magnesium hydroxide 50 or less, and red phosphorus 4 to 15% by weight. % And has high flame retardancy, but is not suitable for switches for the following reasons. The reason is that this flame-retardant material contains magnesium hydroxide and red phosphorus as flame retardants. According to the investigation by the present inventors, this flame-retardant material has excellent flame retardancy, It was found that there was a problem of contaminating or corroding the parts. This contamination or corrosion problem is presumed to be due to the contamination or corrosion imparting gas resulting from red phosphorus over time contaminating or corroding metal parts.
ここで、 汚染又は腐食とは、 金属部品の表面に絶縁物が生じること、 金属部品 の接触抵抗が増大すること、 又は金属表面に反応性の高い元素 (ハロゲン元素、 燐) が検出されることの少なくともいずれか 1つに該当することである。  Here, contamination or corrosion means that an insulator is formed on the surface of the metal part, the contact resistance of the metal part is increased, or a highly reactive element (halogen element, phosphorus) is detected on the metal surface. At least one of the above.
また、 汚染付与ガス又は腐食付与ガスとは、 汚染又は腐食を生じさせると推定 されるガスのことである。  The term “contamination-imparting gas or corrosion-imparting gas” refers to a gas presumed to cause contamination or corrosion.
そして、 開閉器の小型化、 高遮断容量化を図る上では、 上述した金属部品の汚 染又は腐食に起因する絶縁抵抗の低下は大きな障害となる。 また、 開閉器の軽量 化を図る上では、 薄い厚さでの難燃性が要求される。  In order to reduce the size and increase the breaking capacity of the switch, the above-mentioned decrease in insulation resistance due to the contamination or corrosion of the metal component is a major obstacle. In addition, in order to reduce the weight of switches, flame retardancy with a small thickness is required.
この発明の目的は、 上述の問題を解決するためになされたもので、 難燃性の優 れた成形品を有する開閉器を得ることを目的とする。 発明の開示 An object of the present invention has been made to solve the above-mentioned problem, and has an excellent flame-retardant property. It is an object of the present invention to obtain a switch having a molded product. Disclosure of the invention
本発明は、 樹脂が 3 5 ~ 5 0重量%、 強化材が 2 0〜6 0重量%、 所定の温度 以上で脱水反応する無機化合物が 5〜 4 0重量%、 及び赤燐難燃剤が 0 . 3〜 1 . 8重量%を含む難燃性材料から成る成形品を有することを特徴とする開閉器を 提供するものである。  In the present invention, 35 to 50% by weight of a resin, 20 to 60% by weight of a reinforcing material, 5 to 40% by weight of an inorganic compound which undergoes a dehydration reaction at a predetermined temperature or higher, and 0% by weight of a red phosphorus flame retardant. It is intended to provide a switch characterized by having a molded article made of a flame-retardant material containing 3 to 1.8% by weight.
また本発明は、 赤燐難燃剤が 0 . 5〜: L . 8重量%であることを特徴とする前 記の開閉器を提供するものである。  The present invention also provides the above-mentioned switch, wherein the red phosphorus flame retardant is 0.5 to 0.8% by weight.
また本発明は、 無機化合物が 3 0〜 4 0重量%及び赤燐難燃剤が 0 . 5 ~ 1 . 0重量%であることを特徴とする前記の開閉器を提供するものである。  Further, the present invention provides the above-mentioned switch, wherein the inorganic compound is 30 to 40% by weight and the red phosphorus flame retardant is 0.5 to 1.0% by weight.
また本発明は、 樹脂は熱可塑性樹脂であることを特徴とする前記の開閉器を提 供するものである。  The present invention also provides the above-mentioned switch, wherein the resin is a thermoplastic resin.
また本発明は、 熱可塑性樹脂はポリアミドであることを特徴とする前記の開閉 器を提供するものである。  The present invention also provides the above-mentioned switch, wherein the thermoplastic resin is a polyamide.
また本発明は、 筐体のベースの少なくとも 1部に成形品を備えたことを特徴と する前記の開閉器を提供するものである。  Further, the present invention provides the above-mentioned switch characterized in that at least one part of the base of the housing is provided with a molded product.
また本発明は、 接点間に発生するアークの近傍に成形品を備え、 その他の部分 に前記成形品よりも機械的強度の優れる構造用材料を備えたことを特徴とする前 記の開閉器を提供するものである。  The present invention also provides the above-described switch, wherein a molded product is provided near an arc generated between the contacts, and a structural material having mechanical strength superior to the molded product is provided in other portions. To provide.
なお、 本明細書においては、 重量%は所謂重量百分率でなく組成物全体の重量 に対する割合を示している。 即ち、 必ずしも上記成分の重量%を合計しても 1 0 0重量%となるとは限らない。 発明の詳細な説明  In addition, in this specification, weight% is not a so-called weight percentage but a ratio to the weight of the entire composition. That is, the sum of the above components by weight is not always 100% by weight. Detailed description of the invention
以下本発明をさらに詳細に説明する。  Hereinafter, the present invention will be described in more detail.
本発明に使用される成形品は、 1種類以上の熱可塑性樹脂が 3 5〜5 0重量% と、 強化材が 2 0〜6 0重量%と、 1種類以上の熱可塑性樹脂成形温度 (所定の 温度) 以上で脱水反応する無機化合物が 5〜 4 0重量%と、 赤燐難燃剤が 0 . 3 ~ 1 . 8重量%とを含有している難燃性材料を含み、 好ましくは、 赤燐難燃剤が 0 . 5〜: L . 8重量%、 又は、 無機ィ匕合物が 3 0〜4 0重量%及び赤燐難燃剤が 0 . 5〜: L . 0重量%である。 The molded article used in the present invention may contain 35 to 50% by weight of one or more kinds of thermoplastic resin, 20 to 60% by weight of reinforcing material, and a molding temperature of one or more kinds of thermoplastic resin. of Temperature) A flame retardant material containing 5 to 40% by weight of an inorganic compound that undergoes a dehydration reaction at the above and 0.3 to 1.8% by weight of a red phosphorus flame retardant, preferably red phosphorus The flame retardant is 0.5 to 0.5% by weight, or the inorganic compound is 30 to 40% by weight and the red phosphorus flame retardant is 0.5 to 0.5% by weight.
[熱可塑性樹脂]  [Thermoplastic resin]
熱可塑性樹脂は、 ポリブチレンテレフ夕レート、 ポリエチレンテレフ夕レート 、 ポリアミド、 脂肪族ポリケトン、 ポリフエ二レンサルファイド、 これらのァロ ィ材料等が適用でき、 特に、 耐熱性、 耐圧強度、 開閉器のアーク発生後の絶縁性 能において、 ポリアミドが好ましい。  As the thermoplastic resin, polybutylene terephthalate, polyethylene terephthalate, polyamide, aliphatic polyketone, polyphenylene sulfide, or any of these aromatic materials can be applied.In particular, heat resistance, pressure resistance, arc of switchgear can be applied. Polyamide is preferred in terms of insulation performance after generation.
[強化材]  [Reinforcement]
強化材は、 耐圧強度向上に用いられ、 ガラス繊維、 無機鉱物、 セラミヅクス繊 維からなる群から選択された 1種類以上のものであり、 ガラス繊維 2 0重量%以 上含有することが好ましい。  The reinforcing material is one or more types selected from the group consisting of glass fibers, inorganic minerals, and ceramic fibers, and is preferably used in an amount of at least 20% by weight of glass fibers.
1:無機化合物 3  1: Inorganic compound 3
難燃性材料を含有する成形品中に含有され脱水反応する無機化合物は、 成形 C3 の難燃性の向上に寄与するものと推定する。  It is presumed that the inorganic compound contained in the molded article containing the flame retardant material and undergoing a dehydration reaction contributes to the improvement of the flame retardancy of molded C3.
この成形品が高温 (例えば 3 4 0 C以上) にさらされた際に、 成形品中の無機 化合物が熱分解し発生した水蒸気によつて発熱を押さえるとともに、 水蒸気が発 生する際の吸熱反応によって発熱を奪い取ると考えられる。  When this molded product is exposed to high temperatures (for example, at a temperature of more than 340 ° C), the inorganic compounds in the molded product are thermally decomposed, and the generated water vapor suppresses the heat generation and the endothermic reaction when the water vapor is generated. It is thought that it takes away the fever.
また、 難燃性材料を含有する成形品中に含有され脱水反応する無機化合物は、 ハロゲン系の難燃剤や赤燐難燃剤と異なり金属汚染又は腐食を発生させないだけ でなく、 本発明者らの実験によれば赤燐難燃剤による金属汚染又は腐食を防止す る作用があると推定された。 特に、 難燃性及び金属汚染又は腐食の両方に優れた 成形品の材料組成として、 所定の温度以上で脱水反応する無機化合物と赤燐難燃 剤との特定の配合割合を見!ヽ出した。  In addition, unlike halogen-based flame retardants and red phosphorus flame retardants, inorganic compounds contained in molded articles containing flame-retardant materials and dehydrating not only do not cause metal contamination or corrosion, but also According to experiments, it was estimated that red phosphorus flame retardant had the effect of preventing metal contamination or corrosion. In particular, as the material composition of molded articles excellent in both flame retardancy and metal contamination or corrosion, look at the specific compounding ratio of an inorganic compound that undergoes a dehydration reaction at a predetermined temperature or more and a red phosphorus flame retardant! I came out.
さらにまた、 難燃性材料を含有する成形品中に含有され脱水反応する無機化合 物は、 開閉器の電極開閉時に電極の接点間でアークが発生した後の絶縁低下の防 止に寄与するものと推定する。 開閉器の電極開閉時に、 電極の接点間でアークが発生し、 通常 4000〜 60 00°C程度の温度になる。 この結果、 電極、 接点および開閉器の内部構成金属部 品が加熱され、 当該金属から金属蒸気や溶融金属液滴が発生して飛散し、 同時Furthermore, inorganic compounds that are contained in molded articles containing flame-retardant materials and that undergo a dehydration reaction contribute to preventing insulation deterioration after an arc is generated between the contact points of the electrodes when the switches are opened and closed. It is estimated. When the switch is opened and closed, an arc is generated between the contacts of the electrode, and the temperature usually rises to about 4000 to 600 ° C. As a result, the internal metal components of the electrodes, contacts and switch are heated, and metal vapor or molten metal droplets are generated from the metal and scattered.
、 アークのみならず、 これら金属蒸気や溶融金属液滴によって、 開閉器の筐体お よび開閉器の内部構成有機部品が分解され、 遊離炭素も発生する。 このとき、 成 形品中に含有された無機ィ匕合物から絶縁性付与ガスが発生し、 この絶縁性付与ガ スは回路遮断器の電極開閉時に難燃性材料による成形品である筐体や内部機構部 品等から発生する遊離炭素、 及び接点や内部構成金属部品より発生する昇華金属 や飛散する溶融金属液滴を絶縁体化し、 ァ一ク発生後の絶縁低下の防止に寄与す ると考えられる。 例えば、 脱水反応をする無機化合物が水酸化マグネシウムの場 合、 発生する絶縁性付与ガスは、 H20と推測される。 In addition to the arc, these metal vapors and molten metal droplets decompose the switch casing and the organic components inside the switch, generating free carbon. At this time, an insulative gas is generated from the inorganic conjugation compound contained in the molded article, and the insulative gas is a molded article made of a flame-retardant material when the electrode of the circuit breaker is opened and closed. And free carbon generated from internal components, sublimation metal generated from contacts and internal components, and scattered molten metal droplets. it is conceivable that. For example, inorganic compounds case of magnesium hydroxide to a dehydration reaction, occurring insulating imparting gas is presumed to H 2 0.
なお、 遊離炭素、 金属蒸気および溶融金属液滴が絶縁性付与ガスにより絶縁体 化される際、 接点付近はアークによって高圧蒸気が発生し膨張するため、 発生し た絶縁性付与ガスは、 接点付近に近づくことができず、 当該接点部分には遊離炭 素、 金属蒸気及び溶融金属液滴が絶縁体化した層は形成されず、 通電を妨げるこ とはない。  When free carbon, metal vapor, and molten metal droplets are converted into insulators by the insulating gas, high pressure vapor is generated by the arc near the contacts and expands. In this case, a layer in which free carbon, metal vapor and molten metal droplets are turned into an insulator is not formed at the contact point, and does not hinder energization.
脱水反応する無機化合物は、 熱可塑性樹旨等と混練する場合、 混練時において 無機化合物が脱水反応することを防止するため、 fl兑水反応開始温度は 250°C以 上であることが好ましい。  When the inorganic compound that undergoes a dehydration reaction is kneaded with a thermoplastic resin or the like, the fl-water reaction initiation temperature is preferably 250 ° C or higher to prevent the inorganic compound from undergoing a dehydration reaction during kneading.
250°C以上で脱水反応する無機化合物は、 カルシウムアルミネート (Ca3 Al2 (OH) 12)、 ほう酸亜鉛 (2 ZnO、 3B0203、 3. 5H20)、 水 酸化カルシウム (Ca (OH) 2)、 水酸化マグネシウム (Mg (OH) 2)、 などが挙げられる。 Inorganic compounds dehydration at 250 ° C or more, calcium aluminate (Ca 3 Al 2 (OH) 12), zinc borate (2 ZnO, 3B0 2 0 3 , 3. 5H 2 0), water calcium oxide (Ca ( OH) 2 ), magnesium hydroxide (Mg (OH) 2 ), and the like.
ここで、 熱可塑性樹脂がポリアミドの場合、 熱可塑性樹脂と強ィ匕材と無機ィ匕合 物と赤燐難燃剤との混練時の設定温度に加えせん断発熱を考慮すると、 混練又は 成形時に 340°C付近まで達する。 この場合、 混練又は成形時に脱水反応する無 機化合物に脱水反応を起とさせないためには、 脱水反応する無機化合物の脱水反 応開始温度が 340°C以上であることが好ましい。 一方、 一般的に、 燃焼直前の 高分子分解開始温度は 4 0 0 °C〜5 5 0 °Cの間にあるため、 脱水反応開始温度が 高すぎると、 換言すれば脱水反応する無機化合物の脱水開始温度が高分子分解開 始温度よりも高すぎると、 難燃効果を充分に発揮できなくなり望ましくない。 このような条件を満たす脱水反応する無機化合物として、 水酸化カルシゥム、 水酸化マグネシゥム等が挙げられる。 Here, when the thermoplastic resin is polyamide, considering the shear heat generation in addition to the set temperature at the time of kneading the thermoplastic resin, the stiffener, the inorganic sintering compound, and the red phosphorus flame retardant, it is 340 at the time of kneading or molding. Reaches around ° C. In this case, the dehydration reaction start temperature of the inorganic compound that undergoes the dehydration reaction is preferably 340 ° C. or higher so that the inorganic compound that undergoes the dehydration reaction during kneading or molding does not cause the dehydration reaction. On the other hand, in general, Since the polymer decomposition onset temperature is between 400 ° C. and 550 ° C., if the dehydration reaction onset temperature is too high, in other words, the dehydration onset temperature of the inorganic compound that undergoes the dehydration reaction will be higher than the polymer decomposition onset temperature. If the temperature is higher than the starting temperature, the flame retardant effect cannot be sufficiently exhibited, which is not desirable. Inorganic compounds that satisfy such conditions and undergo a dehydration reaction include calcium hydroxide and magnesium hydroxide.
また、 単位質量あたりの吸熱量が大きいほど難燃効率が高いので、 水酸化マグ ネシゥムが好ましい。  Magnesium hydroxide is preferred because the greater the heat absorption per unit mass, the higher the flame retardancy.
さらにまた、 脱水反応する無機化合物のうち、 水酸化カルシウム、 カルシウム アルミネート、 水酸化マグネシゥムが無毒という点から好ましい。  Furthermore, among the inorganic compounds that undergo a dehydration reaction, calcium hydroxide, calcium aluminate, and magnesium hydroxide are preferred because they are nontoxic.
熱可塑性樹脂の成形温度以上で脱水反応する無機ィ匕合物を 4 0重量%以上にす ると、 弓 I張り強度の低下、 成形品の表面が白化し開閉器の外観不良が顕在化する 傾向がある。  If the weight of the inorganic conjugate that dehydrates at a temperature higher than the molding temperature of the thermoplastic resin is 40% by weight or more, the bow I tension strength is reduced, the surface of the molded product is whitened, and the appearance of the switch is poor. Tend.
[赤燐難燃剤]  [Red phosphorus flame retardant]
赤燐難燃剤は、 平均粒径 2 5〜3 5〃mの赤燐をフエノールでコ一ティングし たものを使用した。  As the red phosphorus flame retardant, red phosphorus with an average particle size of 25 to 35 m coated with phenol was used.
赤燐難燃剤が 1 . 0重量%を越えると、 通電特性を劣化する傾向があり、 特に、 1 . 8重量%を超えると顕著である。 この傾向は、 赤燐難燃剤の割合が増えるに ことに起因すると推定される。 赤燐難燃剤より金属汚染又は腐食性を有する燐化 合物として、 フォスフィン (P H 3)、 憐酸 (H 2 P 03) が発生し、 開閉器の接 点に絶縁化合物を生成する即ち接点が金属汚染又は腐食されると考えられる。 一方、 赤燐難燃剤を 0 . 5重量%特に 0 . 3重量%未満添加した場合では、 難 燃効果が不十分になる傾向がある。 When the amount of the red phosphorus flame retardant exceeds 1.0% by weight, the current-carrying characteristics tend to deteriorate, and in particular, when the amount exceeds 1.8% by weight. This tendency is presumed to be due to an increase in the proportion of red phosphorus flame retardants. Phosphine (PH 3 ) and phosphoric acid (H 2 P 0 3 ) are generated as phosphorous compounds having metal contamination or corrosiveness from the red phosphorus flame retardant, and an insulating compound is formed at the switch contact, that is, the contact. Is believed to be metal contaminated or corroded. On the other hand, when the red phosphorus flame retardant is added in an amount of less than 0.5% by weight, particularly less than 0.3% by weight, the flame retardant effect tends to be insufficient.
なお、 上記の赤燐難燃剤の重量%は、 赤燐量を基準にしている。  The weight percentage of the above red phosphorus flame retardant is based on the amount of red phosphorus.
通電特性の劣化即ち金属汚染又は腐食を防ぐため、 赤燐難燃剤には、 赤燐の表 面コ一ティング及び燐化合物吸着剤の少なくともいずれか 1つ含むのが好ましい さらに、 赤燐難燃剤には、 汚染又は腐食防止剤を併用することが好ましい。 汚 染又は腐食防止剤とは、 赤憐による金属汚染又は腐食を抑制する物質で、 例えば 樹脂がポリアミドの場合、 アル力リ性の物質が好ましい。 In order to prevent the deterioration of the electrical characteristics, that is, to prevent metal contamination or corrosion, the red phosphorus flame retardant preferably contains at least one of the surface coating of red phosphorus and a phosphorus compound adsorbent. It is preferable to use a contamination or corrosion inhibitor in combination. Pollution or corrosion inhibitors are substances that suppress metal contamination or corrosion by redness. When the resin is a polyamide, a substance having an alkaline property is preferable.
ここで、 所定の温度以上で脱水反応する無機化合物を含まず赤燐難燃剤と強化 材と熱可塑性樹脂を含む成形品は、 アークにさらされた後、 アーク発生後の電気 抵抗が低下する傾向があった。 これは、 開閉器の筐体内部表面や開閉器の内部構 成部品表面に炭化層が付着したことに起因すると考えられる。  Here, a molded article containing a red phosphorus flame retardant, a reinforcing material, and a thermoplastic resin without containing an inorganic compound that undergoes a dehydration reaction at a predetermined temperature or higher tends to have a reduced electric resistance after an arc is generated after being exposed to an arc. was there. This is thought to be due to the carbonized layer adhering to the inside surface of the switch housing and the surface of the internal components of the switch.
また、 赤憐難燃剤は、 ノ、ロゲン系難燃剤ではないので、 ダイォキシン類を発生 させない。  Also, red flame retardants do not generate dioxins, because they are not phenolic or logenic flame retardants.
以上のように、 樹脂と強ィ匕材に加え、 赤燐難燃剤と所定の温度以上で脱水反応 する無機化合物を併用し、 特に赤燐難燃剤と無機ィ匕合物の配合割合を選択するこ とにより、 難燃性と金属汚染又は腐食との両特性に優れた開閉器用の成形品を得 ることができた。  As described above, in addition to the resin and the stiffener, the inorganic compound that undergoes a dehydration reaction at a predetermined temperature or higher with the red phosphorus flame retardant is used in combination, and in particular, the mixing ratio of the red phosphorus flame retardant and the inorganic sulfide is selected. As a result, it was possible to obtain a molded article for a switch having excellent characteristics of both flame retardancy and metal contamination or corrosion.
つまり、 この配合割合は、 赤燐難燃剤の添加量が微量であり炭ィ匕層の形成量も 減り、 かつ、 脱水反応する無機化合物から発生する絶縁性付与ガスにより炭化層 を絶縁体化し、 電気抵抗の低下が防止され、 アーク発生後の絶縁低下が抑制され るととともに、 赤燐難燃剤及び脱水反応する無機化合物の両方により難燃性を高 くできると考えられる。  In other words, in this mixing ratio, the addition amount of the red phosphorus flame retardant is very small, the formation amount of the charcoal layer is also reduced, and the carbonization layer is made into an insulator by the insulating imparting gas generated from the inorganic compound that undergoes a dehydration reaction. It is considered that a decrease in electrical resistance is prevented, a decrease in insulation after arc generation is suppressed, and flame retardancy can be enhanced by both the red phosphorus flame retardant and the inorganic compound that undergoes a dehydration reaction.
極微量 ( 0 . 3〜: L . 8重量%) の赤燐難燃剤と少量 (5重量%~ 4 0重量% ) の所定の温度以上で脱水反応する無機化合物を含むことにより、 前記無機化合 物単独では多量に添加しなければ到達しない難燃レベルに達することができる。 このとき、 難燃性及び金属汚染又は腐食の観点から前記無機化合物は、 5重量% 以上と比較的少量でよく、 成形品の耐圧強度が低下することなく、 薄肉化が可能 となる。 そして、 前記無機化合物を 5重量%から増やすほど、 難燃性の向上する 傾向が見られた。  By containing a trace amount (0.3 to: L. 8% by weight) of a red phosphorus flame retardant and a small amount (5% to 40% by weight) of an inorganic compound capable of dehydrating at a predetermined temperature or higher, the inorganic compound The substance alone can reach a flame-retardant level that cannot be reached without adding a large amount. At this time, the inorganic compound may be used in a relatively small amount of 5% by weight or more from the viewpoints of flame retardancy and metal contamination or corrosion, and it is possible to make the molded product thin without reducing the pressure resistance. And, as the amount of the inorganic compound was increased from 5% by weight, there was a tendency that the flame retardancy was improved.
また、 難燃剤として赤燐難燃剤のみを使用する場合に比較し、 赤燐難燃剤と所 定の温度以上で脱水反応する無機化合物とを併用することにより、 同じ難燃性を 維持するとき必要な赤燐量を減らすことができ、 耐金属汚染又は腐食性を向上さ せることができる。  Compared to the case where only red phosphorus flame retardant is used as the flame retardant, it is necessary to maintain the same flame retardancy by using the red phosphorus flame retardant together with an inorganic compound that undergoes a dehydration reaction at a specified temperature or higher. Red phosphorus content can be reduced, and metal contamination resistance or corrosion resistance can be improved.
所定の温度以上で脱水反応する無機化合物と赤憐難燃剤を併用する場合、 脱水 反応する無機ィ匕合物が水酸化物等のアル力リ性であるときに、 赤燐難燃剤の汚染 又は腐食防止剤となり、 金属汚染又は腐食を抑制する効果が高いと考えられる。 図面の簡単な説明 If an inorganic compound that dehydrates at a predetermined temperature or higher and a red flame retardant are used together, It is considered that when the reacting inorganic compound has an alkaline property such as a hydroxide, it becomes a contamination inhibitor or a corrosion inhibitor for the red phosphorus flame retardant, and has a high effect of suppressing metal contamination or corrosion. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の実施例 1の開閉器を側面で切った断面図である。  FIG. 1 is a cross-sectional view of a switch according to a first embodiment of the present invention, cut along a side surface.
図 2は、 図 1の開閉器を平面で切った断面図である。  FIG. 2 is a sectional view of the switch of FIG. 1 cut along a plane.
図 3は、 本発明の実施例 2に係る開閉器の筐体のペースの一部断面を含む斜視 図である。 . 実施例  FIG. 3 is a perspective view including a partial cross section of a pace of a casing of a switch according to Embodiment 2 of the present invention. . Example
以下、 本発明を実施例により説明する。  Hereinafter, the present invention will be described with reference to examples.
実施例 1 Example 1
下記表 1に示すように、 難燃性を有する各種材料を成形した試験片を用いて、 次の燃焼性試験を行った。  As shown in Table 1 below, the following flammability test was performed using test pieces molded from various materials having flame retardancy.
図 1はこの発明の実施例 1の開閉器を側面で切つた断面図である。 図 2は図 1 の開閉器を平面で切った断面図である。  FIG. 1 is a cross-sectional view of a switch according to a first embodiment of the present invention, which is cut on a side surface. FIG. 2 is a sectional view of the switch of FIG. 1 cut along a plane.
[燃焼試験 1 ( 9 6 0 °C GWF I ) ]  [Combustion test 1 (960 ° C GWF I)]
J I S C 0 0 7 4に記載の燃焼性試験であり、 9 6 0 °Cに加熱されたグ口一 ワイヤ一を 3 0秒試料片にあて、 グロ—ワイヤ一を取り去った後の状態を評価す る。  This is a flammability test described in JISC 074, in which a wire heated at 960 ° C is applied to a sample for 30 seconds, and the condition after removing the glow wire is evaluated. You.
試料片は 7 5 mm角で厚さは任意の一定厚である。  The specimen is 75 mm square and the thickness is an arbitrary constant thickness.
炎または赤熱が 3 0秒以内に消え、 かつ、 試料の下に置いた包装用薄葉紙に着 火しないことが判定基準である。 この基準を連続 3回以上満足するものが、 その —定板厚での合格である。本評価では、 合格板厚でランク付けを行う。  The criterion is that the flame or red heat extinguish within 30 seconds and that the wrapping tissue placed under the sample does not ignite. Those who satisfy this criterion three or more times in a row are —passes at the constant plate thickness. In this evaluation, the ranking is based on the passing plate thickness.
[燃焼試験 2 (HW I ) ]  [Fire Test 2 (HW I)]
I E C 9 4 7 - 1に記載の燃焼試験であり、 試料片に規定ニク口ム線を巻き、 規定電力を印加し、 試料片に火がつくまで加熱を続ける。 点火したら、 電源を切 り、 点火までの時間を記録する。 各材料 5個の試験を行う。 本評価では、 点火ま での時間が 3 0秒以上のものを合格とする。 This is the combustion test described in IEC 9471-1, in which a specified piece of wire is wound around the sample, the specified power is applied, and heating is continued until the sample is lit. After ignition, turn off the power and record the time until ignition. Perform 5 tests for each material. In this evaluation, the ignition Those with a time of 30 seconds or more are accepted.
試料片は、 長さ 1 5 0 mm, 幅 1 3 mm、 厚さは任意の一定厚さである。 ニク 口ム線は 6 mm間隔を置き 5回卷きを行う。  The specimen is 150 mm long and 13 mm wide, and the thickness is arbitrary. The nikku wire is wound 5 times at intervals of 6 mm.
[金属汚染 (腐食)性試験]  [Metal contamination (corrosion) test]
実施例 1の成形品を用いて、 次の金属汚染又は腐食性試験を行つた。  Using the molded product of Example 1, the following metal contamination or corrosion test was performed.
成形品は、 図 1および 2 'における筐体のベース 1である。  The molded article is the base 1 of the housing in FIGS. 1 and 2 '.
被汚染体又は被腐食体 (以下、 被汚染体と称す) は、 銅板 (C 1 1 0 0 1 /4 H) と、 この銅板に銀メヅキを施した 2 8 X 1 4 x l mmの板状のものの 2種 類を使用した。  The contaminated object or corroded object (hereinafter referred to as the contaminated object) is a copper plate (C1101 / 4H) and a 28 x 14 xl mm plate made of silver plated copper plate. Two of these were used.
被汚染体を、 アセトンで超音波洗浄を行った後、 図 2に示すベース底面 5の上 にこの被汚染体(銅板 1枚、 銀メツキ板 2枚) を置く。  After ultrasonically cleaning the contaminated object with acetone, place the contaminated object (one copper plate and two silver plating plates) on the base bottom surface 5 shown in Fig. 2.
ついで、 ペース 1の周囲を包装する。 これは、 ベースから発生する金属汚染ガ ス又は金属腐食ガスを閉じ込めるとともに、 後述する温度槽 (環境槽) 内のガス を包装内に入りにくくするためである。  Then, wrap around Pace 1. This is to confine metal-contaminated gas or metal-corrosive gas generated from the base and to make it difficult for gas in the temperature chamber (environmental chamber) described later to enter the package.
その後、 包装した試料であるべ一ス 1を温度槽 ( 1 2 0 °C) に 3 0 0 0時間放 置する。  Then, leave the packaged base 1 in a temperature bath (120 ° C) for 30000 hours.
温度槽で放置後、 被腐食体と成形品 (ベース 1 ) との非接触面を S E M (走査 電子顕微鏡) 、 XMA (エネルギー分散型 X線分析装置) で分析し、 金属汚染性 又は金属腐食性評価を行った。  After leaving in the temperature bath, the non-contact surface between the corroded body and the molded product (base 1) is analyzed by SEM (scanning electron microscope) and XMA (energy dispersive X-ray analyzer), and the metal contamination or metal corrosivity An evaluation was performed.
ここで、 被汚染体の測定部位として、 成形品 (ベース 1 ) との接触面及び非接 触面との両方が考えられるが、 次の事前検討により、 非接触面を測定し評価する することとした。  Here, both the contact surface and the non-contact surface with the molded article (base 1) can be considered as the measurement site of the contaminated object, but the non-contact surface should be measured and evaluated by the following preliminary study. And
温度槽で放置後、 被汚染体と成形品 (ベース 1 ) との接触面、 及び被汚染体と 成形品 (ベース 1 ) との非接触面を、 S E M (走査電子顕微鏡) 及び XMA (ェ ネルギ一分散型 X線分析装置) で分析したところ、 被汚染体と成形品 (ペース 1 ) との非接触面の方に赤燐が多く検出された。 この汚染又は腐食は、 成形品との 接触界面で起こる腐食でなく、 成形品から噴出されるガスによる汚染又は腐食で あると推測される。 したがって、 上述したように、 金属腐食性評価は、 被汚染体 の成形品 (ベース 1) との非接触面で行った。 After standing in the temperature bath, the contact surface between the contaminated object and the molded article (Base 1) and the non-contact surface between the contaminated object and the molded article (Base 1) are examined by SEM (scanning electron microscope) and XMA (energy). When analyzed by a monodisperse X-ray analyzer, more red phosphorus was detected on the non-contact surface between the contaminated object and the molded article (Pace 1). It is presumed that this contamination or corrosion is not the corrosion that occurs at the contact interface with the article, but rather the contamination or corrosion due to the gas ejected from the article. Therefore, as mentioned above, the metal corrosion evaluation The test was performed on the non-contact surface with the molded product (base 1).
[接触抵抗測定]  [Contact resistance measurement]
接触抵抗の測定は、 温度槽で放置後、 包装された試料 (ベース 1)から取り出 した 2枚の銀メツキの一部を重ね、 この重ねた部分に一定の接圧がかかった状態 で、 2枚の板間に定電流 (1 A) を流し、 試料が重ねられた部分における電圧降 下より、 接触抵抗を測定する。  The contact resistance was measured by leaving two pieces of silver plated from the packaged sample (base 1) after standing in a temperature bath and applying a constant contact pressure to the overlapped part. A constant current (1 A) is passed between the two plates, and the contact resistance is measured from the voltage drop at the portion where the samples are stacked.
接触抵抗測定時の銀メヅキ試料の重ねシ口は、 14x15 mm、 接圧は約 9 8KPa (約 1. Okg/cm2)である。 At the time of measuring the contact resistance, the lap opening of the silver plated sample is 14x15 mm, and the contact pressure is about 98 KPa (about 1. Okg / cm 2 ).
被汚染体の表面分析は SEM及び XMA (電子銃の印加電圧 15 KV)で行つ た。 なお、 XMAの分析領域は約 10x7mm角である。  Surface analysis of the contaminated material was performed by SEM and XMA (15 KV applied to the electron gun). The analysis area of XMA is about 10x7mm square.
被汚染体の表面分析は、 SEM画像及び XMAの検出ピーク (特に、 Pと Ag 検出ピークから換算された質量比) による。 The surface analysis of the contaminated material is based on SEM images and XMA detection peaks (particularly, mass ratios converted from P and Ag detection peaks).
表 1 table 1
Figure imgf000013_0001
Figure imgf000013_0001
()内は推定  () Is estimated
一はデータなし One is no data
[試験結果] [Test results]
次に試験結果について説明する。 表 1は、 試料 1〜試料 7の試験結果を示すテ 一プルである。  Next, test results will be described. Table 1 is a sample showing the test results of Samples 1 to 7.
試料 1〜試料 3は、 ナイロン 6を 4 0〜5 0重量%、 強化材としてガラス繊維 或はガラス繊維とワラストナイトの混合物を 4 5〜6 0重量%、 難燃剤として水 酸化マグネシウム 5重量%及び赤燐を 1 . 2〜5 . 4重量%含む組成を有する。 試料 4〜試料 6はナイロン 6を 4 0〜5 0重量%、 強化材としてガラス繊維 2 0重量%、 難燃材として水酸化マグネシウム 3 0〜4 0重量%及び赤燐を極少量 0. 3〜1重量%含む組成を有する。  Samples 1 to 3 are 40 to 50% by weight of nylon 6; 45 to 60% by weight of glass fiber or a mixture of glass fiber and wollastonite as a reinforcing material; and 5% by weight of magnesium hydroxide as a flame retardant. % And 1.2 to 5.4% by weight of red phosphorus. Samples 4 to 6 are 40 to 50% by weight of nylon 6, 20% by weight of glass fiber as a reinforcing material, 30 to 40% by weight of magnesium hydroxide as a flame retardant, and a very small amount of red phosphorus 0.3. It has a composition containing about 1% by weight.
試料 7は、 ナイロン 6を 5 0重量%、 強化材としてガラス繊維 2 0重量%、 難 燃材として水酸化マグネシゥムを単独で 3 0重量%含む組成を有する。  Sample 7 has a composition containing 50% by weight of nylon 6, 20% by weight of glass fiber as a reinforcing material, and 30% by weight of magnesium hydroxide alone as a flame retardant.
試料 1 (赤燐 5 . 4重量%、 水酸化マグネシウム 5重量%) は、 9 6 0 °CGW F Iの試験結果で 1 . 5 mmと優れた難燃性を示すものの、 金属汚染性又は金属 腐食性に問題がある。  Sample 1 (red phosphorus 5.4% by weight, magnesium hydroxide 5% by weight) shows excellent flame retardancy of 1.5 mm in the test result at 960 ° CGW FI, but has metal contamination or metal corrosion. There is a problem with sex.
1 2 0 °C x約 1 0 0 0時間放置で、 S E M, XM Aにより燐系化合物が表面 の所々で見られるとともに銀メツキ表面に燐が検出された。 また、 銀メツキ板を 重ね合わせた接触抵抗も、 顕著に増大しており燐が検出されたことを表している 。 この難燃性材料による成形品を、 開閉器筐体として使用した際に、 固定接点 2 および可動接点 3表面に上記の嫁化合物を析出させ導通不良を起こす可能性があ 。  When left at 120 ° C. for about 100 hours, phosphorous compounds were observed in various places on the surface by SEM and XMA, and phosphorus was detected on the silver plating surface. Also, the contact resistance of the superposed silver plating plates increased remarkably, indicating that phosphorus was detected. When a molded article made of this flame-retardant material is used as a switch case, there is a possibility that the above-mentioned compound is deposited on the surfaces of the fixed contact 2 and the movable contact 3 to cause conduction failure.
なお、 銀メツキ板で燐が検出されたので、 銀メツキ板よりも燐が検出されやす い銅板の S E M, XMAによる解析は行っていない。  Since phosphorus was detected on the silver plating plate, analysis by SEM and XMA was not performed on the copper plate where phosphorous was more easily detected than on the silver plating plate.
試料 2 (赤燐 1 . 8重量%、 水酸化マグネシウム 5重量%) 及び試料 3 (赤燐 1 . 2重量%、 水酸化マグネシウム 5重量%) は、 9 6 0 °CGWF Iの試験結果 で 2 . 0 mmと良好な難燃性を示すとともに、 銀メヅキ板の汚染又は腐食試験に おいても良好であった。  Sample 2 (1.8% by weight of red phosphorus, 5% by weight of magnesium hydroxide) and Sample 3 (1.2% by weight of red phosphorus, 5% by weight of magnesium hydroxide) showed 2% in the test result of 960 ° CGWF I. It exhibited good flame retardancy of 0.2 mm, and was also good in silver plate stain or corrosion tests.
銅板汚染性又は腐食性において、 若干の燐検出 (P/C u= 0 . 0 3 ) がある が、 微量であり、 開閉器の使用上問題のないレベルであった。 試料 4 (赤燐 1 · 0重量%、 水酸化マグネシウム 4 0重量%) 及び試料 5 (赤 燐 0 . 5重量%、 水酸化マグネシウム 3 0重量%) は、 9 6 0 °CGWF Iの試験 結果で 1 . 5 mm、 かつ HW Iの試験結果で 1 . 5 mmと優れた難燃性を示す。 金属汚染性又は腐食性に関しては、 試料 4及び試料 5よりも赤燐の含有割合が高 くかつ汚染防止剤又は腐食防止剤としての水酸化マグネシウムの割合が低い試料 2及び試料 3で銀メツキ板の汚染試験又は腐食試験で燐が検出されていないこと から、 燐の検出される要因が試料 2及び試料 3に比較して少ない試料 4及び試料 5には、 銀メツキ板の汚染試験又は腐食試験で燐が検出されないと推定する。 試料 5は、 試料 7に僅かな赤燐 ( 0 . 5重量%)添加したものであるが、 金属 汚染性又は金属腐食性が良好で、 かつ試料 7より難燃性が格段に向上している。 難燃剤として水酸化マグネシウムのみで、 同等の難燃性を達成するためには、 さ らに多量の水酸化マグネシウム (例えば水酸化マグネシウム 4 0重量%超) を含 有させる必要がある。 しかしながら、 水酸化マグネシウムを 4 0重量%を超えて 含有させると、 成形品表面が白化するなどの外観不良の顕在化及び耐圧強度低下 面で好ましくない。 Although there was some phosphorus detection (P / Cu = 0.03) in the copper plate contamination or corrosiveness, it was a trace amount and was at a level that did not cause any problem in the use of switches. Sample 4 (red phosphorus 1.0% by weight, magnesium hydroxide 40% by weight) and sample 5 (red phosphorus 0.5% by weight, magnesium hydroxide 30% by weight) were tested at 960 ° C CGWF I. And 1.5 mm in HWI test results, indicating excellent flame retardancy. Regarding metal contamination or corrosiveness, silver plating was higher in Samples 2 and 3 which had a higher content of red phosphorus than Samples 4 and 5 and a lower proportion of magnesium hydroxide as a contamination inhibitor or corrosion inhibitor. Since no phosphorus was detected in the contamination test or corrosion test of Samples 4 and 5 where the factor of detecting phosphorus was smaller than that of Samples 2 and 3, the contamination test or corrosion test of silver plating It is presumed that no phosphorus is detected in the sample. Sample 5 is a sample obtained by adding a small amount of red phosphorus (0.5% by weight) to Sample 7, but has good metal contamination or metal corrosivity, and has a much higher flame retardancy than Sample 7. . Only magnesium hydroxide is used as a flame retardant, and in order to achieve the same flame retardancy, it is necessary to further contain a large amount of magnesium hydroxide (for example, more than 40% by weight of magnesium hydroxide). However, if magnesium hydroxide is contained in an amount exceeding 40% by weight, it is not preferable in terms of the appearance of poor appearance such as whitening of the surface of the molded article and the decrease in pressure resistance.
試料 6 (赤燐 3重量%、 水酸化マグネシウム 3 0重量%) は、 9 6 0 °CG WF Iの試験結果で 1 . 5 mmでは不合格かつ 2 . 0 mmでは合格、 及び H W I の試験結果で 1 . 5.mmでは不合格かつ 2 . 0 mmでは合格であり難燃性が良好 であった。 金属汚染性又金属は腐食性に関しては、 銀メツキ板及び銅板の何れの 場合においても燐は検出されず良好であった。  Sample 6 (red phosphorus 3% by weight, magnesium hydroxide 30% by weight) failed the test at 960 ° C CGWF I at 1.5 mm and passed at 2.0 mm, and the HWI test result. At 1.5 mm, it was rejected and at 2.0 mm, it passed and the flame retardancy was good. Regarding the metal contamination and the corrosiveness of the metal, no phosphorus was detected in any of the silver plating plate and the copper plate.
試料 7は、 赤燐を含有しない比較例であって、 金属汚染性又は金属腐食性に関 しては優れていたが、 難燃性において試料 1〜試料 6に劣ることが認められた。 以上の結果より、 試料 2〜試料 6の難燃性材料による成形品は、 良好な難燃性 かつ良好な金属汚染性又は金属腐食性の両特性が得られ、 さらに、 試料 4及び試 料 5の難燃性材料による成形品は、 難燃性かつ金属汚染性又は金属腐食性の両特 性においてさらに優れていることが判る。  Sample 7 was a comparative example containing no red phosphorus, and was excellent in metal contamination or metal corrosion, but was inferior to Samples 1 to 6 in flame retardancy. From the above results, the molded articles made of the flame-retardant materials of Samples 2 to 6 have good flame retardancy and good properties of metal contamination or metal corrosivity.In addition, Sample 4 and Sample 5 It can be seen that the molded article made of the flame-retardant material is more excellent in both the characteristics of flame retardancy and metal contamination or metal corrosion.
赤燐が 1 . 8重量%以下のとき水酸化マグネシウムが 5 %以上存在すれば、 汚 染性又は腐食性に問題はなく、 汚染防止剤又は腐食防止剤としての効果は十分と 推定される。 試料 4〜試料 7で、 水酸化マグネシウムが 3 0〜4 0重量%混入さ れているのは、 難燃性を向上させるために、 大量に含有させている。 実施例 2 When red phosphorus is less than 1.8% by weight and magnesium hydroxide is present in an amount of 5% or more, there is no problem in pollution or corrosion, and the effect as a pollution inhibitor or corrosion inhibitor is sufficient. Presumed. Samples 4 to 7 contain 30 to 40% by weight of magnesium hydroxide in a large amount to improve flame retardancy. Example 2
図 3はこの実施例 2に係る回路遮断器の筐体のペースの一部断面を含む斜視図 である。 図 3において、 1 1は回路遮断器の筐体のベース、 1 3はベース 1 1の 外表面を有し、 図示しない接点間に発生するアークから離れた位置に設けれたべ —ス基部であり、 機械的強度に優れる構造用材料であり例えば熱硬化性樹脂、 熱 可塑性樹脂単体又はそれらの樹脂に実施例で説明したものと同様の強化材の複合 物から成る。 1 5はべ一ス 1 1の図示しない接点間に発生するアークに曝される 位置に配置されたべ一ス被アーク部であり、 実施の形態 1で説明した複合物から 成る。 なお、 説明の都合上ペース被アーク部 1 5はハヅチングを付している。 ベース 1 1は、 ベース基部 1 3の複合材料とペース被アーク部 1 5の複合材料 を夫々図示しない金型の所定位置に配置後、 両複合材料を加熱加圧成形すること によって得ることができる。  FIG. 3 is a perspective view including a partial cross section of the pace of the casing of the circuit breaker according to the second embodiment. In FIG. 3, reference numeral 11 denotes a base of a circuit breaker housing, and reference numeral 13 denotes a base having an outer surface of the base 11 and provided at a position apart from an arc generated between contacts (not shown). It is a structural material having excellent mechanical strength and is made of, for example, a thermosetting resin, a thermoplastic resin alone, or a composite of such a resin and the same reinforcing material as described in the embodiment. Reference numeral 15 denotes a base arc-receiving portion disposed at a position exposed to an arc generated between contacts (not shown) of the base 11, and is made of the composite described in the first embodiment. The paced arced part 15 is hatched for convenience of explanation. The base 11 can be obtained by arranging the composite material of the base 13 and the composite material of the paced arced part 15 at predetermined positions in a mold (not shown), and then performing heat and pressure molding of both composite materials. .
以上のように、 ベース 1 1のべ一ス被アーク部 1 5に難燃性かつ金属汚染又は 腐食に優れる成形品が配置され、 一方、 アークの発生源から離れたペース基部 1 3は機械的強度に優れる構造用材料からなるので、 クリ一プ性を悪化させること なく、 アーク発生後のベース 1 1表面の絶縁抵抗の低下を減少させることができ ο  As described above, the flame-retardant molded article excellent in metal contamination or corrosion is arranged in the base arced portion 15 of the base 11, while the base 13 remote from the arc source is mechanically mounted. Made of structural material with excellent strength, it is possible to reduce the decrease in insulation resistance on the surface of the base 11 after arcing without deteriorating the creepability.
なお、 この実施例 2では、 ペース 1 1の内表面の一部であるペース被アーク部 1 5、 特にアークに曝され絶縁抵抗の低下が大きい接点周囲のみに実施例 1の混 合物を配した例について説明したが、 ベース 1 1の内表面全体に実施例 1の混合 物を配しても有効である。 産業上の利用の可能性  In the second embodiment, the mixture of the first embodiment is applied only to the part to be arced 15 which is a part of the inner surface of the pace 11, especially around the contact exposed to the arc and having a large decrease in insulation resistance. Although the example described above has been described, it is also effective to dispose the mixture of Example 1 on the entire inner surface of the base 11. Industrial applicability
本発明に係る開閉器は、 樹脂が 3 5〜5 0重量%、 強化材が 2 0〜6 0重量% 、 所定の温度以上で脱水反応する無機化合物が 5 ~ 4 0重量%、 及び赤燐難燃剤 が 0 . 3〜1 . 8重量%を含む難燃性材料からなる成形品を有するので、 難燃性 及び金属汚染性又は金属腐食性が良好である。 The switch according to the present invention comprises: 35 to 50% by weight of a resin; 20 to 60% by weight of a reinforcing material; 5 to 40% by weight of an inorganic compound which undergoes a dehydration reaction at a predetermined temperature or higher; Flame retardants Has a molded product made of a flame-retardant material containing 0.3 to 1.8% by weight, so that the flame retardancy and the metal contamination or metal corrosion properties are good.
また、 赤憐難燃剤が 0 . 5〜1 . 8重量%であれば、 さらに難燃性に優れる。 また、 無機化合物が 3 0〜 4 0重量%及び赤燐難燃剤が 0 . 5〜 1 . 0重量% であれば、 さらに金属汚染性又は金属腐食性に優れる。  Further, when the red flame retardant is 0.5 to 1.8% by weight, the flame retardancy is further improved. Further, when the inorganic compound is 30 to 40% by weight and the red phosphorus flame retardant is 0.5 to 1.0% by weight, metal contamination or metal corrosion is further excellent.
また、 樹脂が熱可塑性樹脂であれば、 成形が容易であるとともに薄肉化が可能 である。  If the resin is a thermoplastic resin, molding is easy and the thickness can be reduced.
また、 熱可塑性樹脂がポリアミドであれば、 アーク発生後の絶縁性に優れる。 また、 成形品が筐体のベースであれば、 難燃性、 アーク発生後の絶縁性、 機械 的強度等に優れ、 開閉器を小型化することができる。  In addition, if the thermoplastic resin is polyamide, the insulation after arcing is excellent. In addition, if the molded article is the base of the housing, it is excellent in flame retardancy, insulation after arcing, mechanical strength, and the like, and the size of the switch can be reduced.
また、 接点間に発生するアークの近傍に成形品を備え、 その他の部分に前記成 形品よりも機械的強度の優れる構造用材料を備えれば、 耐クリ一プ性に優れる。  Also, if a molded product is provided near the arc generated between the contacts and the other part is provided with a structural material having a higher mechanical strength than the molded product, the creep resistance is excellent.

Claims

請 求 の 範 囲 The scope of the claims
1. 樹脂が 35〜 50重量%、 強化材が 20〜 60重量%、 所定の温度以上で 脱水反応する無機化合物が 5〜 40重量%、 及び赤燐難燃剤が 0. 3〜: L . 8重 量%を含む難燃性材料から成る成形品を有することを特徴とする開閉器。 1. 35 to 50% by weight of resin, 20 to 60% by weight of reinforcing material, 5 to 40% by weight of inorganic compound dehydrating at a predetermined temperature or more, and 0.3 to L.8 of red phosphorus flame retardant A switch characterized by having a molded article made of a flame-retardant material containing weight%.
2. 赤憐難燃剤が 0. 5~1. 8重量%であることを特徴とする請求の範囲第2. The red flame retardant is 0.5 to 1.8% by weight.
1項に記載の開閉器。 Switch according to paragraph 1.
3. 無機ィ匕合物が 30〜40重量%及び赤燐難燃剤が 0. 5〜1. 0重量%で あることを特徴とする請求の範囲第 1項に記載の開閉器。 . 樹脂は熱可塑性樹脂であることを特徴とする請求の範囲第 1項に記載の開 3. The switch according to claim 1, wherein the inorganic conjugate is 30 to 40% by weight and the red phosphorus flame retardant is 0.5 to 1.0% by weight. The resin according to claim 1, wherein the resin is a thermoplastic resin.
5. 熱可塑性樹脂はポリアミドであることを特徴とする請求の範囲第 4項に記 載の開閉器。 5. The switch according to claim 4, wherein the thermoplastic resin is polyamide.
6. 筐体のベースの少なくとも 1部に成形品を備えたことを特徴とする請求の 範囲第 1項に記載の開閉器。 6. The switch according to claim 1, wherein a molded product is provided on at least a part of a base of the housing.
7. 接点間に発生するアークの近傍に成形品を備え、 その他の部分に前記成形 品よりも機械的強度の優れる構造用材料を備えたことを特徴とする請求の範囲第 6項に記載の開閉器。 7. The article according to claim 6, wherein a molded article is provided in the vicinity of an arc generated between the contacts, and a structural material having a higher mechanical strength than the molded article is provided in other portions. Switch.
PCT/JP2000/003318 2000-05-24 2000-05-24 Switch WO2001091148A1 (en)

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JP2002501217A JP4463470B2 (en) 2000-05-24 2000-05-24 Switch
ES00929848T ES2233376T3 (en) 2000-05-24 2000-05-24 SWITCH.
PCT/JP2000/003318 WO2001091148A1 (en) 2000-05-24 2000-05-24 Switch
EP00929848A EP1199734B1 (en) 2000-05-24 2000-05-24 Switch
KR10-2002-7000953A KR100466789B1 (en) 2000-05-24 2000-05-24 Switch
DE60017408T DE60017408T2 (en) 2000-05-24 2000-05-24 SWITCH
CN00809429A CN1358319A (en) 2000-05-24 2000-05-24 Switch

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Citations (2)

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Publication number Priority date Publication date Assignee Title
US4985485A (en) * 1988-10-13 1991-01-15 Rhone-Poulenc Chimie Fire-resistant polyamide compositions
JP2000109686A (en) * 1998-08-07 2000-04-18 Toray Ind Inc Flame retardant resin composition and molded article thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4985485A (en) * 1988-10-13 1991-01-15 Rhone-Poulenc Chimie Fire-resistant polyamide compositions
JP2000109686A (en) * 1998-08-07 2000-04-18 Toray Ind Inc Flame retardant resin composition and molded article thereof

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Title
See also references of EP1199734A4 *

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