LOCK WITH A CENTER GAP SIDEBAR
BACKGROUND OF THE INVENTION
Field of the Invention -- The present invention relates generally to sidebar locks, and more particularly, to a sidebar lock including a sidebar which includes a longitudinal interruption at or near the longitudinal midpoint of the sidebar, thereby preventing withdrawal of the sidebar into a lock barrel when an incorrectly coded key is inserted into the lock barrel .
Traditional sidebar locks include a lock barrel, a stationary sleeve extending around the lock barrel, and a spring biased sidebar on the lock barrel which projects into a slot in the sleeve to prevent rotation of the lock barrel unless a mating key is present in the lock barrel . The lock barrel is coupled to an output mechanism which, by way of example, can be a vehicle ignition switch, a latch for a vehicle door, deck, hatch, lift gate or tail gate, the bail on a padlock, levers on panel locks, residential and commercial door latches, etc.
One such sidebar lock is illustrated in FIGS. 20 and 21, which are labeled "Prior Art". The sidebar lock is mechanically unlocked by a key 120 inserted into the lock barrel 122 for aligning a plurality of tumblers 124 to withdraw a sidebar 126 which prevents rotation of the lock barrel in the absence of the mating key in the lock barrel. The tumblers 124 include notches 127 which are normally out of alignment with an edge 128 of the sidebar so that the tumblers 124 force the sidebar radially outward, against the force of sidebar bias springs 131 and 132 into a sidebar groove 129 in a sleeve 130. In such position, the sides 133 and 134 of the sidebar 14 cooperate with the sides 135 and 136 of the sidebar groove to prevent the lock barrel from rotating
relative to the sleeve. The key 120 aligns tumblers 124 in the lock barrel 122, allowing the edge 128 of the sidebar 126 to be received in the notches 127, permitting the sidebar to be retracted into the lock barrel. With the sidebar retracted, the lock barrel can be rotated within the sleeve 130 to actuate the output mechanism.
Depending upon the number and location of the tumblers 124 supporting the sidebar 126, the sidebar can be retracted partially from the sidebar groove 129 in the sleeve at an inclined angle to the axis of the lock barrel as shown in FIG. 20. This is particularly true when a key with nearly the same code as the correct key, commonly called a cousin key, is used. For such condition, the surface of edge 138 of the sidebar forms inclined plane which bridges the shear line 140 between the lock barrel and the sleeve. The inclined plane formed by edge 138 allows relative sliding movement between the sidebar and the sleeve, causing the sidebar to be driven into the lock barrel if the lock barrel is forcibly rotated. To reduce this occurrence, lock manufacturers generally limit the number of usable key codes so that very similar keys are not produced. The prior art sidebar lock, shown in FIG. 20, includes a conventional sidebar, such as the sidebar 126 shown in FIGS. 22-25. The sidebar is biased into the barrel lock by bias springs 131 and 132 which are supported on mounting surfaces 141 and 142 of the sidebar defined by reduced height portions located at opposite ends of the sidebar. Because of these reduced height end portions of the sidebar, the edge 138 of the sidebar 126 can be forced out of the sidebar groove when the lock barrel is forcibly rotated by a cousin key present in the keyslot, with the inclined edge 138 of the sidebar sliding along the
surface of the sleeve 130, whereby the sidebar is retracted into the lock barrel .
Forcing the sidebar out of the sidebar groove can cause the sidebar to plastically deform one or more of the tumblers 124 in the proximity of the notches 127 at the point of engagement with the tumblers and/or compress the tumbler springs 131 and 132, thus defeating the locking function.
When a key having a code that is very similar to the correct code is used, the rotational force required to defeat the locking function is a small fraction of the rotational force the lock can normally withstand. Accordingly, manufacturers are limited in the number of key codes they can offer. The present invention significantly increases the number of robust key codes . The greater the number of robust codes available, the greater the security of the lock.
SUMMARY OF THE INVENTION The disadvantages and limitations of the background art discussed above are overcome by the present invention. With this invention, there is provided a new and improved sidebar lock which comprises a sleeve including a sidebar groove extending longitudinally along a surface of the sleeve and a lock barrel supported within the sleeve for rotation relative to the sleeve. The lock barrel is adapted for connection to an output mechanism. The sidebar lock includes a sidebar which is movable radially relative to the lock barrel between an extended position in which an edge of the sidebar extends into the sidebar groove and cooperates with the sidebar groove to prevent relative rotation between the lock barrel and the sleeve, and a retracted position in which the sidebar is retracted into the lock barrel, permitting relative rotation between the lock barrel and the sleeve . In accordance
with the invention, either the edge of the sidebar and the surface of the sleeve include an interruption. In one embodiment, the interruption is a gap in an edge surface of the sidebar. In another embodiment, the interruption is an indentation in an edge surface of the sidebar. In a further embodiment, the interruption is provided by widening the sidebar groove in the sleeve.
The surface interruption negates the effect of an inclined plane, formed as the result of the side bar being partially withdrawn from a sidebar groove in the sleeve such that the side bar extends at an angle relative to the axis of the lock barrel. Without such surface interruption, a key having a coding similar to the coding for the mated key for the lock, can cause the side bar to be slid along the surface of the sleeve and be driven out of the sidebar groove.
The present invention significantly increases the number of robust key codes . The greater the number of robust key codes that are available, the greater the security of the sidebar lock.
DESCRIPTION OF THE DRAWINGS These and other advantages of the present invention are best understood with reference to the drawings, in which:
FIG. 1 is an end view of a sidebar lock provided by the invention;
FIG. 2 is a vertical section view taken along the line 2-2 of FIG. 3 ;
FIG. 3 is a transverse section view taken along the line 3-3 of FIG. 1 ;
FIG 3A is a vertical section view taken along the line 3A-3A of FIG. 1 ; FIG. 4 is an elevation view of a sidebar of the sidebar lock of FIG. 1;
FIG. 5 is a bottom view of the sidebar of FIG. 4;
FIG. 6 is a section view taken along the line 6-6 of FIG. 5;
FIG. 7 is an end view of the sidebar of FIG. 4; FIG. 8 is an elevation view of a further embodiment of a sidebar for the sidebar lock of FIG.
1;
FIG. 9 is a bottom view of the sidebar of FIG. 8 ;
FIG. 10 is a section view taken along the line 10-10 Of FIG. 9; FIG. 11 is an isometric view of a further embodiment of a sidebar for the sidebar lock of FIG.
1;
FIG. 12 is an elevation view of the sidebar of FIG. 11; FIG. 13 is a bottom view of the sidebar of FIG.
11;
FIG. 14 is an end view of the sidebar of FIG. 11;
FIG. 15 is an isometric view of a case for a sidebar lock in accordance further embodiment of the invention, wherein the case includes an interrupted surface which defines the area of engagement for the sidebar;
FIG 16 is a side elevation view of the case of FIG. 15; FIG. 17 is an end view of the case of FIG. 15;
FIG. 18 is a transverse section view taken along the line 18-18 of FIG. 17;
FIG. 19 is a vertical section view taken along the line 19-19 of FIG. 17; FIG. 20, which is labeled "Prior Art", is a simplified representation of the case and a conventional sidebar, with the sidebar shown in positions with a cousin key inserted into the lock;
FIG. 21, which is labeled "Prior Art", is a vertical section view taken along the line 21-21 of FIG. 20;
FIG 22, which is labeled "Prior Art", is an elevation view of a sidebar of the sidebar lock of FIG. 21;
FIG. 23, which is labeled "Prior Art", is a top view of the sidebar of FIG. 22;
FIG. 24, which is labeled "Prior Art", is a section view taken along the line 24-24 of FIG. 21; and,
FIG. 25, which is labeled "Prior Art", is an end view of the sidebar of FIG. 22.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to FIGS. 1-3 and 3A of the drawings, there is shown a sidebar lock 10 provided by the invention. The sidebar lock 10 includes a sleeve 12, a lock barrel 14, and a sidebar 16. The sleeve 12 is a tubular, generally cylindrical member having a sidebar groove 18 formed in the sidewall of the sleeve 12. The sidebar groove has edges 19 and 20. One end 15 of the lock barrel 14 is adapted to be coupled to an output mechanism which is actuated when the lock barrel 14 is rotated. The output mechanism can be, but is not limited to, an ignition switch on an automobile, a latch mechanism for an automobile door, deck, hatch, lift gate or tail gate, the bail on a padlock, levers on panel locks, residential and commercial door latches, etc.
The lock barrel 14 is a solid, generally cylindrical member which is rotatably received in a cavity 22 of the sleeve. The lock barrel 14 includes a key slot 24 for receiving a mating key 26. The mating key 26 includes a notched edge 28 for engaging a plurality of tumblers 30a-30h, which, in one embodiment, are plate tumblers. The tumblers 30a-30h are located in tumbler wards 32 within the lock barrel
14. The tumblers 30a-30h are biased radially outward by tumbler springs 38, and movable inwardly, against
the force of the tumbler springs 38 by the mating key in the known manner, when the mating key is inserted into the key slot 24.
The lock barrel 14 includes a sidebar slot 40 for receiving the sidebar 16. The tumbler wards 32 are communicated with the sidebar slot 40, allowing the tumblers 30a-30h to engage and move the sidebar 16 in the known manner. For a key out condition, the tumblers 30a-30h cause the sidebar 16 to extend into the sidebar groove 18 in the sleeve 12 to prevent rotation of the lock barrel. Each tumbler 30a-30h includes a notch 42.
Referring also to FIGS. 4-7, in one embodiment, the sidebar 16 is a generally rectangular in shape and includes a base 44 and a body portion 46. The body portion 46 includes opposing surfaces 47 and 48 and ends 49 and 50. The base further includes an inner or tumbler engaging edge 51. The body portion includes an outer or sidebar groove engaging edge 52. The sidebar 16 includes a longitudinal gap 54, at or near the middle of the outer edge 52, forming an interruption in the outer edge 52. In one embodiment, the gap 54 is generally rectangular in shape and includes a projection 56 dividing the gap 54 into two compartments 58 and 60. The compartments 58 and 60 are of sufficient size to locate and align bias springs 61 and 62 (FIG. 3) or any other suitable resilient biasing mechanism. The bias springs 61 and 62 bias the sidebar 16 into the lock barrel 14. With the bias springs 61 and 62 located within the gap 54, the bias springs 61 and 62 act near the longitudinal mid-point of the sidebar.
When the sidebar 16 is mounted in the lock barrel 14, the base 44 and the inner edge 51 are located adjacent to the tumblers 30a- 3Oh. The outer edge 52 is located adjacent to the sidebar groove 18. The springs 61 and 62 are interposed between the base 55
of the gap 54 of the sidebar and the inner surface of the lock barrel 14, each of the springs 61 and 62 being held in place by a clip which has its ends secured to the lock barrel . The sidebar 16 is movable radially between extended and retracted positions. When the sidebar 16 is in the extended position, a portion of the sidebar 16, including the outer edge 52 is located in the sidebar groove 18 in the sleeve 12 and the sides 47 and 48 cooperate with sides 64 and 66 of the sidebar groove 18 in the known manner to prevent the lock barrel 14 from rotating relative to the sleeve 12. In the retracted position, the sidebar 16 is retracted into the interior of the lock barrel 14, allowing the lock barrel 14 to rotate relative to the sleeve 12.
By way of illustration, it is assumed that the code for the mating key (not shown) for the sidebar lock 10 is "21234311", wherein the numbers 1, 2, 3 and 4 refer, in the conventional manner, to the level or height of the bits cut into the key for engagement by tumblers, such as tumblers 30a-30h illustrated in FIG. 3A. The cousin key 26 shown in FIGS. 1-3 and 3A has the coding "11234311". The coding for the cousin key is the same as that for the mating key except for the first position at which the key engages tumbler 30a.
For a key out condition, the sidebar 16 is projected radially outward by the tumblers 30a-30h, parallel to the axis 66 of the lock barrel, into the sidebar groove 18 in the sleeve 12. For such condition, the edge 52 of the sidebar is located beyond the shear line 64 between the sleeve 12 and the lock barrel 14, in interference relation with the sides 64 and 66 of the sidebar groove 18, preventing the lock barrel 14 from rotating relative to the stationary sleeve 12.
When the correctly coded or mated key is inserted into the key slot 24, the notches 42 on all of the
tumblers 30a-30h are aligned with the inner edge 51 of the sidebar 16. As a result, the sidebar 16 is biased away from the sleeve 12 by the sidebar bias springs 61 and 62 and into the interior of the lock barrel 14 by the action of the sidebar bias springs 61 and 62. When the sidebar is retracted, the lock barrel 14 is permitted to rotate within the stationary sleeve 12.
When a key with an incorrect code is inserted into the locking barrel 14, the sidebar 16 is prevented from being retracted into the locking barrel 14 by the tumblers 30a-3Oh in the locations where the key code does not match.
When the cousin key 26 is inserted into the locking barrel, the notches of all of the tumblers, except the first tumbler 30a, are aligned with the outer edge of the sidebar. This causes the sidebar 16 can be retracted partially from the sidebar groove 18 and into the lock barrel 14 at an angle with respect to the axis 66 of the lock barrel 14. As shown in FIG. 3, for this condition, the outer edge 52 of the sidebar extends at an angle relative to the axis 66 of the lock barrel, and the surface of edge 52 of the sidebar 16 forms an inclined plane, which bridges the shear line 64 defined by the mating surfaces between the sleeve 12 and the lock barrel 14. However, because of the discontinuity provided by the longitudinal gap 54 in the outer edge 52 of the sidebar 16, the surface of the outer edge 52 of the sidebar is interrupted. This interruption prevents relative sliding movement between the outer edge 52 of the sidebar and the edges of the sleeve located adjacent to the sidebar groove 18, once the gap 54 engages one of the edges of the sidebar groove. Therefore, although the sidebar may be forced partially back into the lock barrel, the sidebar 16 is prevented from receding fully into the lock barrel 14 if an attempt is made to forcibly rotate the locking
barrel 14. Therefore, the lock barrel 14 is prevented from being rotated using a cousin key, such as key 26. Because the gap 54 extends through the edge from one side to the other, the gap 54 is effective for rotation of the lock barrel in either direction.
FIGS. 7-9 illustrate a further embodiment of a sidebar 70 for the sidebar lock of FIG. 1. The sidebar 70 includes a base 74 with an inner or tumbler engaging edge 81 and a body portion 76 with an outer or sidebar groove engaging edge 82. The sidebar 70 differs from sidebar 16 in that the gap 84 in the outer edge 82 of the sidebar 70 defines a single bias spring receiving compartment. The sidebar 70 uses a single bias spring, indicated by the dashed line 79 in FIG. 7. The gap 84 is of sufficient size to locate and align the bias spring 79. The longitudinal gap 84 preferably is located at or near the middle of the outer edge 82 and locates and aligns the bias spring 79 which biases the sidebar 70 into the lock barrel 14.
The longitudinal gap 84 in the outer edge is smaller than the gap 54 in the sidebar 16. However, the outer edge 82 includes recessed portions 86 and 88 on both sides of the gap 84, providing an interruption in the outer edge 82 at each side thereof. The interruptions extend approximately the same length as the gap 54 in the outer edge 52 of sidebar 16 and that the recessed portions 86 and 88 in the outer edge 84 of sidebar 70 function in a similar to the interruption in the outer edge of sidebar 16 defined by gap 54. One of the recessed portions is effective for rotation of the lock barrel in one direction and the other recessed portion is effective for rotation of the lock barrel in the opposite direction. The sidebar 70 operates substantially in the same manner as the sidebar 16 as described above to prevent the lock barrel from being rotated by a cousin key.
FIGS. 10-13 illustrate another sidebar 90 provided by the present invention. The sidebar 90 can be similar to conventional sidebar, such as the sidebar 126 shown in FIGS. 20 and 22, for example and have bias springs located at opposite ends 91 and 92 of the sidebar in the manner of sidebar 126. The sidebar 90 includes an inner, tumbler engaging edge 93 and an outer, sidebar engaging edge 94. However, sidebar 90 has relieved regions 95 and 96 extending along a portion of the outer edge 94, on each side of the sidebar 90 at the axial midpoint. In one embodiment, in which the length of the sidebar 90 is about 18.89 millimeters, the length "L" of each of the relieved regions 95 and 96 can be about 7 millimeters, and the depth "D" of each of the relieved regions 95 and 96 can be about 2.5 millimeters. The thickness of the relieved regions 95 and 96 can be about .88 millimeters .
The relieved regions 95 and 96 on the outer edge 94 of the sidebar 90 accomplish the same function as the sidebars 16 and 70, which are illustrated in FIGS.
1-8, by interrupting the contact between the angled surface of the sidebar 16 and the mating surfaces of the sleeve 12 and the lock barrel 14 at the shear line 64 (FIG. 2) between the lock barrel 14 and the sleeve
12. The interruptions in the outer edge 94 reduce the area of engagement between the edge of the sidebar and the sleeve 12, and therefore increase the ability of a sidebar lock incorporating the sidebar 90 to resist forced rotation of the lock barrel 14. Thus, in this embodiment, the interruption is provided by indenting or recessing the sides of the sidebar at the longitudinal midpoint of the sidebar.
Referring to FIGS. 15-19, there is illustrated sleeve 100 for a sidebar lock in accordance further embodiment of the invention. The sleeve 100 is generally similar to sleeve 12 shown in FIG. 1, and
includes a sidebar groove 106 extending along a portion of the inner surface 108 of the sleeve 12.
The sleeve 100 can be used in a sidebar lock having a conventional sidebar such as the sidebar 126 shown in FIGS. 20 and 22, for example, and have bias springs located at opposite ends of the sidebar in the manner of sidebar 126. Moreover, the sleeve 100 can be used in a sidebar lock incorporating the sidebar 10, the sidebar 70 or the sidebar 90. In this embodiment, the interruption is defined by the sleeve 100, such as by widening the sidebar groove 106 in the sleeve 100, preferably near axial midpoint of the outer edge of the sidebar. In one embodiment, the interruption in the sidebar groove 106 is provided by an aperture 102 through the sidewall 109 of the sleeve 100. In one embodiment, the aperture 102 is generally rectangular in shape. However, the aperture 102 can be of other geometrical shapes. Moreover, although in one preferred embodiment, the aperture 102 extends through the sidewall 109 of the sleeve 100, the interruption can be provided by a recess formed in the surface 108 of the sleeve, such recess being of a depth greater than the depth of the sidebar groove 106. The aperture 102 is located to interrupt the sidebar groove 106 near the axial midpoint of the sidebar groove 106. In one embodiment wherein the length of the sidebar groove 106 is approximately 21 millimeters, the axial length of the aperture 102 is approximately 10 millimeters and the circumferential length of the aperture 103 is approximately 15 millimeters.
The sleeve 100 cooperates with the sidebar, such as sidebar 126, of the lock in a manner similar to the cooperation of the sidebar 16 with sleeve 12 as described above to prevent the lock barrel from being rotated by a cousin key. The interruption in the sidebar groove 106 prevents relative sliding movement
between the outer edge of the sidebar and the edges of the sidebar groove 106, once the outer edge of the sidebar engages one of the edges of the sleeve. Therefore, although the sidebar may be forced partially back into the lock barrel, the sidebar is prevented from receding fully into the lock barrel of the sidebar lock if an attempt is made to forcibly rotate the lock barrel. Therefore, the lock barrel is prevented from being rotated using a cousin key, such as key 26 (FIG. 2) .
Thus, the present invention prevents the use of a cousin key to cause the withdrawal of a sidebar into a lock barrel to the extent necessary to allow the lock barrel to be rotated. The prevention of rotation of a lock barrel is afforded by providing an interruption in a surface of the sidebar, or a surface of the sleeve, at or near the sidebar longitudinal mid-point of the sidebar. Consequently, when a cousin key is inserted into the lock barrel, the cousin key can cause the sidebar surface to extend at an angle with respect to the axis of the lock barrel. However, the interruption prevents the surface of the sidebar from sliding along the surface of the sleeve adjacent to the edges of the sidebar groove, preventing the sidebar from being driven into the lock barrel when the lock barrel is forcibly rotated.
In one embodiment, the interruption is provided by a gap at or near the longitudinal midpoint of the sidebar of sufficient size as to accommodate the sidebar bias spring or springs. In another embodiment, the interruption is provided by indenting or relieving the sides of the sidebar near the longitudinal midpoint. In a further embodiment, the interruption is provided by widening the sidebar groove in the sleeve in a region corresponding to the longitudinal midpoint of the sidebar.
With the sidebar biasing springs, or other resilient biasing mechanism, are located in the center gap of the sidebar rather than at the longitudinal ends of the sidebar as in conventional sidebar locks. According to this invention, the sidebar ends extend deeper into the sidebar groove, thus increasing the bearing area to resist forced rotation when the sidebar is oriented at an inclined angle. Consequently, when an attempt is made to use a key having a code that is very similar to the correct code, although such key might permit some rotation of the lock barrel, the interruption prevents withdrawal of a sufficient number of tumblers so as to defeat the locking function. Although exemplary embodiments of the present invention have been shown and described with reference to particular embodiments and applications thereof, it will be apparent to those having ordinary skill in the art that a number of changes, modifications, or alterations to the invention as described herein may be made, none of which depart from the spirit or scope of the present invention. All such changes, modifications, and alterations should therefore be seen as being within the scope of the present invention.